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Service Manual SM01 - 076 - 024.00: Collector Ring, Recondition
Service Manual SM01 - 076 - 024.00: Collector Ring, Recondition
Service Manual SM01 - 076 - 024.00: Collector Ring, Recondition
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Figure 1 CD02320
Collector Ring Assembly
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SM01---076---024.00 1011 Service Manual
Circuit Slip Ring Wire Harness
c. Label for assembly purposes and carefully re-
Number Color Gauge Number & Color move terminal connectors (3) from wires (4,5)
at the top of the outboard bearing (7).
1 Red 10 104--- A Red d. Remove nuts and washers (6) holding the
Red 10 105--- A Red outboard bearing (7) in place. Slide outboard
2 Black 10 123--- A Black bearing over wires (4,5) and off unit.
Black 10 123--- B Black e. Remove springs (16) and open up brush and
3 White 10 004--- A White
arm assemblies (15) far enough for ring core
4 White 16 000--- B White
5 Orange 16 121--- C Orange
(9) to clear them.
6 Blue 16 202--- A Blue 9. Slide the base bracket (14) off the torque tube (13).
7 Brown 16 506--- A Brown
8 Brown 16 507--- A Brown Cleaning And Inspection
9 Brown 16 508--- A Brown
10 Brown 16 509--- A Brown
11 Brown 16 510--- A Brown
12 Brown 16 511--- A Brown WARNING
13 Brown 16 512--- A Brown Solvents and cleaning solutions can be
14 Brown 16 513--- A Brown
hazardous. Serious personal injury may
15 Brown 16 514--- A Brown
16 Brown 16 515--- A Brown
result from misuse of these products. Read
17 Brown 16 517--- D Brown and follow all the manufacturer’s
18 Brown 16 517--- E Brown recommendations concerning solvents and
19 Red 22 302--- A Red cleaning solutions.
20 Black 22 302--- B Black
21 Violet/White 18 419--- C Viol/Wht 1. All components should be thoroughly cleaned with
22 Purple 18 509--- C Purple
an approved cleaning solvent, air dried and care-
23 Gray 18 525--- A Gray
fully inspected.
24 Red/Black 18 916--- C Red/Blk
25 Black 18 952--- C Black 2. All LoctiteR residue should be removed from
threads of hardware and parts that are going to be
Table A reused.
Wiring Code
3. Inspect the integrity of the wire harnesses that are
connected to the collector ring being serviced. Re-
6. Remove brush holding studs (2) from base bracket pair or replace if required.
(14). Keep brush and arm assemblies (15) 4. In the event of severe defects, contact factory per-
together. sonnel for directions whether to repair or replace
7. If a brush and arm assembly (15) requires any major component.
replacement:
a. Remove nuts and washers (8) and slide brush Assembly
holding stud (2) up until brush and arm
1. If the center wire harness (12) has to be installed,
assembly (15) being replaced is free. Slide it
carefully slide it up through the torque tube (13).
out of stack.
2. Slide base bracket (14) down the torque tube (13).
b. Slide replacement brush and arm assembly
(15) in the stack in its place. Slide brush hold- Note: If collector ring is equipped with the inverted
ing stud (2) back in place and tighten nut and mounting base, the grease seal or o-ring should be
washer (8). lubricated with GER G322L VersilubeR or equiva-
c. Slide back plastic insulation sleeve on the wire lent silicone grease before the insertion of the
and disconnect old brush and arm assembly mounting tube.
(15) from brush wire harness (11).
d. Connect wire terminal to new brush and arm 3. Slide the ring core (9) down the torque tube (13)
assembly (15) and slide plastic insulation until it rests on the base bracket (14). Torque the
sleeve over the terminal. setscrews (10) to 45---55 in lbs (5.1 ---6.2 Nm).
8. If the ring core (9) requires replacement: a. If required, position the brush and arm assem-
a. Place the collector ring base bracket (14) in a blies (15). Install springs (16).
vise. Do not over tighten the vise.
b. Loosen setscrews (10).
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Service Manual 1011 SM01---076---024.00
Note: Do not allow the brush holding studs (2) 8. Align slots in outboard bearing (7) with brush hold-
to protrude through the bottom of the base ing studs (2). Install nuts and washers (6) on brush
bracket (14). holding studs (2).
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SM01---076---024.00 1011 Service Manual
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