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MasterRoc® HCA 20

Liquid hydration inhibitor for concrete

DESCRIPTION  Lowers peak temperature and/or rate of


temperature rise in mass concrete
MasterRoc HCA 20 is a ready-to-use, liquid
 Reduces thermal cracking
admixture for making more uniform and
predictable high performance concrete while  Effective as a single admixture or as a
component in a Master Builders Solutions
retarding its setting time by controlling the
hydration of portland cement and other admixture system
cementitious materials to facilitate extended
placing and finishing operations. PERFORMANCE TEST DATA

Concrete technology innovation


Aspect : Pink free flowing liquid
The development of MasterRoc HCA 20 is a Relative density : 1.08  0.02 at 25°C
technological breakthrough in the concrete Chloride ion content : < 0.2%
industry. It is a cost-effective alternative to the
Solubility in water : Miscible
disposal of return plastic concrete and concrete
wash water. It also enables possibilities of
maintaining fresh properties in long haul supplies DOSAGE
due to traffic congestion and deep tunnels &
mines. MasterRoc HCA 20 is recommended for use at
Through its numerous applications, MasterRoc the rate of 260ml/100kg of cementitious material
HCA 20 will allow ready-mix & site-mix producers for most concrete mixes using average concrete
to more efficiently utilise their concrete materials ingredients for around four hours retention. For
on daily basis. every additional hour retention, additional dosage
of 65ml/100kg of cementitious material may be
RECOMMENDED USES
sufficient. The maximum recommended dosage of
 Pumped concrete, wet-mix shotcrete and MasterRoc HCA 20 is 8L. Because of variations in
conventionally placed concrete job conditions and concrete materials, dosage
 Plain, reinforced, precast, prestressed, rates other than the recommended amounts may
lightweight and normal weight concrete be required. In such cases, contact your local
 Stabilisation of concrete wash water Master Builders Solutions representative.
 Stabilisation of returned plastic concrete
APPLICATION
 Stabilisation of freshly batched concrete for
long hauls Wet-mix shotcrete: Premix aggregates with
. cement and one half of the mixing water. Add
MasterRoc HCA 20 along with superplasticiser
FEATURES AND BENEFITS under continuous mixing. Premixed with the
The set-retarding characteristics of MasterRoc second half of the mixing water or after all the
HCA 20 aid in the production of concrete with the water have been added. Normal mixing time is
following special qualities: sufficient. To void slump loss, the recommended
 Improved workability water content is 200 l/m3. In the event of
 Reduced segregation unexpected delays, a later addition of 0.3 – 1% of
MasterRoc HCA 20 is possible to prolong storage
 Superior finishing characteristics for flatwork
time for a few hours.
 Moderate to extended retardation
 Provides flexibility in the scheduling of placing
and finishing operations Stabilisation of Concrete Washwater: The
 Offsets the effects of too-early hardening procedure for overnight / weekend stabilisation of
during extended delays between mixing and
concrete wash water is easy, but it is important
placing
that each step be correctly followed as under:
 Helps eliminate cold joints
 Allows for dead-load deflection to take place 1. The ready-mix truck should be empty of any
(before concrete sets) in extended pours for returned concrete. Add 150 to 180 litres of water to
bridge decks, cantilevers, nonshored structural the truck drum.
elements, etc. 2. Back up the concrete wash water to the rear
of the truck drum.

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MasterRoc® HCA 20
3. Dispense 1000 to 2000 ml of MasterRoc HCA dosage range and under normal, comparable
20 into concrete wash water for overnight curing conditions
stabilisation. For weekend stabilisation, dispense
2000 to 3000 ml into the concrete wash water. MasterRoc HCA 20 is recommended for use at
Safety glasses or goggles and rubber gloves must the rate of 260ml/100kg of cementitious material
be worn when handling the MasterRoc HCA 20 for most concrete mixes using average concrete
4. Return the stabilised concrete wash water to ingredients for around four hours retention. For
the front of the drum and mix at high speed for 1 every additional hour retention, additional dosage
minute. of 65ml/100kg of cementitious material may be
5. Back up the stabilised concrete wash water sufficient. The maximum recommended dosage of
quickly to the rear of the drum for maximum fin MasterRoc HCA 20 is 8L. Because of variations in
cleaning job conditions and concrete materials, dosage
rates other than the recommended amounts may
6. Return the stabilised concrete wash water to be required. In such cases, contact your local
the front of the drum and mix at high speed for 1 Master Builders Solutions representative.
minute. Park the truck for the night or weekend.
PACKAGING
7. The next day or after a weekend, reduce the
water content of the freshly manufactured concrete MasterRoc HCA 20 is supplied in 225kg drums
by the amount of water added in step No. 1.
Returned concrete/ Long haul concrete STORAGE /SHELF LIFE
Calculate the total MasterRoc HCA 20 dosage in
ml, dispense in to the fresh concrete and mix for 7 MasterRoc HCA 20 must be stored where
to 9 minutes at normal mixing speed. This should temperatures do not drop below +5°C. If product
be completed no later than 90 minutes from the has frozen, thaw at +5°C or above and completely
initial batching. After mixing is completed and the reconstitute using mild mechanical agitation. Do
ready mix truck is in transit, its mixing drum must not use pressurized air for agitation. Store under
be turning as slowly as possible. cover, out of direct sunlight and protect from
extremes of temperature.
Rate of hardening
Shelf life is 12 months when stored as above.
The temperature of a concrete mix and the
ambient temperature (forms, sub base, Failure to comply with the recommended storage
reinforcement, air, etc.) affect the hardening rate of conditions may result in premature deterioration of
concrete. At higher temperatures, concrete the product or packaging. For specific storage
hardens more rapidly which may cause problems advice consult your local Master Builders Solutions
with placing and finishing. The main function of representative.
MasterRoc HCA 20 is to retard the set of
concrete. Within the normal dosage range, it will PRECAUTIONS
generally extend the working and setting times of As with all chemical products, care should be
concrete containing normal Portland cement, fly taken during use and storage to avoid contact with
ash, slag, and silica fume by approximately 1 hour eyes, mouth, skin and foodstuffs (which can also
to 5 hours compared to a plain concrete mix, be tainted with vapour until product fully cured or
depending on job materials and temperatures. dried). Treat splashes to eyes and skin
Trial mixes should be made with job materials immediately. If accidentally ingested, seek
under approximate site conditions to determine the immediate medical attention. Keep away from
dosage required. children and animals. Reseal containers after use.
Do not reuse containers for storage of consumable
Compressive strength item. For further information refer to the material
safety data sheet.
Concrete produced with MasterRoc HCA 20
admixture will have rapid strength development TDS Ref. No: M’RocHCA20/01/0414
after initial set occurs. It develops higher early (24-
hour) and higher ultimate strengths than plain
concrete when used within the recommended

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MasterRoc® HCA 20

® = registered trademark of a MBCC Group member in many countries of the world

The technical information and application advice given in this Master Builders Solutions publication are based on the
STATEMENT OF present state of our best scientific and practical knowledge. As the information herein is of a general nature, no
RESPONSIBILITY assumption can be made as to a product's suitability for a particular use or application and no warranty as to its
(Disclaimer) accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user
is responsible for checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by Master Builders
NOTE Solutions either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not Master Builders Solutions, are responsible for carrying out procedures appropriate to a specific
application.

Master Builders Solutions India Private Limited


Registered office: Plot No D-126,
TTC Industrial Area, MIDC,
Shiravane, Navi Mumbai - 400706,
Maharashtra, India
Tel: +91 8657906776
E-mail: Construction-india@mbcc-group.com
www.master-builders-solutions.com/en-in

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