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AUTOMOBILE - WPS Office
AUTOMOBILE - WPS Office
AUTOMOBILE - WPS Office
1.0 INTRODUCTION
In recent decades, automotive service centres have come full circle and evolved to
provide a much wider range of services including sizable convenience store and food
inventory, coffee and fast food services, as well as other automotive functions such as
automated car washes. Automotive repairs are now rarely a component of new
automotive service and fueling centres. In addition to vehicle refueling, modern
automotive sevice centres are mostly open 24 hours a day and often contain a
multitude of ancillary convenience services such as public washrooms, pay phones,
bank machines, convenience products, etc., providing these services in times of
emergency not only to residents but also to taxi cabs, and commercial and police
vehicles.(brampton.ca)
The early 1900s boomed with various types of motorized vehicles being developed
around the world. In the United States Ransom E. Olds and his Olds Motor Vehicle
Company (later known as Oldsmobile) dominated this era of automobile production.
As a result of superior promotional and marketing efforts, sales of the Oldsmobile
approached 5,000 in 1904 which, at the time, was unheard of in the industry. The
Thomas B. Jeffrey Company developed the world's second mass-produced
automobile called the Rambler. In 1902, 1,500 Ramblers were built and sold, and by
1904 production reached 2,342 units.
Perhaps the most famous car of all time is Henry Ford's Model T. In order to keep
costs low, Ford focused efforts on improving production methods. His moving
assembly line began operation in 1913-1914 making it possible to lower the cost of
the Model T and, as a result, increase sales and potential customers. In response to
consumer demands manufacturers have reinvented the automobile numerous times
over.(torontopubliclibrary,2015)
This project covers the following areas: Spray workshop, Car wash, Lube bay, Tool
room,wheel and balancing unit.
Limited information: Most information about this project are difficult to find online or
are not available.
Financial constraint: money has been a major issue during research and has limited
the scope of this project.
Primary and secondary methods were used to get basic information about this project
through case studies, online research and journals relating to the project.
Car Wash: is a facility used to clean the exterior and, in some cases, the interior of
motor vehicles. Car washes can be self-service, full-service, or fully automated.
Spare part: an extra part of a vehicle or machine kept for use in emergency or
replacement.
Service Bay: a space designed and constructed for the placement of any motor
vehicle for repair, servicing, or washing.
Oldsmobile: An American car brand belonging to GM
LITERATURE REVIEW
For many years, American automobile manufacturers and service stations alike have
emphasized the importance of maintenance and repair when owning and operating an
automobile.
During the early days when automobiles had left the factory, the routine maintenance
and repair was largely left up to the owner as the auto repair industry was still in its
formative stages. For the early generations of cars and car drivers, how long an
automobile remained in good operating condition was left up to the owner and their
routine service visits. Before the days of computer and technology most automotive
service garages and/or dealerships relied on employees that were skilled and worked
with their hands to use the right equipment to service the automobile.
Many early auto dealers started out of existing garages. Business owners of the early
dealership soon discovered they could create a market not just for sales but for repair
as well. Between 1900 and 1930 the American automobile business was built by
tinkerers and visionaries and the repair and maintenance industry was no different. In
1932, automobile manufacturing reached its lowest point since 1918 and the advent of
the used car rose to great prominence in the automotive community.
During the Great Depression, many consumers held onto their vehicles for longer
periods of time and the lubrication of the vehicle became a matter of great importance
to extend its running life. Author and Automotive Historian
Robert Genat wrote, “The Depression of the early 1930s proved devastating for the
marginally financed automakers. Dealerships for the top-selling cars survived the
drought by virtue of their parts and service departments for maintenance and repair of
1900 to 1932 had neither the time, the tools, nor the technical training to master all of
the details of automotive mechanics. There were both good and poor repair shops and
service stations during the early days of the automotive industry. The good shops
employed a high-grade mechanic who took a personal and continuing interest in
keeping many automobiles in good running condition for a reasonable price.
During the early days, older vehicles had their chassis lubricated on a regular basis
because many of the chassis parts were exposed to dust, dirt, rain and many other
problems related to unpaved roads. In 1921, the auto “Wash Bowl” was invented to
easily clean the dirt from the underbelly of the vehicle. For 25 cents, motorists could
drive their vehicles around a washbowl to remove the mud and dirt from the running
gear. The vehicle would later be sprayed with forced water and polish and wiped
down. The Wash Bowl could handle between 75 to 100 vehicles an hour.
(motorcities.org)
Four wheeler vehicle, for example : Car, jeep, trucks, buses, etc.
Six wheeler vehicle, for example : Big trucks with two gear axles.
Gas vehicle, e.g. LPG and CNG vehicles, where LPG is liquefied
Semi-automatic
Engine in Front - Most of the vehicles have engine in the front. Example :
most of the cars,
Engine in the Rear Side Very few vehicles have engine located in the rear.
Example : Nano car.(BrainKart.com)
a. The vehicle complex should comprise space for several facilities to support vehicle
administrative and maintenance functions.
b. The open floor plan and internal circulation corridors should provide access to all
administrative areas. Internal corridors should have a minimum width of five feet to
facilitate reconfiguration, and they should match the adjoining office space in ceiling
height, ceiling material, and floor material.
c. Restrict public access between the administrative offices and the maintenance
functions for safety purposes, and access to provide security.
d. The lounges and rest rooms should have centralized, prominent locations with easy
access from the circulation corridors.
e. The repair bays consist of large open areas with drive-through lanes and a
mechanics’ aisle at the front of the service bays.
Figure 2.1: Site Organization for the Vehicle Operations and Vehicle Maintenance
Complex.
The architectural and interior design of the vehicle operations and vehicle
maintenance facilities should be integrated. Both involve functional analysis and
consideration of the appropriate environmental character, building organization and
circulation, and future expansion requirements, as well as finishes and furnishings.
a. The design should reflect the regional and local base architectural style or
character. Review the base Architectural Compatibility Guide to assure the design
complements existing architecture.
a. Locate the vehicle operations administrative facility at the main entrance to the
complex.
b. Provide a security guard station and dispatch area for the entire complex. This
location should provide an optimum point for supervision of vehicle movement and
processing.
c. Locate the vehicle maintenance facilities within a secured complex, fenced, and
visible from the vehicle operations facility
a. Whenever possible, provide for future expansion of the vehicle operations and
vehicle maintenance complex. Vehicle inventory requirements may lead to increased
parking areas and expansion of the fenced, secure area.
5. Disabled Access
b. The site and building design should enable physically disabled persons to act
independently and access all areas of the facility. Accommodate level changes with
ramps suitable for wheelchair access, indoors and outdoors.
3. Tangibles (Physical cues): Tangible cues that form part of this dimension include
the signage, parking and layout of the dealership itself.
4. Empathy (Importance): In the case of dealership, this can be seen in the interactions
between the organization and the customer, and the nature of this interaction.
5. Responsiveness (Willingness to serve): This refers to the changes that have been
observed in service hours from just being weekdays to include weekend and night
services, due to the changes in the needs of customers.(Adele Berndt.,2009) Study on
satisfaction with hospital services included communication with patients,competence
of staff, staff demeanor, quality of the facilities, and perceived costs.(Andaleeb, S.
S.,1998) In case of automobile service centers, delay in delivery is an important factor
in dissatisfaction of customers.(Katarne Rajnish,2010) Service quality can be
measured in terms of customer perception, customer expectation, customer
satisfaction, and customer attitude. Service quality may be defined as customer
perception of how well a service meets or exceeds their expectations. (Sachdev, S. B.,
and Verma, H. V.,2004) Factors that determine user satisfaction with the quality of
services provided on railway platforms are availability and quality of refreshments,
effectiveness of information systems, behavior of railway staff, basic amenities
provided on platforms, and safety and security.(Geetika, Shefali Nandan,2010)
To know expectation and perception about automobile service centre’s service quality
from vehicle owners in Pune city, respondents had given their views regarding how
ideal showroom would be and how actually it is. The respondents rated 17 factors of
service quality which are as follows:
The mean of the ratings given to these factors is calculated and then a combined mean
for each factor.Similar process is done for combined standard deviation in ratings
given.Table 2.1 depicts that the expectation for reliability factor are high i.e.(6.9)
whereas tangibility factor has got lowest combined mean that is (6.03). The perceived
combined mean represents current condition of an service centers, the attributes such
as Assurance has got highest combined mean i.e.(6.09) where as empathy has got
lowest rating that is (5.59).
Testing of Hypothesis 1: The difference of mean rating for expected (µe) and
perceived (µp) values of service quality in personal vehicle users is significant.In the
above test, samples used are dependent and the effect of actual working conditions
(perceived quality) on service quality is tested. So the above hypothesis is tested by
using paired t-test. The mean ratings for five service quality dimensions and tabulated
t value are shown in table 2.2 Table 2.2 gives a clear indication that the gap between
expected and perceived service quality is considerable in case of automobile service
centers for personal vehicles.The users of personal vehicles hold higher expectations
from service centers as the product is put to their personal use. Though service centers
are equipped with modern technology, the factors like reliability, responsiveness and
empathy are lacking. Amongst which reliability of servicesare highly expected near to
ideal (mean rating = 6.90).
Table 2.2 RESULT OF PAIRED T TEST VALUES FOR H1.
Testing of Hypothesis 2: The difference of mean rating for expected (µe) and
perceived (µp) values of service quality in commercial vehicle users is significant.
In the above test also, samples used are dependent and the effect of actual working
conditions (perceived quality) on service quality is tested. So the above hypothesis is
also tested by using paired t-test. The mean ratings for five service quality dimensions
given by commercial vehicle users and tabulated t value are shown in table 2.3.
The commercial vehicle users also show similar response about service centers like
the other sample. The difference between mean ratings of expected and perceived
tangibility factors is statistically not significant. The observed reason is that customers
have lower expectations about tangibility factors. The dissatisfaction about services of
automobile service centers lies with the factors like on time delivery and services as
promised, as delay in delivering vehicles affects the business of customers.(Suhas
Ambekar,2013)
Table 2.3 RESULT OF PAIRED T TEST VALUES FOR H2
Predictive maintenance has the advantage of always maintaining the vehicle in a state
of operability or availability. From an economic point of view, only work statistics
can show consumed budgets and their mathematical evolution. One of the effects of
predictive maintenance lies in the fact that there are no major interruptions due to
major failures due to the replacement of the foreseen parts (fig.2.2).(Ioan VIRCA,
Dorel BADEA,2019).
Fig.2.2. Importance of predictive maintenance
By comparing the findings from the current study in Klang Valley and from the
automotive ecosystem study by the Malaysian Institute of Road Safety Research
(MIROS) (Mohd Jawi et al., 2017), it is shown that the percentage of car users
sending their cars at SCs and GWs is quite similar either in Klang Valley or in
Kuching, Sarawak (Figure 2.3). The current study is based on 298 respondents in
Klang Valley (KV1), while previous MIROS’ studies were based on 500 respondents
in the Klang Valley (KV2), and 300 respondents in Kuching (Kuching) (Abdul
Wahab et al., 2017). Nevertheless, more consumers in Kuching chose GWs. In
addition, customers who did not go to either SCs or GWs and chose to self-maintain,
send to a family member or friends are categorized as “Others”, with their number
significantly smaller. Clearly, car brand owners are finding it difficult to persuade
their customers to return for aftersales service at their SCs. In order to persuade
customers for aftersales service, Proton, for an example, has reduced up to 30% of the
charges and maintenance cost by Proton SCs starting 1st June 2017 (Abg Gyl, 2017;
Samsuri, 2017). Moreover, to compete with GWs, many car brand owners or
representatives strive to improve their users’ experience of aftersales service through
additional services and facilities such as offering courtesy car, pick-up services,
reducing waiting time, providing Internet service, comfortable waiting area, free food
and beverages and so on (e.g. Alias, 2017; Ridzuan, 2018).
Figure 2.3: Comparison of findings on users’ preference for car maintenance
CHAPTER THREE
Legend:
2 Power indicator lights with LAN connection (between two workbays, height 200
cm, feed lines for length adjustment with 40 cm gas springs, LAN leads of flexible
design along adjustable-length section)
3 Light strips (at right-angles to vehicle centreline, along the entire workbay height
350 cm)
6 Window sill duct (electricity, compressed air and LAN, height 120 cm from the
floor)
7 Workbench
The workshop floor must be able to withstand a pressure of 150 N/mm². A
straightening bench incl. accessories and the vehicle add up to more than 11.000
pounds. Distributed over three rollers, this results in forces in excess of 57 N/mm².
Therefore, it is recommended to have a full brick floor laid with the vibration process.
The load assumption for a workshop floor is at least 10 KN/m². The strength category
of the concrete floor for vehicle hoist workbays should be C25/30.
Technical equipment
If required, install additional light strips along vehicle's centreline outside the
vehicle's contours (incl. with doors open).
Roof passages:
Required for exhaust emission extractors, for painting booths and for welding smoke
and grinding dust extractors.(bmwgroup-wep.com)
Fig. : Wall-mounted equipment
Universal accessibility in architecture refers to the capacity that all people have to
access and inhabit a space regardless of their cognitive and physical capacities, and it
is a subject that cannot be dismissed.(archdaily.com)
Good building accessibility means creating spaces that are designed to be user-
friendly for everyone, including people who use wheelchairs, canes and mobility
scooters, and those with vision and hearing impairments. Eliminating barriers to
physical access can help business owners increase revenues while improving the
safety of all building users.
3.2 LIGHTING
Since auto repair center lighting has to meet a variety of specific needs, here are a few
tips on selecting the right auto repair center lighting applications for your needs.
Evaluate Efficiency
When choosing auto repair center lighting applications, the first thing to look at is
efficiency. You are running a business after all, and choosing lighting solutions
that are not cost effective would just be bad business. Here are a few tips for
choosing efficient lighting.
Look at lumen output versus wattage. This will tell you how much energy is
needed to create the illumination specified by the light source. The goal here is
to choose something that doesn't use a lot of energy (low wattage) while
producing the high light output (high lumens) you desire so that you get
powerful illumination output while consuming less energy.
If you find a light source that offers higher lumen outputs, don’t automatically
assume that is the best option. If it requires more wattage, it is not the most
efficient option.
Stay away from fluorescents. While they were once the standard choice for all
types of lighting, the lighting industry has advanced beyond the primitive
capability and shorter life span of fluorescents. For example, LED or induction
lighting would be a much better choice in terms of performance and longevity
than compact fluorescents.
Choose quality over price! Initial costs for lighting your auto repair center will
be a factor for any location, but when you buy cheap products, you get cheap
results. It is better to invest more upfront and get a long-lasting lighting
solution that meets your needs than to pay more in the long run on
replacements and repairs.
Consider Durability
Durability is the second biggest factor when choosing lighting for your auto repair
center. When we say durability, it means a few things.
3.3 VENTILATION
Ventilation is necessary in buildings to remove 'stale' air and replace it with 'fresh'
air.This helps to:
NB: Some of these issues can be avoided or mitigated by careful siting and design
of buildings.
Mixed-mode' ventilation uses both natural and mechanical ventilation, for
example, allowing the opening of windows, but also providing a mechanical air
distribution system.(designingbuildings.co.uk)
In a garage or workshop where exhaust gases like Carbon Monoxide (CO) and
NOx from vehicles are very dangerous - proper ventilation is very important.
Garages or workshops with floor areas more than 500 ft2 (50m2) should always
have mechanical ventilation with fans. Smaller garages can have natural
ventilation with evacuation of air through ducts with larger area than 0.2% of the
floor area.
Q=nV (1)
where
CO Emission
Fresh air supply to a garage can be based on the CO emission from vehicles
parked and driving through as
where
qCO = CO emission from cars (m3/h)
l2 = mean driving distance for cars driving through the garage (m)
Q = k qCO (3)
where
k = application coefficient
similar.
The fresh air supply to a repair garage with 10 cars, floor area 150 m2, volume
300 m3 and a mean driving distance for the cars of 20 m - can be calculated as
Fresh air supply due to required 20 air changes per hour can be calculated as
Q = 20 (300 m3/h)
= 6000 m3/h
CO emission
CO emission can be calculated as
= 220 m3/h CO
Q = 4 (220 m3/h)
Comparing the two calculations the fresh air supply should be at least 6000 m3/h.
Local Codes
Alternative Systems
A typical ventilation system for a smaller garage The fresh air is supplied through
openings in the outside wall. Polluted air is evacuated through openings close to
the floor and the roof.
For larger buildings and garages it is common to use outlet air from the ventilation
systems in the surrounding buildings as fresh make-up air to the garages.
Air with room temperature (or temperature after the heat recovery unit) is supplied
to the garage. Polluted air is evacuated through openings close to the floor and the
roof.(engineeringtoolbox.com)
Fig3.:Ventilation system for larger buildings and garages
3.4 SAFETY
3.5 CIRCULATION
The term 'circulation' refers to the movement of people through, around and
between buildings and other parts of the built environment. Within buildings,
circulation spaces are spaces that are predominately used for circulation, such as
entrances, foyers and lobbies, corridors, stairs, landings and so on.
The size of circulation spaces may be determined by factors such as; the type of
use, the numbers of people using them, the direction of travel, crossing flows and
so on. In complex buildings such as hospitals or transport exchanges, signage or
other forms of wayfinding may be necessary to help people navigate circulation
spaces. (designingbuildings.co.uk)
When considering the various circulation routes, you want to make sure the
pathway is unobstructed and well illuminated. If the circulation route is a fire
escape route, then you also want to ensure that this is the quickest and safest route
out of the building. In design practices, the flow of the circulation is one of the
first areas considered; the circulation will often inform the rest of the interior
proposal.
In restaurants, bars and cafes circulation routes are important for both staff and
guests. For instance, circulation largely affects the relationship between the
kitchen and table service, when planning this type of circulation route you need to
consider time and efficiency and consider the best route for avoiding incidents.
For guests, you should consider the circulation routes to access the bathrooms,
considering access and flow routes which will not getting in the way of staff under
pressure or ending up in private area. Circulation routes should be used to keeping
minimal interference between front and back of house.
For buildings like museums and galleries, mapping out clear circulation routes can
help communicate different zone locations, where to access the various floors and
the location facilities like toilets and food. This is extremely important in public
buildings of this nature; people will often spend lengthy amounts of time here, so
they will want to know where the various break points and facilities are located
upon their arrival. This will help to inform the visitor plan how they can progress
through the interior during their visit.https://astoundinginteriors.co.uk/how-does-
circulation-effect-design/
3.6 SOUND
The design principles for site planning for automotive service centres are based
on:
Principal buildings may be sited in a number of ways, depending on whether the site
is a mid-block or corner site:
Mid-block Sites:
Corner Sites:
3.1.2 Setbacks
Setbacks for buildings and landscaping are intended to reinforce street edges,
encourage architectural interest along pedestrian sidewalks, and create landscaped
areas that are visually pleasing and provide some screening of vehicular site activities.
1. Generally, a minimum front yard setback of 4.5 metres for principal buildings will
be required to create a landscape strip for quality landscaping.
2. Where primary street frontage is not occupied by a building face, a 4.5 meter
landscape strip is also required.
Automotive service centres generate traffi c by their function, yet they serve
pedestrians and passengers. Planning for vehicular site access and routes should
accommodate functional traffi c requirements and pedestrian safety, and minimize
noise and other negative impacts of their traffi c on adjacent uses and streets.
Minimizing disruption of existing street traffi c and safety should be of high priority.
4. Entrances and exits for vehicles should be located as far from corner
intersections as possible to minimize disruption of street traffi c fl ow.
Site planning of service centres shall minimize curb cuts and crossing of
sidewalks to reduce disruption of public streetscapes and pedestrian zones.
6. Barrier-free accessible parking spaces and related curb cut design shall be
provided as per the Ontario Building Code.
7. Pedestrian routes must not be obstructed by any kind of product or display and
shall be at least 1.5 meters wide.
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