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Operation & Maintenance Manual: A Series
Operation & Maintenance Manual: A Series
A Series Operation
&
Maintenance
6901842 (6-05) Revised (5-12) (6) Printed in U.S.A. ©Bobcat Company 2005
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Dealer Copy -- Not for Resale
OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
before running the machine.
WARNING Untrained operators can cause
injury or death.
W-2001-1285
B-10731a
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual,
and Operator’s Handbook.
Do not use loader backhoe in an Never reach or work under raised lift Always carry bucket or attachments
atmosphere with explosive dust, arms or backhoe boom. as low as possible.
explosive gas, or where exhaust can Use approved lift arm support device Do not travel or turn with lift arms
contact flammable material. or backhoe boom lock pin and up.
backhoe swing lock pin. Load, unload, and turn on flat level
ground.
Never exceed loader’s Rated Always engage parking brake and Keep bystanders away from swing
Operating Capacity. stop the engine when leaving loader. area and stabilizers.
Never modify equipment. Always park the loader backhoe on Operate backhoe and stabilizers
level ground. from operator’s position only.
Use only approved attachments.
SAFETY EQUIPMENT
The Bobcat Loader backhoe must be equipped with safety items necessary for each job. Ask your dealer about attachments
and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the loader backhoe with all fasteners tight.
3. PARKING BRAKE: Check for correct operation.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5 GRAB HANDLES: Replace if damaged.
6. LIFT ARM SUPPORT DEVICE: Replace if damaged.
7. BACKHOE BOOM LOCK PIN: Replace if damaged.
8. SKID RESISTANT TREADS: Replace if damaged or missing.
9. BACKHOE SWING LOCK PIN: Replace if damaged.
10. PRESS TO DRIVE SYSTEM: Check function. OSW15-0605
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Dealer Copy -- Not for Resale
CONTENTS FOREWORD
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI SAFETY
REFERENCE INFORMATION
PREVENTIVE
Write the correct information for YOUR Bobcat Loader Backhoe in the spaces below. MAINTENANCE
Always use these numbers when referring to your Bobcat Loader Backhoe.
CALIFORNIA
PROPOSITION 65 WARNING
SPECIFICATIONS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
NOTES:
ADDRESS:
PHONE:
Bobcat Company
P.O. Box 128
Gwinner, ND 58040-0128
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Loader Backhoe. READ AND
UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING
YOUR LOADER BACKHOE. If you have any questions, see your Bobcat dealer.
This manual may illustrate loader backhoes with additional options and accessories not
installed on your loader backhoe.
MOTOR OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
AIR FILTER
6689016
HYDROSTATIC FILTER
6961187
MOTOR OIL
6667299 SAE 15W40 CE/SG (12 QTS.) 6724558 SAE 15W40 CE/SG (1 GAL.) 6674204 SAE 15W40 CE/SG (2.5 GAL.)
6657301 SAE 10W30 CE/SG (12 QTS.) 6724557 SAE 10W30 CE/SG (1 GAL.) 6674205 SAE 10W30 CE/SG (2.5 GAL.)
6657303 SAE 30W CE/SG (12 QTS.) 6724559 SAE 30W CS/SG (1 GAL.) 6674206 SAE 30W CS/SG (2.5 GAL.)
Figure 1
P-47580
DELIVERY REPORT
Module 2. - Production
Sequence (Series)
†BUCKET - Several different buckets and other attachments are available for the Bobcat loader backhoe.
* ROPS, FOPS - Roll Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and ISO 3471
Falling Object Prote ctive Structure per ISO 3449, Level 1
B100 Bobcat Loader Backhoe
VIII Operation & Maintenance Manual
12 of 88
FEATURES AND ACCESSORIES
Machine Features
• Adjustable seat, 180° rotation
• Back-up alarm
• Battery disconnect switch
• Emergency shut-off switches (one on front instrument
panel and another near backhoe controls)
• External hydraulic oil temperature/level site gauge
• Glow plugs
• Hydraulic oil cooler
• Hydraulic travel control pedal with PRESS TO DRIVE
System
• Instrumentation: hourmeter, engine temperature, fuel
gauges and warning lights
• Operator cab or canopy (ROPS/FOPS)
• Parking Brake
• Seat Belt
• Tires, (23 x 8.5-12 (front), 10/75-15.3 (rear)
• Work lights, front and rear
Loader Features
• Bob-Tach (attachment mounting system)
• Bucket Float Positioning (Bucket not included)
• Lift arm support
The Bobcat Loader Backhoe is highly maneuverable and • The AEM Loader Backhoe Safety Manual delivered
compact. It is rugged and useful under a wide variety of with the machine gives general safety information.
conditions. This present s an operator with hazards
associated with of f highway, rough terrain applications, • The Bobcat Loader Backhoe Operating Training
common with Bobcat Loader Backhoe usage. Course is available through your Bobcat dealer. This
course is intended to provide rules and practices of
The Bobcat Loader Backhoe has an internal combustion correct operation of the Bobcat Loader Backhoe The
engine with result ant heat and exhaust. All exhaust course is available in English and Spanish versions.
gasses can kill or cause illness so use the Loader
Backhoe with adequate ventilation. • See the ADDITIONAL PUBLICATIONS Page in this
manual or your Bobcat dealer for Service and Parts
The dealer explains the cap abilities and restrictions of Manuals, printed materials, videos, or training
the Bobcat Loader Backhoe and attachments for each courses available. Also check the Bobcat web site
application. The dealer demonstrates the safe operation www.bobcat.com
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify The dealer and owner/operator review the recommended
unsafe modifications or use of unapproved att achments. uses of the product when delivered. If the owner/operator
SI BCLB-0604
Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and
Regulations
Safety Alert Symbol
• The written instructions from Bobcat include the
Delivery Report, Operation & Maintenance Manual,
This symbol with a warning statement means: Operator’s Handbook, Safety Manual and machine
“Warning, be alert! Your safety is involved!” signs (decals).
Carefully read the message that follows.
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
WARNING
WARNING emblem. Regulations may identify a hazard such as a
utility line.
Operator must have instructions before running the Have Training with Actual Operation
machine. Untrained operators can cause injury or
death. • Operator training must consist of a demonstration and
W-2001-1285 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
WARNING
WARNING Know the Work Conditions
SI BCLB-0604
Fire Prevention
Sl BCLB-0604
Follow the instructions on all the Machine Signs (Decals)that are on the Loader Backhoe. Replace any damaged machine
signs and be sure they are in the correct locations. Machine Signs are avaliable from your Bobcat dealer.
Follow the instructions on all the Machine Signs (Decals)that are on the Loader Backhoe. Replace any damaged machine
signs and be sure they are in the correct locations. Machine Signs are avaliable from your Bobcat dealer.
Figure OI-1
The key switch (Item 1) [Figure OI-4] is located on the When the engine speed control lever (Item 1) [Figure OI-
right side of the front instrument panel column. 6] is in the up position the engine speed will increase.
Figure OI-5
Operation Operation
Operation
Figure OI-11
Figure OI-12
Figure OI-15
Move the lift arm control lever all the way forward (Item 4)
[Figure OI-12] to the detent position for float.
Figure OI-13
Move the lift arm control lever to the right (Item 2) [Figure
OI-13] to tilt the bucket forward.
The instrument panel has the following: The instrument panel has the following:
BOOM LEVER - (Item 1) [Figure OI-16] controls the BOOM AND BUCKET LEVER - (Item 1) [Figure OI-17]
backhoe boom functions. controls the backhoe boom functions.
STABILIZER LEVER - (Item 3) [Figure OI-16] raises and STABILIZER LEVER - (Item 3) [Figure OI-17] raises and
lowers the left stabilizer. lowers the left stabilizer.
STABILIZER LEVER - (Item 4) [Figure OI-16] raises and STABILIZER LEVER - (Item 4) [Figure OI-17] raises and
lowers the right stabilizer. lowers the right stabilizer.
HORN BUTTON - (Item 5) [Figure OI-16] operates the HORN BUTTON - (Item 5) [Figure OI-17] operates the
horn. horn.
EMERGENCY STOP BUTTON - (Item 6) [Figure OI-16] EMERGENCY STOP BUTTON - (Item 6) [Figure OI-17]
will stop the engine. will stop the engine.
To swing the boom to the lef t, move the lever to the lef t
(Item 4) [Figure OI-18].
To swing the boom to the right, move the lever to the right
(Item 5) [Figure OI-18].
Backhoe Control Levers (Standard Control Pattern) To move the arm out, push the lever forward (Item 1)
(Cont’d) [Figure OI-19]
Figure OI-19 To move the arm in, pull the lever backward (Item 3)
[Figure OI-19].
To curl the bucket (fill the bucket), move the lever to the
left (Item 4) [Figure OI-19].
To curl the bucket (fill the bucket), move the lever to the
left (Item 4) [Figure OI-20].
Backhoe Control Levers (ISO Control Pattern) To move the arm out, push the lever forward (Item 1)
(Cont’d) [Figure OI-21]
Figure OI-21 To move the arm in, pull the lever backward (Item 3)
[Figure OI-21].
To swing the boom to the lef t, move the lever to the lef t
(Item 4) [Figure OI-21].
To swing the boom to the right, move the lever to the right
(Item 5) [Figure OI-21].
Figure OI-22
Figure OI-23
Figure OI-24
Stop the engine, engage the p arking brake and exit the
loader backhoe.
Engaging The Boom Lock (Cont’d) Slightly raise the backhoe b oom to release pressure on
the boom lock.
Figure OI-27
Stop the engine, engage the parking brake and exit the
machine.
Figure OI-30
Figure OI-28
WARNING
AVOID CRUSHING HAZARD
• Do not lean over controls.
• Engage and disengage the boom lock with the
engine off.
• Do not operate the loader controls from outside
Remove the pin (Item 1) [Figure OI-27] and lower the the operator's area.
lock (Item 1) [Figure OI-28] onto the post (Item 2) W-2425-0302
[Figure OI-28].
Figure OI-31
Figure OI-29
Figure OI-32
Loader Operation
Figure OI-33
Use the step and grab handle to get on and off the loader Figure OI-35
backhoe [Figure OI-33].
Do not jump.
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and Fasten the seat belt [Figure OI-35].
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
W-2003-0199
Use the step and grab handle to get on and off the loader
backhoe [Figure OI-36]. Do not jump. Fasten the seat belt [Figure OI-38].
Read and underst and the Op eration & Maintenance
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
W-2003-0199
Figure OI-37
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death. Figure OI-42
W-2003-0199
IMPORTANT
Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute
before using starter again.
Remove your foot from the travel control pedal (Item 1) I-2034-0700
[Figure OI-40].
IMPORTANT
When the temperature is below -20°F (-30°C),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
in an area where the temperature will be above 0°F (-
18°C) if possible.
I-2007-1285
WARNING
Never use attachments or buckets which are not WARNING
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are AVOID INJURY OR DEATH
approved for each model. Unapproved attachments Do not exceed rated operating capacity. Excessive
can cause injury or death. load can cause tipping or loss of control.
W-2052-0500 W-2053-0887
The dealer can identify , for each model loader backhoe Figure OI-45
the attachments and bucket s approved by Bobcat. The
buckets and att achments are approved for Rated
Operating Capacity and for secure fastening to the Bob-
Tach.
Figure OI-44
Figure OI-48
Figure OI-47
Lower the lif t arms and put the att achment flat on the
ground and lower or close the hydraulic equipment.
Engage the parking brake, stop the engine and exit the
loader backhoe.
WARNING
Before you leave the operator's seat:
• Lower the lift arms, put the attachment flat on the
ground. Move the loader backhoe backward, away from the
• Stop the engine.. bucket or attachment [Figure OI-51].
• Engage the parking brake.
W-2052-1285
Be sure the lif t arms are a ll the way down. T ilt the Bob-
Tach forward.
Removing The X-Change™ Bucket Start the loader backhoe, lift the boom approximately one
foot.
Figure OI-54
WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Unapproved attachments can cause
injury or death.
W-2052-1001
Select a flat level surface. Put the bucket on the ground. Extend the bucket cylinder until the X-Change pins (Item
Stop the loader backhoe engine and engage the p arking 1) [Figure OI-54] engage the hooks (Item 2) [Figure OI-
brake. 54] on the bucket.
WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Unapproved attachments can cause
injury or death.
W-2052-1001
Fully retract the bucket cylinder. Lower the boom and bucket until the hooks (Item 1)
[Figure OI-58], disengage the pins (Item 2) [Figure OI-
Figure OI-56 58] on the X-Change and the X-Change is fully engaged
in the bucket.
Stop the loader backhoe engine and engage the p arking
brake.
Figure OI-59
WARNING
Keep all bystanders 20 feet (6 m) away from
equipment when operating. Contact with moving
parts, a trench cave-in or flying objects can cause
injury or death.
W-2119-0788
Lift the boom and extend the bucket cylinder until the X- After installation, lift the boom approximately three feet
Change frame cont acts the back of the bucket [Figure and fully extend and retract the bucket cylinder to ensure
OI-57]. the bucket is securely attached to the X-Change.
Figure OI-60
Always move the backhoe with the boom raised, the arm
retracted and bucket curled and locked in the transport
position for maximum stability.
Figure OI-61
Drive the loader so that the backhoe does not hit the
ground when moving the loader backhoe from one
location to another . This can cause damage to the
backhoe structure, hydraulic cylinders and pivot pins
[Figure OI-61].
When the trench is the desired depth, move the loader 8. Rotate the operator seat 180° to the rear position
backhoe in the following manner: [Figure OI-64]. Make sure the seat is in the locked
position.
Figure OI-63
9. Lower the stabilizers until the rear of the machine is
level. If the machine is on a slope, lower the stabilizer
on the down hill side first [Figure OI-64].
WARNING
AVOID INJURY OR DEATH
Keep objects balanced and as close to the backhoe
and ground as possible when lifting with the
backhoe. Swing lifted objects slowly. Always lower
objects to the ground before leaving the machine.
W-2115-0189
1. Lift the backhoe boom so the bucket is above the
3. Rotate the operator seat 180° to the forward position When using the backhoe to lift and place objects, be sure
[Figure OI-64]. Make sure the seat is in the locked the load is less than the cap acity of the loader backhoe
position. [Figure OI-65].
4. Raise the lift arms so the bucket is above the ground Objects must be handled so that the load is balanced. To
[Figure OI-64]. maintain stability the load must be kept close to the
backhoe with the boom in line with the center of the
5. Raise the stabilizers (Item 1) [Figure OI-64] until they loader. When the boom is moved to the side with a load,
are both off the ground. it must be moved slowly a nd smoothly so the load does
not sway or swing out of control. Never lif t a load over
6. Drive the loader backhoe forward as straight as personnel. Lower the object as soon as possible and
possible along the trench line. DO NOT move forward never leave it hanging.
too far; this will change th e trench depth. Moving the
boom too far out decreases deep digging ability.
Getting Ready For Backhoe Operation Operate the backhoe at a slow rate in an open and level
area when learning to operate the backhoe.
Get on the loader backhoe. (See PRE-ST ARTING
PROCEDURE on page OI-15.) Figure OI-67
Lower the lif t arms until the front wheels are of f the
ground approximately 2 inches (50 mm). (See REAR
INSTRUMENT PANEL IDENTIFICATION (STANDARD
CONTROL PATTERN) on page OI-7.) Figure OI-68
WARNING
AVOID INJURY OR DEATH
• Never permit personnel to stand in the maximum
swing reach area while operating the backhoe
[Figure OI-67].
• Never move a load above other personnel [Figure
OI-68].
W-2177-0295
Figure OI-69
Figure OI-72
The backhoe must remain level and st able during
operation. Never dig under a stabilizer [Figure OI-69].
WARNING
AVOID INJURY OR DEATH
Check area to be dug for overhead or underground
lines such as electrical, gas, oil, water, etc. CALL 1-
888-258-0808 and consult local utilities before
digging. Extreme caution must be used in areas
where lines are present.
W-2116-1197
Figure OI-73
2. Set the arm so that the bucket teeth hit the ground 3. Use the boom to force the bucket farther into the
approximately 2 feet (0,6) beyond the vertical position ground and at the same time roll the bucket back
of the arm. (curl) until it is full.
3. Leave the backhoe boom and bucket in the position 4. Raise the boom and dump the bucket.
given and move the arm to fill the bucket.
5. Continue to dig in t he same manner by digging
NOTE: The bucket must be set so that the heel of the deeper each time.
bucket does not hit the bottom of the trench.
Keep the bucket low when moving to the area where you
want to empty the bucket.
Figure OI-77
Figure OI-76
Raise the lift arms (Item 1) [Figure OI-77]. Tilt the bucket
(or attachment) slightly forward (Item 2) [Figure OI-77] to
help prevent material from falling of f the back of the
bucket.
Drive forward slowly until the bucket is over the top of the
truck box or bin.
If all the material is near the side of the truck or bin, push
it to the other side with the bucket.
Figure OI-79
Operating On A Slope
Figure OI-81
Figure OI-84
Figure OI-82
WARNING
AVOID INJURY OR DEATH
• Keep the lift arms as low as possible.
• Do not travel or turn with the lift arms up.
• Turn on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or roll over and cause injury or death.
W-2018-1187
Procedure
Figure OI-85
Lower the lif t arms fully until the bucket is flat on the
ground [Figure OI-86].
Procedure
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
Figure OI-88
• Stop the engine. • Install chains at the rear of the machine [Figure OI-
89] front of the machine [Figure OI-90] and at the
• Engage the parking brake. backhoe [Figure OI-91].
Procedure
Figure OI-92
Figure OI-93
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Check wheel nut torque every 8 hours for the first 24 hours.
* Inspect the new belt after first 50 hours.
Also replace hydraulic/hydrostatic filter element when the transmission warming light comes ON.
† First oil and filter change must occur at 50 hours: 500 hours thereafter.
†† Engine Oil & Filter must be changed at 250 hours when used in extreme duty applications.
∞ After the first 500 hours on new engine, adjust engine valves; 1000 hours thereafter. (See Service Manual for procedure.)
Or every 12 months.
Or every 5 years.
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598 Install the lift arm support device (Item 1) [Figure PM-2]
over the lift cylinder rod.
Figure PM-3
WARNING
Service lift arm support device if damaged or if parts
Figure PM-1
Start the engine and lower the lif t ams slowly until the
support device is held securely [Figure PM-3].
With the operator in the seat, fasten seat belt and engage
the parking brake. Start the engine and raise the lift arms.
After the lift arms are raised fully, stop the engine.
Removing The Lift Arm Support Device After the engine is started, the PRESS TO DRIVE system
prevents the travel control pedal from moving the loader
With the operator in the seat, seat belt fastened and the backhoe until the pedal is in neutral and the system is
parking brake engaged, start the engine and raise the lift activated by the operator.
arms. After the lift arms are raised fully, stop the engine.
PRESS TO DRIVE SYSTEM (Inspection And
Figure PM-4 Maintenance)
Figure PM-6
Figure PM-7
WARNING
AVOID INJURY OR DEATH
The PRESS TO DRIVE system prevents the travel
control pedal from moving the loader backhoe until
the system is activated by the operator. The PRESS
TO DRIVE light must illuminate when the system is
activated. If the machine moves before the PRESS
TO DRIVE system is activated or the light does NOT
illuminate, contact your Bobcat dealer for service.
DO NOT modify the system. Place the end of the support rod (Item 1) [Figure PM-10]
W-2429-0402 into the hole located on the hood to hold the engine cover
open.
See your SER VICE SCHEDULE for the correct service Use only clean, high quality diesel fuel, Grade No. 2 or
interval. (See SERVICE SCHEDULE on page PM-5.) Grade No. 1.
Open the engine cover . (See ENGINE COVER on p age The following is one suggeste d blending guideline which
PM-8.) should prevent fuel gelling during cold temperatures:
Figure PM-11
TEMP. F° (C°) NO. 2 NO. 1
+15° (9°) 100% 0%
Down to -20° (- 50% 50%
29°)
Below -20° (-29°) 0% 100%
WARNING
Filling The Fuel Tank (Cont’d) Remove the filter element (Item 2) [Figure PM-15].
Clean the area around the filter housing. Put clean oil on
Figure PM-14 the seal of the new filter element. Install the fuel filter, and
hand tighten.
Remove the air from the fuel system. (See Removing Air
From The Fuel System on page PM-10.)
Removing Air From The Fuel System
After replacing the filter element or when the fuel t ank
has run out of fuel, the air must be removed from the fuel
system before starting the engine.
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a clean, approved safety container to add fuel of the
Use a piece of cardboard or wood to find leaks. Do
correct specifications. Add fu el only in an area that has
not use your bare hand. Wear safety goggles. If fluid
free movement of air and no open flames or sp arks. NO
enters skin or eyes, get immediate medical attention
SMOKING! [Figure PM-14].
from a physician familiar with this injury.
Raise the lift arms and install an approved lift arm support
device. (See LIFT ARM SUPPOR T DEVICE on p age
PM-6.)
Removing Water
Figure PM-15
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Loosen the drain (Item 1) [Figure PM-15] at the bottom explosion or fire which can result in injury or death.
W-2103-1285
of the filter element to remove water from the filter.
Checking Engine Oil See your SERVICE SCHEDULE for the service interval
for replacing the engine oil and filter . (See SER VICE
Check the engine oil level every day before st arting the SCHEDULE on page PM-5.)
engine for the work shift.
Run the engine until it is at operating temperature. S top
Figure PM-17 the engine.
Figure PM-18
Keep the oil level between the marks on the dipstick. Remove the drain plug (Item 1) [Figure PM-18].
Engine oil is also used to provide engine cooling. Check Drain the oil into a cont ainer and recycle or dispose of
oil level every day for correct engine lubrication and
used oil in an environmentally safe manner.
cooling.
Use a good quality motor oil that meet s API Service Reinstall the drain plug.
Classification of CD or better. (See oil chart, below).
Figure PM-19
Oil Chart
Put oil on the new filter gask et. Install the filter and hand
tighten.
Figure PM-20 See your SER VICE SCHEDULE for the correct service
intervals. (See SERVICE SCHEDULE on page PM-5.)
WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-0402
Figure PM-22
Remove the fill cap (Item 1) [Figure PM-20]. Put 4.3 qt.
(4 L) of oil in the engine.
Figure PM-21
Figure PM-23
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Open the radiator drain valve (Item 1) [Figure PM-23] at
Failure to use care around combustibles can cause
bottom of radiator. Drain the coolant into a container.
explosion or fire which can result in injury or death.
W-2103-1285
Open the engine block drain valve (Item 1) [Figure PM- The loader backhoe has a 12 volt, negative ground
24] and drain the coolant into a container. alternator charging system. The electrical system is
protected by fuses located on the front p anel and below
Recycle or dispose of coolant in an environment ally safe The fuses will protect the el ectrical system when there is
manner. an electrical overload. The reason for the overload must
be found before starting the engine again.
Mix the coolant in a sep arate container. See your
Capacities section for correct cap acity. (See Cap acities Cleaning Battery And Terminals
on page SPEC-3.)
The battery cables must be clean and tight. Check the
NOTE: The loader backhoe is factory filled with electrolyte level in the battery . Add distilled water as
ethylene glycol. DO NOT mix propylene glycol needed. Remove acid or corrosion from the battery and
with ethylene glycol. cables with a sodium bica rbonate (baking soda) and
water. solution.
Add premixed coolant; 50% water and 50% ethylene
glycol to the recover tank if the coolant level is low. Put Battery Saver (6664458) or grease on the battery
terminals and cable ends to prevent corrosion.
One gallon and one pint of ethylene glycol mixed with
one gallon of water is the correct mixture of coolant to
provide a -34°F (-37°C) freeze protection.
WARNING
Remove the cover to check or replace the fuses [Figure Batteries contain acid which burns eyes and skin on
PM-27] contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Figure PM-28 In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-1296
WARNING
Keep arcs, sparks, flames and lighted tobacco away
Connect the end of the first cable to the positive (+) from batteries. When jumping from booster battery
terminal of the booster battery. Connect the other end of make final connection (negative) at engine frame.
the same cable (Item 1) [Figure PM-29] to the positive Do not jump start or charge a frozen or damaged
After the engine has started, remove the ground (-) cable
(Item 1) [Figure PM-30] first.
WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get Disconnect the negative (-) cable (Item 1) [Figure PM-
prompt medical attention. 33].
W-2065-1296
Disconnect the positive (+) cable (Item 2) [Figure PM-
33].
Figure PM-31 Remove the battery.
Figure PM-34
WARNING
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at engine frame.
Do not jump start or charge a frozen or damaged
battery. Warm battery to 60°F. (16°C.) before
connecting to a charger. Unplug charger before
Remove the two bolt s (Item1) [Figure PM-32] and hold connecting or disconnecting cables to battery. Never
down clamp (Item 2) [Figure PM-32]. lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.
W-2066-1296
Remove the battery part way.
Figure PM-35
Figure PM-38
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285
Figure PM-44
Draining Oil
WARNING See your SER VICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on page PM-5.)
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. Figure PM-46
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0496
With the machine on a level surface remove the plug
(Item 1) [Figure PM-46] and drain into a cont ainer.
Recycle or dispose of the used lubricant in an
environmentally safe manner.
Wheel Nuts
WARNING
Figure PM-47
Do not inflate tires above specified pressure. Failure
to use correct tire mounting procedure can cause an
explosion which can result in injury or death.
W-2078-1285
ALTERNATOR BELT
Adjusting The Alternator Belt
Figure PM-48
Procedure
Figure PM-58
9. Front axle pivot pin [Figure PM-55] located in the 14. Bucket Cylinder Base End [Figure PM-58]
center of the front axle.
10. Tie Rod Ends (Both sides) [Figure PM-56] 15. Arm Cylinder Rod End [Figure PM-59]
Figure PM-57
Procedure (Cont’d)
Figure PM-60
Figure PM-64
16. Arm Cylinder Base End [Figure PM-60]
Figure PM-61
Figure PM-65
17. Arm Pivot Pin [Figure PM-61]
Figure PM-62
Procedure (Cont’d)
Figure PM-66
Figure PM-70
22. Boom Pivot Pin [Figure PM-66]
Figure PM-67
Figure PM-68
Figure PM-71
Move the Bob-tach levers to engage the wedges [Figure If the wedge does not cont act the lower edge of the hole
PM-71]. The levers and wedges must move freely. [Figure PM-72] and [Figure PM-73], the attachment will
be loose and can come off the Bob-Tach.
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588
Figure PM-72
Look for cracked welds. Cont act your Bobcat dealer for
repair or replacement parts.
Raise the lif t arms and inst all the approved lif t arm Figure PM-77
support device. (See LIFT ARM SUPPOR T DEVICE on
page PM-6.)
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598
Figure PM-75
Measure the distance between the centerline on the front
of the tires and comp are it to the measurement t aken
from the centerline on the backside of the tires [Figure
Figure PM-78
Figure PM-76
• Dimensions are given for loader backhoe equipped with stan dard dirt bucket and may vary with other bucket types.
All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.
Performance
Engine
Make/Model KUBOTA/D1105
Fuel/Cooling Diesel/Liquid (Antifreeze Mixture)
Horsepower (SAE Net) 25.0 HP (18,6 kW) @3000 RPM
Number of Cylinders Three
Lubrication Pressure system W/Filter
Air Cleaner Dry replaceable cartridge w/safety element
Controls
Hydraulic System
Drive System
Electrical System
Capacities
CAPACITY: TYPE
Fuel Tank 14.5 qt. (55 L) Diesel #2 or #1
Eng. Cooling System 4.3 qt. (4 L) 50% ethylene Glycol
50% Water mixture
Engine Oil Change
w/Filter 4.3 qts (4 L) (See Oil Chart page PM-11.)
Hydraulic Reservoir 13.5 Gal. (51 L) See Below
HydraulicSystem (incl. reservoir) 13.5 Gal. (51 L) See Below
Rear Differential 26 qt. (2,5 L) SAE 80-90-gear
- Above 0 degrees F (-18 degrees C) use Bobc at Fluid 6563328 or SAE 10W-30, or 10W-40 SE
- Below 0 degrees F (-18 degrees C) use SAE 5W-30 SE
The following publications are also available for your Bobc at Loader Backhoe. You can order them from your Bobcat
dealer. For the latest information on Bobcat products and the Bobcat Company, visit our website at www.bobcat.com
B100
A Series Operation
&
Maintenance
Manual
S/N 570011001 & Above
S/N 570111001 & Above
6901842 (4-03) Revised (6-05) (5) Printed in U.S.A. ©Bobcat Company 2005
OPERATION
SAFETY
VIDEO
6902084
-provides basic safety instructions.
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the owner, that each new Bobcat loader backhoe will be free from proven
defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat
dealer to the original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's
option, without charge for parts and labor, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt
written notice of the defect and allow reasonable time for repair or replacement. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and transporta-
tion of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of
the owner. The remedies provided in this warranty are exclusive.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHO-
RIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUN-
DER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY
IS BASED.
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88 of 88
Dealer Copy -- Not for Resale