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Hydraulic Slurry Wall Grab

HSG 5-18 EN
Characteristics
Basic machine HS 8130 HD with hydraulic slurry wall grab HSG 5-18

Semi-Kelly guide (option)

Radio transmission of data

Hydraulic
rotating device

Grab extension (option)


Oil filter system
Hydraulically
Free-fall winches
adjustable guide bars (option) (winch synchronisation
allows for high grab weight)

Assistance systems

Integrated
verticality recording

Features of the HSG 5-18 slurry wall grab

 The modular design of the grab promises a high level of  The grab convinces with its robust design and high clos-
flexibility and enables the optimum adaptation to jobsite ing force. These properties provide a decisive advantage
requirements. especially for hard soil conditions.

 The hydraulic slurry wall grab package is based on the  Thanks to the synchronisation of the hoisting winches
proven HS series. It unites precision, power and econo- high grab weights are viable and the lifting capacity of
my. At the same time the multifunctionality of the carrier the basic machine is optimally utilized. As a standard the
machine is maintained 100 %. free-fall winches are also synchronised and can be con-
trolled using a pedal.

2  HSG 5-18
Dimensions
Basic machine HS 8130 HD with hydraulic slurry wall grab HSG 5-18

2500 – 3600

17 m - 23 m
9900
4000

Grab breadth 500 – 1800

min. radius 5800

radius 7570 radius 7570 60/80 m

max. radius 9500

 Ahigh pressure filter system protects the machine’s  Comprehensive data evaluation and generation of
hydraulic system from contamination. reports on a PC is possible using the software PDR
(process data reporting).
 The PDE® process data recording system creates the
basis for a complete documentation of the working pro-
cesses carried out.

HSG 5-18 3
Overview carrier machines

HS 8070 HD HS 8100 HD
Capacities in metric tonnes for boom lengths 11 m – 26 m Capacities in metric tonnes for boom lengths 11 m – 26 m
Boom length [m] Boom length [m]
Radius 11 14 17* 20* 23* 26 Radius 11 14 17* 20* 23* 26
[m] [t] [t] [t] [t] [t] [t] [m] [t] [t] [t] [t] [t] [t]
5 30.3 30.3 30.3 30.3 30.3 28.5 5 42.4 42.4 42.4 42.4 42.4 42.4
6 28.7 28.8 27.7 29.9 30.3 28.5 6 42.4 42.4 42.4 42.3 42.4 42.4
7 22.7 22.8 29.0 28.1 27.6 27.2 7 35.8 35.9 35.9 35.9 35.9 35.9
8 18.7 18.7 24.6 24.6 24.3 23.5 8 29.4 29.4 29.5 29.4 29.4 29.4
9 15.8 15.8 20.9 20.8 20.8 20.6 9 24.8 24.9 24.9 24.9 24.8 24.8
10 18.0 18.1 18.1 18.0 18.0 17.7 10 21.4 21.5 21.5 21.4 21.4 21.3
TLT 10538259 M00000 offiziell TLT 11913217 M00000 V2

Counterweight 12.3 t 20 t Counterweight 23.3 t 26.3 t

Technical data Technical data


Engine power   320 kW Engine power   390 kW
2x free-fall winches (line pull 1st layer)   200 kN 2x free-fall winches (line pull 1st layer)   275 kN
Rope diameter   30 mm Rope diameter   34 mm
Effective rope length    145 m Effective rope length    141 m
Max. admissible line pull in 2-rope operation    303 kN Max. admissible line pull in 2-rope operation    417 kN
Max. admissible weight of mech. slurry wall grab (full)    20 t Max. admissible weight of mech. slurry wall grab (full)    27.5 t
Max. recommended weight hydr. slurry wall grab (full)    23 t Max. recommended weight hydr. slurry wall grab (full)    30 t

4  HSG 5-18
HS 8130 HD

Capacities in metric tonnes for boom lengths 14 m – 29 m


Boom length [m]
Radius 14 17* 20* 23* 26 29 * Admissible boom lengths for HSG 5-18
[m] [t] [t] [t] [t] [t] [t]
Lifting a load which exceeds the line pull of one winch is only allowed if it
5 53.0 53.0 can be ensured that each individual winch is not overloaded. When working
6 53.0 53.0 53.0 53.0 51.1 50.0 with a mechanical 2-rope grab the total load to be lifted is limited by the line
7 53.0 53.0 53.0 53.0 48.1 46.9 pull of one winch. Rigging and ropes are part of the load. Max. capacities in
metric tonnes do not exceed 75 % of tipping load.
8 46.5 46.6 46.6 46.6 45.5 44.1
9 39.0 39.1 39.1 39.1 39.1 39.0 Capacities in slurry wall operation are for reference only and are not pro-
10 33.5 33.6 33.6 33.6 33.5 33.5 grammed in the LML system. All loads and counterweight configurations
TLT 11913213 M00000 V1
are max. values and must not be exceeded. Weight of additional equipment
on boom (e.g. walkways, semi-Kelly guide, hose drums etc.) must be de-
Counterweight 29.0 t 34.3 t ducted to obtain the net capacity.

The weight of the lifting device (full grab, hoist ropes, shackle, etc.) must be
Technical data deducted to obtain a net lifting value.
Engine power   505 kW
2x free-fall winches (line pull 1st layer)   350 kN
Rope diameter   36 mm
Effective rope length    233 m
Max. admissible line pull in 2-rope operation    530 kN
Max. admissible weight of mech. slurry wall grab (full)    35 t
Max. recommended weight hydr. slurry wall grab (full)    40 t

HSG 5-18 5
Transport dimensions and weights
Basic machine HS 8130 HD with standard undercarriage and main boom (No. 2018.33)

Basic machine
3515* with HD undercarriage, A-frame, 2x 350 kN winches and self-assembly
system for counterweight, without boom foot and basic counterweight -
ready for operation.
Width   4000 mm
1000
9890 4000 320 Weight without hoist rope    78000 kg
Weight of hoist rope (2x 90 m)   6.455 kg/m
3500

Basic machine
3515* with A-frame, self-assembly system, 2x 350 kN winches, without boom
foot, basic counterweight and crawlers - ready for operation.
Width   3500 mm
1240
Weight without hoist rope    51000 kg
4030 Weight of hoist rope (2x 90 m)   6.455 kg/m
9850 2845

Crawler 2x
1380 2-web grousers  1000 mm
Width  1055 mm
Weight  14900 kg
6740

3450
Boom foot (No. 2018.33)
Width   3765 mm
Weight incl. hose drum and
7250 3765 75 m of hydraulic hose without oil    7310 kg

3780

Boom head (No. 2018.33)


Width   2680 mm
10755 2680 Weight incl. pendant ropes    6850 kg

Counterweight (option 6x) 4x


535 Width   840 mm
Weight   2680 kg
1370

490 Counterweight 1x
Width   1220 mm
5060
Weight   6300 kg

1140 Counterweight 1x
Width   1220 mm

5060 Weight   12000 kg

6  HSG 5-18
Grab sizes
HSG 5 –18 C/L

2590
The grab extension increases weight and length of the grab and
therefore enhances the verticality of the trench.
It is recommended for depths exceeding 40 m.

2590

Grab
extension
9200

6500

2800 2800
HSG 5-18 L HSG 5-18 C
Example dimensions of HSG 5-18 C/L for jaw opening width of 2800 mm.
Different opening widths result in different dimensions.

Technical data HSG 5-18 C/L


Opening width Wall thickness Grab capacity Grab weight empty Grab weight full
A* = B= HSG C HSG L HSG C HSG L
[mm] [mm] [m3] [t] [t] [t] [t]
500 0.62 13.2 16.8 14.4 18.0
600 0.78 13.6 17.2 15.2 18.8
800 1.10 15.2 19.1 17.4 21.3
2800 1000 1.42 16.4 20.5 19.2 23.3
1200 1.72 16.9 21.5 20.3 24.9
1500 2.21 18.8 23.3 23.2 27.7
1800 2.69 20.3 25.1 25.7 30.5
500 0.79 13.9 17.5 15.5 19.1
600 0.99 14.4 18.0 16.4 20.0
800 1.39 16.0 19.9 18.8 22.7
3200 1000 1.80 17.2 21.2 20.8 24.8
1200 2.20 17.7 22.3 22.1 26.7
1500 2.81 19.6 24.1 25.2 29.7
1800 3.41 21.0 25.9 27.8 32.7
500 0.93 14.3 17.9 16.2 19.8
600 1.16 14.8 18.4 17.1 20.7
800 1.64 16.5 20.4 19.8 23.7
3400 1000 2.12 17.7 21.8 21.9 26.0
1200 2.59 18.3 22.9 23.5 28.1
1500 3.30 20.2 24.7 26.8 31.3
A* B 1800 4.02 21.7 26.5 29.7 34.5
*) Other jaw opening widths on request. HS 8070 HD HS 8100 HD HS 8130 HD (with 17 m boom)
HS 8100 HD HS 8130 HD
HS 8130 HD

HSG 5-18 7
Modular design
HSG 5 –18

Hydraulic rotating device 0° – 180°

Radio remote control

Stop-end guide

Guide bar Base body


Option: hydraulically adjustable

Scraper
Counterweight
Jaw mounting block

Grab jaw

Grab closing mechanism

Opening and closing of the grab is actuated by two direct-acting


cylinders. These are installed with the piston rods at the top, which
means they are protected inside the grab body. The robust cylinder
barrels are positioned downwards.

Synchronised opening or closing of the grab jaws is mechanically


ensured via push rods. This mechanism is reliable and easy to maintain.

Cylinder 180/140 (standard) 300 bar


Cylinder force (2 cylinders) 1527 kN
Max. closing force at teeth (2800 mm) 948 kN
Opening / closing speed 8.9 sec

Cylinder 200/140 (option) 300 bar


Cylinder force (2 cylinders) 1885 kN
Max. closing force at teeth (2800 mm) 1170 kN
Opening / closing speed 11 sec

8  HSG 5-18
Semi-Kelly guide (option)

With semi-Kelly guide (optional) Without semi-Kelly guide


The optional semi-Kelly guide provides for steady guidance of the grab Operating the grab without the optional semi-Kelly guide increases
outside the trench. This makes rotation and alignment of the grab easier the basic machine’s flexibility. Quick conversion for operation with
for the operator and accelerates the process. mechanical grab, as a lifting crane, or for chisel application is possible.
Another advantage compared to the semi-Kelly version is the lower
weight on the boom.

Hydraulic rotating device


with radio remote control

Hydraulic The rotating device allows for rotation and alignment of the grab after
rotating device 0° – 180° each grab cycle. In combination with the semi-Kelly guide the rotating
movement can be even better controlled and the assistance of an
Radio remote employee on the ground is no longer required.
control
Advantages of the rotating device:
• Alignment of the grab in slurry wall direction,
rotation range +90° to -90°
• Storing of the grab position
• Rotation from 0° to 180° after each grab cycle
• Radio remote control
• No electric cable to the basic machine

HSG 5-18 9
Lower guide bar extensions (option)

Additionally available guide bar extensions allow for the grab to be


aligned in the trench more quickly.
These extensions are mounted on the existing guide bars.

Difference

Hydraulically adjustable guide bars (option)

2775 105 1.34°


2590 During excavation work the grab direction can be corrected using the
guide bars and so higher verticality of the slurry wall is achieved.
The system is driven hydraulically and remote-controlled from the cabin.
The grab must be equipped with a hydraulic rotating device.

Example dimensions of HSG 5-18 C for jaw opening width of 2800 mm.
2800 500 - 1800 Different opening widths result in different dimensions.

10  HSG 5-18


Additional weight (option)

Additional weights are available in various sizes up to 7 t.

Stop-end guide (option)

The slurry wall grab is guided vertically along the stop-end element via
the stop-end guide. Furthermore, this guide serves to scrape off and
loosen the excess/seeping concrete from the stop-end element.

HSG 5-18 11
Verticality Assistant
for hydraulic and mechanical slurry wall grabs

0
A

17% ? hydr. grab with Verticality Assistant

job site:

slot number 69 machine_id:

start date
0

03/01/2018 slot number:


start time 13:32:01 maximum depth: 11.085 m
Y -4.2°
0.0m
stop time 13:32:59
duration 0:00:58

2.5°
X Y -2.3cm ∆X: -23.9c m@ 1108.5c m (max. depth) ∆Y: -15.7c m@ 1108.5c m (max. depth) ∆φ: -14.8° @ 1108.5cm (max. depth)

+Y +Y +Y

0.7cm
X -X +X -X +X -X +X

Z 3.0° 9.1 m

X cm Y cm Z ° -Y -Y -Y

▼deviation X [cm ] ▼deviation Y [cm ] ▼rotation Z [°]


-30 -20 -10 0 10 20 30 -20 -15 -10 -5 0 5 10 15 20 -20 -15 -10 -5 0 5 10 15 20
0.0 0 0 0 0
0

1
5.0 m
0 0 0
2
15.9m/min
9.10 m 3

31.151 9.158 0.191


4

15.0 m
depth adapted [m] 5

29.559 17.797 8.486


6
20.0 m
7

-9.204 -10.403 17.197


25.0 m 8

0
9

29.00 m -20 0 20 -20 0 20 -10 0 10 -22.61 -20.29 1.235


10

ABC
11

created by liebherr software (PDR2) Report Template Version 2.1.3 1/1

PDE®
Process Data Recording
LiDAT®
Data Transmission
PDR2
Process Data Reporting

Verticality Assistant for hydraulic and mechanical slurry wall grabs


The Liebherr Verticality Assistant for hydraulic and mechanical The data is clearly displayed on the PDE® monitor in the
slurry wall grabs is fully integrated in the Liebherr machine’s operator’s cabin. On the one hand, the measured values serve
control system for monitoring and recording the slurry wall as a guideline for completing the trench, and on the other hand,
installation process. With the help of the Verticality Assistant the the recordings of the measurement operation can be exported

HSG 5-18 - rB - EN v01.062019 - 11986220 Subject to change without notice.


deviations between the slurry wall and the grab along the X and for evaluation to the process data reporting system PDR2, where
Y axes, as well as the rotation round the Z axis are measured. they can be extensively analysed.
Additionally the productivity data is recorded for the complete
slurry wall process. The measurement is carried out using a LiDAT® enables the mobile communication of measured data
sensor, which is positioned on the grab. from the machine to the reporting software PDR2. The reports
generated in PDR2 enable the traceability of the trench and can
An innovative graphically displayed host system guides through also be used as proof of quality.
the various stages of the measurement operation. The success
of the measurement is ensured through the automatic reduction The Verticality Assistant is fully incorporated in the existing mod-
in the lowering speed. Data is transferred from the grab to the ularly structured concept of digital solutions from Liebherr.
machine via Bluetooth technology (cable transfer is optional).

Liebherr-Werk Nenzing GmbH


Dr. Hans Liebherr Str. 1, 6710 Nenzing/Austria
Tel.: +43 50809 41–473, Fax: +43 50809 41–499
crawler.crane@liebherr.com, www.liebherr.com
facebook.com/LiebherrConstruction

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