INDIAN OIL CORPORATION LIMITED

Pipelines Division
Western Region Pipelines, Gauridad (Rajkot)

5.2 Modification of dip-hatch

5.2.1 The work may include dismantling (in part or full) of existing dip-hatch, design (if need be),
fabrication, assembly, testing (NDT etc.,) and installat
tackles, consumables, manpower, supervision and any other requisite resources necessary to
complete the works per contract specifications, drawing / existing design and instructions of EIC
/ Site engineer.
5.2.2 The scope shall also include (as per site requirement) supply of 8mm brass plates, 25mm thick
neoprene rubber sheet, brass rollers with brackets, neoprene rubber 20mm thick (1mx1m), guide
rollers, CAF gasket 3mm thick, nut and bolts.
5.3 Replacement of roof drain system
5.3.1 Existing system
5.3.1.1 The existing roof drain system consists of either swivel joint type with carbon steel piping or flexible
hose type. The same shall be dismantled and replaced with new flexible joint type roof drain and carbon
steel piping.
5.3.2 Specification of New system Flexible joint type
5.3.2.1 The new system shall consist of flexible composite hose type joint.
5.3.2.2 The composite hose shall use stainless steel wire helixes and fabric / film made up of polypropylene /
polyester materials. The hose materials shall be compatible for immersion service in crude oil and sea
water.
5.3.2.3 Side and connection plates and flanges shall be of stainless steel construction. Flanges shall conform to
ASME B 16.5 - ANSI 150 pressure class with raised face.
5.3.2.4 The pipe size of the flexible joint type roof drain shall be 6inch. Design pressure should be 150psi.
5.3.3 Approved suppliers
5.3.3.1 HMT - Pivot Master (Indian representative: SB TankServe Private Limited, Pune)
5.3.3.2 ATECO Tank Technologies Engineering Co. Ltd. Bend Master Flexible Roof Drain Joint (Indian
Representative: WADCO Business Solutions Pvt. Ltd., Mumbai)
5.3.3.3 CTS Netherlands B.V

5.3.3.4 In case bidder desires to supply & install any other roof drain apart from above, following criteria shall
be technical bid while bidding
and prior to supply of roof drains at site:
5.3.3.4.1 Track record for supply of roof drains to reputed oil companies in India.
5.3.3.4.2 Document in support of satisfactory performance of
18.1m.
5.3.3.4.3 Track records of satisfactory performance of flexible joint type roof drain of size 6 inch diameter and
above in tanks 13.5m.
5.3.3.4.4 History of roof drain failure or damage to tank due to roof drains will also be considered for
evaluation and acceptance of the technical bids of the bidders.

5.3.4 Scope of work

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 INDIAN OIL CORPORATION LIMITED
Pipelines Division
Western Region Pipelines, Gauridad (Rajkot)

5.3.4.1 The scope of work in general shall include but not limited to supply of flexible joint type roof drain and
carrying out following activities including all requisite resources:
5.3.4.1.1 Dismantling of existing roof drain system (entire piping from roof sump to funnel outside shell
external except shell nozzle) and transportation to Owners scrap yard
5.3.4.1.2 Fabrication of new roof drain piping and interconnection to the required dimensions
5.3.4.1.3 Installation of flexible joint type roof drain and associated piping with proper alignment and plumb
under supervision of representative of roof drain manufacturer.
5.3.4.1.4 Carrying out hydrostatic testing; test pressure shall be as recommended by the manufacturer.
5.4 Piping dismantling works (all size at all elevations)
5.4.1 All piping such as water draw off, product draw off, TRV lines, sprinkler and foam lines of all
sizes (& up to Sch 80) including all its components (valves, fittings, steel supports etc) are
covered in the scope.
5.4.2 Dismantling may be in part or full as per decision of EIC/ Site engineer.
5.4.3 The scope shall include all works (cutting, dis-assembling, transportation and stacking at Owners
yard) as defined above. This shall be inclusive of supply of manpower, tools, equipment,
machinery, consumables and any other resources:
Note: The scope excludes dip-hatch piping and roof drain system which are covered separately.

5.5 Fabrication, erection and testing (Carbon steel)

5.5.1 All water drawoff, product draw off, TRV lines (NPS 1 / 6 / 8), sprinkler and foam lines at
ground level are considered for this item.
5.5.2 Fabrication, erection and testing shall be as defined in Cl.5.1 above. Testing include NDE only.
5.6 Fabrication, erection and testing (stainless steel)
5.6.1 Foam riser and sprinkler riser / rings (NPS 3 / 4 / 6 / 8) are considered for this item.
5.6.2 Fabrication, erection and testing shall be as defined in Cl.5.1 above
Note: The sprinkler and foam assembly shall be hydrostatic tested at 15kg/cm2 pressure by blocking
the vertical header / riser and spray nozzle openings (by providing Teflon bolts etc.) for minimum of
4hrs or as per the instructions of the E-I-C. The contractor should make all arrangements necessary
for testing i.e. pressure developing pumps, gauge etc. Calibration certificate of pressure gauge to be
used for hydro-test shall be submitted prior to start the testing
5.7 Structural shapes
5.7.1 Structural shapes / sections used in staircases, rolling ladder, trusses/ rafters in roof, supports of
sprinkler / foam lines etc., shall be supplied by the Contractor.
5.7.2 All steel for structural shapes / sections shall conform ASTM A36 / IS 2062.
5.7.3 Gratings used as staircase steps shall be hot dip galvanised. Thickness of zinc coating shall be
minimum 100µm. The molten metal in the working volume of the galvanizing bath shall contain
not less than an average value of 98.5 % zinc by weight. Quality checks at site shall be:

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