Appendix-2. Syllabus of Cat A1 & B1.1 Training Course

Appendix-2
Basic Maintenance Training Organisation Exposition

JRN INSTITUTE OF AVIATION TECHNOLOGY
APPENDIX-2
4.2-SYLLABUS OF EACH TRAINING COURSE
SYLLABUS FOR CAT-A1
ALLOTTED TIME (MINIMUM)

TYPE OF TRAINING LOCATION
Cat. A1
Knowledge Training In-House 280 Hours
In-House 364 Hours
Practical Training
Sub-contracted 156 Hours
Total Hours 800 Hours
Issue-I, May 2022 [Rev. 2] 1

Appendix-2

KNOWLEDGE TRAINING HOURS

No. of
Mod. No. Module Name
Allotted Hrs.
M.03 Electrical Fundamentals 13
M.05 Digital Techniques/electronic Instrument Systems 11
M.06 Materials and Hardware 35
M.7a Maintenance Practices 48
M.08 Basic Aerodynamics 13
M.9a Human Factors 13
M.10 Aviation Legislation 22
M.11a Turbine Aero plane Aerodynamics, Structures And
72
Systems
M.15 Gas Turbine Engine 40
M.17a Propeller 13
PRACTICAL TRAINING HOURS (IN-HOUSE)

M.11a Turbine Aero plane Aerodynamics, Structures and
Systems
M.17a Propeller
156
PRACTICAL TRAINING HOURS (SUB-CONTRACTED)
TOTAL TRAINING HOURS 800

Appendix-2

MODULE 3.
ELECTRICAL
FUNDAMENTALS

Appendix-2

SYLLABUS PLAN
MODULE 3. ELECTRICAL FUNDAMENTALS
TOTAL HOURS ALLOTTED: 13
Hours
S. No. Main Topic Sub-Topic LEVEL
Allotted
3.1 Electron Theory Structure and distribution of
electrical charges within:
atoms, molecules, ions,
compounds; 1 1
Molecular structure of
conductors, semiconductors
and insulators.
3.2 Static Electricity and Static electricity and
Conduction distribution of electrostatic
charges;
Electrostatic laws of attraction
and repulsion; 2 1
Units of charge, Coulomb's Law;
Conduction of electricity in
solids, liquids, gases and a
vacuum.
3.3 Electrical Terminology The following terms, their units
and factors affecting them:
potential difference,
electromotive
force, voltage, current, 2 1
resistance, conductance,
charge, conventional current
flow, electron
flow.
3.4 Generation of Production of electricity by the
Electricity following methods: light, heat, 1 1
friction, pressure, chemical
Appendix-2

action, magnetism and motion.

3.5 DC Sources of Construction and basic
Electricity chemical action of: primary
cells, secondary cells, lead acid
cells, nickel
cadmium cells, other alkaline
cells;
Cells connected in series and 4 1
parallel;
Internal resistance and its effect
on a battery;
Construction, materials and
operation of thermocouples;
Operation of photo-cells.
3.13 AC Theory Sinusoidal waveform: phase,
period, frequency, cycle;
Instantaneous, average, root
mean square, peak, peak to
peak current values and
3 1
calculations
of these values, in relation to
voltage, current and power;
Triangular/Square waves;
Single/3 phase principles.
Total Hours 13

Appendix-2

MODULE 5.
DIGITAL
TECHNIQUES/ELECTRONIC
INSTRUMENT SYSTEM

Appendix-2

SYLLABUS PLAN
MODULE 5. DIGITAL TECHNIQUES/ELECTRONIC INSTRUMENT SYSTEM
S. No. Main Topic Sub-Topic Hours LEVEL

Allotted
5.1 Electronic Typical systems arrangements and 2 1
Instrument cockpit layout of electronic
Systems instrument systems.
5.6 Basic Computer (a) Computer terminology (including 6 1
Structure bit, byte, software, hardware, CPU,
IC, and
various memory devices such as
RAM, ROM, PROM);
Computer technology (as applied in
aircraft systems).
5.12 Electrostatic Special handling of components 3 1
Sensitive Devices sensitive to electrostatic discharges;
Awareness of risks and possible
damage, component and personnel
anti-static protection devices.
Total Allotted Hours 11

Appendix-2

MODULE 6.
MATERIALS AND
HARDWARE

Appendix-2

SYLLABUS PLAN
MODULE 6. MATERIALS AND HARDWARE

Allotted
6.1 Aircraft (a) Characteristics, properties and 2 1
Materials- identification of common alloy steels used
Ferrous in aircraft;
Heat treatment and application of alloy
steels.
6.2 Aircraft (a) Characteristics, properties and 2 1
Materials- identification of common non-ferrous
Non-Ferrous materials used in aircraft;
Heat treatment and application of non-
ferrous materials;
6.3 6.3.1 (a) Characteristics, properties and 2 1
Composite identification of common composite and
and non- non-metallic materials,
metallic other other than wood, used in aircraft;
than wood Sealant and bonding agents
and fabric (b) The detection of defects/deterioration 2 1
in composite and non-metallic material;
Repair of composite and non-metallic
material
6.3.2 Wooden Construction methods of wooden airframe 2 1

structures structures;
Characteristics, properties and types of
wood and glue used in aero planes;
Preservation and maintenance of wooden

Appendix-2

structure;
Types of defects in wood material and
wooden structures;
The detection of defects in wooden
structure;
Repair of wooden structure.
6.3.3. Fabric Characteristics, properties and types of 2 1
covering fabrics used in aero planes;
Inspections methods for fabric;
Types of defects in fabric;
Repair of fabric covering
6.4 Corrosion (a) Chemical fundamentals; 4 1
Formation by, galvanic action process,
microbiological, stress;
(b) Types of corrosion and their 2
identification; Causes of corrosion;
Material types, susceptibility to corrosion
6.5 Fasteners
6.5.1 Screw Screw nomenclature; 2 2
threads Thread forms, dimensions and tolerances
for standard threads used in aircraft;
Measuring screw threads.
6.5.2 Bolts, Bolt types: specification, identification and 4 2
studs and marking of aircraft bolts, international
screws standards; Nuts: self locking, anchor,
standard types; Machine screws: aircraft
specifications; Studs: types and uses,
insertion and removal; Self tapping screws,
dowels.
6.5.3 Locking Tab and spring washers, locking plates, 1 2
devices split pins, pal-nuts, wire locking, quick
release fasteners, keys, circlips, cotter pins
6.5.4 Aircraft Types of solid and blind rivets: 2 1
rivets specifications and identification, heat
treatment.

Appendix-2

6.6 Pipes and (a) Identification of, and types of rigid and 3 2
Unions flexible pipes and their connectors used in
aircraft
(b) Standard unions for aircraft hydraulic, 2
fuel, oil, pneumatic and air system pipes
6.8 Bearings Purpose of bearings, loads, material, 2 1
construction;
Types of bearings and their application.
6.9 Transmissions Gear types and their application; 2 1
Gear ratios, reduction and multiplication
gear systems, driven and driving gears,
idler gears,
mesh patterns;
Belts and pulleys, chains and sprockets.
6.10 Control Types of cables; 2 1
Cables End fittings, turnbuckles and compensation
devices;
Pulleys and cable system components;
Bowden cables;
Aircraft flexible control systems
6.11 Electrical Cable types, construction and 1 1
Cables and characteristics;
Connectors High tension and co-axial cables;
Crimping;
Connector types, pins, plugs, sockets,
insulators, current and voltage rating,
coupling, identification codes

Appendix-2

MODULE 7a
MAINTENANCE
PRACTICES

Appendix-2

SYLLABUS PLAN
MODULE 7. MAINTENANCE PRACTICES
TOTAL ALLOTTED HOURS: 48
Hours
Allotted
7.1 Safety Aspects of safe working practices 3 3
Precautions- including precautions to take when
Aircraft and working with electricity, gases
Workshop especially oxygen, oils and chemicals.
Also, instruction in the remedial
action to be taken in the event of a
fire or another accident with
one or more of these hazards
including knowledge on extinguishing
agents.
7.2 Workshop Care of tools, control of tools, use of 3 3
Practices workshop materials;
Dimensions, allowances and
tolerances, standards of
workmanship;
Calibration of tools and equipment,
calibration standards
7.3 Tools Common hand tool types; 6 3
Common power tool types;
Operation and use of precision
measuring tools;
Lubrication equipment and methods.
Operation, function and use of
electrical general test equipment.
7.5 Engineering Drawing types and diagrams, their 5 1
Drawings, symbols, dimensions, tolerances and

Appendix-2

Diagrams and projections;

Standards Identifying title block information;
Microfilm, microfiche and
computerized presentations;
Specification 100 of the Air Transport
Association (ATA) of America;
Aeronautical and other applicable
standards including ISO, AN, MS, NAS
and MIL;
Wiring diagrams and schematic
diagrams
7.6 Fits and Drill sizes for bolt holes, classes of fits; 2 1
Clearances Common system of fits and
clearances;
Schedule of fits and clearances for
aircraft and engines;
Limits for bow, twist and wear;
Standard methods for checking shafts,
bearings and other parts.
7.7 Electrical Continuity, insulation and bonding 5 1
Wiring techniques and testing;
Interconnection Use of crimp tools: hand and hydraulic
System (EWIS) operated;
Testing of crimp joints;
Connector pin removal and insertion;
Co-axial cables: testing and
installation precautions;
Identification of wire types, their
inspection criteria and damage
tolerance.
Wiring protection techniques: Cable
looming and loom support, cable
clamps, protective sleeving
techniques including heat shrink
wrapping, shielding;

Appendix-2

EWIS installations, inspection, repair,

maintenance and cleanliness
standards.
7.8 Riveting Riveted joints, rivet spacing and pitch; 1 1
Tools used for riveting and dimpling;
Inspection of riveted joints.
7.9 Pipes and Bending and belling/flaring aircraft 2 1
Hoses pipes; Inspection and testing of
aircraft pipes and hoses; Installation
and clamping of pipes.
7.10 Springs Inspection and testing of springs. 1 1
7.11 Bearings Testing, cleaning and inspection of 2 1
bearings; Lubrication requirements of
bearings; Defects in bearings and their
causes.
7.12 Transmissions Inspection of gears, backlash; 2 1
Inspection of belts and pulleys, chains
and sprockets; Inspection of screw
jacks, lever devices, push-pull rod
systems.
7.13 Control Cables Swaging of end fittings; Inspection 2 1
and testing of control cables; Bowden
cables; aircraft flexible control
systems.
7.17 Aircraft Aircraft taxiing/towing and associated 4 2
Handling and safety precautions;
Storage Aircraft jacking, chocking, securing
and associated safety precautions;
Aircraft storage methods;
Refueling/defueling procedures;
De-icing/anti-icing procedures;
Electrical, hydraulic and pneumatic
ground supplies.
Effects of environmental conditions
on aircraft handling and operation.

Appendix-2

7.18 Disassembly, (a) Types of defects and visual 4 2

Inspection, inspection techniques;
Repair and Corrosion removal, assessment and
Assembly reproduction
Techniques (d) Disassembly and re-assembly 2
techniques;
7.19 Abnormal (a) Inspections following lightning 4 2
Events strikes and HIRF penetration;
(b) Inspections following abnormal 2
events such as heavy landings and
flight through turbulence.
7.20 Maintenance Maintenance planning; 2 1
Procedures Modification procedures;
Stores procedures;
Certification/release procedures;
Interface with aircraft operation;
Maintenance Inspection/Quality
Control/Quality Assurance;
Additional maintenance procedures;
Control of life limited components.

Appendix-2

MODULE 8. BASIC
AERODYNAMICS

Appendix-2

SYLLABUS PLAN
MODULE 8. BASIC AERODYNAMICS

Allotted
8.1 Physics of the International Standard Atmosphere
1 1
Atmosphere (ISA), application to aerodynamics
8.2 Aerodynamics Airflow around a body; Boundary layer,
laminar and turbulent flow, free
stream flow, relative airflow, up wash
and downwash, vortices, stagnation;
The terms: camber, chord, mean
aerodynamic chord, profile (parasite)
drag, induced drag, centre
of pressure, angle of attack, wash in 5 1
and wash out, fineness ratio, wing
shape and aspect ratio; Thrust, Weight,
Aerodynamic Resultant; Generation of
Lift and Drag: Angle of Attack, Lift
coefficient, Drag coefficient, polar
curve, stall; Aerofoil contamination
including ice, snow, frost
8.3 Theory of Relationship between lift, weight,
Flight thrust and drag; Glide ratio; Steady
state flights, performance; Theory of
5 1
the turn; Influence of load factor: stall,
flight envelope and structural
limitations; Lift augmentation.
8.4 Flight Stability Longitudinal, lateral and directional
2 1
and Dynamics stability (active and passive).

Appendix-2

MODULE 9A.
HUMAN FACTOR

Appendix-2

SYLLABUS PLAN
MODULE 9A. HUMAN FACTOR

Allotted
9.1 General The need to take human factors into
account;
Incidents attributable to human 1 1
factors/human error;
‘Murphy's’ law.
9.2 Human Vision;
Performance Hearing;
and Limitations Information processing;
2 1
Attention and perception;
Memory;
Claustrophobia and physical access.
9.3 Social Responsibility: individual and group;
Psychology Motivation and de-motivation;
Peer pressure;
‘Culture’ issues; 1 1
Team working;
Management, supervision and
leadership.
9.4 Factors Fitness/health;
Affecting Stress: domestic and work related;
Performance Time pressure and deadlines;
1 2
Workload: overload and under load;
Sleep and fatigue, shift work;
Alcohol, medication, drug abuse.
9.5 Physical Noise and fumes; 2 1

Appendix-2

Environment Illumination;
Climate and temperature;
Motion and vibration;
Working environment.
9.6 Tasks Physical work; Repetitive tasks;
2 1
Visual inspection; Complex systems.
9.7 Communication Within and between teams;
Work logging and recording;
1 2
Keeping up to date, currency;
Dissemination of information.
9.8 Human Error Error models and theories;
Types of error in maintenance tasks;
2 1
Implications of errors (i.e. accidents);
Avoiding and managing errors.
9.9 Hazards in the Recognizing and avoiding hazards;
1 1
Workplace Dealing with emergencies.

Appendix-2

MODULE 10.
AVIATION LEGISLATION

Appendix-2

SYLLABUS PLAN
MODULE 10. AVIATION LEGISLATION
Allotted
10.1 Regulatory Role of the International Civil Aviation
Framework Organisation;
The Aircraft Act and Rules made there
under Role of the DGCA;
Relationship between CAR-21,
CAR-M, CAR-145, CAR-66, CAR-147
4 1
The Aircraft Rules (Applicable to
Aircraft Maintenance and release)
Aeronautical Information and Circulars
(Applicable to Aircraft Maintenance
and release)
CAR Sections 1 and 2
10.2 CAR-66 Detailed understanding of CAR-66.
Certifying
3 2
Staff-
Maintenance
10.3 CAR-145 Detailed understanding of CAR-145
Approved and CAR-M Subpart F.
3 2
Maintenance
Organisations
10.4 Aircraft Commercial Air Transport/Commercial
operations Operations
Air Operators Certificates;
2 1
Operator's responsibilities, in
particular regarding continuing
airworthiness and maintenance;

Appendix-2

Documents to be carried on board;

Aircraft placarding (markings).
10.6 CAR-M Detailed understanding of CAR-M
provisions related to continuing
3 2
airworthiness.
Detailed understanding of CAR-M.
10.7 Applicable (a) Maintenance Programs,
National and Maintenance checks and inspections,
International Master Minimum Equipment Lists,
Requirements Minimum Equipment List, Dispatch
Deviation Lists, Airworthiness
Directives, Service Bulletins,
3 1
Manufacturers service information,
Modifications and repairs,
Maintenance Documentation:
maintenance manuals, structural
repair manual, illustrated parts
catalogue, etc.
10.8 Safety State safety programme,
Management Basic safety Concepts
System Hazards and safety Risks
2 2
SMS Operations
SMS Safety Performance
Safety Assurance
10.9 Fuel Tank Special Federal Aviation Regulations
Safety (SFARs) from 14 CFR SFAR 88 of the
2 2
FAA and JAA TGL 47
Airworthiness Limitations Items (ALI)

Appendix-2

MODULE 11A. TURBINE

AEROPLANE
AERODYNAMICS,
STRUCTURES AND
SYSTEMS

Appendix-2

SYLLABUS PLAN
MODULE 11A. TURBINE AEROPLANE AERODYNAMICS,
STRUCTURES AND SYSTEMS
Allotted
11.1 Theory of Flight
11.1.1 Operation and effect of: 3 1
Aero plane — roll control: ailerons and
Aerodynamics and spoilers,
Flight Controls — pitch control: elevators,
stabilities, variable incidence
stabilizers and canards,
— yaw control, rudder limiters;
Control using elevons,
ruddervators;
High lift devices, slots, slats, flaps,
flaperons;
Drag inducing devices, spoilers, lift
dumpers, speed brakes;
Effects of wing fences, saw tooth
leading edges;
Boundary layer control using,
vortex generators, stall wedges or
leading edge devices;
Operation and effect of trim tabs,
balance and anti balance (leading)
tabs, servo tabs, spring tabs, mass
balance, control surface bias,
aerodynamic balance panels.
11.1.2 Speed of sound, subsonic flight, 2 1
High Speed Flight transonic flight, supersonic flight;
Mach number, critical Mach
number, compressibility buffet,

Appendix-2

shock wave, aerodynamic heating,

area rule;
Factors affecting airflow in engine
intakes of high speed aircraft;
Effects of sweepback on critical
Mach number.
11.2 Airframe Structures- (a) Airworthiness requirements for 2 2
General Concepts structural strength;
Structural classification, primary,
secondary and tertiary;
Fail safe, safe life, damage
tolerance concepts;
Zonal and station identification
systems;
Stress, strain, bending,
compression, shear, torsion,
tension, hoop stress, fatigue;
Drains and ventilation provisions;
System installation provisions;
Lightning strike protection
provision;
Aircraft bonding.
(b) Construction methods of: 3 1
stressed skin fuselage, formers,
stringers, longerons, bulkheads,
frames,
doublers, struts, ties, beams, floor
structures, reinforcement,
methods of skinning, anti-
corrosive
protection, wing, empennage and
engine attachments;
Structure assembly techniques:
riveting, bolting, bonding;
Methods of surface protection,

Appendix-2

such as chromating, anodizing,

painting; Surface cleaning;
Airframe symmetry: methods of
alignment and symmetry checks.
11.3 Airframe Structures
— Aero planes
11.3.1 Fuselage Construction and pressurization 1 1
(ATA 52/53/56) sealing; Wing, stabilizer, pylon and
undercarriage attachments;
Seat installation and cargo loading
system;
Doors and emergency exits:
construction, mechanisms,
operation and safety devices;
Windows and windscreen
construction and mechanisms.
11.3.2 Wings (ATA Construction; 1 1
57) Fuel storage;
Landing gear, pylon, control
surface and high lift/drag
attachments.
11.3.3 Stabilizers Construction; 1 1
(ATA 55) Control surface attachment.
11.3.4 Flight Construction and attachment; 1 1
Control Surfaces Balancing — mass and
(ATA 55/57) aerodynamic.
11.3.5 Nacelles/Pylons: 1 1
Nacelles/Pylons — Construction,
(ATA 54) — Firewalls,
— Engine mounts.
11.4 Air Conditioning

and Cabin
Pressurization

Appendix-2

(ATA 21)
11.4.1 Air supply Sources of air supply including

engine bleed, APU and ground 1 1
cart.
11.4.2 Air Air conditioning systems;
Conditioning Air cycle and vapour cycle
machines;
2 1
Distribution systems;
Flow, temperature and humidity
control system.
11.4.3 Pressurization systems;
Pressurization Control and indication including
3 1
control and safety valves;
Cabin pressure controllers.
11.4.4 Protection and warning devices.
Safety and warning 1 1
devices
11.5
Instruments/Avionic
Systems
11.5.1 Pitot static: altimeter, air speed
Instrument Systems indicator, vertical speed indicator;
(ATA 31) Gyroscopic: artificial horizon,
attitude director, direction
indicator, horizontal situation
indicator, turn
and slip indicator, turn
3 1
coordinator;
Compasses: direct reading, remote
reading;
Angle of attack indication, stall
warning systems;
Glass cockpit;
Other aircraft system indication.

Appendix-2

11.5.2 Avionic Fundamentals of system lay-outs

Systems and operation of:
— Auto Flight (ATA 22), 2 1
— Communications (ATA 23),
— Navigation Systems (ATA 34).
11.6 Electrical Power Batteries Installation and
(ATA 24) Operation;
DC power generation;
AC power generation;
Emergency power generation;
3 1
Voltage regulation;
Power distribution;
Inverters, transformers, rectifiers;
Circuit protection;
External/Ground power.
11.7 Equipment and (a) Emergency equipment
Furnishings requirements; 2 2
(ATA 25) Seats, harnesses and belts.
(b) Cabin lay-out;
Equipment lay-out;
Cabin Furnishing installation;
Cabin entertainment equipment;
2 1
Galley installation;
Cargo handling and retention
equipment;
Air stairs.
11.8 Fire Protection (a) Fire and smoke detection and
(ATA 26) warning systems;
1
Fire extinguishing systems; 2
System tests;
(b) Portable fire extinguisher. 1
11.9 Flight Controls Primary controls: aileron, elevator, 3 1
(ATA 27) rudder, spoiler;
Trim control;
Active load control;

Appendix-2

High lift devices;

Lift dump, speed brakes;
System operation: manual,
hydraulic, pneumatic, electrical,
fly-by-wire;
Artificial feel, Yaw damper, Mach
trim, rudder limiter, gust lock
systems;
Balancing and rigging;
Stall protection/warning system.
11.10 Fuel Systems System lay-out; 2 1
(ATA 28) Fuel tanks;
Supply systems;
Dumping, venting and draining;
Cross-feed and transfer;
Indications and warnings;
Refueling and defueling;
Longitudinal balance fuel systems.
11.11 Hydraulic Power System lay-out; 5 1
(ATA 29) Hydraulic fluids;
Hydraulic reservoirs and
accumulators;
Pressure generation: electric,
mechanical, pneumatic;
Emergency pressure generation;
Filters;
Pressure Control;
Power distribution;
Indication and warning systems;
Interface with other systems.
11.12 Ice and Rain Ice formation, classification and 4 1

Protection (ATA 30) detection;
Anti-icing systems: electrical, hot
air and chemical;

Appendix-2

De-icing systems: electrical, hot

air, pneumatic and chemical;
Rain repellent;
Probe and drain heating;
Wiper systems. Ice formation,
classification and detection;
air and chemical;
De-icing systems: electrical, hot
air, pneumatic and chemical;
Rain repellent;
Wiper systems.
11.13 Landing Gear Construction, shock absorbing; 4 2
(ATA 32) Extension and retraction systems:
normal and emergency;
Indications and warning;
Wheels, brakes, antiskid and auto
braking;
Tyres;
Steering;
Air-ground sensing.
11.14 Lights (ATA 33) External: navigation, anti collision, 2 2
landing, taxiing, ice;
Internal: cabin, cockpit,
cargo;
Emergency.
11.15 Oxygen (ATA 35) System lay-out: cockpit, cabin; 2 1
Sources, storage, charging and
distribution; Supply regulation;
Indications and warnings.
11.16 Pneumatic/Vacuum System lay-out; 2 1
(ATA 36) Sources: engine/APU,
compressors, reservoirs, ground
supply;

Appendix-2

Pressure control;
Distribution;
Interfaces with other systems.
11.17 Water/Waste Water system lay-out, supply, 2 2
(ATA 38) distribution, servicing and
draining;
Toilet system lay-out, flushing and
servicing;
Corrosion aspects.
11.18 On Board Central maintenance computers; 1 1

Maintenance Data loading system;
Systems (ATA 45) Electronic library system;
Printing;
Structure monitoring (damage
tolerance monitoring).
11.19 Integrated Modular Functions that may be typically 3 1
Avionics (ATA42) integrated in the Integrated
Modular Avionic (IMA) modules
are,
among others:
Bleed Management, Air Pressure
Control, Air Ventilation and
Control, Avionics and Cockpit
Ventilation
Control, Temperature Control, Air
Traffic Communication, Avionics
Communication Router, Electrical
Load Management, Circuit Breaker
Monitoring, Electrical System BITE,
Fuel Management,
Braking Control, Steering Control,
Landing Gear Extension and
Retraction, Tyre Pressure

Appendix-2

Indication,
Oleo Pressure Indication, Brake
Temperature Monitoring, etc.
Core System; Network
Components.
11.20 Cabin Systems The units and components which 4 1
(ATA44) furnish a means of entertaining
the passengers and providing
communication within the aircraft
(Cabin Intercommunication Data
System) and between the aircraft
cabin and ground stations (Cabin
Network Service). Includes voice,
data, music and video
transmissions.
The Cabin Intercommunication
Data System provides an interface
between cockpit/cabin crew and
cabin systems. These systems
support data exchange of the
different related LRU's and they
are typically
operated via Flight Attendant
Panels.
11.21 Information The units and components which 2 1
Systems (ATA46) furnish a means of storing,
updating and retrieving digital
information
traditionally provided on paper,
microfilm or microfiche. Includes
units that are dedicated to the
information storage and retrieval
function such as the electronic
library mass storage and
controller.

Appendix-2

Does not include units or

components installed for other
uses and shared with other
systems, such as
flight deck printer or general use
display.
Typical examples include Air Traffic
and Information Management
Systems and Network Server
Systems
Aircraft General Information
System;
Flight Deck Information Sys tem;
Maintenance Information System;
Passenger Cabin Information
System;
Miscellaneous Information System.

Appendix-2

MODULE 15.
GAS TURBINE ENGINE

Appendix-2

SYLLABUS PLAN
MODULE 15. GAS TURBINE ENGINE
Allotted
15.1 Fundamentals Potential energy, kinetic energy,
Newton's laws of motion, Brayton
cycle;
The relationship between force, work,
2 1
power, energy, velocity, acceleration;
Constructional arrangement and
operation of turbojet, turbofan, turbo
shaft, turboprop.
15.3 Inlet Compressor inlet ducts
Effects of various inlet configurations; 2 2
Ice protection.
15.4 Compressors Axial and centrifugal types;
Constructional features and operating
principles and applications;
Fan balancing;
Operation:
Causes and effects of compressor stall
4 1
and surge;
Methods of air flow control: bleed
valves, variable inlet guide vanes,
variable stator vanes, rotating
stator blades;
Compressor ratio.
15.5 Combustion Constructional features and principles
1 1
Section of operation.
15.6 Turbine Operation and characteristics of
Section different turbine blade types; 3 2
Blade to disk attachment;

Appendix-2

Nozzle guide vanes;

Causes and effects of turbine blade
stress and creep.
15.7 Exhaust Constructional features and principles
of operation;
Convergent, divergent and variable
2 1
area nozzles;
Engine noise reduction;
Thrust reversers.
15.9 Lubricants Properties and specifications;
and Fuels Fuel additives; 1 1
Safety precautions.
15.10 Lubrication System operation/lay-out and
1 1
Systems components.
15.11 Fuel Systems Operation of engine control and fuel
metering systems including electronic
3 1
engine control (FADEC);
Systems lay-out and components.
15.12 Air Systems Operation of engine air distribution
and anti-ice control systems, including
internal cooling, sealing 2 1
and external air services.
15.13 Starting and Operation of engine start systems and

Ignition components;
2 1
Systems Ignition systems and components;
Maintenance safety requirements.
15.14 Engine Exhaust Gas Temperature/Inter stage
Indication Turbine Temperature;
Systems Engine Thrust Indication: Engine
Pressure Ratio, engine turbine
3 1
discharge pressure or jet pipe pressure
systems;
Oil pressure and temperature;
Fuel pressure and flow;

Appendix-2

Engine speed;
Vibration measurement and indication;
Torque; Power.
15.16 Turbo-prop Gas coupled/free turbine and gear
Engines coupled turbines; Reduction gears;
Integrated engine and propeller 2 1
controls;
Over speed safety devices.
15.17 Turbo-shaft Arrangements drive systems, reduction
2 1
Engines gearing, couplings, control systems.
15.18 Auxiliary Purpose, operation, protective
Power Units systems. 1 1
(APUs)
15.19 Power plant Configuration of firewalls, cowlings,
Installation acoustic panels, engine mounts, anti-
vibration mounts, hoses,
3 1
pipes, feeders, connectors, wiring
looms, control cables and rods, lifting
points and drains.
15.20 Fire Operation of detection and
protection extinguishing systems. 2 1
Systems
15.21 Engine Procedures for starting and ground
Monitoring run-up;
and Ground Interpretation of engine power output
Operation and parameters;
Trend (including oil analysis, vibration
and baroscopic) monitoring; 4 1
Inspection of engine and components
to criteria, tolerances and data
specified by engine manufacturer;
Compressor washing/cleaning;
Foreign Object Damage.
Total Hours 40

Appendix-2

MODULE 17A.
PROPELLER

Appendix-2

SYLLABUS PLAN
MODULE 17A. PROPELLER

Allotted
17.1 Fundamentals Blade element theory;
High/low blade angle, reverse angle,
angle of attack, rotational speed;
Propeller slip;
Aerodynamic, centrifugal, and thrust
2 1
forces;
Torque;
Relative airflow on blade angle of
attack;
Vibration and resonance.
17.2 Propeller Construction methods and materials
Construction used in wooden, composite and metal
propellers;
Blade station, blade face, blade shank,
3 1
blade back and hub assembly;
Fixed pitch, controllable pitch,
constant speeding propeller;
Propeller/spinner installation.
17.3 Propeller Speed control and pitch change
Pitch Control methods, mechanical and
electrical/electronic; 3 1
Feathering and reverse pitch;
Over speed protection.
17.5 Propeller Ice Fluid and electrical de-icing
1 1
Protection equipment.
17.6 Propeller Static and dynamic balancing;
3 1
Maintenance Blade tracking;

Appendix-2

Assessment of blade damage, erosion,

corrosion, impact damage,
delimitation;
Propeller treatment/repair schemes;
Propeller engine running.
17.7 Propeller Propeller preservation and de-
Storage and preservation. 1 1
Preservation

Appendix-2

PRACTICAL TASK (IN-HOUSE)
MODULE. 7. PRACTICALS TOTAL HRS: 70

HRS
FITTING SHOP
SN Task Title Man Hours
1 Draw parallel lines by using surface gauge, angle plate & surface
12
plate.
Carryout sawing operation on mild steel block using hacksaw as
per drawing. 12
2 Check the true edges of a mild steel block using fitter square
4
and surface plate.
Carryout drilling operation on MS plate using twist drill bit. 2
To fabricate internal threads on a pre-drilled hole using tap set
3 2
as per drawing no. 3B
4 Preparation of Mild steel matching parts as per drawing No. 4 8
Preparation of Mild steel matching parts as per drawing No. 4 12
5
Fabricate a steel plate as per drawing no. 05 8
Fabricate a base plate as per drawing no. 05A 4
6
Rigid tube bending exercise & tube flaring (single flare) 4
Removal of a broken screws/bolts/studs from a threaded
7 2
/tapped hole on a specimen
TOTAL HOURS 70

Appendix-2

MODULE 7. PRACTICAL TOTAL HRS: 70 HRS
SHEET METAL SHOP

1 Identify, select and use a range of rivet setting equipment. 04
2 To fabricate a load bearing single lap double riveted joint with the 14
help of Al. Mg. based alloy sheets as per drawing given 20.1
3 Removal of defective rivets from the double riveted lap joint prepared 02
in task no. JRNIAT/SM/20-02.
4 Identify the faulty rivet setting 02
5 Fabrication of Double riveted single cover plate butt. Joint. 14
6 Fabrication of Double riveted double cover plate butt joint with 14
countersunk rivet.
7 Fabrication of junction of a horizontal tie on Al-Mg alloy sheet as per 10
drawing no. 20.5
8 Repair of L-Shape Stringer 10
TOTAL HOURS 70

Appendix-2


WELDING PRACTICALS
1 Familiarization with safety precautions to be observed in a welding 6
shop
2 Familiarization of tools & equipments used in gas welding shop & the 6
safety precautions.
3 Welding practice - Lightning the gases and Oxidising, neutralizing and 4
reducing the flame
4 Welding practice - Making of bead welding, Line welding 8
5 Welding practice - Butt welding, Welding tube to sheet/tube 6
6 Familiarization of tools & equipments used in ARC welding shop 6
7 Welding procedure & practice - Types of electrode used with variable 6
current supply
8 Welding procedure & practice - Single V welding, Spot welding of 6
different material
9 Metallic ARC welding of different materials 6
10 Inspection of welded joint for flaws 6
11 Brazing & Soldering Practice - Introduction, Tin soldering and Tin 4
plating
12 Brazing & Soldering Practice - Use of proper flux, Silver soldering & 6
brazing
TOTAL HOURS 70

Appendix-2

MODULE. 11A TOTAL HRS: 84 HRS

HANGAR PRACTICALS
SN. Name of Task Man Hours
1 Carry out daily inspection schedule of aircraft as per AMM Task number 4
2 Fluid Servicing (Charging ) of Aircraft Hydraulic System 4
3 Removal and Installation of Main Wheel Assembly 4
4 Removal and Installation of Nose Wheel Assembly 4
5 Engine Oil Servicing 4
6 Inspection of On Board Emergency Equipment 4
7 Lubrication of Landing Gear System 4
8 Lubrication/Greasing of Flight Control System 8
9 Ground Run of Engine at IDLE Power for leak check 4
10 Removal and Installation of Cockpit Seats 4
11 Removal and installation of landing lights 4
12 Removal and installation of exterior lights 4
13 Jacking and leveling of aircraft 4
14 Removal Installation of engine cowlings 4
15 Carry out functional test of cockpit switches with GPU 4
16 Carry out serviceability test of all flight control surfaces 4
17 Flap actuator removal and installation 4
18 Spoiler actuator removal and installation 4
19 Landing gear door actuator removal and installation 4
20 Spoiler selector valve removal and installation 4
TOTAL HOURS 84

Appendix-2

MODULE. 11A, 15 & 17 TOTAL HOURS = 70 HRS.

DOCUMENTATION & ACT PRACTICALS
SN. Name of Task Hours
Prepare a Non-Routine task card for replacement of Brake assembly on
1 aircraft. Also prepare removal tag for the brake assembly and note down the 2
AMM and IPC ref. no. and refer IPC for part number and required Hardware
An aircraft has come after Hard Landing in overweight condition as reported
2 by pilot, take out the special inspection schedule referring AMM and prepare 2
documents for occurrence reporting.
You have carried out lay over inspection over an aircraft. Prepare documents
3 required to relapse the aircraft for service. 2
You have removed a component from the aircraft due to a confirmed fault in
4 it, do the documentation to root the component to quarantine store. 2
Take out the specimen copy of certificate of airworthiness and certificate of

5 registration, confirm the validity of these documents and list the information 2
available in these documents.
6 An aircraft approved for ETOPS suffered a snag listed in min. equipment list. 2
During damage mapping of the aircraft, it was observed that a dent on outer
7 skin in non-pressurized area of tail section is beyond allowable limits. Refer 2
structure repair manual and raise a non-routine task sheet for the work.
Prepare documents to carry out duplicate inspection (Double check) on
8 primary flight controls or engine controls. 2
Engine driven hydraulic pump needs to be replaced as not developing required

9 pressure, prepare documents for the jobs and label(tag) for the removed 2
components.
An engine ground runs to be carried out at idle power for leak check. Prepare
10 a "Before-Start" checklist with safety precautions and raise an OFF JOB sheet 2
with AMM Task reference number.
A serviceable component is to be transferred from one aircraft to another
11 aircraft. Document the process. 2
12 From the engine logbook note down the serial number and part number from 2

Appendix-2

the engine driven hydraulic pump installed on the engine and cross check
physically on the aircraft.
Report a tire-burst incident (during landing) and raise a non-routine task sheet
13 2
as per AMM.
Perform the following task in sequence.
1. Uplift total fuel quantity 16T on the a/c IAW Automatic
14 4
2. Refuel procedure (AMM 12-11-28-650-003-A)
3. Functional (Bite) test (AMM 28-46-00-740-001-A)
Perform the following task
1. Start the APU IAW Maintenance Procedure.
2. APU Start by External Power (AMM 49-00-00-860-008-A) keep the APU
15 2
running for minimum
3. 5 minutes before shutdown.
4. Monitor APU Parameters during APU run tor nominal values.
1. Electrical Power Distribution and Priorities
2. Perform the following task
3. Pressurize the blue hydraulic system with blue electric pump. (AMM 29-10-
16 00-863-003-A01) 4
4. Pressurize the green hydraulic system from the yellow hydraulic System
through the PTU with electric pump (AMM 29-23-00-863-001-A)
5. Depressurized the green and yellow hyd. System after operation of PTU
(AMM 29-23-00-864-001-A)
17 IDG disconnection procedure 2
18 Normal / free fall landing gear operation 4
19 Normal / alternate /parking brake operation 2
20 Nose wheel steering operation check 2
21 Ground transfer of fuel from L wing tank to R wing tank 4
22 Engine manual start 4
23 RAT extension procedure 2

Appendix-2

24 Cargo door operation 2
25 Hydraulic ground internal leak check procedure 2
26 PTU operation & power transfer check on ground 2
27 Hydraulic RSVR OVHT function 2
28 Flaps mechanical failure (WTB on) procedure 2

1. Aft cargo smoke warning on ground
29 4
2. Avionics smoke warning
3. Lavatory smoke warning
Total Hours 70

Appendix-2

PRACTICAL TRAINING TASKS (SUB-CONTRACTED)

Appendix-2

Refer Appendix-4
Agreement with sub-contracted organisation

Appendix-2

SYLLABUS FOR CAT-B 1.1
ALLOTTED TIME (MINIMUM)

TYPE OF TRAINING LOCATION
Cat. B1.1
Knowledge Training In-House 1440 Hours
In-House 670 Hours
Practical Training
Sub-contracted 290 Hours
Total Hours 2400 Hours

Appendix-2

KNOWLEDGE TRAINING HOURS

No. of
Mod. No. Module Name
Allotted Hrs.
M.03 Electrical Fundamentals 100
M. 04 Electronic Fundamental 40
M.05 Digital Techniques/electronic Instrument Systems 70
M.06 Materials and Hardware 200
M.08 Basic Aerodynamics 60
M.9a Human Factors 60
M.10 Aviation Legislation 120
270
Systems
M.17a Propeller 70
PRACTICAL TRAINING HOURS (IN-HOUSE)

Systems
M.17a Propeller
PRACTICAL TRAINING HOURS (SUB-CONTRACTED) 290
TOTAL TRAINING HOURS 2400

Appendix-2

MODULE 3.
ELECTRICAL
FUNDAMENTALS

Appendix-2

SYLLABUS PLAN
MODULE 3. ELECTRICAL FUNDAMENTALS
Allotted
3.1 Electron Theory Structure and distribution of 2 1
electrical charges within: atoms,
molecules, ions, compounds;
Molecular structure of conductors,
semiconductors and insulators.
3.2 Static Electricity and Static electricity and distribution 2 2
Conduction of electrostatic charges;
Electrostatic laws of attraction and
repulsion;
Units of charge, Coulomb's Law;
Conduction of electricity in solids,
liquids, gases and a vacuum
3.3 Electrical Terminology The following terms, their units 2 2
and factors affecting them:
potential difference,
electromotive force, voltage,
current, resistance, conductance,
charge, conventional current flow,
electron flow.
3.4 Generation of Production of electricity by the 4 1
Electricity following methods: light, heat,
friction, pressure, chemical
action, magnetism and motion.
3.5 DC Sources of Construction and basic chemical 10 2
Electricity action of: primary cells, secondary
cells, lead acid cells, nickel
cadmium cells, other alkaline cells;
Cells connected in series and

Appendix-2

parallel;
Internal resistance and its effect
on a battery;
Construction, materials and
operation of thermocouples;
Operation of photo-cells.
3.6 DC Circuits Ohms Law, Kirchhoff’s Voltage and 4 2
Current Laws;
Calculations using the above laws
to find resistance, voltage and
current;
Significance of the internal
resistance of a supply.
3.7 Resistance/Resistor (a) Resistance and affecting 8 2
factors; Specific resistance;
Resistor color code, values and
tolerances, preferred values,
wattage ratings;
Resistors in series and parallel;
Calculation of total resistance
using series, parallel and series
parallel combinations;
Operation and use of
potentiometers and rheostats;
Operation of Wheatstone Bridge;
(b) Positive and negative 1
temperature coefficient
conductance; Fixed resistors,
stability, tolerance and limitations,
methods of construction;
Variable resistors, thermostats,
voltage dependent resistors;
Construction of potentiometers
and rheostats; Construction of
Wheatstone Bridge.

Appendix-2

3.8 Power Power, work and energy (kinetic 2 2

and potential);
Dissipation of power by a resistor;
Power formula;
Calculations involving power, work
and energy.
3.9 Capacitance/Capacitor Operation and function of a 6 2
capacitor;
Factors affecting capacitance area
of plates, distance between plates,
number of plates, dielectric and
dielectric constant, working
voltage, voltage rating;
Capacitor types, construction and
function;
Capacitor color coding;
Calculations of capacitance and
voltage in series and parallel
circuits;
Exponential charge and discharge
of a capacitor, time constants;
Testing of capacitors.
3.10 Magnetism (a) Theory of magnetism; 4 2
Properties of a magnet;
Action of a magnet suspended in
the Earth's magnetic field;
Magnetization and
demagnetization;
Magnetic shielding;
Various types of magnetic
material; Electromagnets
construction and principles of
operation; Hand clasp rules to
determine: magnetic field around
current carrying conductor;

Appendix-2

(b) Magneto motive force, field 3 2

strength, magnetic flux density,
permeability, hysteresis loop,
retentively, coercive force
reluctance, saturation point,
eddy currents;
Precautions for care and storage
of magnets.
3.11 Inductance/Inductor Faraday's Law; 7 2
Action of inducing a voltage in a
conductor moving in a magnetic
field;
Induction principles;
Effects of the following on the
magnitude of an induced voltage:
magnetic field strength, rate
of change of flux, number of
conductor turns;
Mutual induction;
The effect the rate of change of
primary current and mutual
inductance has on induced
voltage;
Factors affecting mutual
inductance: number of turns in
coil, physical size of coil,
permeability of coil, position of
coils with respect to each other;
Lenz's Law and polarity
determining rules;
Back emf, self induction;
Saturation point;
Principle uses of inductors.
3.12 DC Motor/Generator Basic motor and generator theory; 14 2
Theory Construction and purpose of

Appendix-2

components in DC generator;
Operation of, and factors affecting
output and direction of current
flow in DC generators;
Operation of, and factors affecting
output power, torque, speed and
direction of rotation of DC motors;
Series wound, shunt wound and
compound motors;
Starter Generator construction.
3.13 AC Theory Sinusoidal waveform: phase, 6 2
period, frequency, cycle;
Instantaneous, average, root
mean square, peak, peak to peak
current values and calculations
of these values, in relation to
voltage, current and power;
Triangular/Square waves;
Single/3 phase principles.
3.14 Resistive (R), Phase relationship of voltage and 6 2
Capacitive (C) and current in L, C and R circuits,
Inductive (L) Circuits parallel, series and series
parallel;
Power dissipation in L, C and R
circuits;
Impedance, phase angle, power
factor and current calculations;
True power, apparent power and
reactive power calculations.
3.15 Transformers Transformer construction 8 2
principles and operation;
Transformer losses and methods
for overcoming them; Transformer
action under load and no-load
conditions; Power transfer,

Appendix-2

efficiency, polarity markings;

Calculation of line and phase
voltages and currents;
Calculation of power in a three
phase system; Primary and
Secondary current, voltage, turns
ratio, power, efficiency; Auto
transformers.
3.16 Filters Operation, application and uses of 2 1
the following filters: low pass, high
pass, band pass, band stop.
3.17 AC Generators Rotation of loop in a magnetic 4 2
field and waveform produced;
Operation and construction of
revolving armature and revolving
field type AC generators;
Single phase, two phase and three
phase alternators; Three phase
star and delta connections
advantages and uses;
Permanent Magnet Generators.
3.18 AC Motors Construction, principles of 6 2
operation and characteristics of:
AC synchronous and induction
motors both single and poly
phase; Methods of speed control
and direction of rotation; Methods
of producing a rotating field:
capacitor, inductor, shaded or split
pole.
Total Hours 100

Appendix-2

MODULE 4 :
ELECTRONIC
FUNDAMENTALS

Appendix-2

SYLLABUS PLAN
MODULE 4. ELECTRONIC FUNDAMENTALS
Hours
Allotted
4.1 Semiconductors
(a) Diode symbols; Diode
characteristics and properties; Diodes
in series and parallel; Main
characteristics and use of silicon
4.1.1 Diodes 10 2
controlled rectifiers, (thyristors), light
emitting diode, Photo conductive
diode, varistor, rectifier diodes;
Functional testing of diodes.
(a) Transistor symbols;
Component description and
4.1.2 Transistors 10 1
orientation; Transistor characteristics
and properties.
(a) Description and operation of logic
4.1.3 Integrated
circuits and linear circuits/operational 8 1
Circuits
amplifiers;
Printed Circuit Description and use of printed circuit
4.2 2 1
Boards boards
(a) Understanding of the following
terms: Open and closed loop systems,
feedback, follow up, analogue
transducers; Principles of operation
4.3 Servomechanisms and use of the following synchro 10 1
system components/features:
resolvers, differential, control and
torque, transformers, inductance and
capacitance transmitters;

Appendix-2

MODULE 5.
DIGITAL
TECHNIQUES/ELECTRONIC
INSTRUMENT SYSTEM

Appendix-2

SYLLABUS PLAN
MODULE 5. DIGITAL TECHNIQUES/ELECTRONIC INSTRUMENT SYSTEM
Allotted
Electronic Typical systems arrangements and
5.1 Instrument cockpit layout of electronic instrument 4 2
Systems systems.
Numbering systems: binary, octal and
hexadecimal; Demonstration of
Numbering
5.2 conversions between the decimal and 4 1
binary, octal and hexadecimal systems
and vice versa.
Analogue Data, Digital Data;
Operation and application of analogue
5.3 Data Conversion to digital, and digital to analogue 6 1
converters, inputs and outputs,
limitations of various types.
Operation of data buses in aircraft
systems, including knowledge of
5.4 Data Buses 6 2
ARINC and other specifications.
Aircraft Network/Ethernet.
(a) Identification of common logic gate
symbols, tables and equivalent
5.5 Logic Circuits 6 2
circuits; Applications used for aircraft
systems, schematic diagrams.
(a) Computer terminology (including
bit, byte, software, hardware, CPU, IC,
Basic Computer and various memory devices such as
5.6 5 2
Structure RAM, ROM, PROM); Computer
technology (as applied in aircraft
systems).
Advantages and disadvantages of fibre
5.10 Fibre Optics 4 1
optic data transmission over electrical

Appendix-2

wire propagation;
Fibre optic data bus;
Fibre optic related terms;
Terminations;
Couplers, control terminals, remote
terminals;
Application of fibre optics in aircraft
systems.
Principles of operation of common
types of displays used in modern
Electronic
5.11 aircraft, including Cathode Ray Tubes, 6 2
Displays
Light Emitting Diodes and Liquid
Crystal Display.
Special handling of components
sensitive to electrostatic discharges;
Electrostatic
5.12 Awareness of risks and possible 5 2
Sensitive Devices
damage, component and personnel
anti-static protection devices.
Awareness of restrictions,
Software airworthiness requirements and
5.13 Management possible catastrophic effects of 6 2
Control unapproved changes to software
programmes.
Influence of the following phenomena
on maintenance practices for
electronic system:
Electromagnetic
5.14 EMC-Electromagnetic Compatibility 6 2
Environment
EMI-Electromagnetic Interference
HIRF-High Intensity Radiated Field
Lightning/lightning protection.
General arrangement of typical
Typical electronic/digital aircraft systems and
5.15 Electronic/Digital associated BITE (Built In Test 12 2
Aircraft Systems Equipment) such as: (a) For B1 and B2
only:

Appendix-2

ACARS-ARINC Communication and

Addressing and Reporting System
EICAS-Engine Indication and Crew
Alerting System FBW-Fly-by-Wire
FMS-Flight Management System
IRS-Inertial Reference System;
(b) For B1, B2 and B3:
ECAM-Electronic Centralized Aircraft
Monitoring EFIS-Electronic Flight
Instrument System
GPS-Global Positioning System
TCAS-Traffic Alert Collision Avoidance
System
Integrated Modular Avionics
Cabin Systems
Information Systems.

Appendix-2

MODULE 6.
MATERIALS AND
HARDWARE

Appendix-2

SYLLABUS PLAN
MODULE 6. MATERIALS AND HARDWARE
Main Topic Sub-Topic Hours LEVEL

S. No.
Allotted
(a) Characteristics, properties and 2
identification of common alloy steels
used in aircraft;
Aircraft
Heat treatment and application of alloy
6.1 Materials- 20
steels.
Ferrous
(b) Testing of ferrous materials for 1
hardness, tensile strength, fatigue
strength and impact resistance.
identification of common non-ferrous
materials used in aircraft;
Aircraft
Heat treatment and application of non-
6.2 Materials- 15
ferrous materials;
Non-Ferrous
(b) Testing of non-ferrous material for 1
hardness, tensile strength, fatigue
strength and impact Resistance
identification of common composite and
non-metallic materials, 10
6.3.1
other than wood, used in aircraft;
Composite
Sealant and bonding agents
and non-
6.3 (b) The detection of 2
metallic other
defects/deterioration in composite and
than wood
non-metallic material;
and fabric 8
Repair of composite and non-metallic
material

Appendix-2

Construction methods of wooden

airframe structures;
wood and glue used in aero planes;
Preservation and maintenance of
6.3.2 Wooden
wooden structure; 12 2
structures
Types of defects in wood material and
wooden structures;
The detection of defects in wooden
structure;
Repair of wooden structure.
fabrics used in aero planes;
6.3.3. Fabric
Inspections methods for fabric; 8 2
covering
Types of defects in fabric;
Repair of fabric covering
(a) Chemical fundamentals;
Formation by, galvanic action process, 1
microbiological, stress;
6.4 Corrosion (b) Types of corrosion and their 20
identification;
3
Causes of corrosion;
Material types, susceptibility to corrosion
6.5 Fasteners
Screw nomenclature;
6.5.1 Screw Thread forms, dimensions and tolerances
10 2
threads for standard threads used in aircraft;
Measuring screw threads.
Bolt types: specification, identification
and marking of aircraft bolts,
6.5.2 Bolts, international standards;
studs and Nuts: self locking, anchor, standard types; 10 2
screws Machine screws: aircraft specifications;
Studs: types and uses, insertion and
removal;Self tapping screws, dowels.

Appendix-2

Tab and spring washers, locking plates,

6.5.3 Locking split pins, pal-nuts, wire locking, quick
6 2
devices release fasteners, keys, circlips, cotter
pins
Types of solid and blind rivets:
6.5.4 Aircraft
specifications and identification, heat 20 2
rivets
treatment.
(a) Identification of, and types of rigid
and flexible pipes and their connectors 12 2
Pipes and
6.6 used in aircraft
Unions
(b) Standard unions for aircraft hydraulic,
5 2
fuel, oil, pneumatic and air system pipes
Types of springs, materials,
6.7 Springs 8 2
characteristics and applications.
Purpose of bearings, loads, material,
6.8 Bearings construction; 8 2
Types of bearings and their application.
Gear types and their application;
Gear ratios, reduction and multiplication
6.9 Transmissions gear systems, driven and driving gears, 10 2
idler gears,mesh patterns;
Belts and pulleys, chains and sprockets.
Types of cables;
End fittings, turnbuckles and
Control compensation devices;
6.10 8 2
Cables Pulleys and cable system components;
Bowden cables;
Aircraft flexible control systems
Cable types, construction and
characteristics; High tension and co-axial
Electrical
cables; Crimping; Connector types, pins,
6.11 Cables and 10 2
plugs, sockets, insulators, current and
Connectors
voltage rating, coupling, identification
codes

Appendix-2

MODULE 7A.
MAINTENANCE
PRACTICES

Appendix-2

SYLLABUS PLAN
MODULE 7A. MAINTENANCE PRACTICES
TOTAL ALLOTTED HOURS : 250

Allotted
Aspects of safe working practices
including precautions to take when
working with electricity, gases
Safety especially oxygen, oils and chemicals.
Precautions- Also, instruction in the remedial
7.1 15 3
Aircraft and action to be taken in the event of a
Workshop fire or another accident with
one or more of these hazards
including knowledge on extinguishing
agents.
Care of tools, control of tools, use of
workshop materials;
Dimensions, allowances and
Workshop
7.2 tolerances, standards of 10 3
Practices
workmanship;
Calibration of tools and equipment,
calibration standards
Common hand tool types;
Common power tool types;
Operation and use of precision
7.3 Tools measuring tools; 40 3
Lubrication equipment and methods.
Operation, function and use of
electrical general test equipment.
Avionic General Operation, function and use of avionic
7.4 10 2
Test Equipment general test equipment.
7.5 Engineering Drawing types and diagrams, their 20 2

Appendix-2

Drawings, symbols, dimensions, tolerances and

Diagrams and projections;
Standards Identifying title block information;
Microfilm, microfiche and
computerized presentations;
Specification 100 of the Air Transport
Association (ATA) of America;
Aeronautical and other applicable
standards including ISO, AN, MS, NAS
and MIL;
Wiring diagrams and schematic
diagrams
Drill sizes for bolt holes, classes of fits;
Common system of fits and
clearances;
Fits and Schedule of fits and clearances for
7.6 6 2
Clearances aircraft and engines;
Limits for bow, twist and wear;
Standard methods for checking shafts,
bearings and other parts.
Continuity, insulation and bonding
techniques and testing;
Use of crimp tools: hand and hydraulic
operated;
Testing of crimp joints;
Connector pin removal and insertion;
Electrical
Co-axial cables: testing and
Wiring
7.7 installation precautions; 12 3
Interconnection
Identification of wire types, their
System (EWIS)
inspection criteria and damage
tolerance.
Wiring protection techniques: Cable
looming and loom support, cable
clamps, protective sleeving
techniques including heat shrink

Appendix-2

wrapping, shielding;
EWIS installations, inspection, repair,
maintenance and cleanliness
standards.
Riveted joints, rivet spacing and pitch;
7.8 Riveting Tools used for riveting and dimpling; 6 2
Inspection of riveted joints.
Bending and belling/flaring aircraft
pipes;
Pipes and
7.9 Inspection and testing of aircraft pipes 6 2
Hoses
and hoses;
Installation and clamping of pipes.
7.10 Springs Inspection and testing of springs. 4 2
Testing, cleaning and inspection of
bearings;
7.11 Bearings 6 2
Lubrication requirements of bearings;
Defects in bearings and their causes.
Inspection of gears, backlash;
Inspection of belts and pulleys, chains
7.12 Transmissions and sprockets; 6 2
Inspection of screw jacks, lever
devices, push-pull rod systems.
Swaging of end fittings;
Inspection and testing of control
7.13 Control Cables cables; 6 2
Bowden cables; aircraft flexible
control systems.
Material
7.14
handling
Marking out and calculation of bend
allowance;
7.14.1 Sheet
Sheet metal working, including 12 2
Metal
bending and forming;
Inspection of sheet metal work.
7.14.2 Bonding practices; 5 2

Appendix-2

Composite and Environmental conditions;

non-metallic Inspection methods.
(a) Soldering methods; inspection of
5 2
soldered joints.
Welding,
(b) Welding and brazing methods;
Brazing,
7.15 Inspection of welded and brazed
Soldering and
joints; 10 2
Bonding
Bonding methods and inspection of
bonded joints.
(a) Centre of Gravity/Balance limits
calculation: use of relevant 6 2
Aircraft Weight documents;
7.16
and Balance (b) Preparation of aircraft for
weighing; 6 2
Aircraft weighing
Aircraft taxiing/towing and associated
safety precautions;
Aircraft jacking, chocking, securing
and associated safety precautions;
Aircraft Aircraft storage methods;
7.17 Handling and Refueling/defueling procedures; 12 2
Storage De-icing/anti-icing procedures;
Electrical, hydraulic and pneumatic
ground supplies.
Effects of environmental conditions
on aircraft handling and operation.
(a) Types of defects and visual
inspection techniques;
3
Disassembly, Corrosion removal, assessment and
Inspection, reproduction
7.18 Repair and (b) General repair methods, Structural 20
Assembly Repair Manual;
2
Techniques Ageing, fatigue and corrosion control
program
(c) Non-destructive inspection 2

Appendix-2

techniques including, penetrate,

radiographic, eddy current, ultrasonic
and baroscopic methods;
(d) Disassembly and re-assembly
2
techniques;
(e) Trouble shooting techniques. 2
(a) Inspections following lightning
2
strikes and HIRF penetration;
Abnormal
7.19 (b) Inspections following abnormal 15
Events
events such as heavy landings and 2
flight through turbulence.
Maintenance planning;
Modification procedures;
Stores procedures;
Certification/release procedures;
Maintenance
7.20 Interface with aircraft operation; 12 2
Procedures
Maintenance Inspection/Quality
Control/Quality Assurance;
Additional maintenance procedures;
Control of life limited components.

Appendix-2

MODULE 8. BASIC
AERODYNAMICS

Appendix-2

SYLLABUS PLAN
MODULE 8. BASIC AERODYNAMICS
TOTAL ALLOTTED HOURS : 60
Hours
Allotted
Physics of the International Standard Atmosphere (ISA),
8.1 5 2
Atmosphere application to aerodynamics
Airflow around a body;
Boundary layer, laminar and turbulent
flow, free stream flow, relative airflow, up
wash and downwash, vortices, stagnation;
The terms: camber, chord, mean
aerodynamic chord, profile (parasite) drag,
induced drag, Centre of pressure, angle of
8.2 Aerodynamics attack, wash in and wash out, fineness 20 2
ratio, wing shape and aspect ratio;
Thrust, Weight, Aerodynamic Resultant;
Generation of Lift and Drag:
Angle of Attack, Lift coefficient, Drag
coefficient, polar curve, stall;
Aerofoil contamination including ice, snow,
frost.
Relationship between lift, weight, thrust
and drag; Glide ratio; Steady state flights,
Theory of performance; Theory of the turn;
8.3 20 2
Flight Influence of load factor: stall, flight
envelope and structural limitations;
Lift augmentation.
Flight Stability Longitudinal, lateral and directional
8.4 15 2
and Dynamics stability (active and passive).

Appendix-2

MODULE 9A.
HUMAN FACTOR

Appendix-2

SYLLABUS PLAN
MODULE 9A. HUMAN FACTOR
Hours
Allotted
The need to take human factors into
account;
9.1 General Incidents attributable to human 5 2
factors/human error;
‘Murphy's’ law.
Vision;
Hearing;
Human
Information processing;
9.2 Performance 17 2
Attention and perception;
and Limitations
Memory;
Claustrophobia and physical access.
Responsibility: individual and group;
Motivation and de-motivation;
Peer pressure;
Social
9.3 ‘Culture’ issues; 5 1
Psychology
Team working;
Management, supervision and
leadership.
Fitness/health;
Stress: domestic and work related;
Factors
Time pressure and deadlines;
9.4 Affecting 5 2
Workload: overload and underload;
Performance
Sleep and fatigue, shift work;
Alcohol, medication, drug abuse.
Noise and fumes;
Physical Illumination;
9.5 5 1
Environment Climate and temperature;
Motion and vibration;
Appendix-2

Working environment.
Physical work;
Repetitive tasks;
9.6 Tasks 5 1
Visual inspection;
Complex systems.
Within and between teams;
Work logging and recording;
9.7 Communication 5 2
Keeping up to date, currency;
Dissemination of information.
Error models and theories;
Types of error in maintenance tasks;
9.8 Human Error 8 2
Implications of errors (i.e. accidents);
Avoiding and managing errors.
Hazards in the Recognizing and avoiding hazards;
9.9 5 2
Workplace Dealing with emergencies.

Appendix-2

MODULE 10.
AVIATION LEGISLATION

Appendix-2

SYLLABUS PLAN
MODULE 10. AVIATION LEGISLATION
Hours
Allotted
Role of the International Civil Aviation
Organisation;
The Aircraft Act and Rules made there
under Role of the DGCA;
Relationship between CAR-21,
Regulatory CAR-M, CAR-145, CAR-66, CAR-147
10.1 30 1
Framework The Aircraft Rules (Applicable to
Aircraft Maintenance and release)
Aeronautical Information and Circulars
(Applicable to Aircraft Maintenance
and release)
CAR Sections 1 and 2
CAR-66
Certifying
10.2 Detailed understanding of CAR-66. 5 2
Staff-
Maintenance
CAR-145
Approved Detailed understanding of CAR-145
10.3 30 2
Maintenance and CAR-M Subpart F.
Organisations
Commercial Air Transport/Commercial
Operations
Air Operators Certificates;
Aircraft Operator's responsibilities, in
10.4 5 1
operations particular regarding continuing
airworthiness and maintenance;
Documents to be carried on board;
Aircraft placarding (markings).

Appendix-2

(a) General
Certification Rules: such as FAA & EACS
23/25/27/29; Type Certification;
Supplemental Type Certification;
CAR-21 Design/Production 1
Organisation Approvals.
Aircraft Aircraft Modifications and Repairs
10.5 10
Certification Approval and certification
Permit to fly requirements
(b) Documents
Certificate of Airworthiness;
Certificate of Registration; 2
Noise Certificate; Weight Schedule;
Radio Station License and Approval.
Detailed understanding of CAR-M
provisions related to continuing
10.6 CAR-M 15 2
airworthiness.
Detailed understanding of CAR-M.
(a) Maintenance Programs,
Maintenance checks and inspections,
Master Minimum Equipment Lists,
Minimum Equipment List, Dispatch
Deviation Lists, Airworthiness
Directives, Service Bulletins,
10 2
Manufacturers service information,
Applicable
Modifications and repairs,
National and
10.7 Maintenance Documentation:
International
maintenance manuals, structural
Requirements
repair manual, illustrated parts
catalogue, etc.
(b) Continuing airworthiness;
Test Flights;
ETOPS/EDTO, maintenance and 5 1
dispatch requirements;
RVSM, maintenance and dispatch

Appendix-2

requirements; RNP, MNPS Operations

All Weather Operations, Category 2/3
operations and minimum equipment
requirements.
State safety program,
Safety Basic safety Concepts Hazards and
10.8 Management safety Risks, SMS Operations 5 2
System SMS Safety Performance
Safety Assurance
Special Federal Aviation Regulations
Fuel Tank (SFARs) from 14 CFR SFAR 88 of the
10.9 5 2
Safety FAA and JAA TGL 47 Airworthiness
Limitations Items (ALI)

Appendix-2

MODULE 11A. TURBINE

AEROPLANE
AERODYNAMICS,
STRUCTURES AND
SYSTEMS

Appendix-2

SYLLABUS PLAN
MODULE 11A. TURBINE AEROPLANE AERODYNAMICS,
STRUCTURES AND SYSTEMS
Hours
Allotted
11.1 Theory of Flight
11.1.1 Operation and effect of:
Aero plane — roll control: ailerons and
Aerodynamics and spoilers,
Flight Controls — pitch control: elevators,
stabilities, variable incidence
stabilizers and canards,
— yaw control, rudder limiters;
Control using elevons,
ruddervators;
High lift devices, slots, slats, flaps,
flaperons;
Drag inducing devices, spoilers, lift 10 2
dumpers, speed brakes;
Effects of wing fences, saw tooth
leading edges;
Boundary layer control using,
vortex generators, stall wedges or
leading edge devices;
Operation and effect of trim tabs,
balance and anti balance (leading)
tabs, servo tabs, spring tabs, mass
balance, control surface bias,
aerodynamic balance panels.
11.1.2 Speed of sound, subsonic flight,
High Speed Flight transonic flight, supersonic flight;
4 2
Mach number, critical Mach
number, compressibility buffet,
Appendix-2

shock wave, aerodynamic heating,

area rule;
Factors affecting airflow in engine
intakes of high speed aircraft;
Effects of sweepback on critical
Mach number.
11.2 Airframe Structures- (a) Airworthiness requirements for
General Concepts structural strength;
Structural classification, primary,
secondary and tertiary;
Fail safe, safe life, damage
tolerance concepts;
Zonal and station identification
systems;
6 2
Stress, strain, bending,
compression, shear, torsion,
tension, hoop stress, fatigue;
Drains and ventilation provisions;
System installation provisions;
Lightning strike protection
provision;
Aircraft bonding.
(b) Construction methods of:
stressed skin fuselage, formers,
stringers, longerons, bulkheads,
frames,
doublers, struts, ties, beams, floor
structures, reinforcement, methods
of skinning, anti-corrosive 6 2
protection, wing, empennage and
engine attachments;
Structure assembly techniques:
riveting, bolting, bonding;
Methods of surface protection,
such as chromating, anodizing,

Appendix-2

painting;
Surface cleaning;
Airframe symmetry: methods of
alignment and symmetry checks.
11.3 Airframe Structures
— Aero planes
11.3.1 Fuselage Construction and pressurization
(ATA 52/53/56) sealing; Wing, stabilizer, pylon and
undercarriage attachments;
Seat installation and cargo loading
system;
6 2
Doors and emergency exits:
construction, mechanisms,
operation and safety devices;
Windows and windscreen
construction and mechanisms.
11.3.2 Wings (ATA Construction;
57) Fuel storage;
6 2
Landing gear, pylon, control surface
and high lift/drag attachments.
11.3.3 Stabilizers Construction;
3 2
(ATA 55) Control surface attachment.
11.3.4 Flight Construction and attachment;
Control Surfaces Balancing — mass and 3 2
(ATA 55/57) aerodynamic.
11.3.5 Nacelles/Pylons:
Nacelles/Pylons — Construction,
3 2
(ATA 54) — Firewalls,
— Engine mounts.
11.4 Air Conditioning
and Cabin
Pressurization
(ATA 21)
11.4.1 Air supply Sources of air supply including
2 2
engine bleed, APU and ground cart.

Appendix-2

11.4.2 Air Air conditioning systems;

Conditioning Air cycle and vapour cycle
machines;
10 3
Distribution systems;
Flow, temperature and humidity
control system.
11.4.3 Pressurization systems;
Pressurization Control and indication including
8 3
control and safety valves;
Cabin pressure controllers.
11.4.4 Protection and warning devices.
Safety and warning 2 3
devices
11.5
Instruments/Avionic
Systems
11.5.1 Pitot static: altimeter, air speed
Instrument Systems indicator, vertical speed indicator;
(ATA 31) Gyroscopic: artificial horizon,
attitude director, direction
indicator, horizontal situation
indicator, turn
and slip indicator, turn coordinator; 24 2
Compasses: direct reading, remote
reading;
Angle of attack indication, stall
warning systems;
Glass cockpit;
Other aircraft system indication.
11.5.2 Avionic Fundamentals of system lay-outs
Systems and operation of:
— Auto Flight (ATA 22),
10 1
— Communications (ATA 23),
— Navigation Systems (ATA 34).

Appendix-2

11.6 Electrical Power Batteries Installation and

(ATA 24) Operation;
DC power generation;
AC power generation;
Emergency power generation;
24 3
Voltage regulation;
Power distribution;
Inverters, transformers, rectifiers;
Circuit protection;
External/Ground power.
11.7 Equipment and (a) Emergency equipment
Furnishings requirements; 4 2
(ATA 25) Seats, harnesses and belts.
(b) Cabin lay-out;
Equipment lay-out;
Cabin Furnishing installation;
Cabin entertainment equipment;
4 1
Galley installation;
Cargo handling and retention
equipment;
Air stairs.
11.8 Fire Protection (a) Fire and smoke detection and
(ATA 26) warning systems;
9 3
Fire extinguishing systems;
System tests;
(b) Portable fire extinguisher. 2 1
11.9 Flight Controls Primary controls: aileron, elevator,
(ATA 27) rudder, spoiler;
Trim control;
Active load control;
High lift devices; 18 3
Lift dump, speed brakes;
System operation: manual,
hydraulic, pneumatic, electrical, fly-
by-wire;

Appendix-2

Artificial feel, Yaw damper, Mach

trim, rudder limiter, gust lock
systems;
Balancing and rigging;
Stall protection/warning system.
11.10 Fuel Systems System lay-out;
(ATA 28) Fuel tanks;
Supply systems;
Dumping, venting and draining;
14 3
Cross-feed and transfer;
Refueling and defueling;
Longitudinal balance fuel systems.
11.11 Hydraulic Power System lay-out;
(ATA 29) Hydraulic fluids;
Hydraulic reservoirs and
accumulators;
Pressure generation: electric,
mechanical, pneumatic;
18 3
Emergency pressure generation;
Filters;
Pressure Control;
Power distribution;
Indication and warning systems;
Interface with other systems.
11.12 Ice and Rain Ice formation, classification and
Protection (ATA 30) detection;
air and chemical;
De-icing systems: electrical, hot air,
10 3
pneumatic and chemical;
Rain repellent;
Wiper systems. Ice formation,
classification and detection;

Appendix-2


air and chemical;
De-icing systems: electrical, hot air,
pneumatic and chemical;
Rain repellent;
Wiper systems.
11.13 Landing Gear Construction, shock absorbing;
(ATA 32) Extension and retraction systems:
normal and emergency;
Indications and warning; 20 3
Wheels, brakes, antiskid and auto
braking; Tyres; Steering;
Air-ground sensing.
11.14 Lights (ATA 33) External: navigation, anti-collision,
landing, taxiing, ice;
5 3
Internal: cabin, cockpit, cargo;
Emergency.
11.15 Oxygen (ATA 35) System lay-out: cockpit, cabin;
Sources, storage, charging and
distribution; 5 3
Supply regulation;
Indications and warnings.
11.16 Pneumatic/Vacuum System lay-out;
(ATA 36) Sources: engine/APU, compressors,
reservoirs, ground supply;
Pressure control; 3
Distribution;
Interfaces with other systems.
11.17 Water/Waste Water system lay-out, supply,
(ATA 38) distribution, servicing and draining;
Toilet system lay-out, flushing and 4 3
servicing;
Corrosion aspects.

Appendix-2

11.18 On Board Central maintenance computers;

Maintenance Data loading system; Electronic
Systems (ATA 45) library system; Printing; Structure 8 2
monitoring (damage tolerance
monitoring).
11.19 Integrated Modular Functions that may be typically
Avionics (ATA42) integrated in the Integrated
Modular Avionic (IMA) modules
are, among others:
Bleed Management, Air Pressure
Control, Air Ventilation and
Control, Avionics and Cockpit
Ventilation Control, Temperature
Control, Air Traffic Communication,
Avionics Communication Router,
4 2
Electrical Load Management,
Circuit Breaker Monitoring,
Electrical System BITE, Fuel
Management, Braking Control,
Steering Control, Landing Gear
Extension and Retraction, Tyre
Pressure Indication, Oleo Pressure
Indication, Brake Temperature
Monitoring, etc. Core System;
Network Components.
11.20 Cabin Systems The units and components which
(ATA44) furnish a means of entertaining the
passengers and providing
communication within the aircraft
(Cabin Intercommunication Data
4 2
System) and between the aircraft
cabin and ground stations (Cabin
Network Service). Includes voice,
data, music and video
transmissions.

Appendix-2

The Cabin Intercommunication

Data System provides an interface
between cockpit/cabin crew and
cabin systems. These systems
support data exchange of the
different related LRU's and they are
typically operated via Flight
Attendant Panels.
11.21 Information The units and components which
Systems (ATA46) furnish a means of storing,
updating and retrieving digital
information traditionally provided
on paper, microfilm or microfiche.
Includes units that are dedicated to
the information storage and
retrieval function such as the
electronic library mass storage and
controller. Does not include units
or components installed for other
uses and shared with other
4 2
systems, such as flight deck printer
or general use display.
Typical examples include Air Traffic
and Information Management
Systems and Network Server
Systems Aircraft General
Information System;
Flight Deck Information System;
Maintenance Information System;
Passenger Cabin Information
System; Miscellaneous Information
System.

Appendix-2


Appendix-2

MODULE 15.
GAS TURBINE ENGINE

Appendix-2

SYLLABUS PLAN
MODULE 15. GAS TURBINE ENGINE
Allotted
15.1 Fundamentals Potential energy, kinetic energy, 8 2
Newton's laws of motion, Brayton
cycle; The relationship between force,
work, power, energy, velocity,
acceleration;
Constructional arrangement and
operation of turbojet, turbofan, turbo
shaft, turboprop.
15.2 Engine Gross thrust, net thrust, choked nozzle 10 2
Performance thrust, thrust distribution, resultant
thrust, thrust horsepower,
equivalent shaft horsepower, specific
fuel consumption;
Engine efficiencies;
By-pass ratio and engine pressure ratio;
Pressure, temperature and velocity of
the gas flow;
Engine ratings, static thrust, influence
of speed, altitude and hot climate, flat
rating, limitations.
15.3 Inlet Compressor inlet ducts 6 2
Effects of various inlet configurations;
Ice protection.
15.4 Compressors Axial and centrifugal types; 16
Constructional features and operating
principles and applications;
Fan balancing;
Operation:

Appendix-2

Causes and effects of compressor stall

and surge; Methods of air flow control:
bleed valves, variable inlet guide vanes,
variable stator vanes, rotating
stator blades; Compressor ratio.
15.5 Combustion Constructional features and principles 4 2
Section of operation.
15.6 Turbine Operation and characteristics of 6 2
Section different turbine blade types;
Blade to disk attachment;
Nozzle guide vanes;
Causes and effects of turbine blade
stress and creep.
15.7 Exhaust Constructional features and principles 6 2
of operation; Convergent, divergent
and variable area nozzles; Engine noise
reduction; Thrust reversers.
15.8 Bearings and Constructional features and principles 4 2
Seals of operation.
15.9 Lubricants Properties and specifications; 8 2
and Fuels Fuel additives; Safety precautions.
15.10 Lubrication System operation/lay-out and 8 2
Systems components.
15.11 Fuel Systems Operation of engine control and fuel 32 2
metering systems including electronic
engine control (FADEC);
Systems lay-out and components.
15.12 Air Systems Operation of engine air distribution 8 2
and anti-ice control systems, including
internal cooling, sealing and external
air services.
15.13 Starting and Operation of engine start systems and 10 2
Ignition components; Ignition systems and
Systems components; Maintenance safety
requirements.

Appendix-2

15.14 Engine Exhaust Gas Temperature/Inter stage 14 2

Indication Turbine Temperature;
Systems Engine Thrust Indication: Engine
Pressure Ratio, engine turbine
discharge pressure or jet pipe pressure
systems;
Oil pressure and temperature;
Fuel pressure and flow;
Engine speed;
Vibration measurement and indication;
Torque;
Power.
15.15 Power Operation and applications; 6 1
Augmentation Water injection, water methanol;
Systems Afterburner systems.
15.16 Turbo-prop Gas coupled/free turbine and gear 10 2
Engines coupled turbines;
Reduction gears;
Integrated engine and propeller
controls;
Over speed safety devices.
15.17 Turbo-shaft Arrangements drive systems, reduction 10 2
Engines gearing, couplings, control systems.
15.18 Auxiliary Purpose, operation, protective 8 2
Power Units systems.
(APUs)
15.19 Power plant Configuration of firewalls, cowlings, 10 2
Installation acoustic panels, engine mounts, anti-
vibration mounts, hoses,
pipes, feeders, connectors, wiring
looms, control cables and rods, lifting
points and drains.
15.20 Fire Operation of detection and 8 2
Protection extinguishing systems.
Systems

Appendix-2

15.21 Engine Procedures for starting and ground 20 3

Monitoring run-up;
and Ground Interpretation of engine power output
Operation and parameters;
Trend (including oil analysis, vibration
and baroscopic) monitoring;
Inspection of engine and components
to criteria, tolerances and data
specified by engine manufacturer;
Compressor washing/cleaning;
Foreign Object Damage.
15.22 Engine Preservation and de-preservation for 8 2
Storage and the engine and accessories/systems
Preservation
Total Hours 220

Appendix-2

MODULE 17A.
PROPELLER

Appendix-2

SYLLABUS PLAN
MODULE 17A. PROPELLER
S. Main Topic Sub-Topic Hours LEVEL
No. Allotted
17.1 Fundamentals Blade element theory; High/low blade angle,
reverse angle,
angle of attack, rotational speed;
Propeller slip;
8 2
Aerodynamic, centrifugal,
and thrust forces; Torque;
Relative airflow on blade angle of attack;
Vibration and resonance.
17.2 Propeller Construction methods and materials used in
Construction wooden, composite and metal propellers;
Blade station, blade face, blade shank,
blade back and hub assembly; Fixed pitch, 10 2
controllable pitch, constant speeding
propeller;
Propeller/spinner installation.
17.3 Propeller Speed control and pitch change methods,
Pitch Control mechanical and electrical/electronic;
10 2
Feathering and reverse pitch; Over speed
protection.
17.4 Propeller Synchronizing and synchrophasing
4 2
Synchronizing equipment.
17.5 Propeller Ice Fluid and electrical de-icing equipment.
4 2
Protection
17.6 Propeller Static and dynamic balancing;
Maintenance Blade tracking;
Assessment of blade damage, erosion, 18 3
corrosion, impact damage, delimitation;
Propeller treatment/repair schemes;

Appendix-2

Propeller engine running.

17.7 Propeller Propeller preservation and de-preservation.
Storage and 6 2
Preservation

Appendix-2

PRACTICALTASK (IN-HOUSE)
MODULE. 7. PRACTICALS TOTAL HRS: 150 HRS
FITTING SHOP
SN Task Title Hours
01 Carryout sawing operation on mild steel block using hacksaw. 7
Draw parallel lines and layout using surface gauge, Angle Plate Block & 7
02
surface plate.
3A. Check the true edges of a mild steel block using fitter square and 4
surface plate.
03 3B. Carryout drilling operation on MS plate using twist drill bit. 4
3C. To fabricate internal threads on a pre-drilled hole using tap set as per 4
drawing no. 3.3.
To preparation and measurement of the job with a drilled hole as per 4
04
drawing no. 4.1 with the help of micrometer and vernier caliper.
5A. Preparation of Mild steel matching parts as per drawing No. 5.1 A. 7
05
5B. Preparation of Mild steel matching parts as per drawing No. 5.1B. 7
6A. To fabricate a steel plate as per drawing no. 6.1A 7
06
6B. To fabricate a steel plate as per drawing no. 6.1B 7
7A. Fabricate a "U" shape block for matching “T” shape block in mild 10
steel stock as per given Drawing No. 7.1A
07
7B. Fabricate a "U" shape block for matching “T” shape block in mild steel 11
stock as per given Drawing No. 7.1B
8A. Fabricate matching square block to plug a square hole as per Drawing 11
No.8.1A.
08
8B. Fabricate matching square block to plug a square hole as per 10
Drawing No.8.1B.
9A. Fabricate a hexagonal block with hexagonal slot as per drawing No. 11
9.1A.
09 9B. Fabricate a hexagonal block to fit into a hexagonal slot as per 10
Drawing No.9.1B.

Appendix-2

10A. Fabrication of base plate as per drawing no 10.1A. 11

10
10B. Fabrication of clamp and its fitting with screws as per drawing no. 10
10.1B.
11 Rigid tube bending exercise & tube flaring (single flare) 4
Removal of a broken bolt/stud 3/8" ø from a threaded /tapped hole in a 4
12
hub assembly
TOTAL HOURS 150

Appendix-2

SHEET METAL SHOP

To fabricate a single lap, double row riveted joint with the help of 11
01
Al-alloy sheets as per Drawing no. 1.1.
Identification and removal of faulty rivets and inspection of riveted 7
02
joints.
03 To fabricate a lap joint using countersunk double row rivets. 11
Fabrication of double row riveted single cover plate butt joint with 11
04 universal head rivet.
Fabrication of double row riveted with double cover plate butt joint 14
05
with countersunk rivet.
Fabrication of junction of a horizontal tie-on Al-alloy sheet as per 14
06
drawing no. 6.1
Preparation of plates for box beam structure with the help of Al- 11
07
alloy sheet.
To prepare a "U" channel as per drawing no. 8.1 for the fabrication 7
08
of box beam structure.
To fabricate a box beam structure by using the prepared parts in 11
09
Job No. 07 (upper and lower plates) & 08 (U-Channel).
10 Al-sheet L-Shaped stringer repair by use of filler and doubler. 7
11 Repair of a punctured Al-sheet skin using plug and doubler. 14
12 To fabricate simple shelf on Al-alloy sheet 14
13 To fabricate a sheet metal tray on Al-alloy sheet 11
14 To fabricate the wall mounted tool rack of Al-Alloy sheet 11
TOTAL HOURS 150

Appendix-2


WELDING PRACTICALS
Familiarization with safety precautions to be observed in a welding
1
shop 2
Familiarization of tools & equipments used in gas welding shop & the
2
safety precautions. 4
Welding practice - Lightning the gases and Oxidising, neutralizing and
3
reducing the flame 8
4 Welding practice - Making of bead welding, Line welding 12
5 Welding practice - Butt welding, Welding tube to sheet/tube 12
6 Familiarization of tools & equipments used in ARC welding shop 8
Welding procedure & practice - Types of electrodes used with
7
variable current supply 12
Welding procedure & practice-Single V welding, Spot welding of
8
different material 12
9 Metallic ARC welding of different materials 8
10 Inspection of welded joint for flaws 6
Brazing & Soldering Practice - Introduction, Tin soldering and Tin
11
plating 8
Brazing & Soldering Practice - Use of proper flux, silver soldering &
12
brazing 8
TOTAL HOURS 100

Appendix-2

MODULE 3 & 7a. PRACTICAL TOTAL HRS: 50 HRS

ELECTRICAL PRACTICALS
SN Task Title Man
Hours
1 Performing stripping of co-axial Cable and connection of connector 4
2 Check the continuity and shorting of given wire 2
3 Perform crimping on electrical wires using crimping tool 4
Insertion and extraction of connectors pin in plug and socket in electrical
4 harness 2
Perform lashing and looming of electrical wire bundles with wax chord and
5 Tie-Strap 8
6 Perform cleaning, repair, inspection and installation of EWIS 4
7 Perform bonding and insulation test in the Electrical shop 4
8 Perform and use of oscilloscope for testing of various signals 4
9 Use digital multi meters to measure Volts, Amps and Resistance 4
Check Aircraft Electrical Circuit for continuity in conjunction with an
10 Electrical wiring diagram on Learjet-24 of Landing gear indication system 4
11 Carry out basic fault-finding technique using a range of test meters 4
Carry out Bonding and Insulation Test on Learjet-24 aircraft L/G Door
12 bonding Jumper 4
TOTAL HOURS 50

Appendix-2

MODULE. 11A TOTAL HRS: 140 HRS

HANGAR PRACTICALS
SN. Name of Task Man Hours
1 Carry out daily inspection schedule on Aircraft 4
2 Jacking and levelling of Aircraft 4
3 Servicing of hydraulic reservoir with hydraulic fluid MIL-H- 5606 4
4 Main landing gear shock strut servicing with N2 and hydraulic fluid 4
5 Removal/installation and servicing of Hydraulic accumulators with N2 4
Removal/installation of nose wheel assembly, Cleaning and greasing of 4
6 bearing.
7 Lubrication of Landing Gear System 2
8 Lubrication of flight Controls 2
9 Fuel filter assembly removal/ installation 2
10 Rigging of Engine Control 4
11 Removal/installation of Compressor (vapor system) 4
12 Removal/Installation of Evaporator and Blower 4
13 Removal/installation of engine starter generator & brush length Check. 4
14 Removal/installation of engine fire bottle 4
15 Removal/Installation and Operational Check of Flap 4
16 Rigging of flap System 4
17 Removal/Installation of rudder 4
18 Rigging of rudder and trouble shooting 4
19 Removal/ installation and operational check of elevator 4
20 Removal/Installation of spoiler actuator 4
21 Removal/installation of horizontal stabilizer actuator 4
22 Removal/installation of Rudder Pedal. 4
23 Multiple disc brake-wear check and brake system-trouble shooting 4
24 Removal/installation of flap actuator 4
25 Removal/Installation of anti-collision light 4

Appendix-2

26 Check the security of anti-ice valve, lines & clamps 2

27 Compressor Motor Brush Inspection 2
Removal/installation of main wheel, brake assembly and bleeding of 4
28 brake unit
29 Removal/ installation of main landing gear inner Door actuator 4
30 Nose Landing Gear Actuator Removal / installation 4
31 Removal/installation of Torque Arm 4
32 Electrical system, Generator and hydraulic system ground check 4
33 Removal / Installation of Main Landing Gear Squat switch 4
34 Removal /Installation of wheel transducer. 2
35 Removal/ installation and operation check of landing light 2
36 Removal /Installation of Oxygen Regulator 4
37 Servicing & visual inspection of emergency air bottle. 4
38 Check visible compressor rotor blades for nicks, dents & tip curl 2
39 Check the security and cracks at the forward engine Mount 2
40 Check the Exhaust cone for casing cracks, distribution and hot spots. 2
TOTAL HOURS 140

Appendix-2

MODULE. 11A, 15 & 17 TOTAL HOURS = 80 HRS.

DOCUMENTATION & ACT PRACTICALS
SN. Name of Task Hours
Prepare a Non-Routine task card for replacement of Brake assembly on
1 aircraft. Also prepare removal tag for the brake assembly and note down the 2
AMM and IPC ref. no. and refer IPC for part number and required Hardware
An aircraft has come after Hard Landing in overweight condition as reported
2 by pilot, take out the special inspection schedule referring AMM and prepare 2
documents for occurrence reporting.
You have carried out lay over inspection over an aircraft. Prepare documents
3 required to relapse the aircraft for service. 2
You have removed a component from the aircraft due to a confirmed fault in
4 it, do the documentation to root the component to quarantine store. 2
Take out the specimen copy of certificate of airworthiness and certificate of

5 registration, confirm the validity of these documents and list the information 2
available in these documents.
6 An aircraft approved for ETOPS suffered a snag listed in min. equipment list. 2
During damage mapping of the aircraft, it was observed that a dent on outer
7 skin in non-pressurized area of tail section is beyond allowable limits. Refer 2
structure repair manual and raise a non-routine task sheet for the work.
Prepare documents to carry out duplicate inspection (Double check) on
8 primary flight controls or engine controls. 2
Engine driven hydraulic pump needs to be replaced as not developing required

9 pressure, prepare documents for the jobs and label(tag) for the removed 2
components.
An engine ground runs to be carried out at idle power for leak check. Prepare
10 a "Before-Start" checklist with safety precautions and raise an OFF-JOB sheet 2
with AMM Task reference number.
A serviceable component is to be transferred from one aircraft to another
11 aircraft. Document the process. 2
From the engine logbook note down the serial number and part number from
12 2
the engine driven hydraulic pump installed on the engine and cross check
Appendix-2

physically on the aircraft.

Report a tire-burst incident (during landing) and raise a non-routine task sheet
13 2
as per AMM.
Perform the following Task in Sequence.
1. EIS start Procedure
14 2. EIS system test 2
3. Bite tool of CFDIU – (AMM 31-32-00-740-002-A)
4. EIS stop Procedure
Perform the fallowing task in sequence
15 1. IR alignment Procedure 2
2. ADIRS stop Procedure.
Perform the following task in sequence.
1. Uplift total fuel quantity 16T on the a/c IAW Automatic
16 4
2. Refuel procedure (AMM 12-11-28-650-003-A)
3. Functional (Bite) test (AMM 28-46-00-740-001-A)
1. Start the APU IAW Maintenance Procedure.
2. APU Start by External Power (AMM 49-00-00-860-008-A) keep the APU
17 2
running for minimum
3. 5 minutes before shutdown.
4. Monitor APU Parameters during APU run tor nominal values.
1. Electrical Power Distribution and Priorities
2. Perform the following task
3. Pressurize the blue hydraulic system with blue electric pump. (AMM 29-10-
18 00-863-003-A01) 4
4. Pressurize the green hydraulic system from the yellow hydraulic System
through the PTU with electric pump (AMM 29-23-00-863-001-A)
5. Depressurized the green and yellow hyd. System after operation of PTU
(AMM 29-23-00-864-001-A)
1. Operational test of the Wing ice Protection system
(AMM 30-11-00-710-001-A)
19 4
2. Operational test of the windshield Anti-icing and defogging system (AMM
30-42-00-710-001-A)

Appendix-2

20 IDG disconnection procedure 2
21 Normal / free fall landing gear operation 4
22 Normal / alternate /parking brake operation 2
23 Nose wheel steering operation check 2
24 Ground transfer of fuel from L wing tank to R wing tank 4
25 Engine manual start 4
26 RAT extension procedure 2
27 Cargo door operation 2
28 Hydraulic ground internal leak check procedure 2
29 PTU operation & power transfer check on ground 2
30 Hydraulic RSVR OVHT function 2
31 Flaps mechanical failure (WTB on) procedure 2
32 Engine wet motoring 2

1. Aft cargo smoke warning on ground
40 4
2. Avionics smoke warning
3. Lavatory smoke warning
Total Hours 80

Appendix-2. Syllabus of Cat A1 &amp; B1.1 Training Course

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Appendix-2. Syllabus of Cat A1 &amp; B1.1 Training Course

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Appendix-2

Basic Maintenance Training Organisation Exposition

4.2-SYLLABUS OF EACH TRAINING COURSE

SYLLABUS FOR CAT-A1

ALLOTTED TIME (MINIMUM)

Issue-I, May 2022 [Rev. 2] 1

Basic Maintenance Training Organisation Exposition

KNOWLEDGE TRAINING HOURS

PRACTICAL TRAINING HOURS (IN-HOUSE)

TOTAL TRAINING HOURS 800

Issue-I, May 2022 [Rev. 2] 2

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Basic Maintenance Training Organisation Exposition

action, magnetism and motion.

Issue-I, May 2022 [Rev. 2] 5

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S. No. Main Topic Sub-Topic Hours LEVEL

Issue-I, May 2022 [Rev. 2] 7

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Issue-I, May 2022 [Rev. 2] 8

Basic Maintenance Training Organisation Exposition

S. No. Main Topic Sub-Topic Hours LEVEL

6.3.2 Wooden Construction methods of wooden airframe 2 1

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Diagrams and projections;

Issue-I, May 2022 [Rev. 2] 14

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EWIS installations, inspection, repair,

Issue-I, May 2022 [Rev. 2] 15

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7.18 Disassembly, (a) Types of defects and visual 4 2

Issue-I, May 2022 [Rev. 2] 16

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Issue-I, May 2022 [Rev. 2] 17

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S. No. Main Topic Sub-Topic Hours LEVEL

Issue-I, May 2022 [Rev. 2] 18

Basic Maintenance Training Organisation Exposition

Issue-I, May 2022 [Rev. 2] 19

Basic Maintenance Training Organisation Exposition

S. No. Main Topic Sub-Topic Hours LEVEL

Issue-I, May 2022 [Rev. 2] 20

Basic Maintenance Training Organisation Exposition

Issue-I, May 2022 [Rev. 2] 21

Basic Maintenance Training Organisation Exposition

Issue-I, May 2022 [Rev. 2] 22

Basic Maintenance Training Organisation Exposition

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Basic Maintenance Training Organisation Exposition

Documents to be carried on board;

Appendix-2. Syllabus of Cat A1 & B1.1 Training Course

Appendix-2. Syllabus of Cat A1 & B1.1 Training Course