SQ8167 - 01 - Methanol Reboiler - BKU Option - (Alt Case 10 Deg Approach) .HTRI 6th Aug 21

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1 HEAT EXCHANGER SPECIFICATION SHEET Page 1

2 HES-SI Units
3
4 Job No.
5 Customer Reference No.
6 Address Proposal No.
7 Plant Location Date 16/7/2021 Rev 2
8 Service of Unit Methanol Reboiler Item No. 46-HI-5523A/B ((alt case )
9 Size 1000 - 1400 x 4200 mm Type BKU Horizontal Connected In 1 Parallel 1 Series
10 Surf/Unit (Gross/Eff) / m2 Shell/Unit 1 Surf/Shell (Gross/Eff) / m2
11 PERFORMANCE OF ONE UNIT
12 Fluid Allocation Shell Side Tube Side
13 Fluid Name BOTTOM S LIQUIDS HEATING MEDIUM
14 Fluid Quantity, Total kg/hr 49670 124451
15 Vapor (In/Out) 18166
16 Liquid 49670 31504 124451 124451
17 Steam
18 Water
19 Noncondensables
20 Temperature (In/Out) C 134.45 134.54 220.00 150.00
21 Specific Gravity 0.9319 0.9319 0.8414 0.9185
22 Viscosity cP 0.2020 0.0140 V/L 0.2020 0.1213 0.1789
23 Molecular Weight, Vapor
24 Molecular Weight, Noncondensables
25 Specific Heat kJ/kg-C 4.2900 1.9600 V/L 4.2900 4.8802 4.3397
26 Thermal Conductivity W/m-C 0.6850 0.0300 V/L 0.6860 0.6525 0.6857
27 Latent Heat kJ/kg 2162.0 2183.8
28 Inlet Pressure barG 2.162 21.000
29 Velocity m/s 1.60 0.67
30 Pressure Drop, Allow/Calc kPa 3.500 0.274 35.000 10.249
31 Fouling Resistance (min) m2-K/W 0.000000 0.000000
32 Heat Exchanged 11037. kW MTD (Corrected) 39.8 C
33 Transfer Rate, Service 897.50 W/m2-K Clean 1192.4 W/m2-K Actual 1192.4 W/m2-K
34 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
35 Shell Side Tube Side
36 Design/Test Pressure barG 10.000 / 41.000 /
37 Design Temperature C 232.00 232.00
38 No Passes per Shell 1 4
39 Corrosion Allowance mm 3.000 0.000
40 Connections In mm 2 @ 154.05 1 @ 154.05
41 Size & Out mm 2 @ 304.80 1 @ 154.05
42 Rating Intermediate @ @
43 Tube No. OD 19.050 mm Thk(Avg) 1.651 mm Length 4.200 m Pitch mm
44 Tube Type Plain Material 316 Stainless steel (17 Cr, 12 Ni) Tube pattern
45 Shell Carbon steel ID 1000.0 OD 1022.2 mm Shell Cover (Integ.)
46 Channel or Bonnet Carbon steel Channel Cover
47 Tubesheet-Stationary Tubesheet-Floating
48 Floating Head Cover Impingement Plate None
49 Baffles-Cross Type Support %Cut (Diam) Spacing(c/c) Inlet mm
50 Baffles-Long Seal Type None
51 Supports-Tube U-Bend Type None
52 Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded and strength welded
53 Expansion Joint Type
54 Rho-V2-Inlet Nozzle kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
55 Gaskets-Shell Side Spiral Wound Metal (SS) Tube Side Spiral Wound Metal (SS)
56 - Floating Head
57 Code Requirements ASME TEMA Class R
58 Weight/Shell 7970.8 kg Filled with Water 15165 kg Bundle 4590.4 kg
59 Remarks: Supports/baffle space = 9.
60 1. 25% additional surface area (in lieu of fouling factors) over the required surface area in clean condition
61 2.heat exchagner shall be suitable for 110% of specified condensate flowrate from thermal performance and tube vibration.
62
63 Reprinted with Permission (v7.3.2)

J:\Inquiry-Panfeng\8167_SLB\2021-07-16\01_Methanol Reboiler\SQ8167_01_Methanol Reboiler_BKU Option_(alt case 10 deg


Item No.: 46-HI-5523A/B ((alt case ) approach).htri
Vibration Analysis Page 2
Released to the following HTRI Member Company:
HES
HES
Xist 7.3.2 16/7/2021 13:38 SN: 00371-53375827 HES-SI Units

Rating - Horizontal Multipass Flow TEMA BKU Shell With No Baffles


1 Shellside condition Boil. Liquid (Level 2.3000)
2 Axial stress loading (MPa) 0.000 Added mass factor 1.517
3 Beta 2.570
4 Position In The Bundle Bottom Center Top
5 Length for natural frequency (m) 0.450 0.450 0.450
6 Length/TEMA maximum span (--) 0.295 0.295 0.295
7 Number of spans (--) 9 9 9
8 Tube natural frequency (Hz) 177.3 + 210.9 212.5
9 Shell acoustic frequency (Hz) 0.0 0.0 0.0
10 Flow Velocities Bottom Center Top
11 Window parallel velocity (m/s) 0.00 0.00 0.00
12 Bundle crossflow velocity (m/s) 0.16 1.50 8.65
13 Bundle/shell velocity (m/s) 9.71e-6 1.57e-4 3.48e-4
14 Fluidelastic Instability Check Bottom Center Top
15 Log decrement HTRI 0.038 0.065 0.049
16 Critical velocity (m/s) 3.93 17.39 23.04
17 Baffle tip cross velocity ratio (--) 0.0000 0.0000 0.0000
18 Average crossflow velocity ratio (--) 0.0416 0.0862 0.3753
19 Acoustic Vibration Check Bottom Center Top
20 Vortex shedding ratio (--) 0.000 0.000 0.000
21 Chen number (--) 0 0 0
22 Turbulent buffeting ratio (--) 0.000 0.000 0.000
23 Tube Vibration Check Bottom Center Top
24 Vortex shedding ratio (--) 0.020 0.184 1.063
25 Parallel flow amplitude (mm) 0.000 0.000 0.000
26 Crossflow amplitude (mm) 0.000 0.001 0.074
27 Tube gap (mm) 4.763 4.763 4.763
28 Crossflow RHO-V-SQ (kg/m-s2) 24.90 129.14 1827.5
29 Bundle Entrance/Exit
30 (analysis at first tube row) Entrance Exit
31 Fluidelastic instability ratio (--)
32 Vortex shedding ratio (--)
33 Crossflow amplitude (mm)
34 Crossflow velocity (m/s)
35 Tubesheet to inlet/outlet support (mm) None None
36 Shell Entrance/Exit Parameters Entrance Exit
37 Impingement device None --
38 Flow area (m2) 0.035 0.397
39 Velocity (m/s) 0.21 3.81
40 RHO-V-SQ (kg/m-s2) 41.04 24.19
41 Shell type BKU Baffle type Support
42 Tube type Plain Baffle layout
43 Pitch ratio 1.2500 Tube diameter, (mm) 19.050
44 Layout angle 90 Tube material 316 Stainless steel (17 Cr, 12 Ni)
45 Number U-Bend supports 0 Elastic modulus, (MPa) 181363
46 Use deresonating baffles No Supports/baffle space 9
47 Program Messages
48 + Frequency ratios are based upon lowest natural or acoustic frequency
49 * Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
50 using the procedure described in Online Help; You may find that a vibration problem is unlikely.
51
52
53
54

J:\Inquiry-Panfeng\8167_SLB\2021-07-16\01_Methanol Reboiler\SQ8167_01_Methanol Reboiler_BKU Option_(alt case 10 deg


Item No.: 46-HI-5523A/B ((alt case ) approach).htri
Drawings Page 3
Released to the following HTRI Member Company:
HES
HES
Xist 7.3.2 16/7/2021 13:38 SN: 00371-53375827 HES-SI Units

Rating - Horizontal Multipass Flow TEMA BKU Shell With No Baffles


1
2
3
4
5
6
7
8
9
10
11
12
13 1000
14 mm
15
16
17
18
19
20
21
22 4.2
23 m
24
25 46-HI-5523A/B
Item number ((alt case ) Total tube inlet nozzles 1 Stream ID Shellside Tubeside
26 TEMA type BKU Total tube outlet nozzles 1 Stream name BOTTOM S LIQUIDS HEATING MEDIUM
27 Shell diameter 1000 mm Total shell inlet nozzles 2 Flow, kg/hr 49670 124451
Kettle diameter 1400 mm Total shell outlet nozzles 2 Pressure drop, kPa 9.354 10.249
28 Tube length 4.2 m Total shell liquid nozzles 1 Temperature, C 134.45 134.54 220.00 150.00
29 Dry weight 7971 kg/shell Wt. fraction vapor 0.0000 0.3657 0.0000 0.0000
30 Wet weight 15165 kg/shell Pressure, barG 2.162 2.068 21.000 20.897
31 Bundle weight 4590 kg/shell
32
33
34
35
36
37
38
39
40
41
42

Item No.: 46-HI-5523A/B ((alt case ) J:\Inquiry-Panfeng\8167_SLB\2021-07-16\01_Methanol Reboiler\SQ8167_01_Methanol Reboiler_BKU Option_(alt case 10 deg approach).htri
Drawings Page 5
Released to the following HTRI Member Company:
HES
HES
Xist 7.3.2 16/7/2021 13:38 SN: 00371-53375827 HES-SI Units

Rating - Horizontal Multipass Flow TEMA BKU Shell With No Baffles


1
2 6551
3 mm

4 423 1458 2026 1682


mm mm mm mm
5
6 S3 S5
7
T1
8
9
10 1422
11 1022 mm
mm
12
13
14
15 T2 Fixed
S1 Slotted
S2 S4

16 1250 2435
17 mm mm

18 4547
Bundle Extraction Length
mm
19
20
103
21 mm
S3 S4
22
T1
23 991
24 789
mm
25 mm
26
27 755
956 956
mm mm
28 mm
29
30 T2 S1 S2 S5

31 103
mm
32
33 Front Channel Shell
34
35 Nozzles OD, mm Rating Design Shell Tube Weight kg Company HES
36 S1 Inlet 168.28 Pres (barG) 10 41 Bundle 4590 Customer Ref
S2 Inlet 168.28 Temp (C) 232 232 Dry 7971 Item 46-HI-5523A/B ((alt case )
37 S3 Outlet 323.85 Passes 1 4 Wet 15165 Service Methanol Reboiler
38 S4 Outlet 87.452 Thick (mm) 11.112 1.651 TEMA BKU Setting Plan
S5 Outlet 323.85 Date 16/7/2021 By
39 T1 Inlet 168.28 Diagram Rev 2
40 T2 Outlet 168.28

41
42

Item No.: 46-HI-5523A/B ((alt case ) J:\Inquiry-Panfeng\8167_SLB\2021-07-16\01_Methanol Reboiler\SQ8167_01_Methanol Reboiler_BKU Option_(alt case 10 deg approach).htri

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