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Wire Description

Wire Wire Wire Wire


Description Description
Number Color Number Color
Power Circuits Control Circuits continued
101 RD Battery + A700 OR Sensor VREF +8V
103 RD Monitor A701 GY Engine Control Spare
105 RD Keyswitch A702 PU Engine Control Spare
109 RD Alternator B+ A703 BR Engine Control Spare
110 RD Timer Relay B+ A704 GN Engine Control Spare
112 PU Main Power Relay Output A705 BU Engine Control Spare
113 OR Panel B+ A706 GY Engine Control Spare
114 RD Forward Horn A707 PU Engine Control Spare
115 RD Cab Lamp A708 BR Engine Control Spare
118 GY Wiper/Washer A709 OR Engine Control Spare
120 YL 12V 7A Converter 1 A710 GY Engine Control Spare
123 WH Seat Heater A711 PU Engine Control Spare
124 GN A/C A712 BR Engine Control Spare
129 BU Cigar Lighter A746 PK Engine Control Spare
130 RD Engine Control A755 PK Throttle Switch #1
135 BU Switched Converter Output A756 BU Throttle Switch #2
139 OR 12v Memory Out A757 GY Throttle Switch #3
143 BR Alternator Regulator A758 BR Throttle Switch #4
145 BU Fuel Pump Control A762 PU Electronic Pump Control Engine Speed Ground
147 PU Atch Solenoids A768 BU Powershift Control Sol.
149 RD Boom Lamp A769 GY Powershift Control Sol.
150 RD Quick Coupler A770 PK Electronic Pump Control Bypass Switch to Resistor
151 GN Neutral Start Limit Switch E798 PK Coolant Temperature Guage
152 BU Lower Wiper Washer F700 BU Tachometer
154 RD Neutral Start Limit Switch F701 BR Oil Pressure Guage
160 PU Chassis Lamp F702 GN Goveror Command
168 RD Refueling Lamp F703 GY Engine Control Spare
169 PK Backup/Monitor Control F705 PK Starter Motor Control
172 RD Atch Product Link F706 PU Starter Motor Control
175 RD A/C Blower F707 WH Engine Control Spare
180 GN Aux. Circuit F708 YL Engine Control Spare
184 RD Engine/Pump Control F709 BU Operator Monitor Oil Pressure (Low Set)
188 WH Fuel Pump F710 BR Fuel Lift Pump Relay
189 RD Engine Governor Actuator F711 GN SAE J1939 DL +
Ground Circuits F712 GY SAE J1939 DL -
200 BK Main Chassis F713 OR Engine Control Spare
201 BK Operator Monitor Return F714 PK Engine Control Spare
210 BK Convertor Output (24/12V) F715 PU Engine Control Spare
211 BK Convertor Output (24/12V) F716 WH Engine Control Spare
229 BK Battery - F717 YL Governor Acceleration
235 BK Engine/Pump Control Ground F718 BU Governor Deceleration
278 BK Fuel Pump Supply F719 BR Engine Control Spare
Basic Machine Circuits F720 GN Engine Control Spare
304 WH Start Relay Output F721 GY Engine Control Spare
306 GN Start Relay to Start Relay Diode F722 OR Engine Control Spare
307 OR Key Switch to Neutral Start Relay F727 BU Engine Control Spare
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action D-2 A Solenoid - ATCH Double Action C-7 29
Alarm - Travel A-6 3 Solenoid - ATCH Flow Limit Pressure A-8 20
Alternator A-10 4 Solenoid - ATCH Hammer A-5 35
Batteries J-12 6 Solenoid - ATCH High Pressure Quick Coupler (1) C-2 8
Breaker - Alternator G-10 E Solenoid - ATCH High Pressure Quick Coupler (2) C-2 8
Control - ATCH Valve D-9 E Solenoid - ATCH Low Pressure Quick Coupler C-2 8
Control - Engine C-11 H Solenoid - ATCH Relief (1) C-4 F
Control - Engine / Pump F-9 E Solenoid - ATCH Relief Check (1) C-4 F
Control - Fuel Pump C-12 H Solenoid - ATCH Relief Check (2) B-4 F
Control - Wiper D-2 A Solenoid - ATCH Single Action (1) C-7 30
Converter - ATCH E-6 5 Solenoid - ATCH Single Action (2) C-7 31
Diode - Alternator G-9 E Solenoid - ATCH Stem 1 Extend A-9 D
Diode - Chassis Lamp Relay J-11 E Solenoid - ATCH Stem 1 Retract A-9 D
Diode - Main Relay J-8 E Solenoid - ATCH Stem 2 Extend A-4 D
Diode - Start Relay H-7 E Solenoid - ATCH Stem 2 Retract A-4 D
Fuse Block H,J-11 E Solenoid - ATCH Stem 3 Extend A-4 D
Glow Plugs A-11 H Solenoid - ATCH Stem 3 Retract A-4 D
Joystick - ATCH LH J-2 C Solenoid - ATCH VAB/Aux Lines J-1 D
Joystick - ATCH RH G-1 B Solenoid - Hydraulic Lock A-8 G
Joysticks - LH / RH H-6 B,C Solenoid - Power Shift Control A-7 F
Module - Voltage Load Protection C-11 H Solenoid - Swing Brake Cancel A-8 G
Monitor F-1 A Solenoid - Travel Speed Change A-8 G
Motor - Starter A-10 12 Sw - Air Cleaner H-12 25
Motor - Washer J-12 13 Sw - ATCH Aux Hydraulic Pressure J-1 D
Motor - Wiper E-1 A Sw - ATCH Aux Lines / VAB D-6 A
Pump - ATCH Refueling A-2 42 Sw - ATCH Beacon D-6 A
Pump - Fuel H-12 F Sw - ATCH Hammer Pressure (1) A-5 48
Relay - ATCH Hammer Control H-7 E Sw - ATCH Hammer Pressure (2) J-1 41
Relay - ATCH Refueling (1) A-3 43 Sw - ATCH Joystick Pressure J-3 D
Relay - ATCH Refueling (2) A-2 44 Sw - ATCH Medium Line Pressure J-1 D
Relay - Boom Lamp J-11 E Sw - ATCH Overload Warning D-4 A
Relay - Cab Lamp J-11 E Sw - ATCH Radio D-4 A
Relay - Chassis Lamp J-11 E Sw - ATCH Refueling Level A-5 9
Relay - Fuel Lift Pump G-11 E Sw - ATCH Refueling Start (NO) A-3 45
Relay - Fuel Pump Control J-11 E Sw - ATCH Refueling Stop (NC) A-3 46
Relay - Heater (1) G-8 E Sw - ATCH Seat Heater D-4 A
Relay - Heater (2) J-8 E Sw - ATCH Single / Double Action Exchange D-5 A
Relay - Horn H-11 E Sw - Backup G-2 B
Relay - Hyd Lock Solenoid H-11 E Sw - Coolant Level J-12 24
Relay - Main J-7 E Sw - Disconnect G-11 E
Relay - Neutral Start H-11 E Sw - Engine Oil Level A-12 21
RENR7696-01
August 2006
Press
Symb

315C Excavator
Electrical System
ANF1-UP
Electrical Schematic Symbols And Definitions

sure Temperature Level Flow Circuit Breaker


bol Symbol Symbol
Symbol Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols


Component
Wire, Cable, or Harness Part Number
Assembly Identification
308 YL Main Power Relay Coil F729 GN Speed Change Sw
310 PU Start Aid SW to Start Aid Sol F770 BR Fuel Shutoff
320 RD Horn Relay to Horn Switch F773 OR Governor Acceleration
321 BR Backup Alarm Lamp Travel Alarm F774 WH Governor Deceleration
322 GY Forward Horn H705 BR Fuel Lift Pump Relay
323 WH Fuel Pump Power K777 GY Implement Pressure Switch
325 PK Fuel Pump Power K779 PU Alternator Diode
326 RD Key Switch to Engine Shutdown Solenoid L730 OR Sensor VREF +5V
329 YL Fuel Pump Power L731 BR Sensor Common
365 YL Refueling Stop Sw M734 BR Travel Mode Switch
375 GN Heater Relay M736 BU Govemor Command
Monitoring Circuits M737 WH Front Flow control Valve Solenoid
403 GN Altemator (R) Term M739 YL Solenoid GND 2
405 GY Operator Monitor Oil Pressure (Low Set) M741 GY Travel Alarm Cancel
410 WH Operator Monitor Fault Alarm M742 PU AEC Model Switch
412 BU Operator Monitor Coolant Flow T776 GY Fuel Pump Power
430 BU Operator Monitor Air Filter Y792 PK CAN DL +
487 OR Hydraulic Oil Flow Switch Y793 YL CAN DL -
491 PK Hydraulic Oil Temperature Sensor 877 YL Air Heater
495 GN Fuel Level Signal 892 BR Cat Data Link +
496 WH Operator Monitor Panel Hydraulic Oil Level 893 GN Cat Data Link -
C468 BU Engine Oil Level 8630 BU Beacon Sw
E472 GN ATT 12V Sensor Supply F889 WH Goveror Command
E473 GY Stem 1 Modulation K843 GN Stem 3 Extend Switch
E474 OR Stem 2 Modulation K844 GY Stem 4 Extend Switch
F443 GN Overload Warning Pressure Sw K847 PU Stem 3 Retract Switch
F444 PU Overload Warning Sw K848 WH Stem 4 Retract Switch
H415 BR Overload Warning Pressure Sw K849 YL ATT Stem 1
H455 OR Overload Warning Buzzer K850 BR ATT Stem 2 Swing Cancel
H465 GN Travel Alarm Cancel Indicator K851 BU ATT Stem 3
H466 BU AEC Mode Indicator K852 GN ATT Stem 4
H467 WH Travel Mode indicator 1 K856 PU ATT Stem 1 Extend Solenoid
H476 WH Joystick Pressure Switch K857 WH ATT Stem 2 Extend Solenoid
Accessory Circuits K858 YL Stem 3 Control Valve A
501 GN Wiper - Front (Low) K860 BU ATT Stem 1 Retract Solenoid
502 BU Aux Lines / VAB Sw K861 GN ATT Stem 2 Retract Solenoid
506 PU Washer - Front K862 GY Stem 3 Control Valve B
508 PU Radio Speaker - Left K864 PK Variable Relief Solenoid
509 WH Radio Speaker - Left (common) K866 WH ATT Relief Check Solenoid 2
511 BR Radio Speaker - Right K868 BR ATT Stem 2 Extend/Retract Solenoid
512 GN Radio Speaker - Right (Common) K869 BU ATT Stem 3 Extend/Retract Solenoid
530 OR Washer - Right K870 GN ATT Relief 1 Solenoid
590 GY Wiper Switch to Intermediate Module K871 WH Pump Exchange Solenoid
A537 PK Seat Heater K872 OR Single/Double Action Exchange Solenoid
A579 OR Wiper Motor + K874 BR ATT Relief Check 1 Solenoid
A580 GN Wiper Motor - K879 GN Double Action Solenoid
A584 BU Front Window Limit Switch to Wiper control 955 BU ATT Hammer Solenoid
A586 OR Wiper Switch to Wiper Control 993 BR Engine Control Spare
A588 GN Safety Solenoid Relay to Solenoid 994 GY Engine Oil Pressure
C537 GN A/C Photo Sensor +Signal 995 BU Engine Coolant Temperature
C538 OR A/C Photo Sensor -Signal 997 OR Engine Control Spare
C569 YL Second DC/DC Converter Power Output 998 BR Speed Change Sw
C572 YL Fuel Pump 999 WH Engine Position
C578 YL Radio C967 BU Intake Manifold Air Temperature
C587 OR Spare C987 RD + Battery
E554 PK A/C Controller to A/C Compressor Clutch E965 BU Crankshaft Position -
Lighting Circuits E966 YL Crankshaft Position +
607 PK Flood Lamp - Front K9O4 GN Pump Discharge - Signal
615 YL Cab Flood Lights K906 GN Swing Brake Solenoid - Signal
616 BU Boom Flood Lights K907 BU Swing Brake CancelSolenoid
638 WH Beacon L968 OR Sol GND 1
645 RD Boom Lam Relay L969 WH Engine Pump Control PS Valve +
646 RD Delay Timer Lamp Switch ATCH L971 GN Travel Pressure Switch
A623 BU Right Cab Flood Lamp Switch to Relay L972 BU Low Idle Switch
Control Circuits L976 GN ATT Refueling Start Sw
763 BU Travel Speed Change Solenoid L990 GN Heater Relay
779 WH Low Pressure Quick Coupler Solenoid M906 BU ATT Squeeze Pressure Sensor
780 PU Coupler Disengage Solenoid M962 YL Rotate CCW Relay
788 YL Engine Speed + T967 YL Pump Discharge 2 Pressure Sensor
Relay - Start G-7 E Sw - Engine Speed Dial G-1 B
Relay - Timer J-10 E Sw - Horn J-2 C
Resistor - Backup J-7 E Sw - Hydraulic Oil Filter A-6 F
Sender - Fuel Level A-5 17 Sw - Hydraulic Oil Level A-5 F
Sender - Hydraulic Oil Temperature A-6 F Sw - Implement Pressure D-12 G
Sensor - A/C Heater Photo E-1 A Sw - Key G-1 B
Sensor - ATCH Squeeze Pressure C-4 F Sw - Neutral Start Limit J-2 D
Sensor - Engine Coolant Temperature C-12 15 Sw - One Touch Low Idle G-1 B
Sensor - Engine Oil Pressure C-12 H Sw - Overload Warning Pressure C-1 D
Sensor - Engine Speed Pickup A-12 18 Sw - Rotary F-2 A
Sensor - Intake Manifold Pressure C-12 H Sw - Speed Change G-2 B
Sensor - Intake Manifold Temperature C-12 H Sw - Travel Pressure D-12 G
Sensor - Pump Discharce Pressure (1) A-7 F Sw - Window Limit F-1 A
Sensor - Pump Discharce Pressure (2) A-7 F Sw Panel D-3 A
Sensor - Speed Timing (1) C-12 H Sw Panel - A/C Heater G-3 A
Service Meter D-1 A Unit - A/C Heater D-3 47
Solenoid - A/C Clutch A-10 19 Unit - Indicator G-1 B
Solenoid - ATCH 1 Pump / 2Pump Exchange (1) C-7 27 Voltage Dropper H-12 F
Solenoid - ATCH 1 Pump / 2Pump Exchange (2) C-7 28
Machine locations are repeated for components located close together.
A = Located inside of cab. E = Located around relay panel.
B = Located inside of right console. F = Located inside of hydraulic pump.
C = Located inside of left console. G =Located around control valve.
D = Backside of platform H= Mounted on the engine.

CO
CO
6 24 13 CO
E C 48 CO
CO
47
25 D CO
49 48 A
CO
7 B CO
5 55
CO
CO
15
37 CO
4
27 CO
21 19
8 CO
H 28 G
12 49 CO
29 31 26
18 41 CO
CO
35 17 2
1 16 CO
3 50 CO
F CO
9 42 43 44 45
CO
46
20 CO
CO
CO
CO
CO
CO
CO
CO
CO
CO
CO
CO
CO
CO
48 CO
A CO
CO
The
9 Conn
E comp
15 25 30 31 37
49 35 41
Pin

Single
Conn

1
2

© 2006 C
All Rights

Connector Location Component Identifiers (CID¹)


Schematic Machine Module Identifier (MID²)
Connector Number
Location Location Engine and Pump Controller
ONN 1 Machine Interface CONN B-12 H (MID No. 069)
ONN 2 F-11 E CID Component
ONN 3 F-11 E 0091 Throttle Position Signal
ONN 4 F-10 E 0096 Fuel Level Sender
ONN 5 F-10 E 0110 Engine Coolant Temperature Sensor
ONN 6 F-10 E 0167 Alternator
ONN 7 ET CONN G-10 E 0190 Speed Sensor
ONN 8 G-9 E 0254 Electronic Control Module
ONN 9 G-9 E 0271 Action Alarm
ONN 10 G-8 E 0286 Engine Oil Pressure Sensor
0374 Swing Brake Solenoid
ONN 11 B-8 E
0376 Travel Alarm
ONN 12 G-8 E
0581 Power Shift Solenoid
ONN 13 G-7 E
0586 Engine Speed Dial
ONN 14 G-7 E
0587 Engine Govenor Position Sensor
ONN 15 G-7 E
0588 Monitor
ONN 16 G-7 E 0590 Engine Control
ONN 17 E-7 49 0598 Travel Speed Solenoid
ONN 18 D-6 A 0600 Hydraulic Oil Temperature Sensor
ONN 19 F-5 A 1161 Pump Delivery Pressure Sensor (1)
ONN 20 F-5 A 1162 Pump Delivery Pressure Sensor (2)
ONN 21 F-4 A 1524 Proportional Solenoid Valve for Negative Flow Control
ONN 22 A-5 50 1525 Straight Travel Solenoid
ONN 23 A-3 1 1590 Proportional Solenoid Valve for Negative Flow Control
ONN 24 A-3 16 Tool Control System
ONN 25 B-3 2 (MID No. 06A)
ONN 26 C-3 37 CID Component
ONN 27 C-3 8 0145 12 Volt DC Power Supply
ONN 28 C-3 7 1522 Solenoid Valve for the Number Two Check Valve
ONN 29 H-3 55 1523 Solenoid Valve for the Number Two Check Valve
ONN 30 J-2 A 1593 Extend Solenoid Valve for Auxiliary Stem One
ONN 31 J-2 E 1594 Extend Solenoid Valve for Auxiliary Stem Two
ONN 32 H-2 D 1595 Extend Solenoid Valve for Auxiliary Stem Three ¹ At room
ONN 33 H-2 D 1596 Retract Solenoid Valve for Auxiliary Stem One
ONN 34 H-2 D 1597 Retract Solenoid Valve for Auxiliary Stem Two
1598 Retract Solenoid Valve for Auxiliary Stem Three
ONN 35 G-2 B
1609 Clench Pressure Sensor
ONN 36 C-2 A
1615 Solenoid Valve for One-Way Flow or Two-Way Flow
ONN 37 B-2 26
1657 Left Joystick Slide Control
connectors shown in this chart are for harness to harness connectors.
1658 Right Joystick Slide Control
nectors that join a harness to a component are generally located at or near the
ponent. See the Component Location Chart. 1665 Solenoid Valve for the Number One Relief Valve
1666 Solenoid Valve for the Number Two Relief Valve
Engine Control System
n Socket Wire Color Fuse
A AA 105-9344
325-PK-14 1

e Wire Circuit Number Wire Gauge Receptacle


nector Identification
Plug
Ground 2
Connection 200-BK-14

Pin or Socket
Number

Typical representation of a Deutsch 1 Typical representation of a Sure-Seal


connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
all pins.

Caterpillar Printed in U.S.A.


s Reserved

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
102-8016 Resistor; Backup 47.0 ± 5%
ATT Stem 1 Extend
ATT Stem 1 Retract
ATT Stem 2 Extend
111-9916 Solenoid: ATT Stem 2 Retract 11.7 ± 1.2
ATT Stem 3 Extend
ATT Stem 3 Retract
Power Shift Control
ATT Double Action
ATT 1 Pump - 2 Pump Exchange (1)
ATT 1 Pump - 2 Pump Exchange (2)
121-1491 Solenoid: 32.0 ± 3.2
Hydraulic Lock
Swing Brake Cancel
Travel Speed Change
121-6303 Solenoid: ATT Hammer 34.3 ± 1.7
0% - 83.5 ± 1.5
163-6700 Sender: Fuel Level 50% - 33.8 ± 2.0
100% - 8.0 +1.0 -0.5
ATT Relief Check (1)
ATT Relief Check (2)
165-9560 Solenoid: 20
ATT Single Action (1)
ATT Single Action (2)
165-9629 Solenoid: ATT Relief (1) 19.5 ± 2.0
171-0188 Solenoid: ATT Flow Limit Pressure 19.5 ± 2.0
20824-25451 @ 0 °C (32 °F)
6134-7496 @ 25 °C (77 °F)
3989-4875 @ 35 °C (95 °F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 °C (122 °F)
973-1189 @ 75 °C (167 °F)
475-522 @ 100 °C (212 °F)
221-269 @ 125 °C (257 °F)

m temperature unless otherwise noted.


Related Electrical Service Manuals
Title Form Number
Electric Starting Motor: 225-3150
Consist: Nipondenso R4.5 SENR3828
Engine/Pump Control: RENR3814
Tool Control System: RENR6634
Engine Control: RENR2417
F 4 27 49
H 17 7 26 8
21 12 19 28 5 1 16
G 50 2 43
18 29 44 45 46
42
20 6 24 13 3 47 B C 55 D 48

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


(MID No. 036) Part No
CID Component
154-0498
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0091 Throttle Position Sensor
0100 Engine Oil Pressure Sensor 167-3466
0102 Boost Pressure Sensor
0105 Inlet Manifold Temperature Sensor
0110 Engine Coolant Temperature Sensor 170-9335
0247 SAE J1939 Data Link
0253 Personality Module 170-9419
0262 5 Volt Sensor Power Supply ¹ Contact p
0266 Crank Without Injection Input
0320 Speed/Timing Sensor
0342 Secondary Engine Speed Sensor
0774 Secondary Throttle Position Sensor
1639 Machine Security System Module
1684 Fuel Injection Pump
1743 Engine Operation Mode Selector Switch
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Off Machine Switch Specification
o. Function Actuate Deactuate Contact Position¹
8 Air Cleaner 635 ± 58 mm H2O - Normally Open
ATT Aux. Hydraulic Pressure
ATT Hammer Pressure (1)
490 ± 49 kPa 290 kPa MIN
6 ATT Hammer Pressure (2) Normally Open
(71.07 ± 7.11 psi) (42.06 psi)
ATT Joystick Pressure
ATT Medium Line Pressure
Implement Pressure 2650 ± 200 kPa 2150 ± 200 kPa
5 Normally Open
Travel Pressure (384.35 ± 29.0 psi) (311.83 ± 29.0 psi)
9 Hydraulic Oil Filter 0.15MPa ± 0.0225 Mpa 0.125MPa ± 0.0187MPa Normally Closed

position at the contacts of the harness connector.

Event Codes For Engine ECM


Event Code Condition
15 High Engine Coolant Temperature Derate.
17 High Engine Coolant Temperature Warning.
23 High Hydraulic Oil Temperature Derate.
25 High Inlet Air Temperature Derate.
27 High Inlet Air Temperature Warning.
28 High Transmission Oil Temperature Derate.
30 High Transmission Oil Temperature Warning.
40 Low Engine Oil Pressure Shutdown.
54 High Fuel Temperature Derate.
56 High Fuel Temperature Warning.
100 Low Engine Oil Pressure Warning.
190 Engine Overspeed Warning.
265 User Defined Shutdown.
272 Inlet Air Restriction Warning.
283 Low Hydraulic Charge Pressure.
441 Idle Elevated to Increase Battery Voltage.
442 Engine Failed to Stop with No Fuel Command.
600 High Hydraulic Oil Temperature Warning.
Engine Failed To Stop When Fuel Solenoid
883
Disengaged.
12 11 10
RELAY PANEL
RD-00 RD-00 BK-00
CA CC CE E
GND 2
POS NEG POS NEG BATTERY TIMER RELAY OUT 3
3T-5760 BOOM LAMP RELAY 163-6703 IN 4
9X-3404 (NOTE B) 161-3128 +B 1
645-RD-18

616-BU
E FUSE BASE

149-RD
CHASSIS LAMP RELAY
161-3128
J COOLANT WASHER 646-RD-18
LEVEL SW 176-1931 607-PK 5A
096-0744 607-PK 5A FUSE BASE FUSE
E 10A 183-1000 5A 141-2759
10A 113-8490
A623-BU-18

MOTOR 10A
160-PU-18

+ - 160-PU 15A 15A 113-8491


15A
CAB LAMP RELAY
161-3128 15A 175-RD-14 A/C BLOWER
C E 646-RD-18 10A 110-RD TIMER RELAY
10A 114-RD HORN
615-YL 115-RD CAB LAMP
10A
C E 103-RD DOME LAMP/MEMORY
10A
105-RD KEY SW
10A
115-RD 184-RD E/P CONT
10A
235-BK-18
412-BU-18

506-PU-18
200-BK-18

FUSE BASE

CHASSIS 130-RD-14 ENG CONT


15A
LAMP RELAY HORN RELAY C987-RD-14 ATCH V CONT
15A
DIODE 161-3128 15A 168-RD-14 REFUELING PUMP
121-1022 320-RD-18 15A 145-BU-14 FUEL PUMP CONT
5A 172-RD-18 PRODUCT LINK
322-GY
E WH
FUSE BASE

114-RD WG
AIR CLEANER SW 15A 124-GN-14 A/C
FUEL PUMP 154-0498 HYD LOCK SOL RELAY 5A 113-OR-18 SW PANEL
RELAY PANEL

161-3128 15A 118-GY-14 WASHER/WIPER


200-BK-18 BEACON LAMP
101-RD-6
101-RD-6

10A 152-BU
5A 169-PK-18 BACKUP/MONITOR CONT
A588-GN 10A 129-BU CIGAR LIGHTER
-
+

E A588-GN-18 10A 160-PU CHASSIS LAMP


10A 123-WH SEAT HEATER
189-RD 10A 120-YL 12V 7A CONVERTER 1
C 151-GN 10A 180-GN AUX CKT
H C 10A 147-PU ATCH SOL
NEUTRAL START RELAY 5A 143-BR-18 ALT REGULATOR
161-3128 10A 149-PU BOOM LAMP
200-BK-18 15A
235-BK-18
430-BU-18

15A 188-WH-14 FUEL PUMP


306-GN 5A
VOLTAGE E 5A
DROPPER 10A
225-8392 307-OR 10A
WJ
154-RD 15A
9 8 7
RELAY PANEL

M962-YL-18
200-BK 169-PK-18
189-RD BACKUP 169-PK-18
308-YL 200-BK RESISTOR E
110-RD 200-BK-18 102-8016 A770-PK-18
607-PK 200-BK-18
607-PK 200-BK-14
615-YL 169-PK-18
616-BU 306-GN MAIN RELAY 308-YL-18
645-RD-18 308-YL DIODE 200-BK-18
308-YL-18 121-1022 E
646-RD-18 200-BK-14
646-RD-18 130-RD-14 MAIN RELAY
646-RD-18 151-GN 165-4026
160-PU 329-YL-14 200-BK-18
115-RD 168-RD-14 E
WA
149-RD 184-RD 375-GN-18
172-RD-18
110-RD 322-GY WJ WG
172-RD-18 H705-BR-18
A770-PK-18

103-RD 607-PK
200-BK-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

308-YL-18

308-YL-18
169-PK-18
169-PK-18
112-PU-6

101-RD-6
101-RD-6

105-RD 616-BU L990-GN-18


130-RD-14 188-WH
200-BK

200-BK

308-YL
308-YL
308-YL

168-RD-14 892-BR-18
175-RD-14 893-GN-18
184-RD A588-GN HEATER RELAY
C987-RD-14 T776-GY-18 149-5050
114-RD C987-RD-14
145-BU-14 235-BK-18
149-RD C572-YL E 112-PU-6
160-PU K779-PU-18 RELAY PANEL 101-RD-6
113-OR-18 101-RD-6
118-GY-14 189-RD
120-YL 189-RD 308-YL-18 308-YL-18
123-WH 189-RD 200-BK 169-PK-18
124-GN-14 169-PK-18 169-PK-18
129-BU 306-GN 308-YL
L19
180-GN 103-RD 308-YL 308-YL
143-BR-18 105-RD 308-YL-18 308-YL
147-PU 113-OR-18 169-PK-18 308-YL-18
RELAY PANEL

152-BU 118-GY-14 308-YL A770-PK-18


169-PK-18 120-YL A770-PK-18
123-WH 308-YL 200-BK
124-GN-14 200-BK START RELAY
129-BU 306-GN DIODE
147-PU 306-GN 121-1022
151-GN E
114-RD 152-BU M962-YL-18
151-GN 154-RD TL
151-GN 175-RD-14 TL
151-GN 180-GN 955-BU-18
L990-GN-18

307-OR
200-BK-18

154-RD 320-RD-18
189-RD 607-PK
88-GN-18

70-PK-18

76-GY-18

05-BR-18

87-RD-14
79-PU-18

306-GN 615-YL 308-YL


3-OR-18
8-GY-14

4-GN-14

5-RD-14

0-RD-18

5-RD-18
6-RD-18

9-PK-18

5-GN-18
9-YL-14

2-RD-18

8-RD-14

0-RD-14

2-BR-18
3-GN-18

0-BK-14
5-BK-18

307-OR 645-RD-18
2-PU-6
1-RD-6

1-RD-6

72-YL

88-GN

T776-GY-18 646-RD-18 ATCH HAMMER


3-RD
5-RD

0-YL
3-WH

9-BU
7-PU
1-GN
2-BU
4-RD

0-GN
9-RD
7-OR

7-PK
5-YL

8-YL

8-WH

1-GN

4-RD

2-GY

7-PK
6-BU

8-YL

C572-YL A588-GN-18 CONT RELAY


6 5 4
OPERATOR STATION
M962-YL-18 M962-YL-18
L25 L25

200-BK-14
200-BK-14 151-GN
200-BK-14 154-RD
200-BK-14 K852-GN-18

M962-YL-18
L12

200-BK-18 189-RD
200-BK-18 320-RD-18
L7
200-BK-18 K849-YL-18
235-BK-18 K851-BU-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK-14
200-BK-14
235-BK-18
200-BK-18
200-BK-18
200-BK-18

SE 235-BK-18
502-BU-18
H476-WH-18 K848-WH-18
CHASSIS L8
123-WH-18 235-BK-18 K844-GY-18
120-YL 123-WH-18 E472-GN-18
L25

L25

103-RD 105-RD E474-OR-18


180-GN 105-RD 307-OR 235-BK-18
AF A 123-WH-18 113-OR-18 308-YL E472-GN-18
PLATFORM 123-WH-18 118-GY-14 308-YL E473-GY-18
E472-GN-18
E472-GN-18

E472-GN-18
E473-GY-18
E474-OR-18

K843-GN-18
K844-GY-18
K847-PU-18
K844-GY-18

123-WH 123-WH-18 308-YL K843-GN-18


235-BK-18

124-GN-14 K847-PU-18
L7
638-WH 129-BU 607-PK
120-YL 147-PU A755-PK-18
103-RD 151-GN A756-BU-18
105-RD 152-BU A757-GY-18
113-OR-18 154-RD A758-BR-18
118-GY-14 169-PK-18 A768-BU-18
SW SW L8
124-GN-14 175-RD-14 A769-GY-18 H476-WH-18
SPARE SPARE 129-BU 189-RD A770-PK-18 235-BK-18
147-PU 307-OR F773-OR-18
L16
151-GN 308-YL F774-WH-18
3 RD-18 152-BU 320-RD-18 K906-GN-18
L9
4 BK-18 154-RD 607-PK K907-BU-18
1 GY-18 169-PK-18 607-PK F889-WH-18
2 BU-18 STD 175-RD-14 607-PK L968-OR-18
5 WH-18 JOYSTICK (LH) 189-RD 607-PK L969-WH-18 180-GN-18
6 BR-18 SW 307-OR 998-BR-18 120-YL
SPARE 308-YL 615-YL L972-BU-18 103-RD
320-RD-18 645-RD-18 M736-BU-18 113-OR-18
607-PK 646-RD-18 200-BK-18 118-GY-14
OPERATOR STATION

A588-GN-18 A770-PK-18 235-BK-18 123-WH-18


YL-18 HORN SW 615-YL 638-WH 169-PK-18 129-BU
645-RD-18 180-GN-18 A537-PK-18 502-BU-18
GN-18 8630-BU-18 A588-GN-18 147-PU
646-RD-18 8630-BU-18 152-BU
A770-PK-18 169-PK-18
502-BU-18 169-PK-18
F443-GN-18 169-PK-18
147-PU 147-PU F444-PU-18
HAMMER SW 308-YL 308-YL 103-RD 403-GN-18
CONT SW BLADE SW 403-GN-18 403-GN-18 113-OR-18 410-WH-18
410-WH-18 410-WH-18 118-GY-14 506-PU-18
506-PU-18 506-PU-18 123-WH-18 779-WH-18
3 RD-18 892-BR-18 124-GN-14 780-PU-18
4 BK-18 893-GN-18 892-BR-18 129-BU F443-GN-18
1 GY-18 A755-PK-18 893-GN-18 120-YL F444-PU-18
3 2 1
OPERATOR STATION
CONSOLE (LH)
A
CONN 30
502-BU-18 1
TJ H H 200-BK-18 2
1 E472-GN-18 E472-GN-18 1 +B
2 E474-OR-18 235-BK-18 2 GND ATCH VALVE GP
3 E474-OR-18 3 PWM OUTPUT ATCH FOR VAB/AUX LINES
4 4 SW COM JOYSTICK
5 235-BK-18 5 SW 1 177-7712
6 6 SW 2 (NOTE E)
A H
1 320-RD-18
2 200-BK-18
H
HORN SW
CONN 31 320-RD-18
128-2134 J
200-BK-18
A
CONSOLE (LH) K851-BU-18 1 ATCH
A 235-BK-18 2 MEDIUM LINE
154-RD A RD-18 NEUTRAL START PRESS. SW
151-GN B WH-18 LIMIT SW 167-3466
189-RD C BK-18 163-6785 (NOTE D)
L7 A
K852-GN-18 1 ATCH
235-BK-18 2 AUX HYD
PRESS. SW
167-3466
A 502-BU-18 (NOTE F)
1 ATCH K849-YL-18 A
2 JOYSTICK K851-BU-18 K849-YL-18 1 ATCH
PRESS SW 235-BK-18 2 HAMMER
167-3466 K852-GN-18 PRESS. SW
(NOTE G) 200-BK-18 167-3466
(NOTE G)

M962-YL-18 235-BK-18

235-BK-18
235-BK-18
235-BK-18
L9

OPERATOR STATION

CONN 32 CONN 33 CONN 34

TH CONN 29 TJ A A A
CONSOLE (RH) H
1
2
3
4

1
2
3
4

1
2

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

J J J J J
123-WH-18 1 ATCH SUSPENDED
SEAT
472-GN-18
473-GY-18

889-WH-18

906-GN-18
768-BU-18
769-GY-18

537-PK-18
907-BU-18

969-WH-18
968-OR-18

770-PK-18

755-PK-18
756-BU-18
757-GY-18
758-BR-18
972-BU-18
774-WH-18
773-OR-18

736-BU-18

200-BK-18 2
98-BR-18

23-WH-18

69-PK-18
00-BK-18
35-BK-18

35-BK-18
35-BK-18
35-BK-18
35-BK-18
00-BK-18
00-BK-18
00-BK-18
00-BK-18
05-RD

08-YL

07-OR

07-PK

J
C
D
E
F
G

RD-00 RD-00 RD-00 RD-00

6
5
4
3
2
1
C

SENSOR
SENSOR
C

TRAVEL
506-PU-18

ENGINE OIL
170-9335
170-9335
200-BK

SENSOR NO.1
TEMPERATURE
TEMPERATURE
PRESS. SW
PRESS. SW
IMPLEMENT
200-BK 200-BK

PL201

ENGINE COOLANT
200-BK-18 412-BU-18
C

PRESSURE SENSOR
INTAKE MANIFOLD
PRESSURE SENSOR

SPEED AND TIMING


209-6417
200-BK 430-BU-18 C

308-YL
200-BK-14 C572-YL 200-BK 200-BK B

892-BR-18
893-GN-18
172-RD-18

403-GN-18
200-BK-18 200-BK-18 C572-YL C572-YL A

PRODUCT LINK
235-BK-18
L13 L13
235-BK 235-BK-18
235-BK-18 235-BK-18
235-BK-18 412-BU-18
200-BK-14 T776-GY-18 506-PU-18

2
1
2
1
200-BK-14 329-YL-14 200-BK-18
200-BK-18 877-YL-8 235-BK-18

C
C
200-BK-18 101-RD-6 430-BU-18

CHASSIS
235-BK-18 109-RD-6 235-BK-18
235-BK-18 130-RD-14
229-BK-14 168-RD-14

308-YL
235-BK-18 200-BK 184-RD

235-BK-18
235-BK-18
892-BR-18
893-GN-18
172-RD-18
403-GN-18
235-BK-18
235-BK-18 235-BK-18 172-RD-18

L971-GN-18
K777-GY-18
235-BK-18 T776-GY-18 C572-YL

INTAKE MANIFOLD PRESSURE


ENGINE OIL PRESSURE

SENSOR COMMON
SENSOR COMMON

SENSOR VREF +5V


SENSOR VREF +5V
235-BK-18 235-BK-18 304-WH-8

INTAKE MANIFOLD INTAKE MANIFOLD AIR TEMPERATURE


ENGINE COOLANT TEMPERATURE

CRANKSHAFT POSITION -
CRANKSHAFT POSITION +
SENSOR COMMON
SENSOR COMMON
235-BK-18 235-BK-18 322-GY
235-BK-14 235-BK-18 H705-BR-18

1
2
2
1
2
1
B
C
A
B
C
A
235-BK-18 235-BK-18 607-PK
616-BU

TJ
200-BK-18 375-GN-18 A588-GN
200-BK-18 403-GN-18 375-GN-18

235-BK-18
235-BK-18
235-BK-18
200-BK-18 F889-WH-18 K779-PU-18

L28

L971-GN-18
K777-GY-18
235-BK-18 F444-PU-18 172-RD-18 200-BK-14
F443-GN-18 892-BR-18 235-BK-18

TH

995-BU-18
994-GY-18
998-BR-18 893-GN-18 893-GN-18

E965-BU-18
E966-YL-18
L731-BR-18
C967-BU-18
L731-BR-18
L731-BR-18
X731-BU-18
L731-BR-18
L730-OR-18

L730-OR-18
200-BK L14
779-WH-18 184-RD 893-GN-18
235-BK-18 200-BK-14 780-PU-18 412-BU-18 893-GN-18
229-BK-14 200-BK-18 101-RD-6 430-BU-18 893-GN-18

ENGINE
L22
235-BK-18 235-BK-18 109-RD-6 892-BR-18 893-GN-18
200-BK 235-BK 329-YL-14 892-BR-18 893-GN-18
200-BK 147-PU 893-GN-18
200-BK-18 235-BK 168-RD-14 893-GN-18 892-BR-18
893-GN-18 235-BK 877-YL-8 892-BR-18
101-RD-6 235-BK-18 304-WH-8 101-RD-6 892-BR-18
CE

892-BR-18 K777-GY-18 130-RD-14 109-RD-6 892-BR-18


E
E

(NOTE A)

109-RD-6 L971-GN-18 322-GY 375-GN-18 892-BR-18


161-3128

308-YL 101-RD-6 H705-BR-18 147-PU 892-BR-18


BK-00

T776-GY-18 109-RD-6 403-GN-18 F889-WH-18


161-3128

304-WH-8 329-YL-14 892-BR-18 T776-GY-18


998-BR-18 147-PU 607-PK 329-YL-14
130-RD-14 168-RD-14 616-BU 168-RD-14 892-BR-18 1
7N-0718

H705-BR-18 998-BR-18 893-GN-18 877-YL-8 893-GN-18 2


403-GN-18 877-YL-8 A588-GN 304-WH-8 F443-GN-18 3

995-BU-18
994-GY-18
F889-WH-18 304-WH-8 A768-BU-18 308-YL 403-GN-18 4
188-WH

E965-BU-18
E966-YL-18
L731-BR-18
C967-BU-18
X731-BU-18
L730-OR-18
DISCONNECT SW
C572-YL

CONN 2
SA

405-GY-18 F443-GN-18 A769-GY-18 130-RD-14 M736-BU-18 5


FUEL LIFT PUMP RELAY
145-BU-14
329-YL-14

375-GN-18 130-RD-14 E554-PK-18 322-GY E554-PK-18 6


H705-BR-18
T776-GY-18
FUEL PUMP POWER CONT RELAY

788-YL-18 322-GY F773-OR-18 H705-BR-18 308-YL 7

33
49
41
34
32
15
14
329-YL-14 H705-BR-18 F774-WH-18 403-GN-18 506-PU-18 8
A762-PU-18 403-GN-18 K779-PU-18 607-PK 147-PU 9
CHASSIS

F774-WH-18 403-GN-18 K906-GN-18 616-BU F889-WH-18 10


L18
C468-BU-18 403-GN-18 200-BK-14 A588-GN 998-BR-18 11
F773-OR-18 403-GN-18 200-BK-18 893-GN-18 F444-PU-18 12
E554-PK-18 308-YL A768-BU-18
C
A

ENGINE CONTROL
877-YL-8 375-GN-18 308-YL A769-GY-18
K779-PU-18 405-GY-18 308-YL 892-BR-18 L972-BU-18 1
F443-GN-18 487-OR-18 308-YL E554-PK-18 M741-GY-18 2
F444-PU-18 491-PK-18 F773-OR-18 M742-PU-18 3
101-RD-6
FUSE BASE

780-PU-18 892-BR-18 F774-WH-18 M734-BR-18 4


CONN 3

147-PU 893-GN-18 K779-PU-18 H465-GN-18 5

24 ENGINE OIL PRESSURE


26 SENSOR VREF +5 VOLTS
168-RD-14 495-GN-18 K906-GN-18 H466-BU-18 6

CRANKSHAFT POSITION -
SENSOR COMMON 0 VOLTS

CRANKSHAFT POSITION +
WH

779-WH-18 496-WH-18 M736-BU-18 M736-BU-18 H467-WH-18 7

INTAKE MANIFOLD AIR TEMP


INTAKE MANIFOLD PRESSURE
322-GY 607-PK 308-YL 200-BK-14 K849-YL-18 8

ENGINE COOLANT TEMPERATURE

CRANKSHAFT POSITION SCREEN


487-OR-18 616-BU 403-GN-18 200-BK-18 A755-PK-18 9
60A

491-PK-18 763-BU-18 405-GY-18 998-BR-18 A756-BU-18 10


495-GN-18 788-YL-18 487-OR-18 235-BK-18 A757-GY-18 11
496-WH-18 A588-GN 491-PK-18 235-BK-18 A758-BR-18 12
WC

607-PK T776-GY-18 495-GN-18 235-BK-18


C
A

616-BU A762-PU-18 496-WH-18 235-BK-18


ET CONN

CONN 7

171-2208

763-BU-18 A768-BU-18 763-BU-18 F444-PU-18 A768-BU-18 1


A588-GN A769-GY-18 788-YL-18 F443-GN-18 A769-GY-18 2
L18
ALT BREAKER
J
H
G
F
E
D
C
B
A

A768-BU-18 C468-BU-18 F889-WH-18 200-BK F774-WH-18 3


L15
A769-GY-18 E554-PK-18 A762-PU-18 F773-OR-18 4
E

K904-GN-18 F773-OR-18 C468-BU-18 235-BK-18 K906-GN-18 5


L17
K906-GN-18 F774-WH-18 K777-GY-18 403-GN-18 K907-BU-18 6
M737-WH-18 K779-PU-18 K904-GN-18 308-YL L969-WH-18 7
321-BR-18 K904-GN-18 L971-GN-18 L968-OR-18 8
CONN 4

M739-YL-18 K906-GN-18 M737-WH-18 779-WH-18 410-WH-18 9

L29
L23

T967-YL-18 308-YL 321-BR-18 780-PU-18 K851-BU-18 10


892-BR-18
893-GN-18
235-BK-18
308-YL-18

200-BK-18 M737-WH-18 M739-YL-18 K852-GN-18 11


L24
200-BK-14 321-BR-18 T967-YL-18 H476-WH-18 12
200-BK-14 M739-YL-18 235-BK
C
A

200-BK-18 T967-YL-18 235-BK


101-RD-6
112-PU-6

235-BK-18 F444-PU-18 779-WH-18 A


RELAY PANEL

235-BK-18 779-WH-18 780-PU-18 B


CONN 5

200-BK-18 780-PU-18 K871-WH-18 C

308-YL
200-BK-18 F889-WH-18
A

K869-BU-1
K868-BR-1
K866-WH-1

235-BK-14
M906-BU-1
K874-BR-1
K870-GN-1
K864-PK-1
K862-GY-1
K861-GN-1
K860-BU-1
K858-YL-1
K857-WH-1
K856-PU-1
(NOT
4
200-BK-18

18
18
18

18
18
18
18
18
18
18
18
18
18
235-BK-18 F889-WH-18 K871-WH A

TE A)
955-BU-18 F889-WH-18 K872-OR B
L32
K871-WH K879-GN C
K872-OR

188-WH
188-WH
322-GY

TH
CONN 6
A588-GN

K879-GN

109-RD-6
235-BK-18
893-GN-18
892-BR-18
308-YL-18
329-YL-14
188-WH-14
200-BK-18
200-BK-18
320-RD-18

K849-YL-18 K849-YL-18 955-BU-18

L27
A588-GN-18
H705-BR-18
L28

L20 L20

L26

955-BU-18
L21 L21

L27
L32
L20
L26
L22
L23
L24
L26
L20
L15
L14
C987-RD-14 1 +B 184-RD 1 +B

L21
235-BK-14 2 GND 235-BK 2 GND
3 3
4 4 AIR HEATER CONTROLLER

955-BU-18
5 5 AUTO LUB FAILURE
6 6 SWITCH RETURN

(NOTE E)
157-3200
157-3165
7 7 OPTION SW

A
E

K849-YL-18
8 8 OPTION SW 1 320-RD-18
9 ATCH TOOL SWITCH(1) A755-PK-18 9 THROTTLE DIAL S1 2 A770-PK-18

ENG/PUMP CONT
10 ATCH TOOL SWITCH(2) A756-BU-18 10 THROTTLE DIAL S2 3 645-RD-18
143-BR-18

ATCH VALVE CONT


K843-GN-18 11 RIGHT JOYSTICK SWITCH(1) L972-BU-18 11 ONE TOUCH LOW IDLE SW 4 615-YL

CONN 8
109-RD-6
101-RD-6
112-PU-6
K779-PU-18

K847-PU-18 12 RIGHT JOYSTICK SWITCH(2) M742-PU-18 12 AEC MODE SW 5 189-RD


C987-RD-14 13 +B 184-RD 13 +B 6 152-BU
E

L29
235-BK-14 14 GND 235-BK 14 GND 7 105-RD
15 K871-WH-18 15 8 129-BU
16 410-WH-18 16 OVERLOAD ALARM CANCEL SW 9 123-WH
17 A755-PK-18 K777-GY-18 17 IMPLEMENT PRESS. SW 10 154-RD
18 A756-BU-18 K850-BR-18 18 ATCH STEM 2 SWING CANCEL 11 308-YL
19 ATCH TOOL SWITCH(3) A757-GY-18 A757-GY-18 19 THROTTLE DIAL S3 12 151-GN
20 ATCH TOOL SWITCH(4) A758-BR-18 A758-BR-18 20 THROTTLE DIAL S4 1
K844-GY-18 21 LEFT JOYSTICK SWITCH(1) H465-GN-18 M734-BR-18 21 TRAVEL MODE SW 1

308-YL
A
E
DIODE

K848-WH-18 22 LEFT JOYSTICK SWITCH(2) H466-BU-18 M741-GY-18 22 TRAVEL ALARM CANCEL SW 1 175-RD-14 1
L16

235-BK-18
235-BK-18
121-1022

308-YL 23 KEY SWITCH H467-WH-18 308-YL 23 KEY SWITCH ON 2 120-YL 1

M906-BU-18
K874-BR-18
K870-GN-18
K869-BU-18
K866-WH-18
K864-PK-18
K862-GY-18
K861-GN-18
K858-YL-18
K857-WH-18
ALTERNATOR

24 H476-WH-18 24 3 124-GN-14 1
25 K907-BU-18 25 4 180-GN 1
L24
26 L968-OR-18 26 5 307-OR 1
27 L969-WH-18 27 6 147-PU 1
28 SENSOR RETURN L972-BU-18 K849-YL-18 28 ATCH STEM 1 SWING CANCEL 7 607-PK 1

L30
29 M734-BR-18 H476-WH-18 29 JOYSTICK PRESS. SW 8 103-RD 1
30 SWITCH RETURN M741-GY-18 L971-GN-18 30 TRAVEL PRESS. SW 9 169-PK-18 1
CONN 9

31 OPTION SWITCH(4) M742-PU-18 412-BU-18 31 COOLANT LEVEL SW 10 113-OR-18 1


32 OPTION SWITCH(3) K849-YL-18 496-WH-18 32 HYD OIL LEVEL SW 11 646-RD-18 1
893-GN-18 33 CAT DATA LINK(+) K851-BU-18 893-GN-18 33 CAT DATA LINK (+) 12 118-GY-14 1
34 RS-232 RX K852-GN-18 34 1

(NOTE A)
35 RS-232 TX 35 3
A
E

(NOTE A)
36 36 C 3
37 K852-GN-18 37 B 6
38 K852-GN-18 38 FUEL SECONDARY FILTER PLUGGED A A588-GN-18 6
109-RD-6
101-RD-6
112-PU-6

39 K851-BU-18 39 TRAVEL RIGHT PRESS. SW 6


CONN 10

40 SWITCH RETURN K851-BU-18 C468-BU-18 40 ENG OIL LEVEL SW 6


892-BR-18 41 OPTION SWITCH(2) K851-BU-18 405-GY-18 41 ENG OIL PRESS. SW A
893-GN-18 42 OPTION SWITCH(1) K849-YL-18 487-OR-18 42 CAPSULE FILTER PLUGGED
K849-YL-18 892-BR-18 43 CAT DATA LINK(-) K849-YL-18 892-BR-18 43 CAT DATA LINK (-) 1

L21
K850-BR-18 44 RS-232 GND K849-YL-18 44 3
WM

780-PU-18
779-WH-18
200-BK-18
321-BR-18
K851-BU-18 45 K851-BU-18 45 ATCH STEM 3 SWING CANCEL 101-RD-8 A
C

F444-PU-18
F443-GN-18
BLOCK

WA
K852-GN-18 46 308-YL K852-GN-18 46 ATCH STEM 4 SWING CANCEL 101-RD-6
121-1023

E472-GN-18 47 403-GN-18 47 WATER SEPARATOR LEVEL SW


C

WN
E473-GY-18 48 405-GY-18 430-BU-18 48 AIR CLEANER SENSOR 877-YL-8
L26 WC
E474-OR-18 49 487-OR-18 49 109-RD-6
C

WE
K843-GN-18 50 491-PK-18 50 109-RD-8 1
K844-GY-18 51 495-GN-18 51 FUEL PRIMARY FILTER PLUGGED 1
C

WF
K847-PU-18 52 496-WH-18 52 SPECIAL FILTER PLUGGED 304-WH-8
K848-WH-18 151-GN 53 HYD LOCK CANCEL SWITCH 763-BU-18 53 TRAVEL STRAIGHT PRESS. SW 1
235-BK-18 54 MASK ENABLE 788-YL-18 54
C987-RD-14 A762-PU-18 3
C
E

C987-RD-14 K866-WH-18 1 1WAY/2WAY CHANGE SOL C468-BU-18 1 TRAVEL STRAIGHT SOL 1 375-GN-18 3
C987-RD-14 K874-BR-18 2 VARIABLE RELIEF 1 CHECK SOL K777-GY-18 763-BU-18 2 TRAVEL SPEED CHANGE SOL 2 184-RD T
L23
3 VARIABLE RELIEF 2 CHECK SOL K904-GN-18 K871-WH-18 3 VARIABLE RELIEF 3 SOL 3 K779-PU-18 1
L20
151-GN 4 L971-GN-18 K907-BU-18 4 SWING BRAKE CANCEL SOL 4 T776-GY-18 1
308-YL 5 M736-BU-18 5 AIR HEATER RELAY 5 H705-BR-18 1
CONN 12

308-YL 6 M737-WH-18 6 FINE SWING SW 6 188-WH 1


308-YL 7 SEPARATE VALVE SOL 321-BR-18 L969-WH-18 7 POWER SHIFT CONT SOL 7 1
K860-BU-18 8 ATCH STEM 1 RETRACT SOL M739-YL-18 M737-WH-18 8 FLOW LIMIT PRESS. SOL 8 C
235-BK-18 K858-YL-18 9 ATCH STEM 3 EXTEND SOL T967-YL-18 9 PRIMARY NFC PRESS. SOL 9 C572-YL 3
235-BK-14 10 ATCH STEM 4 RETRACT SOL 235-BK 10 FAN MOTOR CONT SOL 10 1
L14
877-YL-8
101-RD-8

235-BK-14 11 235-BK 11 OPTION CONT SOL 11 H


235-BK-14 K864-PK-18 12 VARIABLE RELIEF 1 SOL F889-WH-18 12 OPTION CONT SOL 12 6
K849-YL-18 13 ATCH STEM 1 STATUS 321-BR-18 13 TRAVEL ALARM 6
K856-PU-18 K852-GN-18 14 ATCH STEM 4 STATUS 184-RD H466-BU-18 14 AEC MODE IND 8
C
E

K871-WH
K871-WH
K857-WH-18 15 184-RD H467-WH-18 15 TRAVEL MODE IND 1 200-BK-14 8
L27
WM

235-BK-18
235-BK-18
235-BK-18
235-BK-18
K858-YL-18 M906-BU-18 16 ATCH SQUEEZE PRESS. SENSOR 184-RD 788-YL-18 16 ENG SPEED SENSOR (-) 2 172-RD-18 A
K860-BU-18 17 17 STARTER RELAY 3 616-BU C
9X-8124

K861-GN-18 K857-WH-18 18 ATCH STEM 2 EXTEND SOL 18 4 322-GY K


K862-GY-18 K862-GY-18 19 ATCH STEM 3 RETRACT SOL L968-OR-18 19 SOL GND 1 5 607-PK 2
CONN 13
WN

K864-PK-18 20 M739-YL-18 20 SOL GND 2 6 893-GN-18 2


HEATER RELAY

L22
K866-WH-18 21 412-BU-18 21 SOL GND 3 7 892-BR-18
K868-BR-18 22 VARIABLE RELIEF 2 SOL 430-BU-18 22 SOL GND 4 8 130-RD-14 3
K869-BU-18 K851-BU-18 23 ATCH STEM 3 STATUS 892-BR-18 410-WH-18 23 ACTION ALARM 9 A588-GN
K870-GN-18 24 893-GN-18 H465-GN-18 24 TRAVEL ALARM CANCEL IND 10 168-RD-14
K874-BR-18 25 SEPARATE LOAD PRESS. SENSOR A762-PU-18 25 ENG SPEED SENSOR (+) 11 235-BK-18
(NOTE A)

M906-BU-18 E474-OR-18 26 LEFT JOYSTICK THUMBWHEEL 26 12 329-YL-14


(NOTE A)

27 27
TJ

L21
(NOTE A)

K856-PU-18 28 ATCH STEM 1 EXTEND SOL 28


E

CONN 14

K861-GN-18 29 ATCH STEM 2 RETRACT SOL 29 COOLANT TEMP SENSOR A C987-RD-14


L20
30 ATCH STEM 4 EXTEND SOL 1 892-BR-18 495-GN-18 30 FUEL LEVEL SENSOR B 308-YL
31 2 893-GN-18 31 SENSOR GND C 151-GN
200-BK
306-GN

K871-WH
K871-WH
32 3 K849-YL-18 32
E

304-WH-8
109-RD-8

235-BK-18
235-BK-18
(NOTE G)
149-5050

K850-BR-18 33 ATCH STEM 2 STATUS 4 K850-BR-18 33 A


34 5 K851-BU-18 34 B

TH
TH
2
1

35 PUMP 1 NEG CONT PRESS. SENSOR 6 K852-GN-18 403-GN-18 35 ALTERNATOR R TERM. C


TL
CONN 15

E473-GY-18 36 RIGHT JOYSTICK THUMBWHEEL 36 GOVERNOR FEEDBACK


C

TJ
955-BU-18

2
1
2
1
37 RIGHT FOOT PEDAL K904-GN-18 37 PUMP DISCHARGE 1 PRESS. SENSOR 308-YL
38 SOL RETURN 38
K849-YL-18
TH
TL

K868-BR-18 39 SOL RETURN 491-PK-18 39 HYD OIL TEMP SENSOR


BK-18
BK-18

K869-BU-18 40 SOL RETURN 40 SENSOR GND 2 955-BU-18


WE

K870-GN-18 41 SOL RETURN 1 41 1 M962-YL-18


CONN 17

42 SOL RETURN 2 42
308-YL
125-1302

43 3 43
44 4 F889-WH-18 44 GOVERNOR COMMAND
START RELAY
WF

121-1491
121-1491
45 PUMP 2 NEG CONT PRESS. SENSOR 5 T967-YL-18 45 PUMP DISCHARGE 2 PRESS. SENSOR
46 LEFT FOOT PEDAL 6 46 O.L.W.D. PRESS. SENSOR
CONN 16

47 PUMP 1 NFC REDUCE SOL M736-BU-18 47 BACKUP SW


TH

48 PUMP 2 NFC REDUCE SOL 48 OPTION PWM IN (1)

EXCHANGE SOL 2
EXCHANGE SOL 1
M962-YL-18
RELAY PANEL

49 49

ATCH 1PUMP-2PUMP
ATCH 1PUMP-2PUMP
50 50
51 51

VALVE GP 165-9549 (NOTE G)


52 SOL RETURN 52 +12V SUPPLY
53 53
E472-GN-18 54 12V POWER SUPPLY 54
C

TJ
L
2 BU-18 STD A756-BU-18 A755-PK-18 147-PU 607-PK
5 WH-18 JOYSTICK (RH) A757-GY-18 A756-BU-18 147-PU 615-YL
6 BR-18 BLADE A758-BR-18 A757-GY-18 147-PU 645-RD-18
FLOATING SW A768-BU-18 A758-BR-18 646-RD-18
A769-GY-18 A768-BU-18 152-BU L10 892-BR-18
E554-PK-18 A769-GY-18 169-PK-18 893-GN-18
L15
F773-OR-18 E554-PK-18 175-RD-14 A537-PK-18
YL-18 ONE TOUCH F774-WH-18 F773-OR-18 403-GN-18 638-WH
LOW IDLE H465-GN-18 F774-WH-18 410-WH-18 H465-GN-18
GN-18 SW H466-BU-18 H465-GN-18 506-PU-18 H466-BU-18
H467-WH-18 H466-BU-18 8630-BU-18 H467-WH-18
H476-WH-18 H467-WH-18 607-PK K872-OR
K849-YL-18 H476-WH-18 607-PK K879-GN
K851-BU-18 K849-YL-18 615-YL M734-BR-18
K852-GN-18 K851-BU-18 645-RD-18 M741-GY-18
K872-OR K852-GN-18 646-RD-18 M742-PU-18
K879-GN K872-OR 892-BR-18 200-BK-14
K906-GN-18 K879-GN 893-GN-18 200-BK-14
K907-BU-18 K906-GN-18 638-WH 8630-BU-18
L968-OR-18 K907-BU-18 E554-PK-18 235-BK-18
L969-WH-18 L968-OR-18 H465-GN-18 A588-GN-18
L972-BU-18 L969-WH-18 H466-BU-18
M734-BR-18 L972-BU-18 H467-WH-18 124-GN-14
M736-BU-18 M734-BR-18 K872-OR HEATER UNIT 175-RD-14
M741-GY-18 M736-BU-18 K879-GN 164-0490 607-PK
M742-PU-18 M741-GY-18 M734-BR-18 E554-PK-18
779-WH-18 M742-PU-18 M741-GY-18 ATCH 200-BK-14
780-PU-18 235-BK-18 M742-PU-18 A/C UNIT 200-BK-14
F443-GN-18 235-BK-18 200-BK-14 161-3779
F444-PU-18 235-BK-18 200-BK-14
A588-GN-18 235-BK-18 200-BK-14 RD 1 124
F889-WH-18 235-BK-18 200-BK-14 BK 2 200
998-BR-18 779-WH-18 779-WH-18 RD/BU 3 175
780-PU-18 780-PU-18 GN 4 E55
L16
F443-GN-18 235-BK-18 BR 5 607
L26

F444-PU-18 A588-GN-18 BK 6 200


F889-WH-18 180-GN-18 A
L15
998-BR-18
L3

L26

L3
(NOTE A) L5
CONN 20
CAB
ATCH SPEAKER (R) 7Y-5505
F

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18

F443-GN-18
F444-PU-18

8630-BU-18
A588-GN-18
615-YL 7

403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

113-OR-18

646-RD-18

169-PK-18

502-BU-18

180-GN-18

200-BK-14

200-BK-14

123-WH-18
235-BK-18

118-GY-14

780-PU-18
779-WH-18
511-BR-18 103-RD-18 7

K872-OR
K879-GN
512-GN-18

152-BU
129-BU

103-RD

615-YL

120-YL

607-PK
638-WH

147-PU
103-RD-18 7
L30 7
103-RD-18
103-RD-18 A
LIGHT IN (DC 24V) 4 120-YL 2
12V SW. OUT 7 135-BU A A F
GND 6 210-BK 120-YL
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
12V MEM OUT 8 139-OR-18 120-YL
LIGHT OUT (DC 12V) 5 135-BU
24V SW. IN 2 120-YL CONN 19 F F CONN 21
24V BAT IN MEM 3 103-RD-18 135-BU

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18

F443-GN-18
F444-PU-18

C587-OR-18

A588-GN-18

8630-BU-18
GND 1 200-BK 135-BU
403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

235-BK-18

113-OR-18

646-RD-18

169-PK-18

502-BU-18

180-GN-18

118-GY-14
200-BK-14

200-BK-14

310-PU-18

123-WH-18
780-PU-18
779-WH-18
F A584-BU-18

K871-WH
K872-OR
K879-GN
C578-YL
152-BU
129-BU

103-RD

615-YL

120-YL

638-WH

607-PK

308-YL

147-PU
CONVERTER 131-0327 210-BK
L30
8 512-GN-18 210-BK
7 511-BR-18 210-BK
6 509-WH-18 211-BK
ATCH 5 508-PU-18 C569-YL
UPPER 4 210-BK 200-BK-18 (NOTE A)
RADIO 3 200-BK
2 139-OR-18 200-BK
ANTENNA 1 C578-YL

200-BK-14
200-BK-14
200-BK-14
167-3492
A584-BU-18

8630-BU-18
C587-OR-18
F444-PU-18

A537-PK-18
F443-GN-18
H465-GN-18
H466-BU-18
H467-WH-18

M734-BR-18
M741-GY-18
M742-PU-18

A588-GN-18
F 200-BK-18
201-BK-18
200-BK-14

103-RD-18
103-RD-18

200-BK-14
113-OR-18
502-BU-18

118-GY-14
123-WH-18

135-BU-14

169-PK-18

310-PU-18
403-GN-18
410-WH-18
506-PU-18

180-GN-18
645-RD-18
646-RD-18
892-BR-18
893-GN-18

200-BK-14
780-PU-18
779-WH-18
235-BK-18

607-PK-18
607-PK-18
607-PK-18
200-BK-18
C569-YL

C578-YL

K871-WH
K872-OR
K879-GN
4 200-BK
200-BK
200-BK

200-BK
135-BU
135-BU

210-BK
211-BK
120-YL

615-YL

103-RD

120-YL

638-WH

129-BU

147-PU
152-BU

308-YL
LIGHT IN (DC 24V)
12V SW. OUT 7 C569-YL 200-BK
GND 6 211-BK
12V MEM OUT 8 200-BK
LIGHT OUT (DC 12V) 5 200-BK
24V SW. IN 2 120-YL 200-BK-18
24V BAT IN MEM 3 103-RD-18
GND 1 200-BK CA
F
OPERATOR STATION

ATCH CONVERTER 131-0327 (NOTE C)


CAB

ATCH SPEAKER (L) 7Y-5505


200-BK-14

201-BK-18

F
508-PU-18
200-BK
200-BK
200-BK

200-BK

200-BK

509-WH-18
8630-BU-18

H467-WH-18
C587-OR-18
F444-PU-18
A537-PK-18

A584-BU-18
H465-GN-18
H466-BU-18

M734-BR-18
M741-GY-18
M742-PU-18

A588-GN-18
F443-GN-18
502-BU-18

147-PU-18

607-PK-18

123-WH-18

310-PU-18

180-GN-18

200-BK-18
200-BK-18

113-OR-18

169-PK-18
403-GN-18
410-WH-18
506-PU-18
607-PK-18
645-RD-18
646-RD-18
892-BR-18
893-GN-18

200-BK-14
201-BK-18
235-BK-18
118-GY-14

118-GY-14
118-GY-14

780-PU-18
779-WH-18
200-BK-18
DOME LAMP 6C-9121
C569-YL

K871-WH
K872-OR
K879-GN

C578-YL

F
135-BU

210-BK
638-WH
200-BK
211-BK

152-BU

147-PU
147-PU
147-PU

308-YL

135-BU

103-RD

129-BU

103-RD-18 F 200-BK
200-BK-18 CAB

615-YL
A584-BU-18
L2 L30
200-BK
200-BK-18 L4
L4
200-BK

L3
C569-YL
638-WH
200-BK

135-BU
210-BK

211-BK

8630-BU-18

A537-PK-18

F444-PU-18

C587-OR-18

C537-GN-18
C538-OR-18
607-PK-18

200-BK-18

607-PK-18
607-PK-18
502-BU-18
147-PU-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
310-PU-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

180-GN-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

180-GN-18
180-GN-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18
K871-WH

K879-GN
K872-OR

C578-YL
152-BU

147-PU

147-PU

308-YL

135-BU

F
F
2
1

F F F F F F F F F F

ATCH 12V 7A
BEACON SOCKET
121-0987 F
2
1

CONN 18 Y
YL-18
RD-18

WH-18
BK-18

YL-18
RD-18

WH-18
BK-18

YL-18
RD-18
WH-18

BU-18
BK-18

YL-18
RD-18

WH-18
BK-18

YL-18
WH-18

BU-18
BK-18

YL-18
RD-18

BU-18
BK-18

YL-18
RD-18

WH-18
BK-18

ATCH
ATCH HEATER SW PANEL A/C SW
12V 7A 176-2005 157-321
SOCKET
121-0987
(NOTE C) ATCH BEACON SW ATCH AUX LINES/ SPARE ATCH SINGLE-DOUBLE SPARE ATCH SEAT ATCH OVER SPARE ATCH RADIO SW
VAB SW ACTION EXCHANGE SW HEATER SW LOAD WARNING SW 201-5342
201-8793 170-6956 (NOTE G) 163-6721 170-9317
L2 L2
CAB
OPERATOR STATION

308-YL
K864-PK-18
K870-GN-18 TJ ATCH RELIEF 1 C Z
K874-BR-18 K864-PK-18 1 SOL 1 F444-PU-18
308-YL M906-BU-18 K870-GN-18 2 165-9629 2 F443-GN-18
L30 (NOTE E)
K868-BR-18 235-BK-18
K857-WH-18 235-BK-18 CONN 28
K858-YL-18 K857-WH-18 TJ
K861-GN-18 K858-YL-18 K874-BR-18 1 ATCH RELIEF
K862-GY-18 K861-GN-18 235-BK-18 2 CHECK 1 SOL
L30 165-9560
K864-PK-18 K862-GY-18
K866-WH-18 K866-WH-18 (NOTE E) C U
K868-BR-18 K868-BR-18 A 779-WH-18
K869-BU-18 K868-BR-18 TJ B 780-PU-18
K870-GN-18 K869-BU-18 308-YL A RD-18 +B C 200-BK-18
K874-BR-18 235-BK-18 235-BK-18 B BK-18 GROUND
M906-BU-18 200-BK-18 M906-BU-18 C WH-18 SIGNAL CONN 27
235-BK-18 779-WH-18
ATCH SQUEEZE
A537-PK-18 1 ATCH SEAT WITH
200-BK-18 2 SEAT HEATER
164-0505

L5

CONSOLE (RH)
F889-WH-18

A770-PK-18
K907-BU-18
L968-OR-18
L969-WH-18
M736-BU-18

A768-BU-18
A769-GY-18
F773-OR-18
F774-WH-18
K906-GN-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

E472-GN-18
L972-BU-18
E473-GY-18
E473-GY-18

E473-GY-18

A537-PK-18
998-BR-18

169-PK-18

235-BK-18

235-BK-18

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

200-BK-18
200-BK-18
123-WH-18
CONSOLE (RH)

105-RD
307-OR
308-YL
607-PK
SPEED ATCH
CHG SW JOYSTICK
163-6711 177-7711
J J (NOTE E)
998-BR-18 2 1 F773-OR-18 J E472-GN-18 1 +B
F774-WH-18 607-PK RD-18 LIGHT IND UNIT 235-BK-18 2 GND
J 3 163-6702
200-BK-18 BK-18 GROUND E473-GY-18 3 PWM OUTPUT
4 SW COM G
J

SWITCH PANEL
169-PK-18 5 SW 1
1 2
K906-GN-18 235-BK-18 1 BK-18 COM 6 SW 2
L6

3 ENG J
K907-BU-18 A755-PK-18 2 PK-18 S1
A770-PK-18 A756-BU-18 3 BU-18 S2 SPEED DIAL 1
4 5 106-0107 STD
A768-BU-18 A757-GY-18 4 GN-18 S3 2
6 JOYSTICK
4-GN-14 L969-WH-18 A758-BR-18 5 BR-18 S4 235-BK-18 3
0-BK-14 M736-BU-18 6 E473-GY-18 4 SEE H6
7 8
5-RD-14 F889-WH-18 235-BK-18 5
9 J T KEY SW
54-PK-18 6
L6 R 9G-7641
7-PK 235-BK-18 308-YL 308-YL L972-BU-18
10 11
0-BK-14 A769-GY-18
L968-OR-18
12 CONN 35 326-RD C OFF 235-BK-18
J 307-OR 307-OR S ON ONE TOUCH
J BACKUP SW 105-RD 105-RD B ST LOW IDLE SW
163-6710 128-2134
CONSOLE (RH)

L5
CAB
F F
2
779-WH-18 2 BN ROTARY SW WINDOW LIMIT SW
780-PU-18 4 GN
780-PU-18 4 155-2715 (FRONT)
3 BU
779-WH-18 3 117-6306 F
A588-GN-18 1 BK 1
A584-BU-18
779-WH-18 F
779-WH-18 L30 200-BK-18
H455-OR-18 2 BUZZER AS
A588-GN-18 200-BK-18 1 113-4683 615-YL 615-YL RD-18
200-BK-18 200-BK 200-BK WH-18
F443-GN-18 F M M
H455-OR-18 DIODE
121-1022
ATCH
CAB LAMP
F
779-WH-18
167-3441
A584-BU-18
200-BK-18

H455-OR-18 DIODE
615-YL
615-YL
615-YL
200-BK
200-BK

F443-GN-18 121-1022 615-YL 615-YL RD-18


200-BK 200-BK WH-18
103-RD-18 F N N
169-PK-18 ATCH
200-BK-14 118-GY-14 CAB LAMP
200-BK 607-PK-18 167-3441
L2

200-BK-18 892-BR-18
L2
200-BK-14 893-GN-18
C537-GN-18
200-BK-14 C538-OR-18 F
200-BK-18 200-BK-14 103-RD-18 1 +B
200-BK-18 201-BK-18 201-BK-18 2 GND
200-BK-14 A579-OR-14 169-PK-18 3 ACC MONITOR
200-BK-18

200-BK A580-GN-14 4 +12V 211-5521


893-GN-18 5 CDL +
200-BK
200-BK

892-BR-18 6 CDL -
118-GY-14 607-PK-18 7 LIGHT
103-RD-18 129-BU 8
113-OR-18 403-GN-18
118-GY-14 410-WH-18
129-BU 506-PU-18
F 118-GY-14 A584-BU-18 (NOTE A)
AB 169-PK-18 200-BK-14 YL/GN
403-GN-18 200-BK F A/C HEATER
OPERATOR STATION

410-WH-18 200-BK-18 C538-OR-18 PHOTO SENSOR


506-PU-18 235-BK-18 C537-GN-18 167-7083
607-PK-18 501-GN-18 YL/WH
CAB

645-RD-18 530-OR-18
L4
646-RD-18 590-GY-18
892-BR-18
893-GN-18
A586-OR-18 E
A584-BU-18
H465-GN-18 WIPER MOTOR
H466-BU-18 186-5763
H467-WH-18 113-OR-18
M734-BR-18 645-RD-18
M741-GY-18 646-RD-18
M742-PU-18 H465-GN-18 -
201-BK-18 H466-BU-18
235-BK-18 H467-WH-18 F MOTOR
C537-GN-18 M734-BR-18 200-BK-14 1
C538-OR-18 M741-GY-18 A580-GN-14 2 +
M742-PU-18 A579-OR-14 3
200-BK-18 118-GY-14 4
A586-OR-18

M734-BR-18
M742-PU-18
M741-GY-18

H467-WH-18

H465-GN-18
H466-BU-18

A584-BU-18
501-GN-18

A586-OR-18

A579-OR-14
A580-GN-14
506-PU-18
200-BK-14

590-GY-18
530-OR-18

118-GY-14
646-RD-18
645-RD-18

590-GY-18

113-OR-18

501-GN-18

530-OR-18

200-BK-18

410-WH-18
235-BK-18

403-GN-18
200-BK-18

129-BU

200-BK

F
F F F F
10
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
1
2

+ -
+B

GND
L. CHASSIS
L. BOOM

W. INT (6)
W. INT (3)

AEC MODE SW
SPACE

SPACE
SPACE

AEC MODE IND


W. LOW
SPACE
SPACE
WASH

WINDOW SW

WASHER SW
MOT WIPER
BRAKE WIP
TRAVEL MODE SW

ALARM CANCEL SW

TRAVEL MODE IND 1


TRAVEL MODE IND 2

ALARM CANCEL IND

WIPER SW

MOT WASH

INT SP 1
INT SP 2

+24V IN

D
GND IN
RD
BK

SERVICE
CIGAR
METER
LIGHTER
6T-7337
9W-0335
WIPER CONT
188-7681
PANEL
10 SWITCH PANEL ACTION ALARM
163-6701 132-1829

L2
CAB
OPERATOR STATION

OVERLOAD WARNING PRESSURE


SW 144-3614
Z
F444-PU-18 1 H415-BR-18
F443-GN-18 2 200-BK-18 WARNING PRESSURE
ATCH OVER LOAD
CONN 36 2 3 1 U 144-3614
U PRESS. SW
200-BK-18 1 HIGH PRESSURE
779-WH-18 780-PU-18 2 ATCH QUICK COUPLER
SOL (A3)
780-PU-18
780-PU-18 U
780-PU-18 200-BK-18 1 HIGH PRESSURE
780-PU-18 2 ATCH QUICK COUPLER C
200-BK-18 SOL (A2)
200-BK-18 ABBREV COLOR IDENT PART NO. LOC
200-BK-18 U
LOW PRESSURE RD RED HARNESS AS.
ENGINE POSITION 8 999-WH-18 999-WH-18 59 ENGINE POSITION 235-BK-18
FUEL SHUT OFF 5 F770-BR-18 F770-BR-18 1 FUEL SHUT OFF VP30
235-BK-14
FUEL PUMP CAN + 2 Y792-PK-18 Y792-PK-18 48 CAN + 235-BK-18
CONTROL UNIT CAN - 1 Y793-YL-18 Y793-YL-18 58 CAN - 235-BK-18
40 CAN SCREEN 235-BK-18
PUMP SUPPLY - 6 278-BK
PUMP SUPPLY + 7 329-YL
SPACE 3 1 + Bat MACH
SPACE 4 4 - Bat MACH
3 GND PUMP
MACHINE INTERFACE 2 + Bat PUMP
CONNECTOR

ENGINE
329-YL 48 323-WH-18 323-WH-14 VOLTAGE LOAD
329-YL 49 323-WH-18
PROTECTION MODULE
200-BK 58 200-BK-18 200-BK-14
200-BK 59 200-BK-18
893-GN-18 4 893-GN-18 893-GN-18 893-GN-18 4 PDL +
892-BR-18 5 892-BR-18 892-BR-18 892-BR-18 5 PDL -
52 F711-GN-18 F711-GN-18 F711-GN-18 52 SAE J1939 DL +
61 F712-GY-18 F712-GY-18 F712-GY-18 61 SAE J1939 DL -
51 51 SAE J1939 SCREEN
T776-GY-18 42 325-PK-18 325-PK-18 42 FUEL PUMP POWER CONTROL
130-RD 56 150-RD-18 150-RD-18 56 BATTERY +
130-RD 57 150-RD-18 150-RD-18 57 BATTERY +
229-BK 68 229-BK-18 229-BK-18 68 BATTERY -
229-BK 69 229-BK-18 229-BK-18 69 BATTERY -
308-YL 70 308-YL-18 308-YL-18 70 IGNITION SWITCH INPUT
60 F706-PU-18 F706-PU-18 60 STARTER MOTOR CONTROL
50 F705-PK-18 F705-PK-18 50 STARTER MOTOR CONTROL RETURN
B 45 997-OR-18 997-OR-18 45 SENSOR VREF +5 VOLTS
17 A700-OR-18 A700-OR-18 17 SENSOR VREF +8 VOLTS
44 993-BR-18 993-BR-18 44 SENSOR COMMON 0 VOLTS
F889-WH-18 16 F702-GN-18 F702-GN-18 16 THROTTLE 1 INPUT
ENGINE

18 A746-PK-18 A746-PK-18 18 THROTTLR 2 INPUT

L18
25 F703-GY-18 F703-GY-18 25 ACTIVE ANALOGUE INPUT 4
35 F713-OR-18 F713-OR-18 35 PASSIVE ANALOGUE INPUT 3
22 A710-GY-18 A710-GY-18 22 SWITCH INPUT 1
36 F715-PU-18 F715-PU-18 36 SWITCH INPUT 2
28 F716-WH-18 F716-WH-18 28 SWITCH INPUT 3
F774-WH-18 20 F717-YL-18 F717-YL-18 20 SWITCH INPUT 4
F773-OR-18 11 F718-BU-18 F718-BU-18 11 SWITCH INPUT 5
19 F719-BR-18 F719-BR-18 19 SWITCH INPUT 6
29 F727-BU-18 F727-BU-18 29 SWITCH INPUT 7
10 F720-GN-18 F720-GN-18 10 SWITCH INPUT 8
RD-00

30 F721-GY-18 F721-GY-18 30 SWITCH INPUT 9 ALTERNATOR


21 F722-OR-18 F722-OR-18 21 SWITCH INPUT 10
9 A711-PU-18 A711-PU-18 9 SWITCH INPUT 11 109-RD-6
38 A712-BR-18 A712-BR-18 38 SWITCH INPUT 12 C 403-GN-18
998-BR-18 37 F729-GN-18 F729-GN-18 37 SWITCH RETURN B+ W
C
2 A709-OR-18 A709-OR-18 2 SWB INPUT 1 ALT
3 F714-PK-18 F714-PK-18 3 SWB INPUT 2 D C
H705-BR-18 31 F710-BR-18 F710-BR-18 31 DIGITAL OUTPUT 1 K779-PU-18
405-GY-18 12 F709-BU-18 F709-BU-18 12 DIGITAL OUTPUT 2
23 F708-YL-18 F708-YL-18 23 DIGITAL OUTPUT 3
13 F707-WH-18 F707-WH-18 13 DIGITAL OUTPUT 4 304-WH-8
375-GN-18 43 375-GN-18 375-GN-18 43 DIGITAL OUTPUT 5 G S
66 A701-GY-18 A701-GY-18 66 DIGITAL OUTPUT 7 C
65 A702-PU-18 A702-PU-18 65 DIGITAL OUTPUT 8 MTR BAT 101-RD-6
64 A703-BR-18 A703-BR-18 64 DIGITAL OUTPUT 9
63 A704-GN-18 A704-GN-18 63 DIGITAL OUTPUT 10 MOTOR RD-00
CONN 1
67 A705-BU-18 A705-BU-18 67 DIGITAL OUTPUT 11 CA
54 A706-GY-18 A706-GY-18 54 DIGITAL OUTPUT 12
62 A707-PU-18 A707-PU-18 62 DIGITAL OUTPUT 13
A 53
46
A708-BR-18
E798-PK-18
A708-BR-18
E798-PK-18
53
46
DIGITAL OUTPUT 14
COOLANT TEMPERATURE GAUGE
47 F701-BR-18 F701-BR-18 47 OIL PRESSURE GAUGE STARTER
39 F700-BU-18 F700-BU-18 39 TACHOMETER MOTOR

C
BK-18 2 235-BK-18 235-BK-18 1
BK-18 1 C468-BU-18 C468-BU-18 C
A762-PU-18 2 200-BK-18
C 788-YL-18 1 E554-PK-18
WH-18 2 A762-PU-18 877-YL-8
ENG OIL BK-18 1 788-YL-18 ATCH A/C COMPR
LEVEL SW ENG SPEED CLUTCH SOL
123-2993 PICKUP 176-1895
GLOW PLUG
189-5746 ENG
1743+1471
ENGINE
12 11 10
8 235-BK-18 168-RD-14 K871-WH TH
L11 ATCH DOUBLE
K868-BR-18 322-GY K879-GN K879-GN 1
ACTION SOL
4 487-OR-18 200-BK-18 200-BK-18 2
L28 L32 121-1491
8 K868-BR-18 491-PK-18 K872-OR
8 K868-BR-18 495-GN-18
8 K868-BR-18 496-WH-18 K872-OR TH ATCH SINGLE
K868-BR-18 607-PK K872-OR K872-OR 1
ACTION SOL 1
K856-PU-18 616-BU 200-BK-18 200-BK-18 2
165-9560
K860-BU-18 200-BK-14
(NOTE G)
200-BK-14 200-BK-18
235-BK-18 200-BK-18 TH ATCH SINGLE
955-BU-18 K872-OR 1
ACTION SOL 2
147-PU K849-YL-18 200-BK-18 2
165-9560
147-PU 200-BK-18
L31 (NOTE G)
147-PU
L11 235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
L29
T967-YL-18
235-BK-18
235-BK-18

L17 L17

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18
763-BU-18
A588-GN
K906-GN-18
M737-WH-18
M739-YL-18
329-YL
329-YL
329-YL-14 TK C
M737-WH-18 1 M737-WH-18
200-BK M739-YL-18 2 M739-YL-18
200-BK
893-GN-18 CONN 11
892-BR-18
T776-GY-18
K860-BU-18
K868-BR-18

K856-PU-18
K868-BR-18

M737-WH-18
M739-YL-18
130-RD
130-RD
130-RD-14

A768-BU-18
A769-GY-18

K904-GN-18

T967-YL-18
229-BK VALVE GP 158-8251

235-BK-18

235-BK-18
229-BK
229-BK-14

147-PU

147-PU
C
TJ TJ TK HYD LOCK 1 A588-GN
308-YL SOL 2 200-BK-18
1
2

1
2

1
2

F889-WH-18 121-1491
F774-WH-18
F773-OR-18 C C C
C
998-BR-18 SWING BRAKE 1 K906-GN-18

1
2

A
B
C

A
B
C
H705-BR-18 CANCEL SOL 2 235-BK-18
ENGINE

405-GN-18 ATCH STEM 1 ATCH STEM 1 ATCH 121-1491


375-GN-18 RETRACT SOL EXTEND SOL FLOW LIMIT
109-RD-6 111-9916 111-9916 PRESS. SOL C

RD-18
BK-18
WH-18

RD-18
BK-18
WH-18
403-GN-18 171-0188 TRAVEL SPEED 1 763-BU-18
K779-PU-18 (NOTE E,NOTE G) CHANGE SOL 2 235-BK-18 POWER SHIFT
101-RD-6 VALVE GP 190-7820 (NOTE E) 121-1491 CONT SOL
304-WH-8 111-9916

+B

+B
GROUND
SIGNAL

GROUND
SIGNAL
200-BK-18
E554-PK-18
788-YL-18
A762-PU-18
C468-BU-18
235-BK-18
877-YL-8
PUMP DISCHARGE PUMP DISCHARGE
PRESS. SENSOR 1 PRESS. SENSOR 2
157-3182 157-3182
SC

CHASSIS

9 8 7
235-BK-18 780-PU-18
235-BK-18 200-BK-18 F443-GN-18 PRESS. SENSOR
779-WH-18 F444-PU-18 157-3182
780-PU-18 168-RD-14 (NOTE E)
F443-GN-18 322-GY
F444-PU-18 607-PK 616-BU
168-RD-14 616-BU 200-BK
L1 L1 L1
322-GY 200-BK 322-GY
495-GN-18 200-BK 200-BK
607-PK 200-BK 607-PK
616-BU 200-BK-14 200-BK
200-BK-14 168-RD-14
200-BK-14 200-BK-14 325-PK-18

K857-WH-18
K858-YL-18
K861-GN-18
K862-GY-18
K868-BR-18
K868-BR-18
K869-BU-18
K869-BU-18

K869-BU-18
K866-WH-18
235-BK-18 325-PK-18 200-BK-14

235-BK-18
235-BK-18 495-GN-18
L11
235-BK-18 235-BK-18
235-BK-18
235-BK-18
235-BK-18
487-OR-18
491-PK-18
496-WH-18 TJ ATCH
321-BR-18 K866-WH-18 1 RELIEF
235-BK-18 2 CHECK 2 SOL
L31 165-9560
(NOTE E)

365-YL-18
365-YL-18

K857-WH-18
K868-BR-18

K861-GN-18
K868-BR-18

K862-GY-18
K869-BU-18

K858-YL-18
K869-BU-18
365-YL-18
L976-GN-18
321-BR-18
235-BK-18

235-BK-18
487-OR-18

491-PK-18
235-BK-18

496-WH-18
235-BK-18

235-BK-18
495-GN-18

325-PK-18

L31
L976-GN-18

L976-GN-18
TJ TJ TJ TJ
V

K849-YL-18
955-BU-18
200-BK-18

235-BK-18

1
2

1
2

1
2

1
2
C C C C C
CONN 23 CONN 24

2
1
CONN 22
1
2

1
2

2
1

1
2
1
2

X
WL

325-PK-18
365-YL-18
TH TH ATCH STEM 2 ATCH STEM 2 ATCH STEM 3 ATCH STEM 3
325-PK-18

EXTEND SOL RETRACT SOL RETRACT SOL EXTEND SOL


1
2

1
2
111-9916 111-9916 111-9916 111-9916
BK
BK

BK
YL

VALVE GP 185-0507 (NOTE E)


RD-18
BK-18

C
T WL X X W

ATCH ATCH
ATCH HYD OIL HYD OIL HYD OIL FUEL LEVEL ATCH REFUELING ATCH ATCH HAMMER REFUELING REFU
TRAVEL ALARM FILTER SW TEMP SENDER LEVEL SW SENSOR LEVEL SW HAMMER SOL PRESS. SW 2 STOP SW(NC) STAR
3E-7738 170-9419 4I-5394 170-9376 163-6700 5C-6108 121-6303 167-3466 9X-4184 6T-
(NOTE G) (NOTE G)

6 5 4
200-BK-18 779-WH-18 1
200-BK-18 2 ATCH QUICK COUPLER WH WHITE
SOL (A1) OR ORANGE A 215-9441 H-4
YL YELLOW C 215-9442 G-8
C K 616-BU K PK PINK E 215-9444 G-8
616-BU 1 616-BU 616-BU ATCH BK BLACK F 231-5391 F-4
200-BK 2 200-BK 200-BK BOOM LAMP (LH) GY GRAY H 199-4825 J-2
200-BK 153-2521 PU PURPLE J 216-0114 H-2
L BR BROWN K 197-4318 C-2
CONN 26 GN GREEN L 197-4379 C-2
BU BLUE M 170-9295 F-1 (NOTE J)
N 170-9295 F-1 (NOTE J)
L T 170-6828 G-1
SYMBOL DESCRIPTION
616-BU ATCH U 216-1281 C-3
200-BK BOOM LAMP (RH) BLADE, SPADE, RING, V 183-1060 B-3
153-2521 OR SCREW TERMINAL W 116-0096 A-3
X 116-0098 A-3
CIRCUIT CONNECTED Z 203-2068 C-2
TH 193-3431 G-7 (NOTE G)
CIRCUIT NOT CONNECTED TJ 229-6201 D-7 (NOTE E)
TK 186-4603 A-9 (NOTE G)
ELECTRICAL CONNECTION TL 204-1817 G-7 (NOTE G)
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
WIRE AS.
CONNECTION TO SURFACE
OF COMPONENT
C WA 193-3525 G-8
CONNECTOR
200 BK 1 200-BK FORWARD WARNING WC 170-6935 G-8
322 GY 2 322-GY HORN WE 163-6757 G-8
GOLD TERMINAL
163-1201 WF 111-4829 G-8

C
CONN 37 U
ATCH WIRE, CABLE,
WG
WH
193-3526
197-4442
J-7
G-10
B
COMPONENT
WJ 193-3527 J-7
CIRCUIT GROUPING
C
A
B

CONN 25 L# WL 183-1059 A-5


V DESIGNATION WM 105-9919 G-8
607-PK CHASSIS WN 204-1782 G-8
200-BK LAMP
325-PK-18
168-RD-14
200-BK-14

C 153-2523
CABLE AS.

CA 204-1769 J-12
CC 170-6929 J-12
CE 204-1770 J-12

STRAP AS.

WIRE GROUP COLOR DESCRIPTIONS SA 204-1635 G-11


SC 213-0730 A-11
GROUND CIRCUIT. SE 7G-1060 J-3
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
V
START AID CIRCUIT.
THIS SCHEMATIC IS FOR THE 315C EXCAVATOR
2
1

GAUGE CIRCUIT. DRAWING # 204-1680 H-01


323-WH-14
200-BK-14

W
PANEL LAMP CIRCUIT.
COMPONENTS ARE SHOWN INSTALL ED ON A FULLY
L976-GN-18

L976-GN-18

L976-GN-18

L976-GN-18

CAT DATA LINK CIRCUIT. OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
168-RD-18

168-RD-18
168-RD-14

365-YL-18

323-WH-14

168-RD-14
168-RD-14

365-YL-18

CAN LINK CIRCUIT.


V A
J1939 DATA LINK CIRCUIT. UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.
1
2

ENGINE CONTROL CIRCUIT. NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


ENGINE / PUMP CONTROL CIRCUIT. 1 TURN PER 25MM.
ATCH VALVE CONTROL CIRCUIT. NOTE B: USE WITH COLD WEATHER.
V V
TURN SIGNAL / WIPER / WASHER CIRCUIT.
+ - NOTE C: USE WITH ATCH 12V 7A CONVERTER.
W HEATER AND AIR CONDITIONER CIRCUIT.
NOTE E: USE WITH CONFIG.G14.
H ATCH ATCH ATCH
UELING REFUELING REFUELING REFUELING PUMP
NOTE G: USE WITH CONFIG.G'1.
RT SW(NO) RELAY 1 RELAY 2 123-3928
-9442 149-5050 149-5050 NOTE J: USE WITH FRONT GUARD CAB LAM P.

3 2 1

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