REPLACEMENT OF DUCTING AT E-COAT AREA

METHODOLOGY

Prepared by:

ENGR. CHRISTOPHER P. CABALUNA

Project-in-charge Date

Checked by:

ENGR. GERALD JOB TUMALE

Chief/ED Date

Noted by:
Approved by:
MR. TSUBASA YASHIRO
Technical Manager/ED Date

Noted by:
ENGR. PATRICK MOJICA
Painting Area Engineer Date
MR. SHOJI TANAKA
Division Manager Date

TOYOTA MOTORS PHILS., CORPORATION

 EXECUTION PLAN
* Execution plan should be approved one week prior to commencement of activity.
* Any activity should not be commence before approval.
* Proposal of execution plan should be prepared two weeks before commencement of activity.

A. Description:
REPLACEMENT OF DUCTING AT E-COAT AREA

B. Schedule of accomplishment: January 18, 2020

C. Scope of works:
1. Fabrication and Installation of brackets & support 5. installation works
2. Dismantling of existing cladding, insulation and ducting 6. Cladding works
3. Replacement of ducting 7. Restoration works
4. Installation of access door 8. Leak Testing

D. Necessary Equipment and Tools, etc. ( To clarify capacity,Specification & no.,etc)

1. Caution Tape
2. Battery drill
3. Electric Drill
4. Scaffolding
5. Wrenches
6. Grinder
7. Cutting tools
8. Riviter
9. A-ladder
10. Welding machine
E. Procedure

1. Secure working permit before work e. Dismantling of existing cladding, insulation, and ducting
2. Toolbox meeting must be done before and after work f. Replacement of ducting
3. Preparation of working area g. Installation of access door
a. Layout and Marking h. Insullation and cladding activity
i. Observe proper housekeeping and maintain 5's before, during
b. Secure barricade with caution tape
c. Set-up scaffolding and after work
d. Fabrication of brcket & supports (cutting, welding and grinding)

F. Safety Measurement
G. Organization H. Emergency Communication Flow Chart
SHOJI TANAKA
Division Manager
POTENTIAL HAZARD COUNTER MEASURES TO ELIMINATE HAZARDS 0920-910-2249 CLIENT SITE OMTPI OFFICE

MR. TSUBASA YASHIRO

1 Ergonomics Body-body system Technical Manager/ED
0999-225-0401
2 Exposure on Dust / Dirt Wear mask / Face shield R
ANDEZ GERALD TUMALE TSUBASA YASHIRO SHOJI TANAKA
E
C Project In-Charge Leader/ED Chief/ED Technical Manager/ED Manager, TS
ENGR. GERALD JOB TUMALE ENGR. PATRICK MOJICA
3 Sharp and Pointed Edge Wear gloves and other PPE's Chief/ED E 0998-592-9401 0909-376-3480 0998-966-8092 0999-225-0401 0920-910-2249
Painting Area Engineer
I
0998-966-8092 - V
4 Poor Illumination Install temporary Lightings E
D
5 Poor Ventilation Install temporary ventilation (blower / exhaust fan) ENGR. BRYAN FERNANDEZ
Leader/ED
I
N
0909-376-3480 F
6 Eye Injury Must wear safety goggles and proper for welding works O
R
M
7 Behavior and workmanship Orient workers, remind for proper behavior and execution of work A
Proj. In-charge
T STEPHEN UGAY ARIANNE ULEP ERLIENITA CRUZ HIDEYUKI TANAKA
Fire extinguisher, a bucket of water and a pail of sand must be present 0998-592-9401 I
8 Fire/Burn O
Project In-Charge Safety Officer Leader-SAFETY Manager, SAFETY General Manager
0930-336-5906 0920-126-7665 0947-803-8573 0920-910-2248 -
N
9 Failure of tools / equipment Proper inspection of tool / equipment, do not use substandard and defective tools ARRIANE ULEP
Safety Officer

10 Repetitive Works Rest for a while after repetitive movement, if needed provide a reliever 0947-803-8573

11 Electric Shock LOTO (Lock Out Tag Out)

12 Works on Heights Wear full-body harness

 ILLUSTRATION 1: SCAFFOLDING ERECTION ILLUSTRATION 2: CLADDING REMOVAL ILLUSTRATION 3: FIBER INSULATION ON REMOVAL

ILLUSTRATION 4: BOLT AND NUT DISMANTLING ILLUSTRATION 5: DUCT DISMANTLING ILLUSTRATION 6: CLEARING THE TAPPING POINT

METHODOLOGY
REPLACEMENT OF DUCTING AT E-COAT AREA
ENGR. PATRICK MOJICA W002-I01-0 02
C. CABALUNA B. FERNANDEZ MR. GJ TUMALE MR. T YASHIRO MR. S TANAKA
03
Project-in-charge Leader/ED Chief/ED Technical Manager Div. Manager ILLUSTRATION 1-6:SCAFFOLDING ERECTION
AND INSTALLATION OF DUCTING 00
ILLUSTRATION 7: DUCT INSTALLATION ILLUSTRATION 8: INSTALLATION AND ILLUSTRATION 9: CLEARING WORKS
CLADDING WORKS

DUCT DETAILED DRAWING ACCESS DOOR LAYOUT

Check Drawing Client

Box Type Approval
Design drawing
Methodology drawing
Fabrication drawing
As-built drawing
METHODOLOGY
REPLACEMENT OF DUCTING AT E-COAT AREA
ENGR. PATRICK MOJICA W002-I01-0 02
C. CABALUNA B. FERNANDEZ MR. GJ TUMALE MR. T YASHIRO MR. S TANAKA
03
Project-in-charge Leader/ED Chief/ED Div. Manager ILLUSTRATION 7-9:INSTALLATION OF DUCTING AND
DUCT DETAILED & ACCESS DOOR LAYOUT 00