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Experimental Evaluation of A Direct Air-Cooled Lithium Bromide-Water Absorption Prototype For Solar Air Conditioning
Experimental Evaluation of A Direct Air-Cooled Lithium Bromide-Water Absorption Prototype For Solar Air Conditioning
Experimental Evaluation of A Direct Air-Cooled Lithium Bromide-Water Absorption Prototype For Solar Air Conditioning
a r t i c l e i n f o a b s t r a c t
Article history: A new direct air-cooled single-effect LiBreH2O absorption prototype is described and proposed for use in
Received 2 March 2011 solar cooling. As distinguishing aspects, it presents: an adiabatic absorber using flat-fan sheets; an air-
Accepted 13 June 2011 cooling system that directly refrigerates both the condenser and the absorber and; the possibility of
Available online 6 July 2011
being operated also as a double-effect unit. A solar facility comprising a 48 m2 field of flat-plate collectors
was used to test the single-effect operation mode of the prototype. Results from an experimental
Keywords:
campaign carried out in Madrid during summer 2010 are shown and operation parameters corre-
Absorption
sponding to two typical summer days are detailed. The prototype worked efficiently, with COP values
Lithium bromide
Direct air-cooled
around 0.6. Cooling power varied from 2 kW to 3.8 kW, which represented about 85% of the prototype’s
Solar cooling nominal capacity. Chilled water temperatures mostly ranged between 14 C and 16 C, although the
Prototype lowest measured value was of 12.8 C. Condensation and absorption temperatures were under 50 C and
Experiment 46 C, respectively, even with outdoor temperatures of 40 C. Driving water temperature ranged between
85 C and 110 C. As a mean, the system was able to meet 65% of the cooling demand corresponding to
a room of 40 m2. No signs of crystallization were observed during about a hundred hours of operation.
Ó 2011 Elsevier Ltd. All rights reserved.
1359-4311/$ e see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2011.06.019
A. González-Gil et al. / Applied Thermal Engineering 31 (2011) 3358e3368 3359
Nomenclature Subscripts:
a absorber
A area, m2 ac air cooler
COP coefficient of performance aux ancillary equipment
cp isobaric specific heat, kJ/kgK ca cooling air
I incident solar intensity, kW/m2 cf collector field
m _ mass flow rate, kg/s cond condensation
p pressure, kPa d daily
PER Primary Energy Ratio e evaporator/evaporation
PHE Plate Heat Exchanger el electricity/electrical
Q heat transfer rate, kW g generator
R solar radiation, kW i inlet
RTD Resistance Temperature Detector in indoor
SCR solar cooling ratio o outlet
SF solar fraction out outdoor air
T temperature, K r refrigerant
W power consumption, kW room refrigerated space
s solution
Greek symbols: seas seasonal
3 effectiveness sec secondary circuit
h efficiency shx solution heat exchanger
t water storage tank
w water
makes absorption systems not only more expensive, but also less Construction Science (CSIC), set out to develop new air-cooled
environmentally friendly because of the high water consumption, LiBreH2O absorption chillers capable of competing economically
which is usually a scant source in areas with high cooling demand, with conventional compression chillers. With this aim, a new
such as South Europe or the Mediterranean region. In addition to absorber-evaporator assembly permitting efficient operation at air-
the economic perspective, cooling towers may represent a barrier to cooling conditions has been patented [21]. Moreover, based on that
penetration of absorption chillers in the air-conditioning market innovation, the group has recently designed, built and tested
because of their big size. Moreover, cooling towers are associated several direct air-cooled LiBreH2O absorption prototypes. In this
with growths of bacteria that may cause various diseases such as context, operation details of a direct-fired double-effect absorption
Legionella. As a result, it can be stated that small scale domestic prototype can be found in [22]. Besides, a PhD thesis comparing
market may not be properly covered with current absorption direct and indirect air-cooled systems for single-effect absorption
technology, as noticed by Ziegler some years ago [7]. chillers was published in 2010 [23]. The most recent prototype
Taking account of the above mentioned reasons, the develop- consists of a singleedouble-effect absorption chiller, driven by solar
ment of air-cooled absorption chillers may be looked as an appro- power (or waste heat) while operating as a single-effect apparatus
priate alternative for air-conditioning in buildings, especially in low or by burning fuel in the double-effect mode.
capacity applications. This is a point also observed by other authors In this paper, the single-effect operation mode of the afore-
like Kim and Infante Ferreira [8], who proposed the development of mentioned singleedouble-effect prototype is discussed, paying
air-cooled machines as an important subject in the future R&D. special attention to the absorber description. Additionally, the solar
However, this technology presents a major drawback, the relatively facility used to test this prototype is described. Results from an
high risk of solution crystallization, due to the high working experimental campaign carried out in summer 2010 are shown and
temperatures [9]. In order to overcome this difficulty, a few studies operation parameters corresponding to two typical summer days
have been performed for the last years. Some of them investigated are detailed.
new salt mixtures that do not crystallize in such working condi-
tions, for instance [10,11] or [12]. Other reports analyzed new 2. Description of the experimental facility
configurations for absorbers, like [13e15] or [16]. Lastly, use of
lower driving temperature is seen as an alternative option to Fig. 1 shows a schematic representation of the facility used to
develop air-cooled LiBreH2O absorption chillers. In this regard, test the single-double-effect absorption prototype in the single-
a low temperature driven absorption cycle is theoretically investi- effect operation mode. This facility, which has been installed in
gated in a recent work [17]. In this case, the cycle works with dilute the CSIC’s Experimental Plant of Solar Energy, Arganda del Rey
LiBreH2O solutions to decrease risk of crystallization, but COP is (Madrid), essentially consists of three components, namely: solar
about 0.37 at 35 C ambient. facility, absorption prototype and chilled water distribution.
However, in spite of the numerous studies carried out, no air-
cooled absorption machines are currently available on the 2.1. Solar facility
market. Experimental results from the only air-cooled LiBreH2O
chiller ever marketed have been reported in [18e20]. It consisted of The solar facility designed to produce the hot water feeding the
a single-effect absorption machine indirectly air-cooled (re-cool- prototype’s single-effect generator is formed by three different
ing) designed to work with solar energy. It was marketed by the circuits. The primary circuit consists of a 48 m2 field of evacuated
Spanish company Rotartica until it went bankrupt a few years ago. flat-plate solar collectors (42 m2 useful area), a water pump and the
The “Energy Saving and Emissions Reduction in Buildings” hot side of a plat heat exchanger (PHE). The secondary circuit,
research group, sponsored by the Eduardo Torroja Institute for designed to store the solar energy transferred from the primary
3360 A. González-Gil et al. / Applied Thermal Engineering 31 (2011) 3358e3368
circuit, includes the cold side of the PHE, a water pump and a 1500 l corresponding to primary, secondary and tertiary circuits are,
stratified storage tank. Lastly, in the tertiary circuit a pump drives respectively, the following: 1.7 m3/h, 1.3 m3/h and 1 m3/h.
hot water from the tank to the prototype’s generator. In order to
avoid overheating situations, the solar facility includes a heat- 2.2. Singleedouble-effect absorption prototype
dissipation system installed in the tertiary circuit. The whole
solar facility is automatically controlled in order to achieve a high This new prototype, designed and built by our research group,
performance. Worth mentioning is that water pump in the consists of a directly air-cooled LiBreH2O absorption chiller which
secondary circuit is allowed to run only when temperature in this can be operated as single- or double-effect. When solar energy
circuit is 2e4 C higher than water in the storage tank. In Fig. 2 permits to reach working temperatures, the prototype will be
a picture of the solar facility is shown. operated as single-effect. Otherwise, the chiller will work as
Twenty-four evacuated flat-plate collectors, with 1.76 m2 of a double-effect unit, being driven by energy sources such as natural
absorber surface area each, were used in this solar facility. South- gas, biofuel or even waste heat. Design cooling capacities are
facing installed, they were arranged in four groups in such a way 4.5 kW and 7 kW, respectively.
that each group presented the same pressure drop. This design Fig. 3 shows the block diagram corresponding to the single-
enables to achieve a hydraulic equilibrium and makes each effect operation mode of the prototype. This configuration essen-
collector perform at its highest. Unlike conventional flat-plate tially consists of the following components: a generator, which is
collectors, in this case vacuum is maintained between the absorber a PHE where the LiBreH2O solution is heated up to boiling by the
surface and the collector glaze, providing a much higher insulation hot water from the solar facility; a solution heat exchanger, which is
performance. As a result, the working fluid can reach higher also PHE, used to transfer heat from the concentrated to the diluted
temperatures. A water-glycol solution (30 wt%) was used as solution; an evaporator, which basically consists of a falling film
working fluid in the primary circuit, allowing a range of operation heat exchanger to cool the water from the fan coil; a direct air-
temperatures from 10 C to 125 C. By contrast, in both the cooled adiabatic absorber (it will be described below) and;
secondary and tertiary circuit a concentration of 10 wt% was used a condenser, which is a finned heat exchanger where coolant
since the working temperatures are not so extreme. Nominal flows separated in the generator is directly condensed by the outdoor air.
The prototype was operated in such a way that the highest If considering the primary energy required for the production of
cooling effect could be obtained at every moment. This means that, the electricity consumed by the auxiliary equipment, prototype’s
depending on the input water temperature at the generator, the performance is given by the “Primary Energy Ratio” as follows
solution mass flow was regulated so that the prototype could
deliver the maximum cooling power, obviously avoiding crystalli- Qe
PER ¼ (10)
zation of LiBreH2O solution. Even though all the fluid flows in the Waux
Qg þ
prototype (driving hot water, chilled water, cooling air and air- hel
cooled solution) could also be regulated, in this experimental
where hel represents the average efficiency of the electricity
campaign it was decided to keep them constant. It is worth
production process. According to the data published by the Spanish
mentioning that this investigation focused on testing the operation
Ministry of Industry, Tourism and Trade about the electricity
of the new prototype, although an optimization process will be
production in Spain [25], an average value of hel ¼ 0.38 was
performed in further works.
assumed for this work.
Another parameter commonly used to measure the perfor-
4. Data reduction
mance of absorption chillers is the electrical COP, which is defined
as the ratio of cooling power to electrical power consumed by the
Although some operation parameters such as temperatures are
prototype (Equation 11)
directly measured, other important parameters have to be calcu-
lated from measurements. In the following, expressions used to Qe
obtain heat transfer rates and efficiencies are shown. COPel ¼ (11)
Waux
To begin with, total solar radiation on the field of collectors is
calculated by Efficiency of the whole system (including the solar facility and
the absorption prototype) can be evaluated by using the solar
Rcf ¼ I,Acf (1) cooling ratio (SCR), which is defined as
The heat transferred from the solar collectors to the hot water Qe
storage tank is defined by SCR ¼ (12)
Rcf
_ w;sec ,cp;w ,ðTiwt Towt Þ
Qt ¼ m (2) The average performance of the absorption prototype (daily or
seasonal) is the ratio of total cooling energy production to total heat
Assuming that there is not heat loss to surroundings, power delivered to generator, as expressed by Equation (13). Similarly,
delivered to LiBreH2O solution in the generator can be obtained as daily and seasonal values for COPaux, PER and COPel can be obtained
by integrating Equations (9)e(11), respectively.
_ wg ,cp;w , Tiwg Towg
Qg ¼ m (3)
Z
Cooling capacity of the prototype can be obtained from an Qe dt
energy balance in the evaporator as follows COPd=seas ¼ Z (13)
Qg dt
_ w;e ,cp;w ,ðTiwe Towe Þ
Qe ¼ m (4)
The average solar cooling system performance (daily or
Neglecting thermal losses to the surroundings, the following
seasonal) is the ratio of total cooling energy production to total
energy balance can be written for the chiller considered as a
solar radiation on the collector field. It is expressed as
whole
Z
Qca ¼ Qa þ Qcond ¼ Qe þ Qg (5) Qe dt
SCRd=seas ¼ Z (14)
where the heat transferred in the absorber can be assessed by Rcf dt
Equation (6). By knowing Qca and Qa, heat transferred in the
condenser (Qcond) may be obtained. Lastly, solar fraction (SF) gives the percentage of the total cool-
_ sac ,cp;s ,ðTisac Tosac Þ ing demand that is met by the prototype (Equation 15). Thermal
Qa ¼ m (6)
load of the air-conditioned space is calculated as mentioned in
An evaluation of the cooling effectiveness of the solution heat Section 2.3.
exchanger is made by using the following simplified equation Z
Qe dt
Tosg Tisa
3shx ¼ (7) SFd=seas ¼ Z (15)
Tosg Tosa Qroom dt
The thermal coefficient of performance of the prototype is
obtained as the following ratio Needed thermodynamic properties corresponding to all the
working fluids were obtained following Pátek and Klomfar [26] and
Qe ASHRAE [27].
COP ¼ (8)
Qg
However, when taking into account the consumption of elec- 5. Experimental results and discussion
tricity corresponding to prototype’s ancillary equipment (pumps
and fan), the COP must be expressed as The absorption prototype was tested in single-effect operation
mode during the summer of 2010. In this section, experimental
Qe results from tests carried out during two days will be detailed: 5
COPaux ¼ (9)
Qg þ Waux August and 13 July. The first day can be taken as a typical clear
A. González-Gil et al. / Applied Thermal Engineering 31 (2011) 3358e3368 3363
Fig. 7. Power in the evaporator and the generator and solution mass flow rate (05/08/
2010). Fig. 8. Heat power rejected to the atmosphere by the air-cooling system (05/08/2010).
A. González-Gil et al. / Applied Thermal Engineering 31 (2011) 3358e3368 3365
temperatures, the air-cooling system for the condenser and the Fig. 13 shows that, at steady conditions, the COP was around
absorber performed as well as in the previous test. 0.62. Taking no account of the fluctuations at the beginning and the
Additionally, in Fig. 11 it is seen that the prototype was not able end of the experiment, the highest value for the COP was 0.76,
to produce a noticeable cooling effect until solar radiation reached obtained about 13:45 h. The reason of this peak in COP is that, as
the aforementioned threshold values. Only after approximately 1 h seen in Fig. 12, at that time a peak had been registered in cooling
and a half, the indoor temperature in the refrigerated space began capacity, while the input power kept on increasing constantly. It is
to decrease continuously. It went from 29 C, at the beginning of the believed that an improved control system could mitigate this kind
experiment, to 24.5 C, at 17:00 h. Note that from 13:30 h to 18:30 h of fluctuations.
it was under 26 C, which is the highest comfortable temperature Daily COP for this day was 0.64, but in taking account of the
recommended by Spanish regulations [28]. Chilled water temper- electricity consumption (940 W as a mean) it had a value of 0.52.
ature reached its lowest value at 14:00 h, 15.8 C. For the following The daily primary energy ratio resulted to be 0.40. The solar cooling
3 h, it was kept more or less constant around 16 C. Note that during ratio, which was between 8% and 10% during most of the experi-
this period of time, outdoor temperature varied from 34.5 to 38 C. ment, had a daily value of 7.3%. Lastly, the electrical COP presented
After 17:00 h, hot water temperature started to decrease and, a value of 2.74.
consequently, the prototype’s cooling effect became lower. About
63% of the cooling demand corresponding to this day was met by 5.3. Results of the whole campaign: summary
the solar system (Equation 15).
Even though the input power was cut off at 18:00 h, measure- During the present experimental campaign, which lasted from
ment system was not turned off at this time with the aim of May to August, fourteen tests were carried out. It represents about
studying the behavior of indoor temperature without refrigeration 100 h of operation under a wide range of working conditions. The
equipment. It was clearly seen that an additional air-conditioning prototype was driven by hot water at temperatures between 85 C
system is needed to meet the cooling demand once the solar system and 110 C; the condensation temperature varied from 35 C to
is turned off. This inconvenient is regarded as one of the most 50 C; the absorption temperature was always lower than 46 C;
important barriers to penetration of solar cooling systems in the the chilled water temperature ranged from 12.8 C to 19 C,
air-conditioning market. The author’s proposal to efficiently supply although it was mostly between 14 and 16 C; the cooling capacity
the missing cooling power is that a fuel (fossil or renewable) was between 2 kW and 3.8 kW, being normally about 3e3.5 kW. It
powers a singleedouble-effect absorption chiller in the double- is interesting to underline that no crystallization signs were
effect operation mode. observed during the whole campaign.
Data represented in Fig. 12 are cooling capacity and input power Table 2 shows the energy balance of the system for each test and
to prototype’s generator. If neglecting the fluctuations in the for the whole campaign. As seen, there is a significant scatter in the
beginning of the experiment, it can be seen as the prototype yielded daily results, mostly caused by the different conditions under
a maximum cooling power of 3.6 kW at 14:00 h, when outdoor which the prototype was operated. Notwithstanding, it should be
temperature was 35 C. During approximately the following 3 h, mentioned that the control system could also contribute to scatter.
cooling capacity kept nearly constant around 3.3 kW, while the It has been observed that the prototype is very sensitive to flow
ambient air temperature reached 38 C. From 17:00 h to the end of regulation, therefore an investigation to implement a more accu-
the experiment, cooling power went down because of input power rate control is strongly recommended.
decrease. Like in the previous experience, cooling effect was When making an energy balance for the whole campaign, the
produced for a few minutes after cutting off the input energy due to seasonal thermal COP presented a value of 0.59, while the EPR was
chiller’s inertia. Lastly, heat power absorbed by LiBreH2O solution 0.36. In turn the electrical COP reached a value of 2.43. However, if
in generator varied between 1 kW and 5.6 kW. neglecting the three experiments where the daily thermal COP was
It is interesting to mention that the mass flow values were under 0.50, the seasonal performances will be: COP ¼ 0.63,
related to input hot water temperature in practically the same EPR ¼ 0.38, COPel ¼ 2.56.
manner as in the previously exposed test. For instance, it was Finally, it is interesting to mention that the experimentally
0.055 kg/s when input water temperature in the generator reached obtained results were in quite good agreement with the expected
107 C. The lowest solution mass flow measured in this experiment
was 0.010 kg/s, when input water temperature was lower that
90 C.
Fig. 12. Heat transfer rates in the evaporator and the generator (13/07/2010). Fig. 13. Coefficients of performance (13/07/2010).
A. González-Gil et al. / Applied Thermal Engineering 31 (2011) 3358e3368 3367
Table 2
Summary of the energy balance for the solar cooling system.
Day Duration (h) Daily Rcf (kWh) Daily Qt (kWh) Daily Qg (kWh) Daily Qe (kWh) Daily COP Daily PER Daily COPel SF (%)
20/05/10 6.0 297.29 39.06 25.06 16.42 0.66 0.41 2.94 0.80
25/05/10 7.0 256.97 30.89 23.07 10.83 0.47 0.27 1.66 0.91
07/06/10 8.0 268.12 55.85 22.38 14.80 0.66 0.35 1.99 0.64
08/06/10 7.0 241.99 37.64 23.15 15.29 0.66 0.38 2.35 1.00
22/06/10 8.0 276.59 54.27 34.12 22.56 0.66 0.42 3.03 0.63
23/06/10 8.0 275.22 54.47 33.05 21.88 0.66 0.42 2.94 0.72
24/06/10 8.0 264.69 52.45 32.68 20.55 0.63 0.39 2.76 0.65
30/06/10 7.0 270.16 50.62 27.72 16.90 0.61 0.38 2.60 0.59
01/07/10 6.5 252.64 46.45 26.65 12.37 0.46 0.29 2.05 0.49
07/07/10 8.0 262.63 48.87 22.31 12.80 0.57 0.31 1.72 0.35
13/07/10 8.0 277.62 51.40 32.02 20.39 0.64 0.40 2.74 0.63
04/08/10 6.5 276.88 50.60 32.73 12.53 0.38 0.26 2.07 0.53
05/08/10 7.0 286.49 54.15 29.87 19.47 0.65 0.41 2.99 1.00
26/08/10 7.0 270.42 41.18 25.32 14.06 0.56 0.33 2.16 0.40
Campaign 102.0 3777.71 667.90 390.13 230.85 0.59 0.36 2.43 0.65
results [30]. Whereas working temperatures were slightly lower After about a hundred hours of operation, no solution crystal-
than predicted, the COP presented values very similar to the lization was noticed. This proves the feasibility of direct air-cooled
simulation results. single-effect LiBreH2O absorption chillers for solar air-conditioning
applications.
5.4. Experimental uncertainties Even though the system was able to meet 100% of the daily
cooling demand in a few days, 35% of the seasonal cooling demand
Following information given in Section 3 about the measure- was not covered. This means that an additional air-conditioning
ment system and according to Kline and McClintock [29], an system was needed to supply the missing cooling energy. This is
experimental uncertainty analysis was performed. The mean a common drawback of solar cooling systems that have to be
results for the main parameters used in this study are shown in overcome so that they can compete with conventional refrigeration
Table 3. systems based on electricity. The author’s proposal is to put single-
and double-effect operation modes together in the same absorp-
tion chiller. Thus, when solar supply is not enough to run the chiller,
6. Conclusions
it can be operated as a double-effect unit powered by a fossil or
renewable fuel. In that way, a high performance may be obtained.
A new air-cooled single-effect LiBreH2O absorption prototype
In spite of the promising results achieved with this work, it is
using a flat-fan sheets adiabatic absorber is described in the present
necessary to say that the prototype is not optimized yet. The authors
work. Unlike other air-cooled absorption chillers, in this case both
think that a better performance and a higher cooling capacity may
the absorber and the condenser are directly cooled by the outdoor
be obtained, especially by implementing a more accurate regulation
air. Another distinguishing characteristic of this chiller is that it can
system. Besides, further work must be performed to reduce elec-
be operated as a double-effect unit as well. A solar facility with flat-
tricity consumption associated to ancillary equipment.
plate collectors was used to test the single-effect operation mode of
the absorption prototype under a wide range of working conditions
during the summer of 2010. From the experimental results, the Acknowledgements
following conclusions were drawn:
The prototype has been working in a quite efficient way, with This research work was subsidized by the Spanish Ministry of
daily thermal COP values around 0.6 (0.38 if referred to primary Science and Innovation under research projects PSE INVISO (sub-
energy). Cooling capacity varied from 2 kW to 3.8 kW, while the project SP3) and ENE2010-20650-CO2-01. The authors wish to
chilled water temperature reached a minimum of 12.8 C. thank Emilio Martín, R&D technician, for his willing and enthusi-
Condensation and absorption temperatures were always lower astic contribution to the study. A. Gonzalez-Gil would like to thank
than 50 and 46 C, respectively, even with outdoor temperatures of CSIC for the financial support of his PhD.
40 C. Driven water temperature ranged between 85 C and 110 C.
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