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Thermal Foam Sheet

TECHNICAL SPECIFICATIONS Thermal Foam Sheet

**
TECHNICAL DATA SHEET SIZE AVAILABLE E Y O U R
› 3 mm : 30 m x 1.2 m (L : 36 m 2) S A V E N
Material : XLPE / Chemically Crosslinked Closed Cell › 4 mm : 30 m x 1.2 m (L : 36 m 2) E R
Polyolefin Foam with Fire Rating Class O › 5 mm : 30 m x 1.2 m (L : 36 m 2)
G
Lamination / Reinforced : Aluminum Foil (FR)


6 mm
8 mm
:
:
30
30
m
m
x
x
1.2
1.2
m
m
(L
(L
:
:
36
36
m 2)
m 2)
Y
Aluminum Woven Foil (FR) › 10 m m : 30 m x 1.2 m (L : 36 m 2) A
Glasscloth Aluminum Foil (FR)
› 12 m m : 30 m x 1.2 m (L : 36 m 2) N
Density : 25 kg/m3 (core foam only)
(custom density by request & confirmation) › 15 mm : 12 m x 1.2 m (L : 14.4 m 2)
D
› 18 mm : 12 m x 1.2 m (L : 14.4 m 2)
Thermal Conductivity : 0.02953 W/m.k (@temp 24.5˚C / Humidity (RH) 56% › 20 mm : 12 m x 1.2 m (L : 14.4 m 2)

C
(ASTM C518) › 25 mm : 12 m x 1.2 m (L : 14.4 m 2)

O
› 30 mm : 12 m x 1.2 m (L : 14.4 m 2)
Water Vapour Transmission : 1.1 x 10-2 g/m2.hr

O
HVA
(ASTM E96 / TUV Singapore 1.5 x 10-2 grain/ft2.hr › 40 m m : 2 m x 1.2 m (L : 2.4 m 2 )

ION

L I
› 50 m m : 2 m x 1.2 m (L : 2.4 m 2 )
Water Vapour Permeance: : 2.09 x 10-9 g/Pa.m2.s › 100 m m : 2 m x 1.2 m (L : 2.4 m 2 )
T C IN
ULA
(ASTM E96 / TUV Singapore 3.7 x 10-2 Perm *Custom size by request INSULATION
DUCT

N G
Resistance to fungi: : Zero Growth (Result Test : 0 )
(ASTM G21 / SGS Korea) TYPE OF LAMINATION

SU
AU

S
F IN
N TO
O

LAT
VOC Emission Rate : Low VOC emitting XLPE Foam FR : Foam Only (FO)

TI

C O
(ASTM D5116) (Total Volatile Organic Compounds 0.036 mg/m2.h)

LA
XLPE Foam FR + Glue : Foam Only With Glue (FOG)

ROO

OT
Korea Conformity Laboratories (KCL)

SU

ION
IV
IN

EI
AF + XLPE Foam FR : Single Side Alum Foil / AF1
Ozone Resistance : Excellent

NS
LE
AF + XLPE Foam FR + AF : Double Side Alum Foil / AF2

S T
ATI

ULA
AF + XLPE Foam FR + Glue : Single Side Alum Foil with Glue (AF1G)
UV Resistance : Excellent

VERS

TION
AW + XLPE Foam FR : Single Side Alum Woven / AW1
Noise Reduction Coefficient : NRC 0.45 AW + XLPE Foam FR + AW : Double Side Alum Woven / AW2
(ASTM C423) AW + XLPE Foam FR + Glue : Single Side Alum Woven with Glue (AW1G)
Korea Lab Accreditation Scheme (Kolas)
GC + XLPE Foam FR : Single Side GlassCloth Alum / GC1
Operating Temperature Range : -80˚C ~+100˚C (no adhesive) GC + XLPE Foam FR + GC : Double Side GlassCloth Alum / GC2
GC + XLPE Foam FR + Glue : Single Side GlassCloth Alum with Glue (GC1G)

OEM
N
TIO
AF + XLPE Foam FR + AW : Single Side Alum Foil & Single Side Alum Woven (AFW)

ION

INS
LA
AF + XLPE Foam FR + GC : Single Side Alum Foil & Single Side GlassCloth Alum (AFGC)

WALL
U
AW + XLPE Foam FR + GC : Single Side Alum Woven & Single Side GlassCloth Alum (AWGC)

UL
S
IN
T
FIRE & SMOKE PERFORMANCE

ATI
A
PE

-C
UL
PI

N
SIZE PIPE INSULATION (BS/GIP/PPR/PVC)

L
BS 476 part 6 & 7 (fire rating class) : Class O

A
S

DD
N
ASTM E84 : COMPLIES (NFA 255 / UL 723 / UBC 9-1) Size Pipe (BS/GIP/PPR/PVC) : 8 ‒ 100 mm (1/4 “ ‒ 4”)
ING BUI
I
LDING INSULATION C
(INTERTEK Testing Service - 125 ‒ 600 mm (5 “ ‒ 24”)
Flame Spread Index 5 ( < 25 )
INS TI
Elmendorf United State of Smoke Developed Index 20 ( < 25 ) Foam TC : 15mm ‒ 60mm
ULA US
America) Density : 25 kg/m3 ±2
TION ACO
UL94 : Horizontal Burn APPROVED (HF-1) Lamination : Foam Only / Plain (FO)
Single Alum Foil (SAF) or
Single GlassCloth Alum (SGC)
Type Pipe Insulation : Pre-Cutting type (PCT)
Tube type (TBT)
Length : 2 m / pcs (1/4 “ ‒ 4”)
1 m / pcs (5 “ ‒ 24”)
** TERM AND CONDITIONS APPLY

Distributed by :

Head Office
Green Lake City, Rukan Crown Blok H No. 26
Cipondoh - Tangerang / Indonesia 15147

Factory
Jln. Raya Serang Km. 16,8 XLPE
Desa Talaga Cikupa, Tangerang – Indonesia CHEMICALLY CROSSLINKED
WWW.THERMOTECHSOLUTIONS.CO.ID MADE IN INDONESIA CLOSED CELL FOAM +FR
1 2

Proven Reliability & Experience Since 2001


(special quality material control)
Thermotech insulation technology has been experienced in foam insulation field in Indonesia since 2001 with
knowledgeable staff and professional research so that the products are produced by the toilon factory have been
exported to various countries UAE, Qatar, Australia, Philippines, Malaysia etc.

Therefore, we are here in Indonesia to meet all your insulation needs with our best and we have been supplying the
local market through several local partner brands.

A New
Benchmark

Technically Superior
Our distinctive cross-linked technology produces a smaller and
more evenly fime cell structure. Thermal conductivity and vapour
permeability, which are the key factors in insulation performance,
are directly affected by the cell structure.

Thermal Conductivity
0.02953 W/m.k (24.5˚C) It is the lowest amount of any flexible
Building Standard Insulation insulation material.

ThermoFoam® is a product manufactured from polyolefin which is very


suitable for use in HVAC insulation, roof insulation, walls, pipe insulation
which provides excellent performance.

ThermoFoam® is a product with high innovation that uses irradiation AR


E
technology which produces chemically cross linked closed cell foam A(
M2
) SS
products with a Fire Retardant Class O level (BS476 PART 6 & 7) so it is very THERMAL THICKNE
ENERGY (W) (M)
safe to use as a building insulation material.
THERMAL
CONDUCTIVITY
With more than 15 years of experience, Toilon Indonesia produces (W/(m-k))
ThermoFoam® foam revolutionizes insulation products that use foil layers. Reinforce Aluminum Foil
ThermoFoam® allows for a much faster and more efficient installation than Reinforce Aluminum Woven TEMPERATURE 1
TEMPERATURE 2
when using older insulation technology. Reinforce Glass Cloth Aluminum (K)
(K)

TEMPERATURE DIFFERENCE
ThermoFoam® products are guaranteed up to ** 15 Year certified warranty ∆T = T1 - T2
(K)
so that ThermoFoam® products are extremely durable and long lasting.

Our commitment to maintaining quality and quality is proven by conducting


ISO 9001 and UL94 & UL723 certification tests.

Products manufactured by Toilon Indonesia have been exported to several


Almost Zero Vapour Permeability
countries such as UAE, Qatar, Australia, Philippines etc. XL PE Permeability This property guarantees that the thermal conductivi-
ty stays relatively constant for up to 15 years which will give a

XLPE significant contribution to building sustainability and lowering


energy-cost.
CHEMICALLY CROSSLINKED
CLOSED CELL FOAM +FR
Reinforce Aluminum Foil
Reinforce Aluminum Woven
Reinforce Glass Cloth Aluminum
MADE IN INDONESIA
3 4

Third Party Certification


& Testing
PROJECT REFERENCE
To maintain the quality of products that are produced
Intertek Testing Service NA.INC
in-house from our factory, we carry out certification Elemendorf - USA PSB Singapore

testing periodically through a credible and internationally


recognized institution.

ASTM G 21-09
SGS Korea Co.Ltd

International Fire & Smoke


UL94
Standards for building UL723

insulation (roofing/duct/pipe UL LLC North America

insulation, etc)
> British Standards BS 476 ( Parts 6 & 7 ).
> American Standards ASTM E84
> UL94 HF-1
> UL723 ISO 9001 : 2015

Quality Materials
To maintain the stability of the quality of our products,
we conduct routine UL 723 (compiled with ASTM E84)
for raw material and product line audits every 3
months.

AL REEM ISLAND - ZONE C

AL KHAILI TOWER ZAYED SPORTS CITY MAZAYA

MADE IN INDONESIA XLPE


CHEMICALLY CROSSLINKED
CLOSED CELL FOAM +FR
5 6

OTHER VARIANT PRODUCT F U N C T I O N A L A P P L I C AT I O N

Tube Insulation Acoustic Liner


ThermoFoam™ pipe insulation has excellent durability & flexibility power. It Crosslinked open cell polyolefin foam with self adhesive backing
Ducting Insulation
is used in flexible temperature between -70°C~100°C. Variations of different for duct lining. Premium quality insulation products with
inner and outer dimension can be constructed to custom fit and insulate standard green building insulation, with low
almost any pipe line. It is suitable for Pipe insulation for hot/cooling water, thermal conductivity to prevent condensation
Duct protector, Air conditioning copper hose, Thermal Insulation & anti-mois- from occurring so that energy is not wasted and
ture for ceiling & wall etc. can provide optimal efficiency

Product features
Piping Insulation
– Excellent Sound Absorption in all
kind of air ducts and buildings
– Low thickness, Lightweight and
Factory heat bonded fully enclosed cross-linked foam
durable resistant
with special aluminum sides for extra durability and
– Superior Resistance to Fungi and
high vapor resistance.
Low VOC for Air Quality
– Completely User Friendly, Easy
and Quick Installation
– Self Adhesive Backing

Advantages Technical Details


Thermal Insulation
– Sound Absorption coefficients : 0.45 (thickness 8mm) (ASTM C423) Roofing & Cladding
– Density : 33kg/m3 (foam core only)
ThermoFoam™, is XLPE Chemically Crosslinked Closed Cell Foam +FR
(Class O) composed of independent air cell, is very excellent in insulation
– Thermal conductivity : 0.034 W / mK (ASTM C518) Insulation
– Resistance to Fungi : Zero growth (ASTM G21) Thermal foam reflectivity from radiant heat &
effect as is very low thermal conductivity and long durability.
– Operating Temperature Range : 70’C ~ 100’C reduces increased heat conduction in roof
– Thickness range : 5mm ~ 25mm coverings and sheet metal.
No Dew
ThermoFoam™ is perfect in Dew prevention as ThermoTech foam composed also low thermal conductivity with more
of Dense independent air cell. resistance value to protect the building from
heat conduction & radiation.
Semi-permanence
ThermoFoam™ is polyolefin foam, which last almost permanent without
changes.

Flexibility & Anti-Noise/Vibration


ThermoFoam™ has both closed cell which protects from noise and open cell
that absorb noise.
Wall & Acoustic Insulation
Semi-incombustibility
Semi-incombustible foam, is not flammable and no toxic smoke when fire.
(sound proof & absorption)
Noise canceling material acts as a barrier between two
rooms adjacent to each other, applicable to a house,
Technical Support & Distribution Network hotel or apartment.

Complete Range for building Insulation Needs


THERMAL foam sheet is available in a complete range to cover typical building insulation requirements:

WALL INSULATION ACOUSTIC INSULATION


DECK INSULATION
OIL & GAS INSULATION
ROOF INSULATIONPIPE INSULATION
HOME INSULATION

XLPE INDUSTRIAL INSULATION AUTOMOTIVE INSULATION


HVAC INSULATION
CHEMICALLY CROSSLINKED
CLOSED CELL FOAM +FR
DUCT INSULATION BUILDING INSULATION MADE IN INDONESIA

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