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Mp20X FBW - Mp20X FBW Fixed (D843) Parts Manual: Yale Europe Materials Handling Limited
Mp20X FBW - Mp20X FBW Fixed (D843) Parts Manual: Yale Europe Materials Handling Limited
1 FRAME/DRIVE UNIT
2 OPERATOR COMPARTMENT
3 ELECTRICAL SYSTEM
6 LOAD WHEELS
7 HYDRAULIC SYSTEM
8 LIFT CYLINDERS
9 ACCESSORIES
10 NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ADJUSTABLE TIE RODS
OPTION ....................................................................................................................................................... 5-10
B
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-24
BATTERY COMPARTMENT ........................................................................................................................... 1-4
BATTERY STOP ............................................................................................................................................. 1-8
C
CASTER WHEELS .......................................................................................................................................... 1-32
CONTROL BOX
→ S/N D843T02810K ................................................................................................................................. 4-10
S/N D843T02811K ↔ S/N D843T03815M INC. 03817 .............................................................................. 4-12
S/N D843T03818M → ................................................................................................................................ 4-14
FOR MODELS WITH SCOOTER CONTROL - OPTION (→ S/N D843T03817M) .................................... 4-16
COVERS ......................................................................................................................................................... 1-2
D
DOUBLE BATTERY TRAY
FOR MODELS WITH BATTERY 210/250AH - OPTION ............................................................................. 9-4
FOR MODELS WITH BATTERY 300/400/500AH - OPTION ...................................................................... 9-6
E
ELECTRICAL ACCESSORIES
OPTION ....................................................................................................................................................... 9-9
ELECTRICAL ARRANGEMENT
→ S/N D843T05042P ................................................................................................................................. 3-2
S/N D843T05043P → ................................................................................................................................. 3-6
ELECTROMAGNETIC BRAKE
→ S/N D843T03602L ................................................................................................................................. 4-20
S/N D843T03603L → ................................................................................................................................. 4-22
EXTENSION BATTERY CABLE
OPTION ....................................................................................................................................................... 9-8
F
FAN
OPTION ....................................................................................................................................................... 3-22
FIXED REAR PROTECTION
WITH FOLDABLE PLATFORM - OPTION .................................................................................................. 2-14
FIXED SIDE PROTECTION
WITH FOLDABLE PLATFORM - OPTION (→ S/N D843T04006M) .......................................................... 2-10
WITH FOLDABLE PLATFORM - OPTION (S/N D843T04007M →) .......................................................... 2-12
G
GUARD
S/N D843T03186L → ................................................................................................................................. 2-4
DESCRIPTION PAGE
H
HYDRAULIC POWER UNIT ............................................................................................................................ 7-4
HYDRAULIC SYSTEM .................................................................................................................................... 7-2
K
KEY PAD
OPTION (→ S/N D843T04609N) ............................................................................................................... 3-19
OPTION (S/N D843T04884N →) ............................................................................................................... 3-20
KIT-GEAR AND PINION
S/N D843T03603L → ................................................................................................................................. 1-26
L
LABEL ............................................................................................................................................................. 2-18
LABELS ........................................................................................................................................................... 1-34
→ S/N D843T03817M ................................................................................................................................ 4-18
S/N D843T03818M → ................................................................................................................................ 4-19
LEAD-IN ROLLERS
ONLY FOR UK FORKS - OPTION .............................................................................................................. 5-13
LIFT CYLINDER .............................................................................................................................................. 8-2
LOAD BACKREST
VERTICAL BATTERY REMOVAL - OPTION .............................................................................................. 1-10
LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 6-7
SINGLE - OPTION ...................................................................................................................................... 6-3
TANDEM ..................................................................................................................................................... 6-2
TWIN SINGLE - OPTION ............................................................................................................................ 6-5
TWIN TANDEM - OPTION .......................................................................................................................... 6-4
VEGETABLE MARKET - OPTION .............................................................................................................. 6-6
M
MASTER DRIVE UNIT
→ S/N D843T03602L ................................................................................................................................. 1-12
S/N D843T03603L → ................................................................................................................................. 1-14
O
OPERATOR PLATFORM ................................................................................................................................ 2-6
COLD STORE - OPTION ............................................................................................................................ 2-8
P
PAPER HOLDER
OPTION ....................................................................................................................................................... 2-16
R
REDUCTION UNIT
→ S/N D843T03602L ................................................................................................................................. 1-20
S/N D843T03603L → ................................................................................................................................. 1-24
S
SIDE GATES ................................................................................................................................................... 2-2
DESCRIPTION PAGE
SINGLE BATTERY TRAY
OPTION ....................................................................................................................................................... 9-2
SNOWFLAKE LABEL
ONLY FOR COLD STORE MODEL ............................................................................................................ 1-38
STEERING ...................................................................................................................................................... 4-2
FOR MODELS WITH SCOOTER CONTROL - OPTION ............................................................................ 4-6
STEERING MOTOR ........................................................................................................................................ 1-27
SUPPORT AND CASTER WHEELS
LINKED ....................................................................................................................................................... 1-28
SUPPORTS AND CASTER WHEELS
INDEPENDENT ........................................................................................................................................... 1-30
T
TELEMETRY
OPTION ....................................................................................................................................................... 3-26
TELEMETRY LABEL
OPTION ....................................................................................................................................................... 3-28
TIE RODS
→ S/N D843T03227L ................................................................................................................................. 5-2
S/N D843T03228L → ................................................................................................................................. 5-6
TRACTION MOTOR
→ S/N D843T03602L ................................................................................................................................. 1-16
S/N D843T03603L → ................................................................................................................................. 1-18
W
WARRANTY LABEL ........................................................................................................................................ 1-36
WIRE HARNESS
EMERGENCY SWITCH (S/N D843T05043P →) ....................................................................................... 3-18
FAN - OPTION ............................................................................................................................................ 3-35
MDI .............................................................................................................................................................. 3-17
SCOOTER CONTROL - OPTION ............................................................................................................... 3-33
TELEMETRY - OPTION .............................................................................................................................. 3-30
UTILITY PANEL (→ S/N D843T05042P) ................................................................................................... 3-10
UTILITY PANEL (S/N D843T05043P →) ................................................................................................... 3-14
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME/DRIVE UNIT
CONTENTS
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
COVERS
ITEM PART NO. DESCRIPTION QTY
1 b 524234607 Motor Cover (With side gates) ............................................................................ 1
1 d 524234608 Motor Cover (Without side gates) ....................................................................... 1
2 580063304 Handle ............................................................................................................ 1
3 580069005 Protector (Rubber) .......................................................................................... 1
4 580057830 Nut , Clip ............................................................................................................. 8
5 580065307 Washer ............................................................................................................... 8
6 580058551 Screw .................................................................................................................. 6
7 582003404 Cover (Standard) ................................................................................................ 1
7 a e f 582003405 Cover .................................................................................................................. 1
7 a e g 582015687 Cover .................................................................................................................. 1
7 c e 582053025 Cover .................................................................................................................. 1
8 580063321 Steel Plate .......................................................................................................... 1
9 580065306 Screw .................................................................................................................. 2
10 582012506 Foam Rubber ...................................................................................................... 1
11 273059100 Plug ..................................................................................................................... 1
FOOTNOTES:
a For models with key pad e OPTION
b For models with side gates f → S/N D843T04609N
c For models with Telemetry g S/N D843T04884N →
d For models without side gates
BATTERY COMPARTMENT
KEY:
A: Vertical Battery Removal
B: Lateral Battery Removal (OPTION)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580063305 Cover .......................................................................................................... 1 1
1 b 580063306 Cover , Battery ........................................................................................... 1 1
1 c 580063307 Cover .......................................................................................................... 1 1
2 277304000 Puffer .......................................................................................................... 2 2
3 580058549 Gas Spring ................................................................................................. 1 1
4 449021001 Washer ....................................................................................................... 1 ..
5 449015098 Nut .............................................................................................................. 1 ..
6 580060881 Locknut ....................................................................................................... 2 2
7 580065310 Washer ....................................................................................................... 2 2
8 580063309 Washer ....................................................................................................... 2 2
9 580063310 Capscrew ................................................................................................... 2 2
10 580061722 Capscrew ................................................................................................... .. 3
11 580061137 Steel Tube .................................................................................................. .. 1
12 015915100 Snap Ring .................................................................................................. .. 1
13 580061136 Spring ......................................................................................................... .. 1
14 580061138 Plate ........................................................................................................... .. 1
15 580060907 Capscrew ................................................................................................... .. 2
16 580061262 Capscrew ................................................................................................... .. 2
17 272470200 Bumper ....................................................................................................... .. 2
18 449021003 Washer ....................................................................................................... .. 3
19 272302000 Strap ........................................................................................................... .. 1
20 272468100 Rivelox ....................................................................................................... .. 1
21 580023890 Capscrew ................................................................................................... .. 2
22 273087700 Snap Ring .................................................................................................. .. 1
23 449021001 Washer ....................................................................................................... .. 1
24 580082495 Bumper ....................................................................................................... .. 1
25 580082494 Spacer ........................................................................................................ .. 1
26 449015135 Nut .............................................................................................................. .. 2
27 580017101 Washer ....................................................................................................... .. 2
28 273084100 Screw ......................................................................................................... .. 1
29 580013298 Shock Absorber .......................................................................................... .. 2
30 580058185 Stop ............................................................................................................ .. 1
31 582023708 Roller .......................................................................................................... .. 4
32 a e 524232570 Plate ........................................................................................................... .. 1
32 b e 524232571 Plate ........................................................................................................... .. 1
32 c e 524232572 Plate ........................................................................................................... .. 1
32 a f 582063478 Side Plate ................................................................................................... .. 1
32 b f 582063479 Side Plate ................................................................................................... .. 1
32 c f 582063480 Side Plate ................................................................................................... .. 1
33 d 582020016 Spacer ........................................................................................................ .. 2
34 931701910 Nut .............................................................................................................. .. 2
35 272015100 Bushing ...................................................................................................... .. 2
36 580061139 Pin .............................................................................................................. .. 1
FOOTNOTES:
a For models with battery 210/250/300Ah d Only for models with battery 210/250Ah
b For models with battery 400Ah e → S/N D843T06322R
c For models with battery 500Ah f S/N D843T06323R →
NOTES
BATTERY STOP
ITEM PART NO. DESCRIPTION QTY
1 449015002 Nut ...................................................................................................................... 2
2 580066002 Capscrew ............................................................................................................ 2
3 582038408 Capscrew ............................................................................................................ 2
4 580094778 Stop , Battery ...................................................................................................... 2
5 272459800 Locknut ............................................................................................................... 4
6 272211100 Washer ............................................................................................................... 2
7 580074510 Plate .................................................................................................................... 1
8 580061261 Screw .................................................................................................................. 2
LOAD BACKREST
VERTICAL BATTERY REMOVAL – OPTION
FOOTNOTES:
a Cold Store (OPTION) b OPTION
FOOTNOTES:
a NOT SERVICED SEPARATELY
TRACTION MOTOR
(→ S/N D843T03602L)
FOOTNOTES:
a NOT ILLUSTRATED
TRACTION MOTOR
(S/N D843T03603L →)
FOOTNOTES:
a Not illustrated
REDUCTION UNIT
(→ S/N D843T03602L)
REDUCTION UNIT
(→ S/N D843T03602L)
FOOTNOTES:
a Cold Store (OPTION)
NOTES
REDUCTION UNIT
(S/N D843T03603L →)
FOOTNOTES:
a NOT SERVICED SEPARATELY
CASTER WHEELS
ITEM PART NO. DESCRIPTION QTY
1 580053759 Caster Wheel Assy ............................................................................................. 2
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 580062385 Plate ............................................................................................................... 1
5 582056727
524163225 Bearing ........................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 580062231 Caster Wheel .................................................................................................. 1
8 580062233 Bushing ...................................................................................................... 1
9 015120400 Ball Bearing ................................................................................................ 2
10 580062232 Wheel ......................................................................................................... 1
11 580062234 Bushing .......................................................................................................... 2
12 449015011 Nut .................................................................................................................. 1
13 580062235 Capscrew ....................................................................................................... 1
LABELS
ITEM PART NO. DESCRIPTION QTY
1 524208881 Label (Yale) ........................................................................................................ 2
2 524208881 Label (Yale) (For batteries) ................................................................................. 2
3 524207776 Label (AC Technology) ....................................................................................... 1
4 582001637 Label ................................................................................................................... 1
5 272213500 Label (Lifting Hook) ............................................................................................. 2
6 272213600 Label (Oil Level) .................................................................................................. 1
7 580064842 Safety Label ........................................................................................................ 2
8 272213200 Label (No Riders) ................................................................................................ 1
9 582010233 Cover .................................................................................................................. 1
10 580038954 Rivet .................................................................................................................... 4
2 OPERATOR COMPARTMENT
CONTENTS
SECTION 2
OPERATOR COMPARTMENT
DESCRIPTION PAGE
SIDE GATES
ITEM PART NO. DESCRIPTION QTY
1 a 580061113 Guard .................................................................................................................. 2
1 b 582029499 Guard (FPage 2-4)............................................................................................ 2
2 580061114 Dowel .................................................................................................................. 2
3 501802902 O-Ring ................................................................................................................ 2
4 580073754 Bushing ............................................................................................................... 4
5 582006899 Support ............................................................................................................... 1
6 580058745 Support (LH) ....................................................................................................... 1
7 580027677 Capscrew ............................................................................................................ 4
8 582017936 Plate .................................................................................................................... AR
9 580040811 Plate .................................................................................................................... 4
10 312850032 Strap Clamp ........................................................................................................ 2
11 580060907 Capscrew ............................................................................................................ 1
12 580077716 Spring ................................................................................................................. 1
13 580058771 Support (RH) ....................................................................................................... 1
14 932730905 Capscrew ............................................................................................................ 6
15 582001363 Sensor ................................................................................................................ 1
16 272347600 Plate .................................................................................................................... 1
17 449015036 Locknut ............................................................................................................... 1
18 518791613 Capscrew ............................................................................................................ 4
19 580057732 Shim .................................................................................................................... 2
FOOTNOTES:
a → S/N D843T03185L b S/N D843T03186L →
NOTES
OPERATOR PLATFORM
ITEM PART NO. DESCRIPTION QTY
1 449015115 Locknut ............................................................................................................... 2
2 580060355 Steel Plate .......................................................................................................... 2
3 580072438 Pin Assy .............................................................................................................. 2
4 580071216 Pin .................................................................................................................. 1
5 580072439 Roller .............................................................................................................. 1
6 580072440 Pin .................................................................................................................. 1
7 580072781 Bushing .......................................................................................................... 1
8 582002011 Sensor ................................................................................................................ 1
9 580003615 Nut ...................................................................................................................... 2
10 272330200 Support ............................................................................................................... 2
11 580007568 Capscrew ............................................................................................................ 4
12 272008800 Grease Fitting ..................................................................................................... 4
13 580072437 Clip ...................................................................................................................... 2
14 580063472 Spring ................................................................................................................. 1
15 504225227 Washer ............................................................................................................... 2
16 580063471 Spring ................................................................................................................. 1
17 518801683 Washer ............................................................................................................... 2
18 580071218 Bushing ............................................................................................................... 2
19 a 524229173 Running Board .................................................................................................... 1
19 c 550133644 Running Board .................................................................................................... 1
20 580060907 Capscrew ............................................................................................................ 4
21 449021003 Washer ............................................................................................................... 5
22 518805626 Capscrew ............................................................................................................ 2
23 449015011 Nut ...................................................................................................................... 2
24 272074600 Bushing ............................................................................................................... 2
25 580060350 Bushing ............................................................................................................... 2
26 580074521 Screw .................................................................................................................. 2
27 580060352 Support ............................................................................................................... 1
28 449001056 Capscrew ............................................................................................................ 1
29 449015135 Nut ...................................................................................................................... 2
30 272468300 Washer ............................................................................................................... 2
31 580015429 Gas Spring .......................................................................................................... 2
32 277467700 Bushing ............................................................................................................... 4
33 580060351 Spacer ................................................................................................................ 3
34 520051896 Capscrew ............................................................................................................ 1
35 b 524229169 Running Board .................................................................................................... 1
35 d 582063196 Platform .............................................................................................................. 1
36 580057830 Nut , Clip ............................................................................................................. 4
37 580060349 Running Board .................................................................................................... 1
38 580032373 Capscrew ............................................................................................................ 4
FOOTNOTES:
a → S/N D843T05042P c S/N D843T05043P →
b → S/N D843T06318R d S/N D843T06319R →
OPERATOR PLATFORM
COLD STORE – OPTION
FOOTNOTES:
a → S/N D843T05042P b S/N D843T05043P →
FOOTNOTES:
a → S/N D843T04006M c S/N D843T04007M →
b S/N D843T04007M ↔ 8/2015 d 9/2015 →
PAPER HOLDER
OPTION
3 ELECTRICAL SYSTEM
CONTENTS
SECTION 3
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BACK-UP ALARM
OPTION ....................................................................................................................................................... 3-24
ELECTRICAL ARRANGEMENT
→ S/N D843T05042P ................................................................................................................................. 3-2
S/N D843T05043P → ................................................................................................................................. 3-6
FAN
OPTION ....................................................................................................................................................... 3-22
KEY PAD
OPTION (→ S/N D843T04609N) ............................................................................................................... 3-19
OPTION (S/N D843T04884N →) ............................................................................................................... 3-20
TELEMETRY
OPTION ....................................................................................................................................................... 3-26
TELEMETRY LABEL
OPTION ....................................................................................................................................................... 3-28
WIRE HARNESS
EMERGENCY SWITCH (S/N D843T05043P →) ....................................................................................... 3-18
FAN - OPTION ............................................................................................................................................ 3-35
MDI .............................................................................................................................................................. 3-17
SCOOTER CONTROL - OPTION ............................................................................................................... 3-33
TELEMETRY - OPTION .............................................................................................................................. 3-30
UTILITY PANEL (→ S/N D843T05042P) ................................................................................................... 3-10
UTILITY PANEL (S/N D843T05043P →) ................................................................................................... 3-14
ELECTRICAL ARRANGEMENT
(→ S/N D843T05042P)
ELECTRICAL ARRANGEMENT
(→ S/N D843T05042P)
FOOTNOTES:
a Cold Store (OPTION) d → S/N D843T02436J
b Only for models with Scooter Control e S/N D843T02437J →
c OPTION
NOTES
ELECTRICAL ARRANGEMENT
(S/N D843T05043P →)
ELECTRICAL ARRANGEMENT
(S/N D843T05043P →)
FOOTNOTES:
a Cold Store Option c Only for models with Scooter Control
b NOT ILLUSTRATED d Option
NOTES
WIRE HARNESS
UTILITY PANEL (→ S/N D843T05042P)
WIRE HARNESS
UTILITY PANEL (→ S/N D843T05042P)
FOOTNOTES:
a NOT ILLUSTRATED
NOTES
WIRE HARNESS
UTILITY PANEL (S/N D843T05043P →)
WIRE HARNESS
UTILITY PANEL (S/N D843T05043P →)
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
NOTES
FAN
OPTION
NOTES
TELEMETRY
OPTION
KEY:
A: LEVEL 1: Monitoring
B: LEVEL 2: Access
C: LEVEL 3: Verification
QTY
ITEM PART NO. DESCRIPTION A B C
1 932728908 Capscrew .......................................................................................... .. .. 2
2 582020706 Display (FM2) .................................................................................... .. .. 1
3 932729905 Capscrew .......................................................................................... .. .. 3
4 504226242 Washer .............................................................................................. .. .. 3
5 449015098 Nut ..................................................................................................... .. .. 3
6 449015135 Nut ..................................................................................................... .. .. 2
7 580094577 Cap .................................................................................................... .. .. 2
8 582052627 Bracket .............................................................................................. .. .. 1
9 580003615 Nut ..................................................................................................... .. 2 2
10 582020782 Card-ID Reader (ISO-Prox) ............................................................... .. 1 1
10 582020783 Card-ID Reader (HID Standard Prox) ............................................... .. 1 1
10 582020784 Card-ID Reader (IClass/MIFARE Prox) ............................................. .. 1 1
11 518803687 Connector ...................................................................................... .. 1 1
11 505968514 Terminal (Pin) ................................................................................ .. 2 2
12 582053708 Gasket ............................................................................................... .. 1 1
13 582053709 Support .............................................................................................. .. 1 1
14 582025995 Label (ID Card Reader) ..................................................................... .. 1 1
15 580092736 Capscrew .......................................................................................... .. 2 2
16 505976563 Capscrew .......................................................................................... 2 2 2
17 449015036 Locknut .............................................................................................. 2 2 2
18 582052628 Bracket .............................................................................................. 1 1 1
19 580013990 Capscrew .......................................................................................... 4 4 4
20 580013298 Shock Absorber ................................................................................. 1 1 1
21 449015135 Nut ..................................................................................................... 1 1 1
22 582020730 Control Module (FM1 Cell 3G Extended Voltage) ............................. 1 1 1
22 582020701
582020715 Control Module (FM1 WiFi Extended Voltage) .................................. 1 1 1
23 449021002 Washer .............................................................................................. 1 1 1
24 580038834 Capscrew .......................................................................................... 1 1 1
25 580041805 Capscrew .......................................................................................... 2 2 2
26 580093223 Buzzer Assembly ............................................................................... 1 1 1
26 580056006 Connector (2 Pin) .......................................................................... 1 1 1
26 580056004 Connector (Secondary Lock) ........................................................ 1 1 1
26 580039516 Terminal ........................................................................................ 2 2 2
27 582020792
582020794 Antenna (Dual GSM/GPS) ................................................................ 1 1 1
27 582020793 Antenna (WiFi) .................................................................................. 1 1 1
28 a 582051218 Wire Harness (Telemetry FM1A) (FPage 3-30)............................... 1 1 1
29 a 582051219 Wire Harness (Telemetry FM1B) (FPage 3-30)............................... .. 1 1
30 a 582051220 Wire Harness (Telemetry FM2) (FPage 3-30).................................. .. .. 1
FOOTNOTES:
a NOT ILLUSTRATED
WIRE HARNESS
TELEMETRY – OPTION
WIRE HARNESS
TELEMETRY – OPTION
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
FOOTNOTES:
a NOT ILLUSTRATED
NOTES
SECTION 4
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
CONTROL BOX
→ S/N D843T02810K ................................................................................................................................. 4-10
S/N D843T02811K ↔ S/N D843T03815M INC. 03817 .............................................................................. 4-12
S/N D843T03818M → ................................................................................................................................ 4-14
FOR MODELS WITH SCOOTER CONTROL - OPTION (→ S/N D843T03817M) .................................... 4-16
ELECTROMAGNETIC BRAKE
→ S/N D843T03602L ................................................................................................................................. 4-20
S/N D843T03603L → ................................................................................................................................. 4-22
LABELS
→ S/N D843T03817M ................................................................................................................................ 4-18
S/N D843T03818M → ................................................................................................................................ 4-19
STEERING ...................................................................................................................................................... 4-2
FOR MODELS WITH SCOOTER CONTROL - OPTION ............................................................................ 4-6
STEERING
ITEM PART NO. DESCRIPTION QTY
1 931701910 Nut ...................................................................................................................... 2
2 272469000 Washer ............................................................................................................... 2
3 580023593 Capscrew ............................................................................................................ 2
4 312850032 Strap Clamp ........................................................................................................ 1
5 524140514 Steering (Tiller Handle) ....................................................................................... 1
6 580060127 E-Ring ................................................................................................................. 2
7 277467700 Bushing ............................................................................................................... 2
8 580015429 Gas Spring .......................................................................................................... 1
9 520035820 Capscrew ............................................................................................................ 2
10 272027800 Pin ....................................................................................................................... 2
11 272006400 Washer ............................................................................................................... 2
12 272015100 Bushing ............................................................................................................... 2
13 580060128 Plate .................................................................................................................... 1
14 582007247 Tiller Wldmt ......................................................................................................... 1
15 580060907 Capscrew ............................................................................................................ 4
16 582007226 Support ............................................................................................................... 1
17 580047636 Ball Bearing ........................................................................................................ 2
18 053293800 Snap Ring ........................................................................................................... 1
19 501989903 Snap Ring ........................................................................................................... 1
20 582007245 Plate .................................................................................................................... 1
21 932200905 Capscrew ............................................................................................................ 3
22 582007040 Sensor ................................................................................................................ 1
23 954504906 Roll Pin ........................................................................................................... 1
24 580008010 Capscrew ....................................................................................................... 2
25 582007184 Sensor ................................................................................................................ 1
26 582007039 Support ............................................................................................................... 1
27 449021003 Washer ............................................................................................................... 6
28 580022962 Capscrew ............................................................................................................ 3
29 940004903 Washer ............................................................................................................... 4
30 449015012 Nut ...................................................................................................................... 2
31 449015135 Nut ...................................................................................................................... 1
32 272347600 Plate .................................................................................................................... 3
33 449001121 Capscrew ............................................................................................................ 1
34 582010551 Clamp ................................................................................................................. 1
35 582007196 Snap Ring ........................................................................................................... 1
36 501802905 O-Ring ................................................................................................................ 1
37 582007193 Friction Disk ........................................................................................................ 1
38 582007194 Spring ................................................................................................................. 1
39 582007186 Disk ..................................................................................................................... 1
40 582007185 Support ............................................................................................................... 1
41 932200905 Capscrew ............................................................................................................ 2
42 505977540 Nut ...................................................................................................................... 1
43 582007794 Capscrew ............................................................................................................ 1
44 b 550014258 Tiller Head Assembly (FPage 4-10).................................................................. 1
44 d 582019353 Tiller Head Assembly (FPage 4-12).................................................................. 1
44 e 582019366 Tiller Head Assembly (FPage 4-16).................................................................. 1
45 449015002 Nut ...................................................................................................................... 1
46 580046203 Bumper ............................................................................................................... 1
47 932200902 Capscrew ............................................................................................................ 1
48 272330200 Support ............................................................................................................... 1
49 580017058 Sensor (Tiller Sensor Wire Harness) .................................................................. 1
STEERING
ITEM PART NO. DESCRIPTION QTY
49 518445602 Socket ............................................................................................................ 3
49 518445606 Connector (Socket Female) ........................................................................... 1
50 580008011 Capscrew ............................................................................................................ 2
51 272394400 Spring ................................................................................................................. 1
52 580015428 Guard .................................................................................................................. 1
53 449007010 Screw .................................................................................................................. 2
54 582007203 Damper ............................................................................................................... 1
55 580017101 Washer ............................................................................................................... 1
56 449001268 Capscrew ............................................................................................................ 1
57 c 582007250 Wire Harness (Tiller) ........................................................................................... 1
58 580065044 Electrical Connector (6 Way) .......................................................................... 1
58 a 278131700 Pin Terminal ................................................................................................... 6
58 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
59 518445610 Connector (8 Way) ......................................................................................... 1
59 a 518445602 Socket ............................................................................................................ 2
59 a 524152702 Insulator .......................................................................................................... 1
60 518445608 Connector (6 Way) ......................................................................................... 1
60 a 518445602 Socket ............................................................................................................ 4
60 a 524152701 Insulator .......................................................................................................... 4
61 e 582034039 Wire Harness (Tiller) ........................................................................................... 1
62 580065044 Electrical Connector (6 Way) .......................................................................... 1
62 a 278131700 Pin Terminal ................................................................................................... 6
62 a 580040456 Wire Seal (Yellow) .......................................................................................... 6
63 580049117 Connector (1 Way) ......................................................................................... 1
63 a 278131700 Pin Terminal ................................................................................................... 1
63 a 580040456 Wire Seal (Yellow) .......................................................................................... 1
64 518445610 Connector (8 Way) ......................................................................................... 1
64 a 518445602 Socket ............................................................................................................ 7
64 a 524152702 Insulator .......................................................................................................... 1
FOOTNOTES:
a NOT ILLUSTRATED d S/N D843T02811K ↔ S/N D843T03815M INC.
b → S/N D843T02810K 03817
c → S/N D843T03817M e S/N D843T03818M →
NOTES
STEERING
FOR MODELS WITH SCOOTER CONTROL – OPTION
STEERING
FOR MODELS WITH SCOOTER CONTROL – OPTION
FOOTNOTES:
a NOT ILLUSTRATED d 5/2016 →
b → 5/2016 e S/N D843T03818M →
c → S/N D843T03817M
NOTES
CONTROL BOX
(→ S/N D843T02810K)
CONTROL BOX
(S/N D843T02811K ↔ S/N D843T03815M INC. 03817)
CONTROL BOX
(S/N D843T03818M →)
CONTROL BOX
FOR MODELS WITH SCOOTER CONTROL – OPTION (→ S/N D843T03817M)
FOOTNOTES:
a Cold Store (OPTION)
NOTES
ELECTROMAGNETIC BRAKE
(S/N D843T03603L →)
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
SECTION 5
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
TIE RODS
(→ S/N D843T03227L)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
1 449034030 Roll Pin ....................................................................................................... 8 6
2 582003767 Axle (Pin) .................................................................................................... 2 ..
3 273033400 Grease Fitting ............................................................................................. 4 6
4 580094728 Cap ............................................................................................................. 4 6
5 580063754 Axle (Pin) .................................................................................................... 2 2
6 580063980 Spacer ........................................................................................................ 4 2
7 273032800 Bushing ...................................................................................................... 4 ..
8 a f 580053890 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 b f 580053952 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 c f 580053953 Pull Rod (x (Load Distance)=801mm) ........................................................ 2 ..
8 a d 580053892 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 b d 580053954 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 c d 580053955 Pull Rod (x (Load Distance)=1004mm) ...................................................... 2 ..
8 a e 580053956 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
8 b e 580053957 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
8 c e 580053958 Pull Rod (x (Load Distance)=1421mm) ...................................................... 2 ..
9 580019537 Pin (b5 (Fork Width)=520mm) .................................................................... 1 1
9 580015575 Pin (b5 (Fork Width)=560mm) .................................................................... 1 1
9 580019538 Pin (b5 (Fork Width)=650mm) .................................................................... 1 1
10 580064033 Grease Fitting ............................................................................................. 4 4
11 580077733 Clip ............................................................................................................. 2 2
12 580033762 Pin .............................................................................................................. 2 2
13 449034050 Metric Pin ................................................................................................... 2 2
14 580034138 Lever (b5 (Fork Width)=520mm) ................................................................ 1 1
14 580034139 Lever (b5 (Fork Width)=560mm) ................................................................ 1 1
14 580034140 Lever (b5 (Fork Width)=650mm) ................................................................ 1 1
15 272074600 Bushing .................................................................................................. 2 2
16 272095400 Bushing .................................................................................................. 2 2
17 580034136 Bushing .................................................................................................. 4 4
18 272008800 Grease Fitting ............................................................................................. 2 2
19 580073656 Clip ............................................................................................................. 2 2
20 580034176 Pin .............................................................................................................. 2 ..
21 580059871 Pin .............................................................................................................. .. 2
22 582003768 Axle ............................................................................................................ .. 2
23 273011400 Bushing ...................................................................................................... .. 6
24 449034085 Roll Pin ....................................................................................................... .. 2
25 273045700 Roller .......................................................................................................... .. 2
26 277362700 Bushing ...................................................................................................... .. 2
27 580059941 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580059942 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580063468 Rod End (x (Load Distance)=1405mm) ..................................................... .. 2
27 580059943 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059944 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059945 Rod End (x (Load Distance)=1860mm) ..................................................... .. 2
27 580059946 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2
TIE RODS
(→ S/N D843T03227L)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
27 580059947 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2
27 580059948 Rod End (x (Load Distance)=1650mm) ..................................................... .. 2
FOOTNOTES:
a Battery 300Ah d Fork Length = 1183mm
b Battery 400Ah e Fork Length = 1600mm
c Battery 500Ah f Fork Length = 980mm
NOTES
TIE RODS
(S/N D843T03228L →)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
1 580034138 Lever (b5 (Fork Width)=520mm) ................................................................ 1 ..
1 580034139 Lever (b5 (Fork Width)=560mm) ................................................................ 1 ..
1 580034140 Lever (b5 (Fork Width)=650mm) ................................................................ 1 ..
1 582017975 Lever (b5 (Fork Width)=520mm) ................................................................ .. 1
1 582017976 Lever (b5 (Fork Width)=560mm) ................................................................ .. 1
1 582017977 Lever (b5 (Fork Width)=650mm) ................................................................ .. 1
2 272074600 Bushing .................................................................................................. 2 2
3 580034136 Bushing .................................................................................................. 4 4
4 272095400 Bushing .................................................................................................. 2 2
5 582029477 Pin .............................................................................................................. 2 2
6 580094728 Cap ............................................................................................................. 10 12
7 449022016 Lockwasher ................................................................................................ 4 4
8 580032377 Capscrew ................................................................................................... 4 4
9 272008800 Grease Fitting ............................................................................................. 2 2
10 580064033 Grease Fitting ............................................................................................. 4 4
11 582029478 Pin .............................................................................................................. 2 ..
12 580019537 Pin (b5 (Fork Width)=520mm) .................................................................... 1 1
12 580015575 Pin (b5 (Fork Width)=560mm) .................................................................... 1 1
12 580019538 Pin (b5 (Fork Width)=650mm) .................................................................... 1 1
13 449034030 Roll Pin ....................................................................................................... 5 5
14 273059700 Shaft Block ................................................................................................. 4 4
15 a g 580053890 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 b g 580053952 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 c g 580053953 Pull Rod (x(Load Distance)=801mm) ......................................................... 2 ..
15 a d 580053892 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 b d 580053954 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 c d 580053955 Pull Rod (x(Load Distance)=1004mm) ....................................................... 2 ..
15 a e 580053956 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
15 b e 580053957 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
15 c e 580053958 Pull Rod (x(Load Distance)=1421mm) ....................................................... 2 ..
16 273032800 Bushing ...................................................................................................... 4 ..
17 580063980 Spacer ........................................................................................................ 4 2
18 273033400 Grease Fitting ............................................................................................. 4 6
19 582003767 Axle (Pin) .................................................................................................... 2 ..
20 580063754 Axle (Pin) .................................................................................................... 2 2
21 582029480 Pin .............................................................................................................. .. 2
22 a f 580059941 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 b f 580059942 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 c f 580063468 Rod End (x(Load Distance)=1405mm) ...................................................... .. 2
22 a f 580059943 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 b f 580059944 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 c f 580059945 Rod End (x(Load Distance)=1860mm) ...................................................... .. 2
22 a f 580059946 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2
22 b f 580059947 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2
22 c f 580059948 Rod End (x(Load Distance)=1650mm) ...................................................... .. 2
TIE RODS
(S/N D843T03228L →)
KEY:
A: FORKS LENGTH LESS THAN OR EQUAL TO 1600MM
B: FORKS LENGTH GREATER THAN 1600MM
QTY
ITEM PART NO. DESCRIPTION A B
23 273045700 Roller .......................................................................................................... .. 2
24 449034085 Roll Pin ....................................................................................................... .. 2
25 582003768 Axle ............................................................................................................ .. 2
26 273011400 Bushing ...................................................................................................... .. 4
27 277362700 Bushing ...................................................................................................... .. 2
FOOTNOTES:
a Battery 300Ah e Fork Length=1600mm
b Battery 400Ah f Fork Length=2350mm
c Battery 500Ah g Fork Length=980mm
d Fork Length=1183mm
NOTES
FOOTNOTES:
a Battery 300Ah g Fork Length = 2350mm (S)
b Battery 400Ah h Fork Length = 2350mm (UK)
c Battery 500Ah i Fork Length = 980mm
d Fork Length = 1183mm j → S/N D843T03227L
e Fork Length = 1580mm k S/N D843T03228L →
f Fork Length = 2350mm (L)
NOTES
6 LOAD WHEELS
CONTENTS
SECTION 6
LOAD WHEELS
DESCRIPTION PAGE
LOAD WHEELS
HEAVY DUTY - OPTION ............................................................................................................................ 6-7
SINGLE - OPTION ...................................................................................................................................... 6-3
TANDEM ..................................................................................................................................................... 6-2
TWIN SINGLE - OPTION ............................................................................................................................ 6-5
TWIN TANDEM - OPTION .......................................................................................................................... 6-4
VEGETABLE MARKET - OPTION .............................................................................................................. 6-6
FOOTNOTES:
a NOT SERVICED SEPARATELY
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
7 HYDRAULIC SYSTEM
CONTENTS
SECTION 7
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580096232 Hydraulic Power Unit (FPage 7-4)..................................................................... 1
2 582007336 Hose Assy ........................................................................................................... 1
3 582006477 Pressure Switch .................................................................................................. 1
4 582001355
582039051 Adapter ............................................................................................................... 1
5 582001353 T-Fitting ............................................................................................................... 1
6 277315300 Union .................................................................................................................. 1
7 580013474 Support , Rubber ................................................................................................ 1
8 580025626 Capscrew ............................................................................................................ 1
9 449021006 Washer ............................................................................................................... 3
10 580064350 Cable .................................................................................................................. 1
11 449015098 Nut ...................................................................................................................... 1
12 449001014 Screw .................................................................................................................. 1
13 582001963 Damper ............................................................................................................... 2
14 449001016 Capscrew ............................................................................................................ 2
15 580056997 Cylinder Assy (FPage 8-2)................................................................................ 1
16 580060015 Pin ....................................................................................................................... 1
17 582002209 Spacer ................................................................................................................ 2
18 580093279 Screw .................................................................................................................. 2
8 LIFT CYLINDERS
CONTENTS
SECTION 8
LIFT CYLINDERS
DESCRIPTION PAGE
LIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
580056997 Cylinder Assy ...................................................................................................... 1
1 272131500 Cylinder Head ................................................................................................. 1
2 582003607 Kit-Seal ........................................................................................................... 1
3 a. . . . . Wiper .......................................................................................................... 1
4 a. . . . . Seal ............................................................................................................ 1
5 a. . . . . O-Ring ........................................................................................................ 1
6 a. . . . . O-Ring ........................................................................................................ 2
7 a. . . . . O-Ring ........................................................................................................ 2
8 019327000 O-Ring ............................................................................................................ 1
9 582031132 Cylinder Rod ................................................................................................... 1
10 582031135 Cylinder Liner ................................................................................................. 1
11 582031134 Piston ............................................................................................................. 1
12 582031133 Head ............................................................................................................... 1
FOOTNOTES:
a NOT SERVICED SEPARATELY
NOTES
9 ACCESSORIES
CONTENTS
SECTION 9
ACCESSORIES
DESCRIPTION PAGE
NOTES
NOTES
10 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 10
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
SECTION 11
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives: