CH88 Combustion Flue Gas Oxygen Analyzer System Product Data Sheet

00813-0100-4896, Rev AA July 2018

CH88
In Situ Flue Gas Oxygen Transmitter
• World-ClassTM performance

• Outstanding accuracy
– ±1% full scale

• 1056 Combustion local operator interface,

with large backlit LCD display

• Adaptable to any existing O2 probe installation

– Westinghouse World Class
– Rosemount Oxymitter
– Most competitive O2 Probe installations

Accurate, reliable combustion

measurement of combustion
flue gas excess oxygen
The CH88 in situ O2 transmitter provides accurate measurement
of the oxygen remaining in the flue gases coming from any
combustion process. Optimal combustion efficiency can
be obtained by controlling fuel/air ratios to maintain the ideal
level of oxygen in the flue gases coming from these processes.
Additionally, the lowest levels of NOx, CO, and CO2 are
produced.

Easy to use and easy to integrate. This in situ analyzer was

designed with customer ease-of-use in mind. There are no
moving parts or sampling apparatus, resulting in an extremely
reliable probe that requires very little maintenance.
CH88 Combustion Flue Gas Oxygen Analyzer System July 2018

The latest breakthrough

for combustion flue gas
analysis
The CH88 in situ O2 analyzer provides accurate measurement
of the oxygen remaining in the flue gases coming from any
combustion process, including:

• Boilers • Kilns
• Incinerators • Process heaters
• Industrial heating furnaces

By maintaining the ideal level of oxygen in the flue gases

coming from these processes, optimal efficiency is gained, and Power
the lowest levels of NOx, CO, and CO2 are produced.
This in situ design places a zirconium oxide sensing element at
the end of a probe, which inserts directly into a flue gas stream.
There are no moving parts or sampling apparatus, resulting in an
extremely reliable analyzer that requires very little maintenance.
Probe lengths are available from .5 m to 2 m. Accessories are
available for process temperatures between 700 °C and 1050 °C
(1292 °F and 1922 °F).

Calibrations may be performed on-line, while the furnace is in

operation.

The 1056 Combustion electronics provides a convenient

method for setting up and operating the CH88 analyzer. A
bright back-lit display and keypad make calibrations easy.

Industrial
Steam

Lime/Cemen
t
Steel

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July 2018 CH88 Combustion Flue Gas Oxygen Analyzer System

1056 combustion electronics

The 1056 combustion electronics provide a bright back-lit
display and an easy-to-use keypad. These electronics make set-
up, calibration, and operation of this O2 system easy and also
provide extensive diagnostics of any problem with the probe
or electronics.

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CH88 Combustion Flue Gas Oxygen Analyzer System July 2018

Specifications
System measurement specifications Installation Specifications
Net O2 range Probe
Variable 0-10% to 0-50%
Probe mounting flange
Accuracy in oxidizing conditions Vertical or horizontal — 2" 150# (4.75" (121mm) bolt circle)
±1% full scale for 0-10% range and above and DIN145

Lowest detectable limit Note: Flanges are flat-faced, and for mounting only. Flanges
0.05% are not pressure-rated. A 2.5" diameter hole in the process is
required.
Process temperature effect
Spool piece P/N 3D39761G02 is available, to offset
less than 0.05% O2 from 100 to 700 °C (212 to 1292 °F)
probe housing from hot ductwork.
System speed of response to calibration gas
Many adapter flanges are available to mate to existing
Initial response in less than 3 seconds, T90 in less than
flanges.
8 seconds. Response to process gas changes will vary
depending on process gas velocity and particulate Probe lengths and approximate shipping weights
loading of the diffuser .5 m (19.68 in.) package: 7.3 kg (16 lb)
1 m (39.37 in.) package: 9.5 kg (21 lb)
Calibration validity 2 m (78.74 in.) package: 12.2 kg (27 lb)
Presentation of calibration gases matches the bottle
Reference air
value to within ±0.1% O2
No instrument air required. Ambient air diffuses into the
probe passively. Ensure that ambient air is fresh (20.95% O2)
Environmental specifications
Calibration
Probe
Semi-automatic manual gas switching. New calibration
Probe values are calculated in the 1056 Combustion electronics.
Process-wetted materials are 304 stainless steel Cal gases
Process temperature limits .4% and 8% O2, balance N2 recommended.
Instrument air may be used as a high cal gas, but is
-40 to 705 °C (-40 to 1300 °F)
not recommended.
optional bypass and jacket accessories permit operation to 100% nitrogen cannot be used as the low cal gas.
1050 °C (1922 °F)
Calibration gas flow
Probe terminations 5scfh (2.5l/min)

CH88 probe ambient temperature limits Heater electrical power

-4° to 90 °C (-40 to 194 °F) 220V ±10%, 50 Hz

1056 combustion electronics Traditional architecture cable

Customer supplied
Polycarbonate material
Power consumption of probe heater
1056 combustion ambient temperature limits 150 watts max. during initial warm-up
-20 to 50 °C (-4 to 122 °F)

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Specifications
Installation specifications
1056 combustion electronics

Electrical power of 1056 combustion electronics

220V ±10%, 50 Hz

Power consumption of 1056 combustion electronics

150 Watts during initial warm-up

Analog output
4-20 mA. max load 550 ohms

1056 combustion alarms relays

2 provided – 5 A, 30 Vdc, 120 Vac, or 230 Vac

1056 combustion alarms relays

Customer supplied cable recommended

Probe sensing cable

3 twisted pair; 16 to 24 ga., shield connected to ground at 1056
combustion electronics.

Heater cable
12-18 ga. power cable

For lengths 200 and 500 feet

use 16 to 22 ga. signal wires and 12 to 14 ga. heater wires

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CH88 Combustion Flue Gas Oxygen Analyzer System July 2018

Dimensional drawings
Probe installation dimensions
Note: All dimensions are in meters with inches in parentheses.

Removal/installation
Probe length Removal envelope
.5 m (19.68 in.) 750 mm (30 in.)
1 m (39.37 in.) 1250 mm (49 in.)
2 m (78.74 in.) 2250 mm (89 in.)

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July 2018 CH88 Combustion Flue Gas Oxygen Analyzer System

Dimensional drawings
CH88 probe installation dimensions
Note: All dimensions are in meters with inches in parentheses

Mounting flange
ANSI DIN
Flange dia 185 mm
(7.28
Hold dia in.)
19.1 mm
(.75 in.)
(4) Holes Eq 120.7 mm 145 mm
Sp on BC (4.75 in.) (5.71 in.)

Square weld plate, DIN pattern, Part

4512C36G01 Square weld plate, ANSI pattern, Part 4512C34G01

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CH88 Combustion Flue Gas Oxygen Analyzer System July 2018

Dimensional drawings
Xi Enhanced Interface - Panel Mounting Details

Xi Enhanced Interface - Wall/Surface and Pipe Mounting Details

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Ordering information
Probe Length Part # Weight
0.5 m (19.68 in) 6A00507G01 7.3 Kg (16 lbs)
1 m (39.37 in) 6A00507G02 9.5 Kg (21 lbs)
2 m (78.74 in) 6A00507G03 12.2 Kg (27 lbs)

Electronics Part #
1056 Combustion 24490-00

Accessory Part #
Calibration flowmeter 771B635H01
Cal gas adaptor kit to mate
to a 1/4" female fitting on the 1A98771H07
probe.
Replacement sensor board 6A00493G01
Replacement power supply
24248-03
board
Replacement display board 24361-00-

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CH88 Combustion Flue Gas Oxygen Analyzer System July 2018

CH88 Accessories
Bypass Packages
The specially designed Rosemount Analytical Bypass Package
for oxygen analyzers has proven to withstand the high
temperatures (to 1050°C/1922°F) in process heaters while
providing the same advantages offered by the in situ sensor.
Inconel tubes provide effective resistance to corrosion, and the
other components common to other sampling systems.

O2 Calibration Gas Kits

pn. 6296A27G01
Rosemount Analytical’s O2 Calibration Gas and
Service Kits have been carefully designed to provide a more
convenient and fully portable means of testing, calibrating,
and servicing Rosemount Analytical’s oxygen analyzers. These
lightweight, disposable gas cylinders eliminate the need to rent
gas bottles.

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CH88 Combustion Flue Gas Analyzer System Product Data Sheet
00813-0100-4896, Rev AA July 2018

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