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Degradation of Alkali-Activated Slag and Fly Ash Mortars Under Different Aggressive Acid Conditions
Degradation of Alkali-Activated Slag and Fly Ash Mortars Under Different Aggressive Acid Conditions
Degradation of Alkali-Activated Slag and Fly Ash Mortars Under Different Aggressive Acid Conditions
Abstract: Acidic environments constitute serious chemical threats to concrete-like cementitious materials. The purpose of this study is to
experimentally investigate the degradation of alkali-activated slag/fly ash mortars with different slag/fly ash ratios: 80=20, 60=40, and 40=60
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in acidic environments. Mortar samples were exposed to three different types of aggressive acidic solutions: phosphoric acid, sulfuric acid,
and a mixture of phosphoric acid and sulfuric acid maintained at a constant pH value of 2.5 0.5 for a period of 150 days. Results showed
that, for all mortar samples, the aggressivity of the phosphoric acid is greater compared to the other acids. Moreover, samples with a slag/fly
ash ratio of 60=40 demonstrate the highest resistance against the three types of acidic environments. In addition, it shows that the degradation
process of alkali-activated mortars can be divided into two degradation stages: an early stage and a subsequent stage. The chemical-reaction
dominated early degradation stage is described by using Hill function, whereas a diffusion process–dominated subsequent stage is simulated
with Fick’s second law. Finally, the results of theoretical analysis predicted that the degradation depth of alkali-activated slag/fly ash mortars
exposed to sulfuric acid environment (pH ¼ 2.0) for 50 years could be reduced by about 52%–60% compared to that of an ordinary Portland
cement (OPC)-based mortar. DOI: 10.1061/(ASCE)MT.1943-5533.0003713. © 2021 American Society of Civil Engineers.
Author keywords: Degradation depth; Alkali-activated slag/fly ash blended mortar; Sulfuric acid; Phosphoric acid; Phosphoric and
sulfuric acid mixture; Diffusion coefficient; Hill function.
Introduction and the annual cost of operation and maintenance related to the
wastewater infrastructure is more than $25 billion (O’Connell et al.
A vast amount of ordinary Portland cement (OPC)-based concrete 2010).
has been used as construction materials for sewer and wastewater Among all different types of concrete degradation caused by
systems. However, the exposure of alkaline building materials such acid-laden sewer environments such as silage effluent, the degra-
as OPC concretes to acid-rich aggressive environments leads to se- dation of various cementitious materials resulting from chemical
vere degradations (Parande et al. 2006; Gutberlet et al. 2015). In the and biochemical sulfuric acid has been extensively investigated
acid-rich environments, hydronium ions (H3 Oþ ) penetrate alkaline in the last few decades (Vincke et al. 1999; Fattuhi and Hughes
materials such as OPC-based concrete, inducing a significant pH 1988; Monteny et al. 2000; De Belie et al. 2004; Gutiérrez-Padilla
reduction of pore solutions (Bakharev et al. 2003). If the exposition et al. 2010; Huber et al. 2016). However, phosphoric acid induced
continues, further dissolution and/or decomposition of various degradation of concretes due to the coexistence of hydroniums
components such as Portlandite and calcium silicate hydrate (H3 Oþ ) released from various acids and a large concentration of
(C─S─H) gel in the bulk materials would occur and some calcium phosphates has not been thoroughly investigated and the relevant
salts such as gypsum would be formed, worsening many mechani- research in this area is quite limited (Xiaowei Zhang et al. 2003;
cal properties, such as reduced compressive and flexural strength De-Bashan and Bashan 2004; Gutiérrez-Padilla et al. 2010; Aiken
(Kaid et al. 2009; Siad et al. 2010; Oueslati and Duchesne 2014; et al. 2017). The available literature compared the aggressiveness of
Albitar et al. 2017). Thus, the service life of concretes is reduced phosphoric acid and citric acid but without exploring related mech-
and considerable expenditure for repair and maintenance occurs as anisms of phosphoric acid degradation process (Xiaowei Zhang
a result of degradations. It was predicted that it may cost the United et al. 2003). In addition, almost all of the current literature focuses
States $390 billion over the next two decades to repair current-in- on the effect of one single acid, e.g., sulfuric or nitric acid, on the
service wastewater infrastructures (Gutiérrez-Padilla et al. 2010) degradation performances of alkaline cementitious materials with-
out considering the possible different effects of mixed acids (Sand
1
School of Civil Engineering, Guangdong Province Key Laboratory of and Bock 1991; Pavlik 1994, 1996; Allahverdi and Skvara 2001a,
Durability for Marine Civil Engineering, Key Laboratory on Durability of b; Mehta and Siddique 2017; Aiken et al. 2018). However, different
Civil Engineering in Shenzhen, School of Civil Engineering, Shenzhen acids usually coexist in sewage systems due to the presence of dif-
Univ., Shenzhen, Guangdong 518060, China; Dept. of Infrastructure ferent anions such as sulfates, phosphates, nitrate, and so on, and
Engineering, Univ. of Melbourne, Melbourne, VIC 3010, Australia. hydroniums in acidic conditions (Aiken et al. 2017). Therefore, an
2
Associate Professor, Dept. of Infrastructure Engineering, Univ. of investigation of the degradation performance of cementitious ma-
Melbourne, Melbourne, VIC 3010, Australia. terials exposed to mixed acid solutions, which is closer to real-life
3
Senior Lecturer, Dept. of Infrastructure Engineering, Univ. of Melbourne, situations, is required to draw a more convincing conclusion.
Melbourne, VIC 3010, Australia (corresponding author). Email: rsan@
Alkali-activated materials (AAMs) are a class of binders pre-
unimelb.edu.au
Note. This manuscript was submitted on December 5, 2019; approved pared using different precursors as raw materials instead of using
on October 14, 2020; published online on April 22, 2021. Discussion per- OPC (Provis et al. 2015). These precursors are mixed together with
iod open until September 22, 2021; separate discussions must be submitted various alkaline activators to provide necessary strong alkaline
for individual papers. This paper is part of the Journal of Materials in Civil conditions for dissolution of precursors and the condensation cata-
Engineering, © ASCE, ISSN 0899-1561. lyzing processes (Flanigen et al. 1991). Currently, AAMs are
that slag-based AAMs had a better performance compared to time indicates a chemical-reaction controlled process (Levenspiel
OPC-based peers under sulfuric acid and acetic acid attacks (Li 1999) whereas a linear increase in the degradation depth over
and Peethamparan 2018; Bakharev et al. 2003). The authors the square root of time implies that the degradation is mainly con-
(Li and Peethamparan 2018; Bakharev et al. 2003) attributed this trolled by diffusion (Lloyd et al. 2012).
relatively high durability mainly to the lower Ca/Si ratio of the Previously, Kawai et al. (2005) exposed OPC-based concrete to
binder matrix because of the absence of CaðOHÞ2 (Portlandite) sulfuric acid solution with pH at 1.0 and 2.0, respectively, to inves-
in the composition of this type of AAMs and an extremely low tigate the degradation of concrete specimens under acid fluid flow
permeability. For FA-based AAMs, the main reaction product over sample surfaces. Their results showed that there is a positive
(N─A─S─H) is a three-dimensional (3D) highly crosslinking net- linear relationship between the degraded depth and exposure time,
work with low Ca content, contributing to higher resistance in acid indicating a chemical-controlled process. This is due to the removal
solutions as compared to OPC-based binders (Li and Peethamparan of the degraded layer and calcium salts by fluid flow. Other relevant
2018; Davidovits 2005; Fernández-Jiménez et al. 2007; Varga et al. experimental studies also reported that, when immersed in nitric
2015). Furthermore, alkali-activated slag/fly ash (AASF) binders acid, a highly porous degraded layer providing little protection
are becoming more appealing due to some favorable combinations for acid ingress led to a higher degradation rate (almost linear in-
of the properties that cannot be achieved by the activation of one crease in the degradation depth over time when the pastes were
single precursor (Puertas et al. 2000; Goretta et al. 2004; Li and completely dissolvable). In comparison, a compact and dense layer
Liu 2007; Lloyd et al. 2010; Van Deventer et al. 2010; Ling rich in silica after degradation resulted in a lower rate of degrada-
et al. 2019). A high degree of cross-linked binder displaying a coex- tion (Shi and Stegemann 2000).
istence of C─(A)─S─H and N─A─S─H (Ismail et al. 2013a), In conclusion, the initial stage of degradation is usually a
either present as a single phase or a hybrid-type gel known as chemical-reaction controlled process due to direct reactions be-
C─(N)─A─S─H gel in some studies, was observed when slag tween cementitious binders and exposed acids. However, the sub-
and fly ash were mixed together (Ismail et al. 2014). According sequent process can be either reaction controlled (porous/no intact
to Lloyd et al. (2012), the addition of slag into the FA-based AAMs degraded layer or degraded layer erased by external forces) or
increased the resistance toward the sulfuric acid attack with a pH at diffusion controlled (dense and intact degraded layer). It is clear
1.0. However, another literature (Aiken et al. 2018) found that in- that based on the experimental results and general trends provided
creasing slag contents has a negative impact on the resistance of by degradation depth development, long-term behaviors of ce-
FA-based AAMs due to a higher content of calcium, which is un- mentitious binders subjected to acid attacks could be predicted
favorable regarding the acid resistance. The seemingly controversial (Yuan et al. 2013). However, related research on studying the
outcomes can be explained by considering different roles the degradation depth of AAMs or OPC-based binders exposed to phos-
C─A─S─H and N─A─S─H play in terms of acid resistance. phoric acid solutions and predicting their long-term performances
C─A─S─H has a space-filling effect in the binder, leading to a (Xiaowei Zhang et al. 2003; Ren et al. 2019a, b) is quite rare.
reduced porosity as slag content increases (Provis et al. 2012; Therefore, the purpose of this study is to investigate the degra-
Aiken et al. 2018). However, C─A─S─H contains more Ca than dation processes of different mixtures of AAMs, specifically
N─A─S─H type gel, which makes it more susceptible toward acid AASF, with three slag/FA ratios under various acid conditions:
attacks via decalcification process. Therefore, a trade-off between phosphoric acid, sulfuric acid, and a mixture of phosphoric acid
the amount of slag and FA used for making AASF samples is re- and sulfuric acid. Degradation depth was used as the parameter
quired to optimize the durability performance of AASF binders. to assess the degradation process and kinetics. A series of theoreti-
Currently, a main hurdle preventing AAMs from wider applica- cal simulations were then carried out to further predict the long-
tions is the lack of data and reports on the long-term behavior of term degradation behaviors of AASF binders and to compare their
these materials that can prove satisfactory durability throughout behaviors with those of OPC-based peers.
their overall life cycles (Bernal et al. 2014; Bernal and Provis
2014). In order to allow more rapid adoption of AAMs as an alter-
native to OPC-based binders, to get reliable results that can be used Experimental Methods
for the quantification of AAMs’ long service life is critical (De
Belie et al. 2004; Lloyd et al. 2012; Ariffin et al. 2013; Yuan
Materials
et al. 2013; Albitar et al. 2017; Mehta and Siddique 2017; Aiken
et al. 2018). Among many parameters, degradation depth provides The chemical compositions and properties of the slag, specifically
useful information on rate-controlling processes of concrete mate- ground granulated blast furnace slag (denoted as GGBFS hereafter)
rials. Therefore it is often used as a reliable indicator for corrosion and fly ash both from Australia are given in Table 1. The GGBFS
kinetics and long-term risk predictions (Lloyd et al. 2012). In some used has a specific gravity of 2,800 kg=m3 and Blaine fineness
studies, degradation depth is also considered as altered depth, of 410 10 m2 =kg. The particle size range, determined by laser
was slightly higher than the other two single acid solutions because binders, 70°C was selected for oven drying of the specimens until
phosphoric acid is partially ionized and its ionization would be, to a constant mass was obtained. This process took about 4–5 days
some extent, inhibited by the complete dissociation of sulfuric acid. before reaching a constant mass. The 70°C oven-drying tempera-
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However, the hydronium ions that can be dissociated from the phos- ture was used based on the study of Ismail et al. (2013a) because
phoric and sulfuric mixed acid with volume ratio of 1∶1 are readily possible microstructural changes of AAM samples could happen
available. Therefore, the phosphoric and sulfuric mixed acid can re- under a relatively high temperature (e.g., 110°C) suggested by the
present the scenario in which phosphoric and sulfuric acid are mixed ASTM C642-06 (Ismail et al. 2013b). Water absorption and VPV
together with similar pH as the other two premixed single acids. The provide information about total volumes of various voids. Capillary
details of the three acid solutions are given in Table 3. sorptivity is one of the most important microstructural properties
that characterizes the durability of materials because it reflects
Methods the tendency of binders to absorb and transmit water or other
liquids by capillary action (Albitar et al. 2017) during the initial
Samples after 56 days of curing were fully immersed in the three stage of absorption. In this study, hydroniums in water penetrate
acid solutions while keeping the solid surface/liquid volume ratio into the samples along with the water ingress.
constant at 0.30 cm−1 . The vertical distance between liquid levels Degradation depth was measured using an optical microscope
of the acid solution and top surfaces of the samples was kept at no along the immersion process after 7, 28, 56, 90, 120, and 150 days
less than 10 mm to ensure a complete immersion, which can min- of exposure, as an indicator of degradation kinetics. Three cylinders
imize possible carbonation induced by CO2 from the air. Each of each formulation were used to obtain the final averaged degra-
sample was supported on two plastic holders to maximize the con- dation depth. A disk of samples was cut perpendicularly to its axis
tact area between the sample surface and acid solution shown in by a diamond saw and then the disks were cleaned with water. In
Fig. 1(b). To keep the pH of all acid solutions constant, the pH order to get a flat surface, each sample was polished on a sanding
values were monitored using a portable pH-meter (PHM210
belt for 2 min with 120 grit sand paper and then dried in ambient
Radiometer, Pacific Laboratory Products, Blackburn, Victoria)
environment with compressed air. A phenolphthalein solution (1 g
and solutions were renewed every day in the first 7 days followed
phenolphthalein dissolved in 70 mL of 95% ethanol solution mixed
by a gradually decreased frequency of renewals until the end of the
with 100 mL distilled water) was then sprayed onto the newly cut
experiment (to be specific: after 7 days, the solutions were replaced
flat plane sections as an indicator of the degradation depth. The
every second day for 21 days and every 3 days for another 21 days.
colorless area indicates that the pH dropped to below 8.3 and is
After 49 days, the acid solutions were renewed every 7 days until
the end of the immersion period). The renewal frequency was pre- considered as degraded. Fig. 1(c) indicates the region showing a
determined based on previous preliminary studies that indicated pH higher than 10.0 and it is considered that no damage has oc-
that the number of pH adjustment could be reduced as the immer- curred. There are some areas with light magenta/pink color refer-
sion period proceeds (Larreur-Cayol et al. 2011). Each time when ring to a pH between 8.3 and 10.0. In this study, only the uncolored
the solutions were renewed, samples were also rinsed slightly with area is regarded as the degraded part. Pictures were then taken by
distilled flowing water for a few seconds to represent the actual the optical-video microscope and processed in MATLAB version
practical conditions that construction materials might encounter R2017b to precisely calculate the apparent degradation depth
in sewage systems (Satoh et al. 2009). The acid solutions were al- (ADD). The diameter was also measured at the same time for each
lowed to stand without any mixing to simulate the static environ- testing interval as the diameter of the cross section was decreased
ments observed in tanks and sewer pipes containing agro-industrial due to partial dissolution of samples during the acid deterioration
effluents (Larreur-Cayol et al. 2009). process (Larreur-Cayol et al. 2011). The dissolved depth (DD) can
A simple description of all experimental details is shown in be deduced from the formula: DD ¼ ðφini − φt Þ=2 where φini is the
Fig. 1. Fig. 1(a) represents a cylindrical mortar sample after 56 days initial diameter of the samples and φt is the diameter at each time
of curing. Fig. 1(b) shows the sample orientations for acid immer- interval t. The total degradation depth (TDD) is a numerical sum of
sion test. Figs. 1(c and d) give information about the procedures of ADD and DD. A presentation of the identification of different
degradation depth measurements. depths is shown in Fig. 2.
Compressive strength test was performed on cubic mortar sam-
ples (50 × 50 × 50 mm) in triplicates according to ASTM C109M
(ASTM 1999) after a 56-day curing prior to acid exposure. Results and Discussion
The initial water absorption (%), volume of permeable voids (%)
(VPV), and capillary sorptivity (mm=min0.5 ) of all samples were
Properties before Immersion
obtained by taking related tests according to ASTM C642-06
(ASTM 2006) and ASTM C1585-04 (ASTM 2004). All tests were All compressive strengths after 56 days of curing were around
conducted on cylinder samples (27.5 mm in diameter and 55 mm in 60 MPa and the results are given in Table 4. Based on the similar
height) right after the 56-day curing regime. Due to the precondi- compressive strength, a meaningful comparison of the acid resis-
tioning drying effect (Ismail et al. 2013b) on the alkali-activated tance of different sample mixtures was carried out. The results of
Fig. 2. Definitions of different parts involved in degradation depth measurement: (a) a slice cut from a sample after a 120-day immersion in phos-
phoric and sulfuric mixed acid with phenolphthalein sprayed on surface; and (b) a schematic representation showing identification of degradation
depth at region E. Points A–E are several locations selected around peripheries of sample for ADD measurements (TDD = Total Degradation Depth,
ADD = Apparent Degradation Depth, DD = Dissolved Depth).
Table 4. Compressive strength and porous properties of the mortar samples prior to the exposition to acid solutions
Sample ID Compressive strength (MPa) Water absorption (%) VPV (%) Capillary sorptivity (mm=min0.5 )
80Slag_20FA 57.7 9.2 19.4 0.33
60Slag_40FA 57.7 7.3 17.3 0.17
40Slag_60FA 61.4 6.6 13.3 0.09
water absorption, VPV, and capillary sorptivity test prior to acid A time-dependent degradation depth evolution was obtained for
immersion are also given in Table 4. all mixes of the mortar samples regardless of different acid immer-
In terms of pore-related properties, the largest water absorption, sion conditions, as shown in Figs. 4(a–c). It is found that the TDD
VPV, and capillary sorptivity are reported for the 80Slag_20FA of all samples after immersion in phosphoric acid for 150 days were
mortar followed by the 60Slag_40FA and 40Slag_60FA samples. greater than those either immersed in the sulfuric acid or the phos-
This can be attributed to the different amount of water used for phoric and sulfuric mixed acid in this study. In contrast, the samples
mixing the binders in which procedure a higher water/binder ratio after the exposure to sulfuric acid had the least TDD. The degra-
usually leads to more pores left after the evaporation of excessive dation depth of the samples after immersion in the phosphoric and
water (Table 2). In terms of porous structures without considering sulfuric mixed acid exhibited an intermediate performance. There-
the chemical compositions in different binder matrix, it is reason- fore, there is no obvious extra effect, such as a synergistic manner
able to assume that 80Slag_20FA would have the highest degrada- proposed by Adam Neville (2001), for the phosphoric and sulfuric
tion kinetic because the porous properties indicate that more acid mixed acid compared to the single acid. The different aggressive-
solution could get easy ingress into the sample matrix with the larg- ness of the three types of acid solutions can be related to the con-
est amount of pores and highest tendency to absorb water via capil- centration of hydronium ions H3 Oþ that the acid can release in an
lary sorptivity (Albitar et al. 2017). In comparison, it seems that aqueous solution depending on acid types and concentrations
40Slag_60FA sample should obtain the highest resistance toward (Alexander and Fourie 2011). In this study, phosphoric and sulfuric
acid attacks because it had the smallest porosity, VPV, and lowest acids are both biacid in an aqueous acid solution (pH < 7), which
capillary sorptivity. It is also noteworthy that different alkalinities in means that they both can release two hydronium ions in two suc-
different AASF mortar samples because of the different alkali- cessive dissociation reactions, which are shown next.
activator dosages may also influence their performance in acidic In the case of the phosphoric acid, at pH ¼ 2.5, there are two
environments (Aiken et al. 2018). However, degradation depth is acid functions left (pKa1 ¼ 2.12 < pKa2 ¼ 7.21 < pKa3 ¼ 12.32).
considered as the only direct method for degradation performance The two involved dissociation reactions are as follows:
assessment and the influences of all these factors can be reflected
on degradation depths. H3 PO4 þH2 O → H2 PO−
4 ðaqÞ
Fig. 3. Optical-microscope measurement results of sample (80%Slag_20%FA) after being exposed to phosphoric + sulfuric (simplified as P þ S in
Fig. 3) mixed acid for different periods, polished and sprayed with phenolphthalein: (a) 28-day immersion; and (b) 120-day immersion.
Fig. 4. Degradation depths of all mortar samples during 150-day exposure period in three acid environments: (a) phosphoric acid; (b) sulfuric acid;
and (c) phosphoric and sulfuric mixed acid.
∂Cðx; tÞ ∂ 2 Cðx; tÞ
¼D· ð6Þ
∂t ∂x2
Numerical Fitting and Long-Term Predictions of
Degradation Depth where Cðx; tÞ is the concentration of a specific ion (H3 Oþ in our
case) expressed as mol=L, and D is the diffusion coefficient (m2 =s)
Numerical Fitting of Experimental Results of the corresponding ion. If the concentration of hydroniums
(reflected by the pH value) is assumed to be constant at the surface
It is possible to divide the degradation process for this study into of the sample, a solution to Fick’s second law is as follows:
two stages: an early stage (up to 56 days) and a subsequent stage
(from 56 to 150 days). x
Based on the experimental results within the early-stage degra- Cðx; tÞ ¼ Ci þ ðCs − Ci Þ 1 − erf pffiffiffiffiffiffi ð7Þ
2 Dt
dation process, the Hill function, as a numerical model was applied
to fitting the experimental observations and simulating the early where Ci is the initial (or background) concentration of H3 Oþ
stage of the degradation process. Hill function is used to quantify (mol=L) in the pore solutions of the samples, Cs is the boundary
Fig. 5. Degradation depth (millimeters) evolution as a function of square root of time (Days 0.5) for each sample: (a) 80Slag_20FA; (b) 60Slag_40FA;
and (c) 40Slag_60FA. R2 values represent coefficients of determination. Solid points are experimental results with error bars indicating one standard
deviation either side of mean value and lines are linearly fitted to showcase relationship between degradation depth and square root of exposure time.
Table 5. Fitted coefficient of determination R2 for the subsequent stage of sample original external boundary and the surface in which pH ¼
all mortar samples in the three acid solution environments 8.3 (i.e., the color of phenolphthalein changes from pink or ma-
Acid solution types genta to no color). Letting Cðx; tÞ ¼ 10−8.3 , Cs ¼ 10−2.5 , the TDD
can be expressed as
Phosphoric Sulfuric Phosphoric + sulfuric
Sample ID acid acid acid pffiffiffiffi pffiffi
TDD ≈ 6.79 D · t ð9Þ
80Slag_20FA 0.971 0.990 0.998
60Slag_40FA 0.999 0.984 0.986 Based on the different H3 Oþ concentrations at the sample sur-
40Slag_60FA 0.989 0.989 0.996 face, a series of TDD can be obtained that are shown in Eqs. (6)–(8).
It is worth noting that the apparent diffusion coefficient here is
not the real diffusion coefficient of a species (e.g., H3 Oþ ) in water.
concentration of H3 Oþ (mol=L) at the external surface of the sam- Instead, it is a parameter that covers many factors such as acid types,
ples. The initial concentration value of H3 Oþ (Ci ) in pore solutions tortuosity, and porosity of the binders. It is assumed to be constant
of AAMs is even lower than and 10−13 mol/L (i.e., a pH value for a certain mixture of alkali-activated mortar samples in a specific
higher than 13) (Zuo et al. 2019), which is many orders of magni- acid solution regardless of different pH values. The various pH val-
tude less than that of Cs (i.e., 10−2.5 leading to a pH of 2.5). Thus, it ues are assumed to only influence the boundary conditions in Fick’s
is reasonable to assume Ci ¼ 0 in this study. Then, the time- second law in this study. Changed boundary conditions because of
dependent ion concentration in samples was obtained as different pH are shown as follows:
If pH ¼ 1
x pffiffiffiffi pffiffi
Cðx; tÞ=Cs ¼ 1 − erf pffiffiffiffiffiffi ð8Þ TDD ≈ 7.71 D · t ð10Þ
2 Dt
ever, as specific reaction mechanisms are not fully explained, es- compared to the other sample mixtures in all acid solutions. The
pecially for AAMs in phosphoric acid solutions, more research is 40%Slag_60%FA sample, which exhibited the greatest degradation
therefore necessary. The accumulation of the precipitated reaction depth, had the largest diffusion coefficient accordingly among the
products on the surface might be another factor that results in the tested samples in all solutions. The diffusion-controlled subsequent
transition from early stage to subsequent stage as hydroniums had stage can be due to the mechanically stable degraded layer that is
to diffuse through this product layer first before entering the sample less soluble. It is known as a residue gel rich in Si and Al that can act
matrix. as a protection layer, hence limiting further ingress of hydroniums
Fig. 7. Time-dependent degradation depths of different samples in phosphoric acid during immersion period: (a) 80Slag_20FA; (b) 60Slag_40FA;
and (c) 40Slag_60FA.
a significant increase in degradation rate. The highest increasing connectivity and many finer interconnected voids. All of these lead
rate of the degradation depth occurred at around 36 days of immer- to a much easier ingress of acid solutions and aggressive ions into
sion, corresponding to the parameter K ¼ 36 in Hill function for all the matrix binders compared to other mixtures of mortars. Thus,
samples in the three different acid media. This value can be re- within a certain period, far more hydronium ions with water flowed
garded as a turning point after which the degradation process into the samples that explained why the 80%Slag_20%FA had a
gradually converted into the subsequent stage. In the subsequent relatively larger degradation depth. On the other hand, the 40%
stage, the degradation process was diffusion controlled showing Slag_60%FA sample had a denser porous structure with lower
a linear increment in degradation depths as a function of square VPV, water absorption, and water sorptivity. According to Lee
root of immersion period (Fig. 5). The growth in degradation and Lee (2016), an increase in fly ash content leads to more sodium
Fig. 8. Time-dependent degradation depths of different samples in sulfuric acid during immersion period: (a) 80Slag_20FA; (b) 60Slag_40FA; and
(c) 40Slag_60FA.
Fig. 9. Time-dependent degradation depths of different samples in phosphoric and sulfuric mixed acid during immersion periods: (a) 80Slag_20FA;
(b) 60Slag_40FA; and (c) 40Slag_60FA.
aluminosilicate hydrate (N─A─S─H) gel and less C─A─S─H, and sulfuric acid attack with a pH at 2.0 for 24 months. Then a generally
the former one is less dense compared to the latter. Therefore, the believed relationship between the degradation depth and exposure
sample with a higher amount of fly ash replacing slag contains time was used to model the degradation process [Method 1 as
more N─A─S─H, developing a more porous matrix that reduced discussed in the Kawai’s study (Kawai et al. 2005)] (Pavlik
the resistance toward ion transport (Ismail et al. 2013c). Therefore, 1994). The relationship is almost the same as the simplified model
H3 Oþ attacked the bulk matrix of the samples easier, which was for subsequent-stage degradation, which also highlights a linear in-
responsible for the greater degradation depth compared to the other crease in degradation depth of concrete due to acid attacks includ-
mixtures of the samples. The 60%Slag_40%FA sample seemed to ing sulfuric acid against the square root of time as follows:
overcome the disadvantages of the other two peers and made a great pffiffi
compromise between the pore networks and the geopolymerization TDD ¼ b · t ð13Þ
products. It has a certain amount of calcium that results in the for-
mation of a denser C─A─S─H type gel along with a relatively where, TDD is the total degradation depth (mm) as described
compact porous microstructure. previously, t represents the exposure time (month) in acidic solution
and b is a constant. This equation indicates that the degradation ki-
netic is controlled by the diffusion rate of acid under the assumption
Predictions of Long-Term Performance between AAMs
that degradation products remain on the surface (Yuan et al. 2013).
and OPC-Based Mortars
Since the samples in this study were also statically subjected to
Yuan et al. (2013) carried out an experiment and conducted long- acidic attacks without shearing forces from splashing or running
term simulation based on Kawai’s et al. (2005) 90-day experiments water, the particles were also assumed to precipitate and remain
in which OPC-based mortars (w/b: 0.35 and initial compressive on the surface. Based on Eq. (13), Yuan et al. (2013) calculated
strength cured after 28 days was 47.2 MPa) were subjected to the value of constant b, which is 2.5 mm=month1=2 and the
Some or all data, models, or code that support the findings of this
study are available from the corresponding author upon reasonable
request.
Acknowledgments
References
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