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B100

A Series Operation
&
Maintenance

Dealer Copy -- Not for Resale


Manual
S/N 570011001 & Above
S/N 570111001 & Above

Doosan purchased Bobcat Company from Ingersoll-Rand Company in


2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Bobcat Company or the products of
either.

6901842 (6-05) Revised (5-12) (6) Printed in U.S.A. ©Bobcat Company 2005

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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
before running the machine.
WARNING Untrained operators can cause
injury or death.
W-2001-1285

B-10731a
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual,
and Operator’s Handbook.

CORRECT CORRECT WRONG

B-19953 B-16516 B-16748


Always fasten seat belt securely. Never use loader backhoe without Never carry riders.
operator cab with ROPS and FOPS
Always keep arms and legs inside approval. Do not use loader as a man lift or
operator area. Always Fasten your seat belt. Do not work platform.

Dealer Copy -- Not for Resale


jump. Keep bystanders away.

WRONG WRONG WRONG

B-16573 B-16750 B-16747

Do not use loader backhoe in an Never reach or work under raised lift Always carry bucket or attachments
atmosphere with explosive dust, arms or backhoe boom. as low as possible.
explosive gas, or where exhaust can Use approved lift arm support device Do not travel or turn with lift arms
contact flammable material. or backhoe boom lock pin and up.
backhoe swing lock pin. Load, unload, and turn on flat level
ground.

WRONG WRONG WRONG

B-16506 B-16727 B-16725

Never exceed loader’s Rated Always engage parking brake and Keep bystanders away from swing
Operating Capacity. stop the engine when leaving loader. area and stabilizers.
Never modify equipment. Always park the loader backhoe on Operate backhoe and stabilizers
level ground. from operator’s position only.
Use only approved attachments.
SAFETY EQUIPMENT
The Bobcat Loader backhoe must be equipped with safety items necessary for each job. Ask your dealer about attachments
and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the loader backhoe with all fasteners tight.
3. PARKING BRAKE: Check for correct operation.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5 GRAB HANDLES: Replace if damaged.
6. LIFT ARM SUPPORT DEVICE: Replace if damaged.
7. BACKHOE BOOM LOCK PIN: Replace if damaged.
8. SKID RESISTANT TREADS: Replace if damaged or missing.
9. BACKHOE SWING LOCK PIN: Replace if damaged.
10. PRESS TO DRIVE SYSTEM: Check function. OSW15-0605
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CONTENTS FOREWORD

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI SAFETY

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 OPERATING


INSTRUCTIONS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1

REFERENCE INFORMATION
PREVENTIVE
Write the correct information for YOUR Bobcat Loader Backhoe in the spaces below. MAINTENANCE
Always use these numbers when referring to your Bobcat Loader Backhoe.

CALIFORNIA
PROPOSITION 65 WARNING
SPECIFICATIONS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.

Dealer Copy -- Not for Resale


MACHINE SIGN
Loader Backhoe Serial Number SPECIFICATIONS
TRANSLATIONS

Engine Serial Number

NOTES:

YOUR BOBCAT® DEALER:

ADDRESS:

PHONE:

Bobcat Company
P.O. Box 128
Gwinner, ND 58040-0128

Bobcat Company Europe


J. Huysmanslaan 59
B-1651 LOT
Belgium

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FOREWORD FOREWORD

This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Loader Backhoe. READ AND
UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING
YOUR LOADER BACKHOE. If you have any questions, see your Bobcat dealer.

This manual may illustrate loader backhoes with additional options and accessories not
installed on your loader backhoe.

DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

ENGINE SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

FEATURES AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX


Backhoe Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Loader Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IX SYSTEM SETUP
Machine Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IX & ANALYSIS
Options And Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

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LOADER BACKHOE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . VIII
TRANSLATIONS
LOADER BACKHOE SERIAL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . VII

MOTOR OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

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REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER BATTERY


6960214 6961224

FUEL FILTER FLUID, Hydraulic/Hydrostatic (5 Gallons)


6680585 6563328 (2-2.5 Gallon Containers)

AIR FILTER
6689016

HYDROSTATIC FILTER
6961187

MOTOR OIL

6667299 SAE 15W40 CE/SG (12 QTS.) 6724558 SAE 15W40 CE/SG (1 GAL.) 6674204 SAE 15W40 CE/SG (2.5 GAL.)
6657301 SAE 10W30 CE/SG (12 QTS.) 6724557 SAE 10W30 CE/SG (1 GAL.) 6674205 SAE 10W30 CE/SG (2.5 GAL.)
6657303 SAE 30W CE/SG (12 QTS.) 6724559 SAE 30W CS/SG (1 GAL.) 6674206 SAE 30W CS/SG (2.5 GAL.)

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SERIAL NUMBER LOCATIONS ENGINE SERIAL NUMBER

Always use the serial number of the loader backhoe Figure 2


when requesting service information or when ordering
parts. Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a dif ferent procedure in doing a specific service
operation.

Figure 1

P-47580

The engine serial number is located on the valve cover at


the right side of the engine [Figure 2].

DELIVERY REPORT

Dealer Copy -- Not for Resale


P-47578
Figure 3

LOADER BACKHOE SERIAL NUMBER

The loader backhoe serial number plate is located under


the loader lift arm on the left side [Figure 1].

Explanation of loader backhoe Serial Number:


XXXX XXXXX

Module 2. - Production
Sequence (Series)

Module 1. - Model / Engine


Combination
B-16315
1. The four digit Model/ Engine Combination Module
number identifies the model number and engine
combination. The Delivery Report must be filled out by the dealer and
signed by the owner or operator when the Bobcat Loader
2. The five digit Production Sequence Number identifies Backhoe is delivered. An explanation of the form must be
the order which the loader is produced. given to the owner . Make sure it is filled out completely
[Figure 3].

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LOADER BACKHOE IDENTIFICATION

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†BUCKET - Several different buckets and other attachments are available for the Bobcat loader backhoe.
* ROPS, FOPS - Roll Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and ISO 3471
Falling Object Prote ctive Structure per ISO 3449, Level 1
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FEATURES AND ACCESSORIES

Model B100A Series Bobcat Loader Backhoes are


equipped with the following standard items:

Machine Features
• Adjustable seat, 180° rotation
• Back-up alarm
• Battery disconnect switch
• Emergency shut-off switches (one on front instrument
panel and another near backhoe controls)
• External hydraulic oil temperature/level site gauge
• Glow plugs
• Hydraulic oil cooler
• Hydraulic travel control pedal with PRESS TO DRIVE
System
• Instrumentation: hourmeter, engine temperature, fuel
gauges and warning lights
• Operator cab or canopy (ROPS/FOPS)
• Parking Brake
• Seat Belt
• Tires, (23 x 8.5-12 (front), 10/75-15.3 (rear)
• Work lights, front and rear

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Backhoe Features
• Boom ock L
• Center-Mount
• Stabilizers
• Two-stick control
• X-Change™ (Attachment Mounting System)

Loader Features
• Bob-Tach (attachment mounting system)
• Bucket Float Positioning (Bucket not included)
• Lift arm support

Options And Accessories


Below is a list of some equipment available from your
Bobcat Loader dealer as Dealer and/or Factory Inst alled
Accessories and Factory Inst alled Options. See your
Bobcat dealer for other available options, accessories
and attachments.

• Cab (enclosed with heater)


• Front and rear windows
• Remote travel lever
• Street pads

Specifications subject to change without notice.

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SAFETY

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII SAFETY


Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Fire Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Safe Operation Is The Operator’s Responsibility. . . . . . . . . . . .XIV
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . .XIV

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SAFETY INSTRUCTIONS • An Operator’s Handbook is fastened to the operator
cab of the Loader Backhoe. It’s brief instructions are
Before Operation convenient to the operator. The Handbook is
available from your dealer in an English edition or one
Carefully follow the operating and maintenance of many other languages. See your Bobcat dealer for
instructions in this manual. more information on translated versions.

The Bobcat Loader Backhoe is highly maneuverable and • The AEM Loader Backhoe Safety Manual delivered
compact. It is rugged and useful under a wide variety of with the machine gives general safety information.
conditions. This present s an operator with hazards
associated with of f highway, rough terrain applications, • The Bobcat Loader Backhoe Operating Training
common with Bobcat Loader Backhoe usage. Course is available through your Bobcat dealer. This
course is intended to provide rules and practices of
The Bobcat Loader Backhoe has an internal combustion correct operation of the Bobcat Loader Backhoe The
engine with result ant heat and exhaust. All exhaust course is available in English and Spanish versions.
gasses can kill or cause illness so use the Loader
Backhoe with adequate ventilation. • See the ADDITIONAL PUBLICATIONS Page in this
manual or your Bobcat dealer for Service and Parts
The dealer explains the cap abilities and restrictions of Manuals, printed materials, videos, or training
the Bobcat Loader Backhoe and attachments for each courses available. Also check the Bobcat web site
application. The dealer demonstrates the safe operation www.bobcat.com
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify The dealer and owner/operator review the recommended
unsafe modifications or use of unapproved att achments. uses of the product when delivered. If the owner/operator

Dealer Copy -- Not for Resale


The attachments and buckets are designed for a Rated will be using the machine for a different application(s) he
Operating Capacity (some have restricted lif t heights) or or she must ask the dealer for recommendations on the
Rated Lift Capacity. They are designed for secure new use.
fastening to the Bobcat Loa der Backhoe. The user must
check with the dealer , or Bobcat literature, to determine
safe loads of materials of specified densities for the
machine - attachment combination.

The following publications and training materials provide


information on the safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete


instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with


the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine. Call Before You Dig
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer. 1-888-258-0808
• Machine signs (decals) instruct on the safe operation When you call, you will be directed to a location in your
and care of your Bobcat machine or attachment. The state/city for information about buried lines (telephone,
signs and their locations are shown in the Operation cable TV, water, sewer, gas, etc.)
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

SI BCLB-0604

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SAFETY INSTRUCTIONS (CONT’D) A Qualified Operator Must Do The Following:

Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and
Regulations
Safety Alert Symbol
• The written instructions from Bobcat include the
Delivery Report, Operation & Maintenance Manual,
This symbol with a warning statement means: Operator’s Handbook, Safety Manual and machine
“Warning, be alert! Your safety is involved!” signs (decals).
Carefully read the message that follows.
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
WARNING
WARNING emblem. Regulations may identify a hazard such as a
utility line.

Operator must have instructions before running the Have Training with Actual Operation
machine. Untrained operators can cause injury or
death. • Operator training must consist of a demonstration and
W-2001-1285 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.

• The new operator must start in an area without


bystanders and use all the controls until he or she can
IMPORTANT operate the machine and attachment safely under all

Dealer Copy -- Not for Resale


conditions of the work area. Always fasten seat belt
before operating.
This notice identifies procedures which must be
followed to avoid damage to the machine. • Operator Training Courses are available from your
I-2019-0284 Bobcat dealer in English and Spanish. They provide
information for safe and efficient operation. Safety
videos are also available.

WARNING
WARNING Know the Work Conditions

• Know the weight of the materials being handled.


Warnings on the machine and in the manuals are for Avoid exceeding the Rated Operating Capacity
your safety. Failure to obey warnings can cause (R.O.C.) of the loader or the Rated Lift Capacity of the
injury or death. backhoe. Material which is very dense will be heavier
W-2044-1285 than the same volume of less dense material. Reduce
the size of load if handling dense material.
The Bobcat Loader Backhoe and att achment must be in • The operator must know any prohibited uses or work
good operating condition before use. areas, for example, he or she needs to know about
excessive slopes.
Check all of the items on the Service Schedule Decal
under the 8-10 hour column or as shown in the Operation • Know the location of any underground lines. Call local
& Maintenance Manual. utilities or the TOLL FREE phone number found in the
Before Operation Section of this manual.
Safe Operation Needs A Qualified Operator
• Wear tight fitting clothing. Always wear safety glasses
For an operator to be qualif ied, he or she must not use when doing maintenance or service. Safety glasses
drugs or alcoholic drinks which imp air alertness or or hearing protection are required for some work. See
coordination while working. An operator who is t aking your Bobcat dealer about available Safety
Equipment.
prescription drugs must get medical advice to determine
if he or she can safely operate a machine.

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SAFETY INSTRUCTIONS (CONT’D) Figure 1

Fire Prevention

The machines and some att achments have components


that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly main tained, can be a source of
arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed


regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean of ten to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard.

• Do not use the machine where exhaust, arcs, sparks


or hot components can contact flammable material,
• Know where fire extinguis hers and first aid kits are
explosive dust or gases.
located and how to use them. Fire extinguishers are
available from your Bobcat dealer [Figure 1].
• The operator cab, engine compartment and engine
cooling system must be inspected every day and
NOTE: The engine in this machine is NOT factory
cleaned if necessary to prevent fire hazards and
equipped with a spark arrestor exhaust

Dealer Copy -- Not for Resale


overheating.
system. It is a violation of California Public
Resource Code Section 4442 to use or
• Check all electrical wiring and connections for
operate this engine on or near any forest-
damage. Keep the battery terminals clean and tight.
covered, brush-covered or grass-covered
Repair or replace any damaged part.
land unless the exhaust system is equipped
with a spark arrestor meeting any applicable
• Check fuel and hydraulic tubes, hoses and fittings for
spark arrestor standards. All spark arrestors
damage and leakage. Never use open flame or bare
must be properly maintained.
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.

• Do not use ether or starting fluids on any engine that


has glow plugs. These starting aids can cause
explosion and injure you or bystanders.

• Always clean the machine and disconnect the battery


before welding. Cover rubber hoses, battery and all
other flammable parts. Keep a fire extinguisher near
the machine when welding. Have good ventilation
when grinding or welding painted parts. Wear dust
mask when grinding painted parts. Toxic dust or gas
can be produced.

• Stop the engine and let it cool before adding fuel. No


smoking!

• Use the procedure in the Operation & Maintenance


Manual for connecting the battery and for jump
starting.

Sl BCLB-0604

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MACHINE SIGNS (DECALS)

Follow the instructions on all the Machine Signs (Decals)that are on the Loader Backhoe. Replace any damaged machine
signs and be sure they are in the correct locations. Machine Signs are avaliable from your Bobcat dealer.

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MACHINE SIGNS (DECALS) (CONT’D)

Follow the instructions on all the Machine Signs (Decals)that are on the Loader Backhoe. Replace any damaged machine
signs and be sure they are in the correct locations. Machine Signs are avaliable from your Bobcat dealer.

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OPERATING INSTRUCTIONS

ATTACHMENTS AND BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . OI-19


Installing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . . OI-20
Installing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . . OI-20

BACKHOE ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-22


Installing The X-Change™ Bucket. . . . . . . . . . . . . . . . . . . . . OI-23
Removing The X-Change™ Bucket. . . . . . . . . . . . . . . . . . . . OI-22

BACKHOE BOOM LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12


Disengaging The Boom Lock. . . . . . . . . . . . . . . . . . . . . . . . . OI-13
Engaging Boom Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14


Daily Inspection And Maintenance. . . . . . . . . . . . . . . . . . . . . OI-14

ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4

FRONT INSTRUMENT PANEL IDENTIFICATION . . . . . . . . . . . . OI-3

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Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4

HYDRAULIC CONTROLS (FRONT). . . . . . . . . . . . . . . . . . . . . . . OI-6


Front Auxiliary Hydraulic Control Lever . . . . . . . . . . . . . . . . . . OI-6
Lift Arm Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6

HYDRAULIC CONTROLS (REAR) . . . . . . . . . . . . . . . . . . . . . . . . OI-8


Backhoe Control Levers (Standard Control Pattern) . . . . . . . . OI-8
Backhoe Control Levers (ISO Control Pattern) . . . . . . . . . . . OI-10
Remote Travel Lever (Optional). . . . . . . . . . . . . . . . . . . . . . . OI-11
Stabilizer Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-24


Backfilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-30
Digging Into The Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-30
Digging With The Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28
Digging With The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28
Emptying The Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-29
Filling The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-29
Getting Ready For Backhoe Operation . . . . . . . . . . . . . . . . . OI-26
Lifting And Moving Objects . . . . . . . . . . . . . . . . . . . . . . . . . . OI-25
Operating On A Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-31
Moving The Loader Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . OI-24
Moving The Loader Backhoe While Digging . . . . . . . . . . . . . OI-25
Operating The Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5

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OPERATING INSTRUCTIONS (CONT'D)

PARKING THE LOADER BACKHOE . . . . . . . . . . . . . . . . . . . . . OI-32


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-32

PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . OI-15


Backhoe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16
Loader Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15

REAR INSTRUMENT PANEL IDENTIFICATION (ISO CONTROL


PATTERN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7

REAR INSTRUMENT PANEL IDENTIFICATION (STANDARD


CONTROL PATTERN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7

STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17


Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18
Normal Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17

Dealer Copy -- Not for Resale


Warming The Hydraulic/Hydrostatic System . . . . . . . . . . . . . OI-18

TOWING THE LOADER BACKHOE . . . . . . . . . . . . . . . . . . . . . . OI-34


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-34

TRANSPORTING THE LOADER BACKHOE . . . . . . . . . . . . . . . OI-33


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-33

TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5

B100 Bobcat Loader Backhoe


24 of 88 OI-2 Operation and Maintenance Manual
FRONT INSTRUMENT PANEL IDENTIFICATION Figure OI-2

The instrument panel has the following instruments.

Figure OI-1

EMERGENCY STOP BUTTON - (Item 1) [Figure OI-2] -


Will stop the engine.

FUEL GAUGE - (Item 2) [Figure OI-2] - Shows the


PREHEAT INDICATOR LIGHT - (Item 1) [Figure OI-1] - amount of fuel in the tank.
When turning the key switch to the PREHEA T position,
the light comes ON, showing the glow plugs are heating. HOUR METER - (Item 3) [Figure OI-2].

Dealer Copy -- Not for Resale


ENGINE CHARGING LIGHT - (Item 2) [Figure OI-1] - PRESS TO DRIVE BUTTON/LIGHT - (Item 4) [Figure
When the alternator output is low the light will come on. OI-2]. allows the Loader Backhoe to move forward or
backward. When the system is activated, the light should
ENGINE OIL LIGHT - (Item 3) [Figure OI-1] - When the be illuminated and the loader backhoe may be moved
engine oil pressure is low, the light comes ON. STOP the forward or backward.
engine.
Figure OI-3
HYDRAULIC FILTER/FLUID LIGHT - (Item 4) [Figure
OI-1] - The hydraulic filter/fluid light will come on when
the ignition key is first turned on and when filter is
plugged.

ENGINE COOLANT TEMPERATURE GAUGE - (Item 5)


[Figure OI-1] - Shows engine coolant temperature.

NOT USED - (Item 6) [Figure OI-1]

HEATER FAN - (Item 7) [Figure OI-1] (If Equipped)

TURN SIGNAL LIGHTS - (Item 8) [Figure OI-1] (If


Equipped)

LIGHT SWITCH (Front) - (Item 1) [Figure OI-3] -


Activates the front lights.

LIGHT SWITCH (Rear) - (Item 2) [Figure OI-3] -


Activates the rear lights.

PARKING LIGHTS - (Item 3) [Figure OI-3] (If Equipped)

HORN BUTTON - (Item 4) [Figure OI-3] - Activates the


horn.

B100 Bobcat Loader Backhoe


25 of 88 OI-3 Operation and Maintenance Manual
FRONT INSTRUMENT PANEL IDENTIFICATION ENGINE SPEED CONTROL
(CONT’D)
Operation
Key Switch
Figure OI-6
Figure OI-4

The key switch (Item 1) [Figure OI-4] is located on the When the engine speed control lever (Item 1) [Figure OI-
right side of the front instrument panel column. 6] is in the up position the engine speed will increase.

Figure OI-5

Dealer Copy -- Not for Resale


Figure OI-7

The key switch has the following functions [Figure OI-5].


When the engine speed control lever (Item 1) [Figure OI-
A. Key switch is OFF, and the engine stops. 7] is in the down position the engine speed will decrease.
B. PREHEAT position - Hold switch in this position to
activate the glow plugs for starting in cold weather.

C. START the engine.

D. ON (run) position - When the engine is running


release the key and this position is obt ained
automatically. The fuel gauge and temperature gauge are
illuminated when the key switch is in the on (run)
position.

NOTE: Always turn key switch and all accessories to


OFF position after the engine is stopped or
battery will discharge.

(See Normal Starting Procedure on page OI-17.)

B100 Bobcat Loader Backhoe


26 of 88 OI-4 Operation and Maintenance Manual
PARKING BRAKE STEERING WHEEL

Operation Operation

Figure OI-8 Figure OI-10

Turn the steering wheel (Item 1) [Figure OI-10]


Pull up on the p arking brake lever (Item 1) [Figure OI-8]
clockwise (R) [Figure OI-10] to turn right in the forward
to engage the parking brake.
direction. Counterclockwise (L) [Figure OI-10] to turn left
in the forward direction.
Figure OI-9

Dealer Copy -- Not for Resale


TRAVEL CONTROL PEDAL

Operation

Figure OI-11

Push parking brake lever (Item 1) [Figure OI-9] down to


disengage the parking brake.

To adjust the p arking brake twist the handle [Figure OI-


9]. Twisting the handle clockwise will increase the force
applied. The travel control pedal (Item 1) [Figure OI-11] is located
on the right side of the front floor panel.
Press the front of the pedal (Item 2) [Figure OI-11] to
move forward.
Press the back of the pedal (Item 3) [Figure OI-11] to
move backward.
Center (neutral) the pedal (Item 1) [Figure OI-11] to stop
loader movement.
NOTE: The PRESS TO DRIVE button must be
activated before the travel control pedal will
function. (See PRESS TO DRIVE SYSTEM on
page PM-7.)

B100 Bobcat Loader Backhoe


27 of 88 OI-5 Operation and Maintenance Manual
HYDRAULIC CONTROLS (FRONT) Front Auxiliary Hydraulic Control Lever

Lift Arm Control Lever Figure OI-14

Figure OI-12

Figure OI-15

The lift arm control lever (Item 1) [Figure OI-12] is


located on the right side of the operator seat.

Move the lift arm control lever backward (Item 2) [Figure

Dealer Copy -- Not for Resale


OI-12] to raise the lift arms.

Move the lif t arm control lever forward (Item 3) [Figure


OI-12] to lower the lift arms.

Move the lift arm control lever all the way forward (Item 4)
[Figure OI-12] to the detent position for float.

Figure OI-13

The front auxiliary hydraulic couplers (Item 1) [Figure OI-


14] are controlled by the lever (Item 1) [Figure OI-15]
located on the right side of the operator seat.

Move the auxiliary control lever in slightly (Item 2)


[Figure OI-15] for forward flow (energizes the female
coupler).

Move the auxiliary control lever out (Item 3) [Figure OI-


15] for reverse flow (energizes the male coupler).

Move the auxiliary control le ver all the way in to the


detent position (Item 4) [Figure OI-15] to lock the
auxiliary hydraulics for continuous flow in the reverse
Move the lift arm control lever to the lef t (Item 1) [Figure direction only.
OI-13] to roll the bucket back.

Move the lift arm control lever to the right (Item 2) [Figure
OI-13] to tilt the bucket forward.

B100 Bobcat Loader Backhoe


28 of 88 OI-6 Operation and Maintenance Manual
REAR INSTRUMENT PANEL IDENTIFICATION REAR INSTRUMENT PANEL IDENTIFICATION (ISO
(STANDARD CONTROL PATTERN) CONTROL PATTERN)

The instrument panel has the following: The instrument panel has the following:

Figure OI-16 Figure OI-17

BOOM LEVER - (Item 1) [Figure OI-16] controls the BOOM AND BUCKET LEVER - (Item 1) [Figure OI-17]
backhoe boom functions. controls the backhoe boom functions.

Dealer Copy -- Not for Resale


ARM LEVER - (Item 2) [Figure OI-16] controls the arm ARM AND SWING LEVER - (Item 2) [Figure OI-17]
and bucket functions. controls the arm and bucket functions.

STABILIZER LEVER - (Item 3) [Figure OI-16] raises and STABILIZER LEVER - (Item 3) [Figure OI-17] raises and
lowers the left stabilizer. lowers the left stabilizer.

STABILIZER LEVER - (Item 4) [Figure OI-16] raises and STABILIZER LEVER - (Item 4) [Figure OI-17] raises and
lowers the right stabilizer. lowers the right stabilizer.

HORN BUTTON - (Item 5) [Figure OI-16] operates the HORN BUTTON - (Item 5) [Figure OI-17] operates the
horn. horn.

EMERGENCY STOP BUTTON - (Item 6) [Figure OI-16] EMERGENCY STOP BUTTON - (Item 6) [Figure OI-17]
will stop the engine. will stop the engine.

B100 Bobcat Loader Backhoe


29 of 88 OI-7 Operation and Maintenance Manual
HYDRAULIC CONTROLS (REAR) Learn the function of the co ntrol levers before you st art
the engine to begin operation [Figure OI-18].
Backhoe Control Levers (Standard Control Pattern)
LEVER NO. 1 [Figure OI-18] - Boom and Swing (STD.).
Figure OI-18 To lower the boom, push the lever forward (Item 2)
[Figure OI-18].

To raise the boom, pull the lever backward (Item 3)


[Figure OI-18].

NOTE: If you release the boom control lever, the lever


will return to the neutral position.

To swing the boom to the lef t, move the lever to the lef t
(Item 4) [Figure OI-18].

To swing the boom to the right, move the lever to the right
(Item 5) [Figure OI-18].

Dealer Copy -- Not for Resale

B100 Bobcat Loader Backhoe


30 of 88 OI-8 Operation and Maintenance Manual
HYDRAULIC CONTROLS (REAR) (CONT’D) LEVER NO. 2 [Figure OI-19] - Arm and Bucket (STD.)

Backhoe Control Levers (Standard Control Pattern) To move the arm out, push the lever forward (Item 1)
(Cont’d) [Figure OI-19]

Figure OI-19 To move the arm in, pull the lever backward (Item 3)
[Figure OI-19].

To curl the bucket (fill the bucket), move the lever to the
left (Item 4) [Figure OI-19].

To empty the bucket, move the lever to the right (Item 5)


[Figure OI-19].

Dealer Copy -- Not for Resale

B100 Bobcat Loader Backhoe


31 of 88 OI-9 Operation and Maintenance Manual
HYDRAULIC CONTROLS (REAR) (CONT’D) Learn the function of the co ntrol levers before you st art
the engine to begin operation [Figure OI-20].
Backhoe Control Levers (ISO Control Pattern)
LEVER NO. 1 [Figure OI-20] - Boom and Bucket (ISO).
Figure OI-20 To lower the boom, push the lever forward (Item 2)
[Figure OI-20].

To raise the boom, pull the lever backward (Item 3)


[Figure OI-20].

NOTE: If you release the boom control lever, the lever


will return to the neutral position.

To curl the bucket (fill the bucket), move the lever to the
left (Item 4) [Figure OI-20].

To empty the bucket, move the lever to the right (Item 5)


[Figure OI-20].

Dealer Copy -- Not for Resale

B100 Bobcat Loader Backhoe


32 of 88 OI-10 Operation and Maintenance Manual
HYDRAULIC CONTROLS (REAR) (CONT’D) LEVER NO. 2 [Figure OI-21] - Arm and Swing (ISO)

Backhoe Control Levers (ISO Control Pattern) To move the arm out, push the lever forward (Item 1)
(Cont’d) [Figure OI-21]

Figure OI-21 To move the arm in, pull the lever backward (Item 3)
[Figure OI-21].

To swing the boom to the lef t, move the lever to the lef t
(Item 4) [Figure OI-21].

To swing the boom to the right, move the lever to the right
(Item 5) [Figure OI-21].

Remote Travel Lever (Optional)

Figure OI-22

Dealer Copy -- Not for Resale


The optional remote travel lever (Item 1) [Figure OI-22]
is located on the lef t side of the rear floor p anel. For
correct operation, pull up on the collar (Item 2) [Figure
OI-22] and move the lever in the direction of travel.

B100 Bobcat Loader Backhoe


33 of 88 OI-11 Operation and Maintenance Manual
HYDRAULIC CONTROLS (REAR) (CONT’D) Figure OI-25

Stabilizer Control Lever

Figure OI-23

Push the levers (Item 1 & 2) [Figure OI-23] forward to


lower both stabilizers [Figure OI-25].

BACKHOE BOOM LOCK


The left lever (Item 1) [Figure OI-23] controls the lef t
Engaging Boom Lock
stabilizer.
Figure OI-26
The right lever (Item 2) [Figure OI-23] controls the right

Dealer Copy -- Not for Resale


stabilizer.

Figure OI-24

Raise the boom completely and align the hole (Item 1)


[Figure OI-26] with the post (Item 2) [Figure OI-26].

Pull the levers (Item 1 & 2) [Figure OI-23] back to raise


both stabilizers [Figure OI-24]. WARNING
AVOID CRUSHING HAZARD
• Do not lean over controls.
• Engage and disengage the boom lock with the
engine off.
• Do not operate the loader controls from outside
the operators area.
W-2425-0302

Stop the engine, engage the p arking brake and exit the
loader backhoe.

B100 Bobcat Loader Backhoe


34 of 88 OI-12 Operation and Maintenance Manual
BACKHOE BOOM LOCK (CONT’D) Disengaging The Boom Lock

Engaging The Boom Lock (Cont’d) Slightly raise the backhoe b oom to release pressure on
the boom lock.
Figure OI-27
Stop the engine, engage the parking brake and exit the
machine.

Figure OI-30

Figure OI-28

Dealer Copy -- Not for Resale


Remove the boom lock retaining pin (Item 1) [Figure OI-
30].

WARNING
AVOID CRUSHING HAZARD
• Do not lean over controls.
• Engage and disengage the boom lock with the
engine off.
• Do not operate the loader controls from outside
Remove the pin (Item 1) [Figure OI-27] and lower the the operator's area.
lock (Item 1) [Figure OI-28] onto the post (Item 2) W-2425-0302
[Figure OI-28].
Figure OI-31
Figure OI-29

Raise the boom lock (Item 1) [Figure OI-31] and reinstall


Install the pin (Item 1) [Figure OI-29]. the retainer pin (Item 2) [Figure OI-31].

B100 Bobcat Loader Backhoe


35 of 88 OI-13 Operation and Maintenance Manual
DAILY INSPECTION

Figure OI-32

Dealer Copy -- Not for Resale


Daily Inspection And Maintenance NOTE: Fluids such as engine oil, hydraulic fluid,
Maintenance work must be done at regular intervals. coolant, etc. must be disposed of in an
Failure to do so will result in excessive wear and early environmentally safe manner. Some
failures. The Service Schedule [Figure OI-32] is a guide regulations require that certain spills and
for correct maintenance of the Bobcat Loader Backhoe. leaks on the ground must be cleaned in a
specific manner. See local, state and federal
• Engine Oil Level regulations for correct disposal.
• Hydraulic/Hydrostatic Fluid Level
• Engine Air Filter, Check Air System for Damage or
Leaks
• Engine Coolant Level, Check Air System for Damage
or Leaks
WARNING
• Operator Cab and Cab Mounting Hardware Operator must have instructions before running the
• Seat Belt. Replace If Damaged. machine. Untrained operators can cause injury or
• Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders, death.
Bob-Tach Wedges, Backhoe, Stabilizers). W-2001-0596
• Tires, Check for Wear, Damage, Correct Air Pressure
• Fuel Filter, Remove Trapped Water
• Loose or Broken Parts, Repair Or Replace As
Necessary
• Safety Treads and Safety Signs (Decals), Replace As
Necessary
• Lift Arm Support Device. Replace If Damaged.
• Backhoe Boom Latch. Replace If Damaged.
• Parking Brake, Check For Proper Function And
Adjust Or Repair As Needed.
• Backup Alarm Must Sound When Machine Is Moving
In Reverse.
• PRESS TO DRIVE System. Check For Proper
Function. (See PRESS TO DRIVE SYSTEM on page
PM-7.)

B100 Bobcat Loader Backhoe


36 of 88 OI-14 Operation and Maintenance Manual
PRE-STARTING PROCEDURE Figure OI-34

Loader Operation

Figure OI-33

Release the seat lever (Item 1) [Figure OI-34] and adjust


the seat position for comfort able operation of the loader
controls.

Use the step and grab handle to get on and off the loader Figure OI-35
backhoe [Figure OI-33].

Do not jump.

Dealer Copy -- Not for Resale


Read and underst and the Op eration & Maintenance
Manual and the Operator's Handbook before operating
the loader.

WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and Fasten the seat belt [Figure OI-35].
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
W-2003-0199

B100 Bobcat Loader Backhoe


37 of 88 OI-15 Operation and Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D) Release the seat lever (Item 1) [Figure OI-37] to rotate
the seat for backhoe operation. Release the seat lever
Backhoe Operation (Item 2) [Figure OI-37] and adjust the seat position for
comfortable operation of the backhoe controls.
Figure OI-36
Figure OI-38

Use the step and grab handle to get on and off the loader
backhoe [Figure OI-36]. Do not jump. Fasten the seat belt [Figure OI-38].
Read and underst and the Op eration & Maintenance

Dealer Copy -- Not for Resale


Manual and the Operator's Handbook before operating
the loader.

WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
W-2003-0199

Figure OI-37

B100 Bobcat Loader Backhoe


38 of 88 OI-16 Operation and Maintenance Manual
STARTING THE ENGINE Figure OI-41
Normal Starting Procedure

WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death. Figure OI-42
W-2003-0199

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on page OI-15.)
Figure OI-39

Dealer Copy -- Not for Resale


Turn the key switch to the glow plug position (Item 3)
[Figure OI-41] until the glow plug indicator light (Item 1)
[Figure OI-42] goes out.
Turn the key to the ST ART position (Item 4) [Figure OI-
41].
When the engine is st arted, release the key and it will
return to the ON (RUN) position (Item 2) [Figure OI-41].
Set the engine speed control to the 1/4 to 1/2 speed
position [Figure OI-39]. To STOP the engine, turn the key switch to the OFF
position (Item 1) [Figure OI-41].
Make sure all controls are in neutral and the p arking
brake is engaged.
Figure OI-40
WARNING
Do not use ether with glow plug (preheat) systems.
Explosion can result which can cause injury or
death, or severe engine damage.
W-2071-0700

IMPORTANT
Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute
before using starter again.
Remove your foot from the travel control pedal (Item 1) I-2034-0700
[Figure OI-40].

B100 Bobcat Loader Backhoe


39 of 88 OI-17 Operation and Maintenance Manual
STARTING THE ENGINE (CONT’D)

Cold Temperature Starting


WARNING
If the temperature is below freezing, perform the
following to make starting the engine easier: Do not use ether with glow plug (preheat) systems.
• Replace the engine oil with the correct type and Explosion can result which can cause injury or
viscosity for the anticipated starting temperature. death, or severe engine damage.
(See ENGINE LUBRICATION SYSTEM on page PM- W-2071-0700
11.)

• Make sure the battery is fully charged.

• Install an engine heater, available from your Bobcat


Backhoe Loader dealer. IMPORTANT
Figure OI-43 Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute
before using starter again.
I-2034-0700

Dealer Copy -- Not for Resale


Turn the key to the GLOW PLUG position (Item 3)
[Figure OI-43], the glow plug indicator light (Item 5)
[Figure OI-43] will come on, hold the key in the glow plug
position until the light goes out.
Turn the key to the ST ART position (Item 4) [Figure OI-
43].
When the engine is st arted, release the key and it will
return to the ON (RUN) position (Item 2) [Figure OI-43].
To stop the engine, turn the key switch to the OFF
position (Item 1) [Figure OI-43].
Warming The Hydraulic/Hydrostatic System

Let the engine run for a minimum of 5 minutes to warm


the engine and hydrost atic transmission fluid before
operating the loader

IMPORTANT
When the temperature is below -20°F (-30°C),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
in an area where the temperature will be above 0°F (-
18°C) if possible.
I-2007-1285

B100 Bobcat Loader Backhoe


40 of 88 OI-18 Operation and Maintenance Manual
ATTACHMENTS AND BUCKETS Use the correct size bucket for the type and density of
material being handled. For safe handling of materials
NOTE: Warranty is void if non-approved attachments and avoiding machine damage, the att achment (or
are used on the loader backhoe. bucket) should handle a full load without going over the
Rated Operating Capacity for the loader backhoe. Partial
loads make steering more difficult.

WARNING
Never use attachments or buckets which are not WARNING
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are AVOID INJURY OR DEATH
approved for each model. Unapproved attachments Do not exceed rated operating capacity. Excessive
can cause injury or death. load can cause tipping or loss of control.
W-2052-0500 W-2053-0887

The dealer can identify , for each model loader backhoe Figure OI-45
the attachments and bucket s approved by Bobcat. The
buckets and att achments are approved for Rated
Operating Capacity and for secure fastening to the Bob-
Tach.

The Rated Operating Cap acity is determined by using a

Dealer Copy -- Not for Resale


standard dirt bucket, and material of normal density, such
as dirt or dry gravel. If l onger buckets are used, the load
center moves forward and reduces the Rated Operating
Capacity. If very dense material is loaded, the volume
must be reduced to prevent overloading.

Figure OI-44

Exceeding the Rated Operating Cap acity [Figure OI-44]


can cause the following problems:

• Steering the loader may be difficult.

• Tires will wear faster

• There will be a loss of stability.

• The life of the Bobcat Loader Backhoe will be


reduced.

B100 Bobcat Loader Backhoe


41 of 88 OI-19 Operation and Maintenance Manual
ATTACHMENTS AND BUCKETS (CONT’D)

Installing The Bucket Or Attachment


WARNING
The Bob-Tach™ is used for fast changing of buckets and
attachments. See the approp riate Attachment Operation AVOID INJURY OR DEATH
& Maintenance Manual to install other attachments. Before you leave the operator's seat:
• Lower the lift arms, put the attachment flat on the
Figure OI-46 ground.
• Make sure all controls are in neutral.
• Engage the parking brake.
• Stop the engine.
W-2426-0302

Figure OI-48

Dealer Copy -- Not for Resale


Pull the Bob-Tach levers all the way up (Item 1) [Figure
OI-46].

Enter the loader backhoe and perform the PRE-


STARTING PROCEDURE. (See PRE-ST ARTING
PROCEDURE on page OI-15.) Push down on the Bob-T ach levers until they are fully
engaged in the locked position (Item 1) [Figure OI-48].
Lower the lift arms and tilt the Bob-Tach forward.
Figure OI-49
Drive the loader backhoe forward until the top edge of the
Bob-Tach is completely under the top flange of the bucket
[Figure OI-46]. Be sure the Bob-T ach levers do not hit
the bucket.

Figure OI-47

The wedges (Item 1) [Figure OI-49] must extend through


the holes (Item 2) [Figure OI-49] in the mounting frame
of the bucket, securely fastening the bucket to the Bob-
Tach.

Tilt the Bob-Tach backward until the cutting edge of the


WARNING
bucket (or other att achment) is slightly of f the ground Bob-Tach wedges must extend through the holes in
[Figure OI-47]. attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
Stop the engine and exit the loader backhoe. come off and cause injury or death.
W-2102-0588

B100 Bobcat Loader Backhoe


42 of 88 OI-20 Operation and Maintenance Manual
ATTACHMENTS AND BUCKETS (CONT’D) Figure OI-51

Removing The Bucket Or Attachment

Lower the lif t arms and put the att achment flat on the
ground and lower or close the hydraulic equipment.

Engage the parking brake, stop the engine and exit the
loader backhoe.

WARNING
Before you leave the operator's seat:
• Lower the lift arms, put the attachment flat on the
ground. Move the loader backhoe backward, away from the
• Stop the engine.. bucket or attachment [Figure OI-51].
• Engage the parking brake.
W-2052-1285

Figure OI-50 WARNING

Dealer Copy -- Not for Resale


Bob-Tach levers have spring tension. Hold lever
tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285

Pull the Bob-Tach levers (Item 1) [Figure OI-50] all the


way up.

Enter the loader backhoe.

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on page OI-15.)

Start the engine.

Release the parking brake.

Be sure the lif t arms are a ll the way down. T ilt the Bob-
Tach forward.

B100 Bobcat Loader Backhoe


43 of 88 OI-21 Operation and Maintenance Manual
BACKHOE ATTACHMENTS Remove the plate (Item 1) [Figure OI-53].

Removing The X-Change™ Bucket Start the loader backhoe, lift the boom approximately one
foot.

Figure OI-54
WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Unapproved attachments can cause
injury or death.
W-2052-1001

NOTE: Removal and installation of the bucket is


shown. The procedure is the same for other
attachments. Disconnect any hydraulic lines
before removing any attachment (Breaker,
Auger, etc.).

Select a flat level surface. Put the bucket on the ground. Extend the bucket cylinder until the X-Change pins (Item
Stop the loader backhoe engine and engage the p arking 1) [Figure OI-54] engage the hooks (Item 2) [Figure OI-
brake. 54] on the bucket.

Dealer Copy -- Not for Resale


Figure OI-52 Figure OI-55

Remove the two bolts (Item 1) [Figure OI-52].


Retract the bucket cylinder and lower the boom and arm
Figure OI-53 until the bucket is on th e ground and the X-Change pins
(Item 1) [Figure OI-55] are disengaged from the hooks
(Item 2) [Figure OI-55].

Move the arm towards the backhoe until the X-Change


pins are clear of the bucket.

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44 of 88 OI-22 Operation and Maintenance Manual
BACKHOE ATTACHMENTS (CONT’D) Figure OI-58

Installing The X-Change™ Bucket

WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Unapproved attachments can cause
injury or death.
W-2052-1001

Fully retract the bucket cylinder. Lower the boom and bucket until the hooks (Item 1)
[Figure OI-58], disengage the pins (Item 2) [Figure OI-
Figure OI-56 58] on the X-Change and the X-Change is fully engaged
in the bucket.
Stop the loader backhoe engine and engage the p arking
brake.
Figure OI-59

Dealer Copy -- Not for Resale


Move the arm towards the bucket [Figure OI-56].
2
Raise the boom until the pins (Item 1) [Figure OI-56]
engage the hooks (Item 2) [Figure OI-56] on the bucket.
Install the plate (Item 2) [Figure OI-59] on the X-Change.
Figure OI-57 Install the two bolt s (Item 1) [Figure OI-59] through the
plate and into the X-Change.
Tighten the bolt s (Item 1) [Figure OI-59] to 130 f t.-lb.
(177 N•m torque). Check bolt torque af ter every eight
hours of operation.

WARNING
Keep all bystanders 20 feet (6 m) away from
equipment when operating. Contact with moving
parts, a trench cave-in or flying objects can cause
injury or death.
W-2119-0788

Lift the boom and extend the bucket cylinder until the X- After installation, lift the boom approximately three feet
Change frame cont acts the back of the bucket [Figure and fully extend and retract the bucket cylinder to ensure
OI-57]. the bucket is securely attached to the X-Change.

B100 Bobcat Loader Backhoe


45 of 88 OI-23 Operation and Maintenance Manual
OPERATING PROCEDURE Figure OI-62

Moving The Loader Backhoe

Figure OI-60

Before going into underp asses or tunnels, check for


obstacles [Figure OI-62]. The backhoe boom is higher
than the cab.
Raise the backhoe boom fully and curl the bucket to the
Check for hidden holes, drop-offs or obstacles that could
forward position [Figure OI-60].
cause tipping.
Swing the backhoe boom to the center position.

Dealer Copy -- Not for Resale


Fully raise the st abilizers. (See Stabilizer Control Lever
on page OI-12.)

Engage the boom locking latch. (See BACKHOE BOOM


LOCK on page OI-12.)

Always move the backhoe with the boom raised, the arm
retracted and bucket curled and locked in the transport
position for maximum stability.

Raise the loader bucket.

Figure OI-61

Drive the loader so that the backhoe does not hit the
ground when moving the loader backhoe from one
location to another . This can cause damage to the
backhoe structure, hydraulic cylinders and pivot pins
[Figure OI-61].

B100 Bobcat Loader Backhoe


46 of 88 OI-24 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) 7. Lower the lift arms until the front wheels are off the
ground approximately 2 inches (50 mm) [Figure OI-
Moving The Loader Backhoe While Digging 64].

When the trench is the desired depth, move the loader 8. Rotate the operator seat 180° to the rear position
backhoe in the following manner: [Figure OI-64]. Make sure the seat is in the locked
position.
Figure OI-63
9. Lower the stabilizers until the rear of the machine is
level. If the machine is on a slope, lower the stabilizer
on the down hill side first [Figure OI-64].

10. Move the throttle lever to desired RPM.

WARNING
AVOID INJURY OR DEATH
Keep objects balanced and as close to the backhoe
and ground as possible when lifting with the
backhoe. Swing lifted objects slowly. Always lower
objects to the ground before leaving the machine.
W-2115-0189
1. Lift the backhoe boom so the bucket is above the

Dealer Copy -- Not for Resale


ground [Figure OI-63].
Lifting And Moving Objects
2. Move the throttle lever to a low RPM.
Figure OI-65
Figure OI-64

3. Rotate the operator seat 180° to the forward position When using the backhoe to lift and place objects, be sure
[Figure OI-64]. Make sure the seat is in the locked the load is less than the cap acity of the loader backhoe
position. [Figure OI-65].

4. Raise the lift arms so the bucket is above the ground Objects must be handled so that the load is balanced. To
[Figure OI-64]. maintain stability the load must be kept close to the
backhoe with the boom in line with the center of the
5. Raise the stabilizers (Item 1) [Figure OI-64] until they loader. When the boom is moved to the side with a load,
are both off the ground. it must be moved slowly a nd smoothly so the load does
not sway or swing out of control. Never lif t a load over
6. Drive the loader backhoe forward as straight as personnel. Lower the object as soon as possible and
possible along the trench line. DO NOT move forward never leave it hanging.
too far; this will change th e trench depth. Moving the
boom too far out decreases deep digging ability.

B100 Bobcat Loader Backhoe


47 of 88 OI-25 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) Operating The Backhoe

Getting Ready For Backhoe Operation Operate the backhoe at a slow rate in an open and level
area when learning to operate the backhoe.
Get on the loader backhoe. (See PRE-ST ARTING
PROCEDURE on page OI-15.) Figure OI-67

Start the loader backhoe. (See STARTING THE ENGINE


on page OI-17.)

Disengage the boom latch. (See Disengaging The Boom


Lock on page OI-13.)

Lower the stabilizers until the rear of the machine is level.


(See Stabilizer Control Lever on page OI-12.)

If the machine is on a slope, lower the st abilizer on the


down hill side first.

Lower the lif t arms until the front wheels are of f the
ground approximately 2 inches (50 mm). (See REAR
INSTRUMENT PANEL IDENTIFICATION (STANDARD
CONTROL PATTERN) on page OI-7.) Figure OI-68

Dealer Copy -- Not for Resale


Figure OI-66

If the slope is too steep to level the machine using the


stabilizers, cut a level base to work from. [Figure OI-66]

WARNING
AVOID INJURY OR DEATH
• Never permit personnel to stand in the maximum
swing reach area while operating the backhoe
[Figure OI-67].
• Never move a load above other personnel [Figure
OI-68].
W-2177-0295

Never leave the loader backhoe with the engine running.


Stop the engine before leaving the machine.

Lower the backhoe to the gr ound and stop the engine


before making any adjustm ents on the backhoe or
loader.

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48 of 88 OI-26 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) Figure OI-71

Operating The Backhoe (Cont’d)

Figure OI-69

Check for clearance of the machine under overhead lines


[Figure OI-71].

Figure OI-72
The backhoe must remain level and st able during
operation. Never dig under a stabilizer [Figure OI-69].

Dealer Copy -- Not for Resale


Figure OI-70

Know the work area. Check for location of underground


electrical cables, gas lines or water pipes [Figure OI-72].

Never operate near an overhang [Figure OI-70].

WARNING
AVOID INJURY OR DEATH
Check area to be dug for overhead or underground
lines such as electrical, gas, oil, water, etc. CALL 1-
888-258-0808 and consult local utilities before
digging. Extreme caution must be used in areas
where lines are present.
W-2116-1197

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49 of 88 OI-27 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) Digging With The Bucket

Digging With The Arm Figure OI-74

Figure OI-73

Use this method when you need a vertical wall at the


ends of the trench [Figure OI-74].
Use this method when digging the ground for a new
trench [Figure OI-73]. 1. Set the bucket so that th e bucket teeth are nearly
vertical.

Dealer Copy -- Not for Resale


1. Set the bucket at the approximately angle shown in
[Figure OI-73]. 2. Use the boom to force the bucket into the ground.

2. Set the arm so that the bucket teeth hit the ground 3. Use the boom to force the bucket farther into the
approximately 2 feet (0,6) beyond the vertical position ground and at the same time roll the bucket back
of the arm. (curl) until it is full.

3. Leave the backhoe boom and bucket in the position 4. Raise the boom and dump the bucket.
given and move the arm to fill the bucket.
5. Continue to dig in t he same manner by digging
NOTE: The bucket must be set so that the heel of the deeper each time.
bucket does not hit the bottom of the trench.

4. Continued to dig in the same manner by digging 3-6


inches (76-152 mm) deeper each time. If the arm will
not move, roll the bucket or raise the boom slightly
WARNING
and continue to dig.
AVOID INJURY
Digging with the arm may pull the loader forward. Do
not dig too much material at one time.
W-2182-0395

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50 of 88 OI-28 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D)

Filling The Bucket


WARNING
Figure OI-75
Load, unload and turn on flat level ground. Do not
exceed rated operating capacity shown on sign
(decal) in cab. Failure to obey warnings can cause
the machine to tip or roll over and cause injury or
death.
W-2056-1187

Emptying The Bucket

Keep the bucket low when moving to the area where you
want to empty the bucket.

Figure OI-77

Dealer Copy -- Not for Resale


Lower the lif t arms (Item 1) [Figure OI-75] until the
bucket is on the ground.

Tilt the bucket forward (Item 2) [Figure OI-75] to put the


cutting edge of the bucket on the ground.

Figure OI-76

Raise the lift arms (Item 1) [Figure OI-77]. Tilt the bucket
(or attachment) slightly forward (Item 2) [Figure OI-77] to
help prevent material from falling of f the back of the
bucket.

Drive forward slowly until the bucket is over the top of the
truck box or bin.

Tilt the bucket (or att achment) forward (Item 2) [Figure


OI-77] until the bucket is empty.

If all the material is near the side of the truck or bin, push
it to the other side with the bucket.

Drive slowly forward into the material. when the bucket is


full, tilt the bucket backward (Item 1) [Figure OI-76].

Drive backward away from the material.

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51 of 88 OI-29 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) Backfilling

Digging Into The Ground Figure OI-80


Figure OI-78

Dealer Copy -- Not for Resale


Lower the lift arms all the way (Item 1) [Figure OI-78]. Tilt Lower the lif t arms (Item 1) [Figure OI-80] and put the
the bucket forward (Item 2) [Figure OI-78] until the cutting edge of the bucket on the ground. Drive forward
cutting edge is on the ground. Drive forward slowly and to the edge of the hole to push the material into the hole.
continue to tilt the bucket forward until it enters the
ground. Tilt the bucket forward (Item 2) [Figure OI-80] as soon as
it is past the edge of the hole.
Raise the bucket (Item 3) [Figure OI-78] a small amount
to increase traction and keep an even digging depth. If necessary, raise the lift arms to empty the bucket.

When the ground is hard, raise and lower the cutting


edge of the bucket (Items 1 & 3) [Figure OI-78] while
driving forward slowly.

Figure OI-79

Tilt the bucket backward (Item 1) [Figure OI-79] as far as


it will go when the bucket is full.

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52 of 88 OI-30 Operation and Maintenance Manual
OPERATING PROCEDURE (CONT’D) Figure OI-83

Operating On A Slope

Figure OI-81

Figure OI-84

Figure OI-82

Dealer Copy -- Not for Resale


With empty loader bucket, go up or down the slope with
the heavy end (backhoe end) toward the top of the slope
[Figure OI-83] & [Figure OI-84].

With a full bucket, go up or down the slope with the heavy


end toward the top of the slope [Figure OI-81] & [Figure
OI-82].

Raise the bucket only high enough to avoid obstructions


on rough ground.

WARNING
AVOID INJURY OR DEATH
• Keep the lift arms as low as possible.
• Do not travel or turn with the lift arms up.
• Turn on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or roll over and cause injury or death.
W-2018-1187

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53 of 88 OI-31 Operation and Maintenance Manual
PARKING THE LOADER BACKHOE Figure OI-87

Procedure

Stop the loader backhoe on level ground.

Figure OI-85

Push the engine speed control lever (Item 1) [Figure OI-


87] down fully. Turn the key switch to stop position.

Lock the backhoe in the raised position [Figure OI-85].


WARNING

Dealer Copy -- Not for Resale


(See BACKHOE BOOM LOCK on page OI-12.)
AVOID INJURY OR DEATH
Figure OI-86 Before you leave the operator's seat:
• Lower the lift arms, put the attachment flat on the
ground.
• Make sure all controls are in neutral.
• Engage the parking brake.
• Stop the engine.
W-2426-0302

Unbuckle the seat belt.

Remove the key from the swit ch to prevent operation of


the loader backhoe by unauthorized personnel.

Lower the lif t arms fully until the bucket is flat on the
ground [Figure OI-86].

Engage the parking brake.

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54 of 88 OI-32 Operation and Maintenance Manual
TRANSPORTING THE LOADER BACKHOE Figure OI-89

Procedure

WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494

Be sure the transport and towing vehicles are of


adequate size and capacity. See your SPECIFICATIONS Figure OI-90
section for weight of the loader backhoe. (See
Performance on page OI-2.)

Figure OI-88

Dealer Copy -- Not for Resale


Figure OI-91

The rear of the trailer must be blocked or supported (Item


1) [Figure OI-88] when loading or unloading the loader
backhoe to prevent the front end of the trailer from raising
up.

Use the following procedure to fasten the loader backhoe


to the transport vehicle to prevent the loader backhoe
from moving during sudden stops or when going up or
down slopes.

• Lower the loader bucket.

• Lower the backhoe bucket.

• Stop the engine. • Install chains at the rear of the machine [Figure OI-
89] front of the machine [Figure OI-90] and at the
• Engage the parking brake. backhoe [Figure OI-91].

• Fasten each end of the chain to the transport vehicle.

For height restrictions when transporting the loader


backhoe on a trailer, the backhoe boom lock must not be
engaged. The backhoe boom must be lowered onto the
trainer bed and chained.

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55 of 88 OI-33 Operation and Maintenance Manual
TOWING THE LOADER BACKHOE

Procedure

Place blocks in front and behind rear wheels.

Remove the front floor panel.

Figure OI-92

Dealer Copy -- Not for Resale


Loosen the tow valve (Item 1) [Figure OI-92].

Figure OI-93

Rotate the tow valve (Item 1) [Figure OI-93]


counterclockwise approximately three turns.

To prevent damage to the loader backhoe hydrost atic


system, the loader backhoe must be towed only a short
distance at slow speed. (Example: Moving the loader
backhoe onto a transport vehicle.

The towing chain (or cable) mu st be rated at 1-1/2 times


the weight of the loader.

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56 of 88 OI-34 Operation and Maintenance Manual
PREVENTIVE MAINTENANCE

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9


Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9

ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20


Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . PM-20

AXLE TOE-IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-26


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-26

BOB-TACH™ HAND LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . PM-25


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . PM-25

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13


Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17
Cleaning Battery And Terminals. . . . . . . . . . . . . . . . . . . . . . PM-13
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13
Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14
Removing And Installing The Battery. . . . . . . . . . . . . . . . . . PM-16
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . PM-14

Dealer Copy -- Not for Resale


ENGINE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . PM-11


Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11
Replacing The Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . PM-11

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12


Coolant Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9


Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-10
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . PM-10

HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . PM-17


Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . PM-17
Cleaning The Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18
Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Replacing Hydraulic/Hydrostatic Filter . . . . . . . . . . . . . . . . . PM-18

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57 of 88 PM-1 Operation & Maintenance Manual
PREVENTIVE MAINTENANCE (CONT'D)

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-6


Installing The Lift Arm Support Device. . . . . . . . . . . . . . . . . . . . . . . . . . PM-6
Removing The Lift Arm Support Device. . . . . . . . . . . . . . . . . . . . . . . . . PM-7

LUBRICATING THE LOADER BACKHOE . . . . . . . . . . . . . . . . . . . . . . . . PM-21


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-3

PRESS TO DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7


Engine Stopped - Key On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7
Engine Stopped - Travel Control Pedal Stroked (Either Direction). . . . . PM-8
PRESS TO DRIVE SYSTEM (Inspection And Maintenance) . . . . . . . . PM-7

REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19


Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Draining Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5

Dealer Copy -- Not for Resale


TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20

B100 Bobcat Loader Backhoe


58 of 88 PM-2 Operation & Maintenance Manual
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING
signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731a B-16639 B-16527


Never service the Bobcat® Loader Always use an approved lift arm Cleaning and maintenance are
Backhoe without instructions. support device when servicing the required daily.
loader backhoe with the lift arms NEVER modify equipment or add
raised. Replace the lift arm support attachments not approved by
device if damaged or missing. Bobcat.
Disconnecting or loosening any
hydraulic tubeline, hose, fitting
component, or part failure can
cause lift arms or backhoe boom

Dealer Copy -- Not for Resale


to drop.

WRONG WRONG WRONG

B-16570 B-16517 B-16696


Have good ventilation when Vent exhaust to outside when Never work on loader backhoe
welding or grinding painted engine must be run for service. with lift arms raised unless
parts. Exhaust system must be tightly supported by an approved lift
Wear dust mask when grinding sealed. Exhaust Fumes can kill arm support device.
painted parts. Toxic dust and gas without warning. Always lower the backhoe
can be produced. bucket to the ground before
doing any maintenance.

WRONG WRONG WRONG

B-16571 B-16572 B-6589


B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust machine exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep engine cover closed except attention.
running, while smoking or when for service. Close and latch
near open flame. engine cover before operating
the loader backhoe.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical tr aining. Maintenance procedures which are not in the Operation &
Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use
genuine Bobcat replacement parts.
MSW15-0504

B100 Bobcat Loader Backhoe


59 of 88 PM-3 Operation & Maintenance Manual
Dealer Copy -- Not for Resale

B100 Bobcat Loader Backhoe


60 of 88 PM-4 Operation & Maintenance Manual
SERVICE SCHEDULE
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Loader Backhoe.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

SERVICE SCHEDULE HOURS



ITEM SERVICE REQUIRED 8-10 50 100 250 500
1000
Engine Oil Check the engine oil level and add as needed.
Engine Air Filter and Air Check display panel. Service only when required. Check for leaks
System and damaged components.
Engine Cooling System Clean debris from oil cooler radiator & grill.
Lift Arms, Cyl., Bob-T ach Pivot Lubricate with multi-purpose lithium based grease.
Pins, Wedges
Tires Check for correct size, damaged tires and correct air pressure.
Seat Belt, Seat Belt RetractorsCheck the condition of seat belt. Clean or replace seat belt
retractors as needed.
Stabilizers Check the pins and operating parts.
Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any

Dealer Copy -- Not for Resale


signs or safety treads that are damaged or worn.
Operator Cab Check the fastening bolts, washers and nuts. Check the condition
of the cab.
Indicators and Lights Check for correct operation of all indicators and lights.
Parking Brake Check operation, adjust as required.
Back-up Alarm Check operation, repair or replace as required.
PRESS TO DRIVE System Check for proper function.
Hydraulic Fluid, Hoses and Check fluid level & add as nee ded. Check for damage & leaks.
Tubelines Repair or replace as needed.
Rear Differential Check oil level. Add oil as needed.
Wheel Nuts Check for loose wheel nut s and tighten to140 f t.-lb. (190 N•m)
torque.
Hydraulic Filter Check filter.
Battery Check cables, connections and electrolyte level. Add distilled
water as needed.
Engine Cooling System Check engine cooling system. *
Alternator Belt Check tension and adjust as needed.
Fuel Injectors Check fuel injector nozzles.
Fuel Filter Replace the filter element.
Steering King Pins Lubricate with multi-purpose lithium based grease.
Hyd./Hydro. Filter Replace the filter element.
Engine Oil and Filter Replace oil & filter. Use CD or better grade oil and Bobcat filter. †
Hyd. Res. Breather Cap Replace the reservoir breather cap.
Hydraulic Reservoir Replace the fluid.
Engine Valves Adjust the engine valves. ∞
Wheel Bearings Repack the wheel bearings.

Check wheel nut torque every 8 hours for the first 24 hours.
* Inspect the new belt after first 50 hours.
Also replace hydraulic/hydrostatic filter element when the transmission warming light comes ON.
† First oil and filter change must occur at 50 hours: 500 hours thereafter.
†† Engine Oil & Filter must be changed at 250 hours when used in extreme duty applications.
∞ After the first 500 hours on new engine, adjust engine valves; 1000 hours thereafter. (See Service Manual for procedure.)
Or every 12 months.
Or every 5 years.

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61 of 88 PM-5 Operation & Maintenance Manual
LIFT ARM SUPPORT DEVICE Figure PM-2

Maintenance and service work can be done with the lif t


arms lowered. If the lift arms are raised, use the following
procedures to inst all and re move the approved lif t arm
support device:

WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598 Install the lift arm support device (Item 1) [Figure PM-2]
over the lift cylinder rod.

Figure PM-3

WARNING
Service lift arm support device if damaged or if parts

Dealer Copy -- Not for Resale


are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197

Installing The Lift Arm Support Device

Figure PM-1

Start the engine and lower the lif t ams slowly until the
support device is held securely [Figure PM-3].

Stop the engine.

Remove the two retainer pins (Item 1) [Figure PM-1] and


remove the approved lif t arm support device (Item 2)
[Figure PM-1] from the storage position.

With the operator in the seat, fasten seat belt and engage
the parking brake. Start the engine and raise the lift arms.
After the lift arms are raised fully, stop the engine.

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62 of 88 PM-6 Operation & Maintenance Manual
LIFT ARM SUPPORT DEVICE (CONT’D) PRESS TO DRIVE SYSTEM

Removing The Lift Arm Support Device After the engine is started, the PRESS TO DRIVE system
prevents the travel control pedal from moving the loader
With the operator in the seat, seat belt fastened and the backhoe until the pedal is in neutral and the system is
parking brake engaged, start the engine and raise the lift activated by the operator.
arms. After the lift arms are raised fully, stop the engine.
PRESS TO DRIVE SYSTEM (Inspection And
Figure PM-4 Maintenance)

Engine Stopped - Key On

Figure PM-6

Dealer Copy -- Not for Resale


Remove the approved lif t arm support device (Item 1)
[Figure PM-4].

Start the engine and lower the lift arms fully.


1. Sit in the operator's seat , fasten seat belt, engage
Stop the engine, engage the p arking brake and exit the
parking brake and turn key to ON (do not start the
loader backhoe.
engine). Press the PRESS TO DRIVE button (Item 1)
[Figure PM-6]. The PRESS TO DRIVE light should
Figure PM-5
be illuminated.

2. Turn the key to START position. The engine should


NOT start.

3. Turn the key OFF and proceed as described below.

Put the lif t arm support (Item 1) [Figure PM-5] in the


storage position and install the two retainer pins (Item 2)
[Figure PM-5].

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63 of 88 PM-7 Operation & Maintenance Manual
PRESS TO DRIVE SYSTEM (CONT’D) ENGINE COVER

Engine Stopped - Travel Control Pedal Stroked Operation


(Either Direction) Figure PM-8
1. Sit in the operator's seat, fasten seat belt and
disengage the parking brake. Make sure the area is
clear of by-standers.

Figure PM-7

Open the latch (Item 1) [Figure PM-8] on each side of


the engine cover.
Raise the engine cover.
Figure PM-9

Dealer Copy -- Not for Resale


2. Stroke the travel control pedal (Item 1) [Figure PM-7]
slightly in the forward direction and turn the key to the
START position.

3. The engine will start but the loader backhoe should


not move. The PRESS TO DRIVE light (Item 1)
[Figure PM-6] should be off.

4. Return the travel contro l pedal to neutral and press


the PRESS TO DRIVE button (Item 1)[Figure PM-6].
The light should illuminate and the loader backhoe
can be moved.

5. Stop the engine. Repeat this procedure with the travel


control pedal in the reverse position.
Remove the engine cover support rod (Item 1) [Figure
If the PRESS T O DRIVE system does not function as PM-9] from the storage position.
described above, cont act your Bobcat dealer
immediately for service. DO NOT MODIFY THE Figure PM-10
SYSTEM.

WARNING
AVOID INJURY OR DEATH
The PRESS TO DRIVE system prevents the travel
control pedal from moving the loader backhoe until
the system is activated by the operator. The PRESS
TO DRIVE light must illuminate when the system is
activated. If the machine moves before the PRESS
TO DRIVE system is activated or the light does NOT
illuminate, contact your Bobcat dealer for service.
DO NOT modify the system. Place the end of the support rod (Item 1) [Figure PM-10]
W-2429-0402 into the hole located on the hood to hold the engine cover
open.

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64 of 88 PM-8 Operation & Maintenance Manual
AIR CLEANER SERVICE FUEL SYSTEM

Replacing Filter Element Fuel Specifications

See your SER VICE SCHEDULE for the correct service Use only clean, high quality diesel fuel, Grade No. 2 or
interval. (See SERVICE SCHEDULE on page PM-5.) Grade No. 1.

Open the engine cover . (See ENGINE COVER on p age The following is one suggeste d blending guideline which
PM-8.) should prevent fuel gelling during cold temperatures:

Figure PM-11
TEMP. F° (C°) NO. 2 NO. 1
+15° (9°) 100% 0%
Down to -20° (- 50% 50%
29°)
Below -20° (-29°) 0% 100%

Contact your fuel supplier for local recommendations.

Filling The Fuel Tank

WARNING

Dealer Copy -- Not for Resale


Loosen the filter cover nut (Item 1) [Figure PM-11]. Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
Raise the loader lift arms and install the approved lift arm explosion or fire.
support device. (See LIFT ARM SUPPOR T DEVICE on W-2063-0887
page PM-6.)

Figure PM-12 Figure PM-13

Remove the filter element and cover from the housing


Remove the fuel fill cap (Item 1) [Figure PM-13].
[Figure PM-12].

NOTE: Make sure all sealing surfaces are free of dirt


and debris.

Install a new element onto the housing cover.

Install filter element/cover [Figure PM-12].

Tighten the filter cover nut (Item 1) [Figure PM-11].

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65 of 88 PM-9 Operation & Maintenance Manual
FUEL SYSTEM (CONT’D) Replacing Element

Filling The Fuel Tank (Cont’d) Remove the filter element (Item 2) [Figure PM-15].
Clean the area around the filter housing. Put clean oil on
Figure PM-14 the seal of the new filter element. Install the fuel filter, and
hand tighten.
Remove the air from the fuel system. (See Removing Air
From The Fuel System on page PM-10.)
Removing Air From The Fuel System
After replacing the filter element or when the fuel t ank
has run out of fuel, the air must be removed from the fuel
system before starting the engine.

WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a clean, approved safety container to add fuel of the
Use a piece of cardboard or wood to find leaks. Do
correct specifications. Add fu el only in an area that has
not use your bare hand. Wear safety goggles. If fluid
free movement of air and no open flames or sp arks. NO
enters skin or eyes, get immediate medical attention
SMOKING! [Figure PM-14].
from a physician familiar with this injury.

Dealer Copy -- Not for Resale


W-2072-0496
Install and tighten the fuel fill cap (Item 1) [Figure PM-
13].
Figure PM-16
Fuel Filter

Raise the lift arms and install an approved lift arm support
device. (See LIFT ARM SUPPOR T DEVICE on p age
PM-6.)

See your SERVICE SCHEDULE for the service interval


for removing water from, or replacing the fuel filter . (See
SERVICE SCHEDULE on page PM-5.)

Open the engine cover.

Removing Water

Figure PM-15

Open the vent (Item 1) [Figure PM-16] on the fuel filter


housing.
Turn the engine over with the st arter until fuel flows from
the vent with no air bubbles.
Close the vent (Item 1) [Figure PM-16].

WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Loosen the drain (Item 1) [Figure PM-15] at the bottom explosion or fire which can result in injury or death.
W-2103-1285
of the filter element to remove water from the filter.

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66 of 88 PM-10 Operation & Maintenance Manual
ENGINE LUBRICATION SYSTEM Replacing The Oil And Filter

Checking Engine Oil See your SERVICE SCHEDULE for the service interval
for replacing the engine oil and filter . (See SER VICE
Check the engine oil level every day before st arting the SCHEDULE on page PM-5.)
engine for the work shift.
Run the engine until it is at operating temperature. S top
Figure PM-17 the engine.

Figure PM-18

Open the engine cover and re move the dipstick (Item 1)

Dealer Copy -- Not for Resale


[Figure PM-17].

Keep the oil level between the marks on the dipstick. Remove the drain plug (Item 1) [Figure PM-18].
Engine oil is also used to provide engine cooling. Check Drain the oil into a cont ainer and recycle or dispose of
oil level every day for correct engine lubrication and
used oil in an environmentally safe manner.
cooling.

Use a good quality motor oil that meet s API Service Reinstall the drain plug.
Classification of CD or better. (See oil chart, below).
Figure PM-19
Oil Chart

Remove the oil filter (Item 1) [Figure PM-19].

Clean the filter housing surface.

Use genuine Bobcat filter only.

Put oil on the new filter gask et. Install the filter and hand
tighten.

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67 of 88 PM-11 Operation & Maintenance Manual
ENGINE LUBRICATION SYSTEM (CONT’D) ENGINE COOLING SYSTEM

Replacing The Oil And Filter Coolant Replacement

Figure PM-20 See your SER VICE SCHEDULE for the correct service
intervals. (See SERVICE SCHEDULE on page PM-5.)

WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-0402

Stop the engine, open the engine cover.

Figure PM-22
Remove the fill cap (Item 1) [Figure PM-20]. Put 4.3 qt.
(4 L) of oil in the engine.

Start the engine and let it run for several minutes.

Dealer Copy -- Not for Resale


Stop the engine and check for leaks at the oil filter.

Figure PM-21

When the engine is cool, loosen and remove the radiator


cap (Item 1) [Figure PM-22].

Figure PM-23

Remove the dipstick (Item 2) [Figure PM-20] and check


the oil level. Add oil as needed if it is not at the top mark
on the dipstick (Item 1) [Figure PM-21].

Install the dipstick and close the rear door.

WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Open the radiator drain valve (Item 1) [Figure PM-23] at
Failure to use care around combustibles can cause
bottom of radiator. Drain the coolant into a container.
explosion or fire which can result in injury or death.
W-2103-1285

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68 of 88 PM-12 Operation & Maintenance Manual
ENGINE COOLING SYSTEM (CONT’D) ELECTRICAL SYSTEM

Coolant Replacement (Cont’d) Description

Figure PM-24 Figure PM-25

Open the engine block drain valve (Item 1) [Figure PM- The loader backhoe has a 12 volt, negative ground
24] and drain the coolant into a container. alternator charging system. The electrical system is
protected by fuses located on the front p anel and below

Dealer Copy -- Not for Resale


After all the coolant is removed, close both drain valves. the operator seat [Figure PM-25].

Recycle or dispose of coolant in an environment ally safe The fuses will protect the el ectrical system when there is
manner. an electrical overload. The reason for the overload must
be found before starting the engine again.
Mix the coolant in a sep arate container. See your
Capacities section for correct cap acity. (See Cap acities Cleaning Battery And Terminals
on page SPEC-3.)
The battery cables must be clean and tight. Check the
NOTE: The loader backhoe is factory filled with electrolyte level in the battery . Add distilled water as
ethylene glycol. DO NOT mix propylene glycol needed. Remove acid or corrosion from the battery and
with ethylene glycol. cables with a sodium bica rbonate (baking soda) and
water. solution.
Add premixed coolant; 50% water and 50% ethylene
glycol to the recover tank if the coolant level is low. Put Battery Saver (6664458) or grease on the battery
terminals and cable ends to prevent corrosion.
One gallon and one pint of ethylene glycol mixed with
one gallon of water is the correct mixture of coolant to
provide a -34°F (-37°C) freeze protection.

Use a refractometer to check the condition of ethylene


WARNING
glycol in your cooling system.
Batteries contain acid which burns eyes and skin on
Fill the radiator with the premixed coolant until it is full. contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Run the engine at idle speed for about 5-10 minutes to In case of acid contact, wash immediately with water.
remove the air from the cooling system (leave the In case of eye contact get prompt medical attention
radiator cap off during this operation). and wash eye with clean, cool water for at least 15
minutes.
Stop the engine. Check the coolant level and add as If electrolyte is taken internally drink large quantities
needed to bring it up to the radiator filler neck. Inst all the of water or milk! DO NOT induce vomiting. Get
radiator cap and tighten. prompt medical attention.
W-2065-1296

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69 of 88 PM-13 Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D) The location and sizes are shown below and [Figure PM-
28].
Fuse Location

Figure PM-26 DESCRI DESCRI


REF AMP. REF AMP.
PTION PTION
1 Hyd. 20 6 Dash 7.5
Cooling
Fan
2 Front/ 15 7 Front/ 20
rear rear
horn lights
3 Auxiliary 20 8 Hyd. 7.5
Outlet Filter
4 Backup 10 9 Glow 15
alarm plugs
5 Wipers 15 10 Directio 10
The electrical system is protected form overload by fuses n
under the fuse panel cover (Item 1) [Figure PM-26]. Indicato
rs
Figure PM-27
Using A Booster Battery (Jump Starting)

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If it is necessary to use a booster battery to st art the
engine, BE CAREFUL! There must be one person in the
operator's seat and one person to connect and
disconnect the battery cables.

The key must be OFF . The booster battery must be 12


volts.

WARNING
Remove the cover to check or replace the fuses [Figure Batteries contain acid which burns eyes and skin on
PM-27] contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Figure PM-28 In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-1296

Remove the battery box cover.

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70 of 88 PM-14 Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D)

Using A Booster Battery (Jump Starting) (Cont’d)


IMPORTANT
Figure PM-29
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285

WARNING
Keep arcs, sparks, flames and lighted tobacco away
Connect the end of the first cable to the positive (+) from batteries. When jumping from booster battery
terminal of the booster battery. Connect the other end of make final connection (negative) at engine frame.
the same cable (Item 1) [Figure PM-29] to the positive Do not jump start or charge a frozen or damaged

Dealer Copy -- Not for Resale


(+) terminal on the loader backhoe battery. battery. Warm battery to 60°F. (16°C.) before
connecting to a charger. Unplug charger before
Figure PM-30 connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.
W-2066-1296

Connect the end of the second cable to the negative (-)


terminal of the booster battery. Connect the other end of
the same cable (Item 1) [Figure PM-30] to the loader
backhoe frame near the engine.

Start the engine.

After the engine has started, remove the ground (-) cable
(Item 1) [Figure PM-30] first.

Remove the cable from the positive terminal (Item 1)


[Figure PM-29].

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71 of 88 PM-15 Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D) Figure PM-33

Removing And Installing The Battery

WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get Disconnect the negative (-) cable (Item 1) [Figure PM-
prompt medical attention. 33].
W-2065-1296
Disconnect the positive (+) cable (Item 2) [Figure PM-
33].
Figure PM-31 Remove the battery.
Figure PM-34

Dealer Copy -- Not for Resale


Remove the four bolt s (Item 1) [Figure PM-31] and
remove the battery box cover (Item 2) [Figure PM-31]. Always clean the battery terminals and cable ends when
installing a new or used battery [Figure PM-34].
Figure PM-32
When installing the battery in the loader backhoe, do not
touch any metal parts with the battery terminals.
Connect the negative (-) cable last to prevent sparks.
Connect and tighten the battery cables.

WARNING
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at engine frame.
Do not jump start or charge a frozen or damaged
battery. Warm battery to 60°F. (16°C.) before
connecting to a charger. Unplug charger before
Remove the two bolt s (Item1) [Figure PM-32] and hold connecting or disconnecting cables to battery. Never
down clamp (Item 2) [Figure PM-32]. lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.
W-2066-1296
Remove the battery part way.

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72 of 88 PM-16 Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D) Figure PM-37

Battery Disconnect Switch

During extended storage periods or during transport.

Figure PM-35

Remove the fill cap (Item 1) [Figure PM-37].

Figure PM-38

Rotate the lever (Item 1) [Figure PM-35]


counterclockwise to disconnect battery from system.

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM

Checking And Adding Fluid

Use only recommended fluid in the hydraulic system.


(See Hydraulic System on page SPEC-3.)

Put the loader/backhoe on a level surface.

Remove the boom lock. (See BACKHOE BOOM LOCK


on page OI-12.)
Check the condition of the fill strainer [Figure PM-38].
Retract the arm and bucket cylinders, put the bucket on The screen must be installed in the fill neck when adding
the ground. oil.
Lower the lift arms and tilt the Bob-Tach fully back.
Add the fluid as needed to bring the level on the sight
Stop the engine. gauge to 2/3 to 3/4 full.

Figure PM-36 Install the fill cap (Item 1) [Figure PM-37].

WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285

Check the fluid level in the sight gauge [Figure PM-36].

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73 of 88 PM-17 Operation & Maintenance Manual
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) Figure PM-42
Cleaning The Cooler
Figure PM-39

Remove the plastic spacer [Figure PM-42].


Figure PM-43
The hydraulic oil cooler (Item 1) [Figure PM-39] is
located under the operator seat floor panel.
Use low air pressure or wate r pressure to clean the oil
cooler.
Replacing Hydraulic/Hydrostatic Filter
See your SER VICE SCHEDULE for the correct service

Dealer Copy -- Not for Resale


interval. (See SERVICE SCHEDULE on page PM-5.)
Figure PM-40

Remove the hydraulic filter element [Figure PM-43] and


dispose of it in an environmentally safe manner.

Install the new hydraulic filter, spacer and cap.

Start the engine and operate the loader hydraulic


controls.

Stop the engine and check for leaks at the filter.


Remove the four mounting bolts (Item 1) [Figure PM-40]
and cover (Item 2) [Figure PM-40]. Install the floor p anel (Item 2) [Figure PM-40] and four
mounting bolts (Item 1) [Figure PM-40].
Figure PM-41
Check the fluid level in the reservoir and add as needed.

Loosen and remove the hydraulic filter cap (Item 1)


[Figure PM-41].

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74 of 88 PM-18 Operation & Maintenance Manual
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) REAR AXLE

Replacing Hydraulic Fluid Checking Oil Level

Remove the fill cap. Figure PM-45

Figure PM-44

With the machine on a level surface, remove the plug


(Item 1) [Figure PM-45]. The oil level should be at the
Remove the drain plug (Item 1) [Figure PM-44] and drain bottom edge of the plug hole.

Dealer Copy -- Not for Resale


the fluid into a container.
Add 90W-gear oil through the hole if the oil level is below
Recycle or dispose of used fluid in an environment ally the hole.
safe manner.
Install and tighten the plug.

Draining Oil
WARNING See your SER VICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on page PM-5.)
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. Figure PM-46
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285

WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0496
With the machine on a level surface remove the plug
(Item 1) [Figure PM-46] and drain into a cont ainer.
Recycle or dispose of the used lubricant in an
environmentally safe manner.

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75 of 88 PM-19 Operation & Maintenance Manual
TIRE MAINTENANCE

Wheel Nuts
WARNING
Figure PM-47
Do not inflate tires above specified pressure. Failure
to use correct tire mounting procedure can cause an
explosion which can result in injury or death.
W-2078-1285

ALTERNATOR BELT
Adjusting The Alternator Belt

Stop the engine.

Figure PM-48

See your SERVICE SCHEDULE for the service interval


to check the wheel nut s. (See SERVICE SCHEDULE on
page PM-5.) The correct torque is 140 f t.-lb. (190 N•m)
torque [Figure PM-47].

Dealer Copy -- Not for Resale


Mounting

Check the tires regularly for wear, damage and pressure.

IMPORTANT Loosen alternator mounting and adjustment bolts (Item 1)


[Figure PM-48].
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used Figure PM-49
on the same loader.
I-2057-0794

Tires are to be rep aired only by an authorized person


using the proper procedures and safety equipment.
Tires and rims must always be checked for correct size
before mounting. Check rim and tire bead for damage.
The rim flange must be cleaned and free of rust.
The tire bead and rim flange must be lubricated with a
rubber lubricant before mounting the tire.
Avoid excessive pressure which can rupture the tire and
cause serious injury or death.
Move the alternator until the belt has 5/16 inch (8,0 mm)
During inflation of the tire, check the tire pressure movement at the middle of the belt sp an with 15 lb. (66
frequently to avoid over inflation. N) of force [Figure PM-49].
Tire Pressure Tighten the adjustment and mounting bolts.

Front tire pressure - 36 PSI (250 kPa) Rear tire pressure


- 58 PSI (400 kPa)
NOTE: Always replace the tires with the same size
tires.

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76 of 88 PM-20 Operation & Maintenance Manual
LUBRICATING THE LOADER BACKHOE Figure PM-52

Procedure

Lubricate the loader as specified in the SER VICE


SCHEDULE for the best performance of the loader .(See
SERVICE SCHEDULE on page PM-5.)

Record the operating hours ea ch time you lubricate the


loader backhoe.

Always use a good quality li thium based multi-purpose


grease when you lubricate the loader. Apply the lubricant
until extra grease shows.

Lubricate the following locations on the loader backhoe.


3. Lift Arm Pivot Pin (Both sides) [Figure PM-52]
Figure PM-50
Figure PM-53

Dealer Copy -- Not for Resale


1. Rod End Lift Cylinder (Both sides) [Figure PM-50]
4. Base End Tilt Cylinder (Both sides) [Figure PM-53]
Figure PM-51
Figure PM-54

2. Base End Lift Cylinder (Both sides) [Figure PM-51]


5. Rod End Tilt Cylinder (Both sides) [Figure PM-54]

6. Bob-Tach Pivot Pin (Both sides) [Figure PM-54]

7. Bob-Tach wedge (both sides) [Figure PM-54].

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77 of 88 PM-21 Operation & Maintenance Manual
LUBRICATING THE LOADER BACKHOE (CONT’D) 11. Bucket Cylinder Rod End [Figure PM-57]

Procedure (Cont’d) 12. Arm Bucket Pivot [Figure PM-57]

Figure PM-55 13. Bucket Link Pivot [Figure PM-57]

Figure PM-58

8. Front Axle (Both sides) [Figure PM-55]

9. Front axle pivot pin [Figure PM-55] located in the 14. Bucket Cylinder Base End [Figure PM-58]
center of the front axle.

Dealer Copy -- Not for Resale


Figure PM-56 Figure PM-59

10. Tie Rod Ends (Both sides) [Figure PM-56] 15. Arm Cylinder Rod End [Figure PM-59]
Figure PM-57

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78 of 88 PM-22 Operation & Maintenance Manual
LUBRICATING THE LOADER BACKHOE (CONT’D) Figure PM-63

Procedure (Cont’d)

Figure PM-60

19. Boom Cylinder Rod End [Figure PM-63]

Figure PM-64
16. Arm Cylinder Base End [Figure PM-60]

Figure PM-61

Dealer Copy -- Not for Resale


20. Swing Cylinder (Both sides) [Figure PM-64]

Figure PM-65
17. Arm Pivot Pin [Figure PM-61]

Figure PM-62

21. Boom Swing Pin [Figure PM-65]

18. Boom Cylinder Base End [Figure PM-62]

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79 of 88 PM-23 Operation & Maintenance Manual
LUBRICATING THE LOADER BACKHOE (CONT’D) Figure PM-69

Procedure (Cont’d)

Figure PM-66

25. Stabilizer Pivot Pin [Figure PM-69]

Figure PM-70
22. Boom Pivot Pin [Figure PM-66]

Figure PM-67

Dealer Copy -- Not for Resale


26. Parking Brake Cable [Figure PM-70]

23. Stabilizer Base End [Figure PM-67]

Figure PM-68

24. Stabilizer Rod End [Figure PM-68]

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BOB-TACH™ HAND LEVER Figure PM-73

Inspection And Maintenance

Figure PM-71

The spring loaded wedge (Item 1) [Figure PM-71] must


contact the lower edge of the hole in the attachment (Item
1) [Figure PM-72] and [Figure PM-73].

Move the Bob-tach levers to engage the wedges [Figure If the wedge does not cont act the lower edge of the hole
PM-71]. The levers and wedges must move freely. [Figure PM-72] and [Figure PM-73], the attachment will
be loose and can come off the Bob-Tach.

Dealer Copy -- Not for Resale


The wedges must extend through the holes in the
attachment mounting frame (Item 1) [Figure PM-71]. Figure PM-74

WARNING
Bob-Tach wedges must extend through the holes in
attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588

Figure PM-72

Inspect the mounting frame on the att achment and the


Bob-Tach, linkages and wedges for excessive wear or
damage [Figure PM-74]. Replace any p arts that are
damaged, bent, or missing. Keep all fasteners tight.

Look for cracked welds. Cont act your Bobcat dealer for
repair or replacement parts.

Lubricate the wedges. See your SER VICE SCHEDULE


for the correct service interval. (See SER VICE
SCHEDULE on page PM-5.)

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AXLE TOE-IN Measure the exposed p art of the cylinder rod on each
side of the steering cylinder housing making sure they
Procedure are the same length [Figure PM-76].

Raise the lif t arms and inst all the approved lif t arm Figure PM-77
support device. (See LIFT ARM SUPPOR T DEVICE on
page PM-6.)

WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598

Figure PM-75
Measure the distance between the centerline on the front
of the tires and comp are it to the measurement t aken
from the centerline on the backside of the tires [Figure

Dealer Copy -- Not for Resale


PM-77]. The measurement must be equal.

Figure PM-78

Turn the steering wheel until the front wheels are


positioned as shown [Figure PM-75].

Figure PM-76

If measurement is not the same, adjust the tie rod end


(Item 1) [Figure PM-78] (both sides) by loosening the
jam nut (Item 2) [Figure PM-78], loosen or tighten the
track rod (Item 3) [Figure PM-78] on both tie rods until
the measurement is the same.

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SPECIFICATIONS

ADDITIONAL PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4

LOADER BACKHOE SPECIFICATIONS . . . . . . . . . . . . . . . . SPEC-2


Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-2
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Standard Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3

Dealer Copy -- Not for Resale

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LOADER BACKHOE SPECIFICATIONS

• Dimensions are given for loader backhoe equipped with stan dard dirt bucket and may vary with other bucket types.
All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.

Dealer Copy -- Not for Resale


Changes of structure or weight distributi on of the loader can cause changes in control and steering response and can
cause failure of the loader parts.

Performance

*Loader Rated Operating Capacity (ISO) 1600 lb. (726 kg)


Loader Tipping Load (ISO) 3200 lb. (1452 kg)
Operating Weight 4166 lb. (1890 kg)
Travel Speed 6.0 mph (0-10 Km/h)
Bucket Capacity 11.3 ft³ (0.32 m³)
Loader breakout 3600 lb. (1633 kg)
Std. bucket width 16 in. (400 mm)
Bucket 3726 lb. (1690 kg)
Dipper 2740 lb. (1243 kg)
*Determined with equipment shown (backhoe in the center transport position)

Engine

Make/Model KUBOTA/D1105
Fuel/Cooling Diesel/Liquid (Antifreeze Mixture)
Horsepower (SAE Net) 25.0 HP (18,6 kW) @3000 RPM
Number of Cylinders Three
Lubrication Pressure system W/Filter
Air Cleaner Dry replaceable cartridge w/safety element

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LOADER BACKHOE SPECIFICATIONS (CONT’D)

Controls

HYDRAULICS Hand Operated Lever


AUXILIARY HYDRAULICS Hand Operated Lever
PARKING BRAKE Hand Operated Lever
TRAVEL PEDAL Foot Operated Pedal

Hydraulic System

HYDRAULIC PUMP Gear Driven


HYDRAULIC COOLING Cooler/Fan

Drive System

MAIN DRIVE Rear Wheel


TRANSMISSION Hydrostatic
STEERING Hydraulic orbitrol w/priority valve
PUMP Piston Type

Electrical System

Dealer Copy -- Not for Resale


ALTERNATOR 12 volt
BATTERY 12 volt

Standard Instrument Panel

Gauges: Hourmeter, Voltmeter, Temperature


Warning Lights: Engine Oil Pressure, Hydraulic Oil Temperature
Tires
Front 23 x 8.5 -12
Rear 10/75-15.3

Capacities

CAPACITY: TYPE
Fuel Tank 14.5 qt. (55 L) Diesel #2 or #1
Eng. Cooling System 4.3 qt. (4 L) 50% ethylene Glycol
50% Water mixture
Engine Oil Change
w/Filter 4.3 qts (4 L) (See Oil Chart page PM-11.)
Hydraulic Reservoir 13.5 Gal. (51 L) See Below
HydraulicSystem (incl. reservoir) 13.5 Gal. (51 L) See Below
Rear Differential 26 qt. (2,5 L) SAE 80-90-gear

- Above 0 degrees F (-18 degrees C) use Bobc at Fluid 6563328 or SAE 10W-30, or 10W-40 SE
- Below 0 degrees F (-18 degrees C) use SAE 5W-30 SE

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85 of 88 SPEC-3 Operation & Maintenance Manual
ADDITIONAL PUBLICATIONS

The following publications are also available for your Bobc at Loader Backhoe. You can order them from your Bobcat
dealer. For the latest information on Bobcat products and the Bobcat Company, visit our website at www.bobcat.com

B100
A Series Operation
&
Maintenance
Manual
S/N 570011001 & Above
S/N 570111001 & Above

6901842 (4-03) Revised (6-05) (5) Printed in U.S.A. ©Bobcat Company 2005

Dealer Copy -- Not for Resale


SERVICE
MANUAL
6901844

OPERATION
SAFETY
VIDEO
6902084
-provides basic safety instructions.

-complete maintenance instruction for


your BOBCAT B100 Loader Backhoe.

B100 Bobcat Loader Backhoe


86 of 88 SPEC-4 Operation & Maintenance Manual
WARRANTY
Bobcat Loader Backhoes

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the owner, that each new Bobcat loader backhoe will be free from proven
defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat
dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's
option, without charge for parts and labor, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt
written notice of the defect and allow reasonable time for repair or replacement. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and transporta-
tion of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of
the owner. The remedies provided in this warranty are exclusive.

Dealer Copy -- Not for Resale


This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bob-
cat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers
thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-
up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, acci-
dents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bob-
cat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the
instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHO-
RIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUN-
DER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY
IS BASED.

6901938 (2-03) Printed in U.S.A.

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Dealer Copy -- Not for Resale

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