Heater core, changing

Op nbr 87304

Tool:

1. Turn off the voltage with the battery disconnect switch.

Warning!
Risk of burns when removing the header tank cap because of excess pressure in the cooling system.

2. Remove the cap from the expansion tank.

3. Drain: 1/3 of the coolant or clamp the valve's hoses with hose pliers. Use the existing drain hose, located in the
battery box or in the tool box on the machine.
Volume: See resp. machine's specification.

Removing

4. Remove the fan motor. See Fan motor, changing

5. Remove the bolts that hold the fan motor casing and lift it out.

Figure 1

1. Fan bracket bolts

6. Screw off the hose clamps and lift down the heater core assembly.

Figure 2
Heater core assembly

1. Hose clamps (2 pcs.)

 7. Remove the heater core from the casing.

Figure 3
V1010109

1. Heater core

Mounting

8. Fit the heater core in the casing.

9. Fit the hose clamps on the core.

10. Hold up the heater core assembly and fit the casing for the fan motor.

11. Bolt down the fan motor casing.

12. Fit the fan motor. See Fan motor, changing

13. Refill the cooling system and turn on the battery disconnect switch.

14. Start the engine and let it idle until it's warm.

15. Start the fan and check that the heat can be adjusted.

16. Stop the engine and check the coolant level when the engine has cooled down.