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Piston Pumps (Grease)

Series PICO - electric drive


PICO (DC)

Use
Can be used as progressive or multi line
Conical coil spring
pump in compressors, machine tools,
Grease reservoir textile machines, wood working
Grease lubrication pumps

Follower piston machines and printing machines, etc.

Grease sieve
Function
Agitator blade Delivery medium A d.c. motor (12 or 24 V) drives the
(grease) eccentric shaft via a worm gear. The
Contact pin
for level Delivery piston of pistons of the pump elements are pushed
monitoring pump element into the outlet fitting by the rotative
movement and the eccentricity (=delivery
stroke). The piston spring causes a return
of the delivery piston into original position
(= priming).
The non-return valves, integrated into the
pump elements, prevent that the already
Worm gear displaced delivery medium can be
sucked back.
Eccentric shaft At the eccentric shaft above the grease
sieve is an agitator blade, which is firmly
connected to the eccentric shaft. This
agitator blade pushes the delivery
medium in the direction of the pump
Overfill protection Worm gear
elements.
D.C. motor Eccentric shaft
In the grease reservoir is a follower piston
which is pressurized with a conical coil
1
spring. The follower piston’s task is to
push the delivery medium well-
2
proportioned to the pump elements. With
the use of a follower piston, the pump has
3
not necessarily be assembled in
horizontal position.
When the pump is empty, the follower
piston touches a contact pointer, which
4 then gives a signal to the control unit
5
(pump empty).
9 6 Filling is effected via the hydraulic type
10 8 7
state: 06.18EN

lubricating nipple at the pump housing. An


Pump element Pump element overfill protection is integrated into the
no. 4 and 10 for no. 1-3 and 5-9 pump housing so that the pump cannot be
progressive system multi line system
overfilled.
06-2-30-02

1090200394

Subject to alterations! © BEKA 2018 All rights reserved!


BAIER + KÖPPEL GmbH + CO KG BEETHOVENSTR. 14 POSTFACH 1320 TEL.: +49 9241 729-0 WEB: www.beka-lube.de
D-91257 PEGNITZ D-91253 PEGNITZ FAX: +49 9241 729-50 E-MAIL: beka@beka-lube.de
Piston Pumps (Grease)
Series PICO - electric drive
PICO (DC)

Technical data
Pump
Delivery volume per stroke (= 1 pump revolution) and
outlet: 0,005 to 0,12 cm³

Grease lubrication pumps


(depend on pump element)
Regulation: possible for PE 120 FV
Reservoir content: 1,2 kg
Material: plastic, transparent
Operating pressure:max. 200 bar at multi line system
max. 280 bar at progressive system
Delivering medium: greases up to NLGI cl. 2
(grease with solid contents only on demand)
Operating temperature: -25 to 70 °C
No. of outlets: max. 10
Outlet type: see order key
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown Symbol
Weight: max. 4,5 kg M
(without pump elements, with basic grease filling) 10
Level monitoring: integrated into the pump
Motor Pump elements Metering volume

System
Drive: d.c. motor (see documentation cm³ / stroke
Operating voltage: 12 V DC or 24 V DC pump elements) and outlet
Current consumption at 280 bar counter-pressure PE 5 0,005
and -25° C: max. 3,8 A for 24 V DC

Multi line
PE 10 0,010
max. 7,5 A for 12 V DC PE 15 0,015
Speed (= pump revolutions): 15 r/min PE 25 0,025
Protection class: IP 65
PE 50 0,050
Note: The installation of an integrated control unit

Progressive
PE 120 F with/without 0,12
PICO-tronic (standard) is possible for this pump***
(see documentation control- and monitoring pressure
devices). PE 120 FV limitation max. 0,12
valve (adjustable)
Order key for type 2185 2185 3 1 1 10 0000***
Type-no. 2185
Code 2185
Motor voltage with bayonet connector 12 V DC 24 V DC
Code 3 4
Pump elements **
Outlet position 4 10 4+10 without PE
PE 120 F with PLV* 1 2 3 0
state: 06.18EN

PE 120 FV with PLV* 4 5 6


PE 120 F with PLV* (pos. 4) + PE 120 FV with PLV* (pos. 10) 7
PE 120 F with PLV* (pos. 10) + PE 120 FV with PLV* (pos. 4) 8
Reservoir content (kg) 1,2
Code 1
Control unit without
06-2-30-03

Code 10
Special models
* with PLV = with pressure limiting valve
**Please indicate pump elements PE 5, PE 10, PE 15, PE 25, PE 50, PE 60 F, PE 170 F separately; see documentation on pump elements.
1090200394

***Please indicate type of control separately for model with integrated control unit.
© BEKA 2018 All rights reserved! Subject to alterations!
BAIER + KÖPPEL GmbH + CO KG BEETHOVENSTR. 14 POSTFACH 1320 TEL.: +49 9241 729-0 WEB: www.beka-lube.de
D-91257 PEGNITZ D-91253 PEGNITZ FAX: +49 9241 729-50 E-MAIL: beka@beka-lube.de
Piston Pumps (Grease)
Series PICO - electric drive
PICO (DC)

Pump elements
Ø 128 The PICO can be equipped with 10 outlets as a
maximum, whereas two outlets are intended for the
connection to a progressive system and eight outlets

40
Grease lubrication pumps

for the direct connection to the lubrication point.

For connecting a progressive system can the pump

185
elements PE 120 F and PE 120 FV optionally be

approx. 259
installed into the outlet positions 4 and 10.

The pump elements PE 5 or PE 10, PE 15, PE 25, PE


approx. 123

10 8 6
50 can be installed into the outlet positions 1 to 3 and
9 7 5
35
4 5 to 9.
76

39
9,

When a pump element is disassembled, the outlet


5

position has to be locked with a corresponding screw


242 Pipe
approx. 288 connection plug and a sealing ring.
Filling nipple
Ø6 Order-no. for outlet position 4 and 10:
Screw plug M20 x 1,5: 090090800850
Spare cable with plug, 10 m Sealing ring Ø28 x Ø21: 100150010149
Order-no.: FAZ02499-19
171
Order-no. for outlet position 1 to 3 and 5 to 9:
150 Screw plug M14 x 1: 090090801450
Sealing ring Ø14 x Ø18: 100150010148

Level monitoring
80

1 As a standard, the pump is equipped with an


(approx. 186)

2 electrical filling level indicator. The pump has to be


3
switched off in the case of minimum level in order to
prevent that air is sucked into the system.
4

10 5
45°

9 6
8 7
5
13

Wiring diagram
state: 06.18EN

Connection possibilities to existing machine control,


for example:

green (no. 1)
Level OK
red (no. 2)
Empty level
orange (no. 4)
Filling level
06-2-30-04

black (no. 3)
+
brown (yellow/green) M
-
(no. ...) = cable-no. for uni-colored cable
1090200394

Subject to alterations! © BEKA 2018 All rights reserved!


BAIER + KÖPPEL GmbH + CO KG BEETHOVENSTR. 14 POSTFACH 1320 TEL.: +49 9241 729-0 WEB: www.beka-lube.de
D-91257 PEGNITZ D-91253 PEGNITZ FAX: +49 9241 729-50 E-MAIL: beka@beka-lube.de

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