I

Crw 1<7 57/} R

/
/

~ifr 1* ~ it ~ -:f1
INSTRUCfIONS. FOR OPERATION AND MAINTENANCE

VTR354-11
Ji ~jrJj $t±~ Hi i§ .
EXHAUST - GAS WRBOCHARGER

till )11· yI 54t !~ 11 ~if F

_SICHUAN JIANGJIN TURBOCHARGER PLANT

. 'i:'
 VTR354-11
This book of instructions for
use and maintenance con-
sists of the following sheets:
.\

Text sheets
HZTV 98204 HTLV 91047 HTLV 95582 HZTV 97989
HZTV 98304 HTLV 91048 HZTV 97986 HZTV 97990
HZTV 97983 HZTV 91133 HZTV 91075 HZTV 97991
HTLV 91044 HZTV 91074 HZTV 97967 HZTV 91136
HZTV 91073 HTLV 91052 HTLV 91061 HZTV 97993
HiLT 413535 HZTV 97984 HTLV 97396
HTLV 91046 HZTV 97985 HZTV 97988

Appendix
Number of figure
De,signation IJM~
t#
354-00.0-001 Sectional drawing (schematic)
354-02.0-002 . Rotor complete
I~'jtJ iiim (:1F;t m>'
354-0:1.1-001 Cleaning the compressor
4t-1-,~,~
354-03.1-001 Bearing assembly. compressor
1£:\tL {r!J itIt
end . if ':!;.tJL~~*~.~
354-03.2-001 Bearirig assembly. turbine end
j~~~$11*,~,~
354-04.1~001 Bearing space cover. compressor
end
. 354-04.2-001 .Be.aringspace cover. turbine end
Hi~tL~jmt.~
Gas inlet casing/Nozzle ring/'
Cover ring
)Mtt~*",*i1IJt.~
354-05.0-001 AA11 (1 entrance central) or.
354-05.0-002 AA21(2 entrances radial) ~~!lt~:A:/'1t'i~/'t'i"
. 354-05.0-003 . AA31(3 entrances radial)
AAll( -'-!ltp, apfei)!lt'\>
'. Disposition of water connections
AA21 ('::'*13, f:£rfiJllt~)
.for gas inlet casings AASI ( .=.!It13, f.i rfiJllt~>
354-05.1-001 AA11 (1 entrance central) or ~<\!lt<\~*=!p,j<.!i~~~.
354-05.1-002 AA21(2 entrances radial)
354-05.1 ~003 ' AA31(3 entrances radial) AAl1(.._!ltp, apfiJllt,\)
AA21( .::.llt 13, f£ rfiJllt~)
354'-06.0-001 . Gas outlet casing/Feet
AASI ( .=.llt13, f£ ~ ~~)
354-06.1-001 ..Qi.~p()sitionof water connections . ,
, for gas-'outlet casinq , ~<\ili~~/Jl~
. ~~ili~~*=!PJJ<.fl~~tr.I
354-07.0-001 Complex of air inlet
~<\llt~{t:r
'354-08.0-003 Silencer KA 02
)~t- -if KA02
354-08.1-003 Cleaning the filter and replacing
the filter mesh ;t lt~ it -if lllJ!: ~~ M
354-08.5-001 Air suction branch ra~llt"f~
3~.-09.0-001 Removing and reinserting the
bearings and the rotor
$II 11;fll~ -1-if!] tF tt ;fIli9! f 4t -1-
Locking the rotor "
it 11] l.i.
354-09.1-001 Blanking device rei)pj!
354-09.7-001 Clearances
ft JI i!li ;fCl ,I.~ ~ - Jt *
TLV - 6001 List of agencies and service
stations ~
(8503/ Betriebsvorschrift ZTV 1604). [ZJ I{LWJ
/"
/
-1- HZTV98304
.~.,:~~;, , ,t

.~:
'.'
Contents

0,' Tochnical data O. 1

•~*.lt
0,2 Ordering spare parts or 0.2 .. 14:;'1~ .11 oj i~
requosting information 0.8 ,*i II~IJ
0.3
0.4
0.4, ,
Check list
General note
Contents
' O...
,0; 4. 1 ~ftl:t.JJi
0.4.2 Numbering of figures
0.4.2 1!I-iJ'#;t
0.5
0.7
Description of the turbocharger O• .5 ~~HH' EE. .. tr.JM~
Storing new turbochargers O. '7 If 7~tt if EE. ~U1.1-#it

l' Operation "

1.0 Lubricating oil 1.
1., Commlssionlnq
1.1:0 Before taking into service
1.0
1.1.1 When'first taking into' service . 1. 1
1.1.2 After the first' 00 hours in 1. 1.0
,service 1. 1. 1
1.3 Checks and maintenance 1. 1.2
1. s
"

2 Maintenance
2.0 Cleaning 2.
2.0~O Air filter 2.0
2.0.2 Cooling-water spaces
2.0.3 Oil spaces
2.00
2.0.4 Turbine 'end: 2.0 •.2
2.0.5 Compressor end 2. O. 8
2.0.6 Cleaning the compressor in
service.
2.1 Dismantling and reassembling
the turbocharger "
2.'.0 Removing and replacing the
bearing assemblies
2.1.' Removing and replacinq the
rotor ' '"
2.1.2 Dismantling and reassembling
the rotor
2. 'I. s
2.1.3 Removing and replacing the 2.1.4
coverring , 2.2
2.1.4 ,Removing and replacing. the
nozzle ring
2.2 Replacing individual parts- 2.2. g
2.2.0 ' Nozzle ring ,
2.2.1
2.2.4
Sealing bushes
2.2.3 Turbine 'blades'
2_ 2.5
2.2.4 Baffles
2.2.5'. Rolling-con.tact bearinqs
2.6 Clearances' "
2.7 Bearings
2.,9 , Normal spare-parts
2.9.0 List of normal spare parts,

3 Faults ,3 t&1!l
3.0 . Symptoms of faults and
possible causes 3. 0 it"ltJPf~ ~ If-I!J
3.1 Taking the turbocharger out of
service
3. 1 mtt if If.i: tr.J~ k1t Jfl
3.1.0 Rectifying defects with available 3. 1. 0 ·!fl4 14:~ ~ e.
tfi .if ~ :J14:
spare parts 8- 1.'1 ~TtHPlP~tjH.ij t.l.
3.1.1 Remo'ving the rotor and fitting
the blanking device 3.1. 2 ~~tItr.J~t
3.1.2 Fitting the locking device 8.1.2_ 1 )~tt~'fI-J~ I
3.1.2.t locking at turbine end

J T
,._.-r-...
. .'

VTR/C Gas Turboc~ger

.

(8107)
-2-
 4
4.0
Index of part number.
Turbocharger
4 .#~t'l
4. , Tools
4.0 ~~lfli.
4.4 Blanking device
4.1 .:rA
4.5 Locking device 4.4 H~ttl
4.5 ~lt.l
5 Appendix
Figure
00.0 Sectional drawing
(schematic)
5 IIH.
02.0 Rotor complete I!I
02.1- Cleaning the compressor.
03. , Bearing assembly.
00.0 ftJ"i I!I
compressor end 02.0 *l-f ,~..5l.
03.2 Bearing assembly. turbine 02. 1 Ii\~it~
end
04.' Bearingspacecove~
03.1 $IJ*,~..5l. (Ii ~~ij!>
compressor end 03.2
til *J~'.i. <It".>
04.2 Bearing space cover, turbine 04.1· ft!r;J:t . ([li ~ tJt. ~)
end . 04.2 *",*:t (It.lJL ijI)
._
05.0 Gas inlet casing/Nozzie ring/
'05.0
Ooverring ~~l!~~/"'''~/'''''''
05. , Disp.Qsitio·nof water connec- . 05.1 At~l!~~*ipJJ<ftl.
:tlcins faigas inlet casings 06•.0 ~~~~~~ I JlJ!
06.0 Gas outlet casing/Feet.
06.1 Disposition of water connec-
06.•1 ~~~~~~*ipJJ<{i.l
tions for gas outlet casing
07.0 ~~l!~~
07.0 Complex of air inlet. 08.0 ~i-.
08.0
08 -.1
Silencer 08.1 ¥tit.it~
08.2
Cleilning the filter
Replilcing the filtermesh
08.2
09.0
lt~.~*+*~ .
'09.0 Removing and reinserting the. *",*fP~-f&9~tt~ ~ .•
bearings and the rotor 09. 1 H~tt.
. 'locking the rotor 09.7 . r-J Pi
09. ,
09,}
Blankinq device'
Clearances
TLV- 60011\:Jfifj~.I. *16- t*
TLV-6001 list of agenoies
and service stations

,.'

-3-
 0.1 .

Technical data

Diesel engine

Manufacturer ~*r
•••••••••••••••••••••••••••••••••••••••••••••• '•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
.
• •••••••• 1••••••••••••••••••••••••• 1 •••••••••

Design and type • ••••••• 0 •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• I •••••••••••••••••••••••••••••••••••••••••••• ~ •••••••••••••••••

Rated output in. kW I hp] ~.~.:r!!.~ , ,.......( , 1

Nominal speed in S-1 (min-1) ( : .)

.Altitude above sea-level in ittit ~It .m : ~ .

Intake air temperature in . K( C)

o .. '
,
~A!l"jllt (.: : ,)

Unless stated otherwise, the f(lllowing atmospheric conditions are assumed:

Air-pressure . 1 ± 0.02 bar = 100 ± 2 kN/m2 .'
~ ~~~\t II}) at. £l'!ttdif~:
.Air intake temperature 300 ± 6.K .;,' 27 ± 6°C 7C~l!iJ
~.lA!l~)JJt

Rating plate

o Abgasturbolader j~ ~ Eli';' It ~ Jt .0
BBC
BROWNaOvERI
Exhaust-Gas Turbocharger .
Turbocornpresseur de suralimentation

.Typ VTR .~~t.t~1111 Ilrnax. .1

•
No. HT tmax.
N Specification'
c, i f\ C R7204g;s:
m
It) V .R H
~--~--~~-
r-- W E

~~ L --------~----------------------- T
~
l-
I
------~~------------~--~-----
o o
ApIV'QXIrTUltivo value for service life of rolling contact bearings.(see § 2.2'.5): h
*#Jttlr7i{~Jfl~~ (JQ.2.2·.5t~
I
vrR/C Gas Turbocharger"
-4-
 0.2
0.2
Ordering spare parts or
requesting information .f.t:iTJJ~~iiJ
..#il.ll1': ~ it] at EU.li
Orders for spare parts or correspondence
should quote the following:'

T
ype VTR
.

. ~o~r~i_N~:i""""'"
I as per technical
data t 0.' or
rating-plateon
VT'R
HTt~
~t
~ 0.1 ittt* •••
turbocharger
('*
JPr) !f.ffi.it~tiPft~!f
Part number {AS per figures and "#~~P.t* iEJm~ •• ·'''*t
and designation

Quantity' ..
parts list § 4
•• ~I

(Please also quote the fig. number at the

top of the sheet, see § 04.2) 04.2
(foJ at
it>
*.~ m-if. ,~1£ ~ Jf t;.;~ J:~. i~.l
Our agencies and service stations - (see
list of the service stations TLV. -600 1 at the
end of this manual) ~ wiil accept orders for
spare parts. They will also give advice
should a special case arise which is' not
covered by these instructions.

Examples of orders or'

inquiries for *#iJI£JAt 'el1O~911
spare parts:
-*~~
VTR••
lit '-\~ ,~.~.
4 - 05. O•••
.14- 50000" m
Turbocharger VTR,
Seri.al number HT : :
:.:
..
m~•.l~1~2.
•• [1
(~~.,.~V
Jj()t~<\t•• # 52000
·
1 Gas inlet casing complete. with:w~ter .
. jacket covers, part 50000
·fig. VTR .. 4-05.0~ .......
.
m VT'R~.4.05.1•••
For fig. number in appendix refer to § 4.2 m-ift: 4.. ilt'\tftI) •
I
{State position of the gas inlet casing]".'
. 1 Set of' water jacket covers for gas inlet .
casin~, part 52qoO .
'w~Wa4~aI
•• A11~·~··I
fig. VTR. ~4-05·.1- ...... I
1
For fig'. number in appendix refer to § 4.2 ~~.t ,• .rr
;x.JA, ~ ~ft·JU
.l?t;tr;!I'l:J-
/..L..nif .. 023 - 41221180 .' 1
[Stateposition of the gas inlet casing)".
• The position of the casing and feet is al-'
ways stated' in relation to ttie turbine
end. .
\
 4
Index of
part numbers
In anv cor,respondence It is essential to
quote the following pert numbers and de-
4.0
signations (see examples of orders of
spare parts under I 0.2). fJltQilBi.
t#
4.0
Turbocharger
20000
21000 "TI~' ''
.*)t~.i*",
21001 :t*,
Part No. Designation 21002 ~ijlll
20000 Rotor complete 21003 ~it.
21000
21001
21002
Biaded shaft
Broachedsheft
Sealing strip
21004
21005
"l~
~J)t
21003 Sealing strip 21007 ti:~~.
21004
21005'
Caukllng wire .
Locking' prate
21008 tt~H
21007 ,Damping wire
2·1008 Damping wire 2S000 cP fi]!Wi_~. ~
.,r 2S001 #ti
23000
'2300 1
Partition wall complete
Cover plate
2S002 *~~,.tt
23002 Hex.-headed screw 23003 Jl:~~)t
23003
23004
locking plate
Hex:-headed screw
23004 *1fI·~.t!
23005 loc~ing plate '" iJJ.~J:t
2S005 Jl:
23007 Distance segment 23Q07 }(Jf"~
23008 Guide bush· :.." . " 2'3008 j:;~'111
23030, Flange of partition wall, compl.
23031' .Flanqe of partition wall, '
machined
230M ctl r-J !Wi _1* ,~..hi.
23032 Caulking wife ' 230S1 . cP fiJ !Wi !i-f* :htr:.I.
2303,3 ' .Gasket ring 2S0S2 lil'H
2S(}SS ~ it 1II
23050 Shaft protectron sleeve
23051, Half of shaft protection sleeve
23052 Hex.-headed screw 2S050 f5~iP*,~,$.
23053 locking' plate
23054 Cap not 2S051 ttIr.iP.~ <J¥. Jt)
23052 i, 1ft~C~

25000 Compressor'impeller'
23053
23054
25000
..
il:~~J:t
li<\'t~
".

26000 Inducer

29000 Turbine blade

26000 ~JA.~

VTR/C Gas Turbocharger HZTV 97989

(8107)

-37,:""
 iI~*" Z61t"
"iI.~ 161t" "6up Al9JeS .. ZS LPC
.. ~ 06 It" 'BU!J UOl5!d Lsj17£
GillON OSl PC
¥fi¥ glH.t" "'.
" lI1'~.f4 ZSIK 9ldd!N S8l PC
lU,W¥¥lUl "IS[K J94seM 6uPIOOl Z8 Lt>C
"~IHf OSlt" MaJOSla'llOOS l8l PC
Je6u!IS oat t>E
.. If "Lnti"
"-It''J t!Wlt" mu de::> LS l17E
""til nt' I -la'llseb, PS lvE
mu BU!ij l S L PE
.}(~ 1#1'" " IIt,
~'W¥¥¥"lUl 80ltli
:;P(~~*" LOIK MeJOS'liuns-Jaiuno::> 80 L PE
*~*'*
ifi(.~~ ~ 90lt"
!WOlt"
aBueu BUISjOOl
9BuelJ BUIJeas
LOl17&
90 Lt>& "
" *9f"~ tOlt" "lsipsJ sfiuuds Bu!dweO SO L17£
.~*'*
*¥*'* "Olti " J90eds
"6UIJeaq qsnq Jalno '
t>O L 17&
£0 l17£
"*..~.
...~'1''*.~~~
ZOlt"
10tt"
OOtt"
BUlJeeq qsnq Jauul
.: Bupeaq J8110ij
ZO l17£
LOLPE
e~eldwoo '31. BU!Je9g 00~t'E
iI~*" Z6lZii
iI. ~ 161<:" \, BUIJAl9Jes, ZS LZ£
..... 06[<:" BUIJ UOlS"ld is L Z£
~fi"¥ gSI<:1i
1911l0 N OS LZE
I W~.ri" <:IHZIi
91ddlN S8 LZ&
~'W¥¥¥lttil IS1<:1i

...
Ja4SeM 6UI'll001 Z8 LZ£
~~~ OSI<:i MeJOS19lfOOS L8 L ~£
L!WIZi Je6u!lS 08 LZ£
-\:('1 tlilZIi
mu de::> LS lZ£
..".1 1(;[ZIi
la'llseD PS LZ£
mu BU!l:1 LS L l;E
-\(*1#1'" t11Zi
~.~W¥ ZllZ" 9leld BUI'll001 P Ll Z£
.~~f t nzs M9JOSpepe94-'xaH "Z L L Z£

I'."
.1nf.¥¥!f~1iI
ot lZIi

60[ZIi
aleld elUeq lio
Je4SeM BU!'lfOOl
L L LZ£
O"LLZ£

MeJOSlfuns-Jawno::> 60 LZ£
.9f~ "SOIZIi
*~H4_ LO[Z£
Jeoeds 80 LZ£
eBueU BUPIOOl LO LZ£
i~*,* 90[Z£ eBuelt BUIJeeS 90LZ£
11.1(•• ",,*
~l"
11.1(.
.-u*".
~t
liO1Zli
tOI<:1i
1i0[<:£
f8!Xe sBupds Bu!dwea
le!peJ sBUIJdS Bu!dwea
4snq 6u!J8a"q Jelno
SO L Z£
t>O L Z£
EO L Z£
4snq 6u!Jeeq Jauul ZOL Z£
.¥1',*
*.....~...
<:O[Z'
SlU!O~

*~.l1
ft'lill
., .~,'i',*
101<:£
001<:"
loelUOO v"4l!M 6u!Jeeq lies lO LZ£
8l8ldwo:) '30 6utJeea OOlZE
 ..............
Part No. Designation

46000 Bearing apace cover CE, -t#

complete
46001 Bearing space cover CE,
46000 1£ ~ .JIJI ill I i ,~.!At
46001 L£~tJI..~I"i"'I
46002
46003
46004
machined
Screw plug
Gasket
Marked gauge glass
46002
46005
46004
••
i)t
~'16:"f~le.
i••J
46006 Screen 46006
46007 Gasket 46007
46008 Thread bush 46008 tJl ••
46009 Screw plug 46009
46010

...
46010 Gasket j~
46011 Plate for control
46011 R_ K~~;t~.
46012 tf.mfT
measure K 46015
46012 Round-headed helicoidai rivet
46013 Screw plug 46014 jJt
46014 Gasket 46015 i,11'f1~.
46015 Plate'for oil level 46016 +f..mfT
46016 Round-headed helicpidal rivet 46017 :td':9-• .tt
46017 Hex.-headed screw 46018 Phtl}jl
46018. Locking washer
48000 j~*'~!I.,~,'"
48001 j~*:.)dJt.~"'I
48000

48001
Bearing :lpace coverTE,
complete
Bearing space cover TE,
48002
48005
48004
••
~a_.f#le.
48002
48003
48004
machined
Screw plug
Gasket
48006
48007
48008
••
~Jt
#-~ ••
48006
48007
Matked gauge glass
Screen
Gasket· .
48009
••
48010 ~)t
48008
48009
Thread bush
Screw plug
48011
••
48012 ~)t
48015 )dJ1itf.
48010 Gasket 48014 #.Jfl~
48011 Screw plug 48015 i'dUdltt
48012 Gasket 48016 1Ihtl}~1II
48013 Plate for oil level
48014 Round-headed helicoidal rivet 50000 f~~~.iI!]~~iI!~~,~.Jil.

.jf.~
48015 Hex:-headed screw
48016 Locking washer 51000 1-f~~.JLj~~iI!~~
51001 ~~iI!t;/)aI
51002
50000 Gas inlet casing
5100S ~Jt
assembled,
with core hole covers 51004 . "'-:If! ~ Ctt

51000 Gas inlet casing

assembled,
withQut COle hole covers
51001 Gas inlet casing, machin.ed
51002. Blind flange
51003 Gasket·
51004 Hex.-headed screw

VTR/C Gas Turbocharger HZrv 97990a

(8411)

-39-
r

Part No. Designation

51005
51006
Locking washer
Flange/Screen
51005
5100e ,..
"til
51007 Bonnet of air duct
51007 ~4t,,.tl1*
51008 Hex.-headed screw 51008
51009
*.~.ti
"11#i
51010
51011
Hex.-headed screw 51010 *.~.tt
.51013
Hex.-headed screw
Locking washer
51011
51012
*.~.+t
#i
51014 Sealing bush
51015 Hex. -headed screw 510t! "til
51016 Locking plate ISlOl4 iirH
51018
51019
Locking plate
Hex.-headed screw
51015
51018
*.~.+t
Jl:iI1!t:)I-
51020 Locking washer .. 51018 Jl:.iI11:Jt
51021
51022
'Securlnq pin
Guide bolt
51019
51020
*It~.ti
51023 Key "*1:1
51021 II~
..I§tt~*It.tr
51024 Socket screw
51025 Socket screw 51022 ~tr
51026 Locking washer 51025
51027 Screw plug 51024
51028 Gasket·
51025 *It!k • .tt
51029 Socked plug
51026 'J~)t
5.1030 Gasket ~
51031 Partition fin
51032 Socket screw
51027
51028 ~II .*
!11029 C.tt
51033 Tension washer 51050 1:11
510~4 Hex. -headed screw
51051 ~Jlrt
51052 *1t~ • .tt
52000
52100
Set of core hole covers
complete, with gaskets
Core hole cover for cooling water
.510U
"*~I
51Os. *1t~.ti
inlet, 52000 .~Jt~;t1t.~ ..S!.
without gasket .52100 ;t!t:Jt~*'*F,j(iIt,j(~;t-lL •
52101 Core hole cover .52101 ~;t-lL.;la.I
machined .52102 ~II·
52102 Gasket 521011 #;~
52103 Flange
52104 *It~.ti
52104 Hex.-headed screw
52105 8a;~le plate 52105 Jl:iI1~Jt
52106 Hex. -headed screw 52106 *1t~Cti
52107 locking plate 52107 f..~11
52400 >;4fI,ftlfj P }fl~;t-lL••. x,I:Jt
52400 Core hole cover for cooling water 52401 ~;t.n;.jpJ:
outlet, .52402 1:11·
without gasket
52401 Core hole cover,
52405 #;~.
machined .52404 ""ft~.ti
52402 Gasket
52403 Flange
52404 Hex.-headed screw

52600 Core hole cover

blind

52700 Core.hole cover, 52600 :tfl:Jt6EJi1t;t:Jt.l"'#;~

lateral 52700 *l~;t-lL.
52801· ~II
52801 Gasket 52802 fl:1II
5280"2 Gasket 56000
56001
"~1F
"~.~ • .S!.
56000 Nozzle ring 56004
56001· Nozzle insert ~tJ#;~
56004 Inner flange
56005 Segment of intermediary ring
56005
"~*r*J"~

HZTV97990.

-40-
 Part-No. Designation
56006
~1tft ~#
Fixing segment 56006 IIl.t~
5600B
56009
Socket screw
Tension washer
56008
56009 _.ett
~*~ett
57000

60000
Cover ring

Gas outlet casing

5,7000 ,.f.
assembled. .. 60000 ~~I~:t,~·Jlf~:t~L"
with core hole covers
61000 • ~ ~~~ :t.:ff iIt ~ :fi..
61000 Gas outlet casing
assembled,
61001 ~~~~~:t;bPI
without core hole covers 61002 tfH~~.l
61001 Gas outlet casing machined 6100g ~}t-
61002 Cover for sealing air duct

".~III
*ffI;9.Ctt
61004
61003 Gasket
61005
61004
61005
61006
61007
Hex.-headed screw
Locking washer
Hex.-headed screw
Locking washer
61006
61007
61008
61009
".~III
i.\"~Ctt-
"'ffI~Ctt
*ffI;)kctt
61008
"*~III
Hex.-headed screw
61009 Hex. -headcd screw 61010

61010 Locking w8ll;ht!r

61011 t~~
61012 ~}t

••"'~~.tt~III
61011 Blind'flange
61012 6101g

c.
Gasket
61013 Hex-headed screw 61014
61014 Lo.cking washer 61015 ,.it69ti!HHIIf
• 61015
61017
Securing pin
Screw plug
61017
61018 Gasket 61018 ~>t

62000 Set of core hole covers ./ 62000 iIt ~HL.l,~.P( t :tt!: >t
62100
complete. with gaskets
Core hole cover for cooling water
inlet,
62100
62101
*'~~:fi..jpI
ip ,j(ilbi Jfl ~ ~:fi.. ~ ~ }t-

62101
withoutqasket
Core hole cover
machined
62102
62103
~.*.
~~
62102 Gasket 62104 1\ 1tJ :!HJ tt
62103 Flange
62104 Hex-headed screw
62105 ffl~'
62105 Baffle plate 62106 ;, If!~ il.tt
fi~106 Hex.•headed screw
62107 Locking plate
62107 Jl:JJJ~)f
62400 Core hole cover for cooling water
outlet,
62400
62401
*iP*ili 0 Jij~~:n.I..
j~~:fi..l. jJpI
~~*
without gasket
62401 Core hole cover
62402 ~Jt
machined
62403 ~~
62402 Gasket 62404 *1tJ~Ctt
62403
62404
62600
Flange
Hex.-headed screw
Core hole cover blind,
62600 $R.~:fi.
•• 7l;~.X~*
without gasket
62801 Gasket 62801·
~*
68000 Foot 68000 Ji,l

VTR/C Gas TU'bocharger HZlV 97991a

,...,._' (8411)
- 41-
 Part-No. Designation
74000 Air outlet casing, .t~
assembled \
74001 Air outlet casing machined 74000 ~ 4t~~4tt 1~.!At
74002
74003
Hex.-headed screw 74001 ~4t*4tt;bD.r.
".~II
L<?ckingwasher
74004 Hex.-headed screw
74002 *~~.tt
74005 Locking washer
7.003

".~III
*1fJ~ ..tt
74006 Hsx-headad screw 74004
74007 LOj:king washer 74005
74008 Screw plug 74006 *1fJ~ ..tt
74009 Gasket
74007
".~1
76000
76001
76002
Air inlet casing assembled
Air inlet casing machined
Sealing bush
74008
7.009 ~III
..a
76003
76004
Blind flange
Gasket
76000 ~4t:ilt~~,~-'"
76005 Hex-headed screw
76001 ~~ll~t:Jp.r.
76006 Locking washer
76002 iSH
76007 Nozzfe 76003 t~~
76008
76009
Gasket
Hex.-headed screw
76004 ~Jt
76005 *.tt~.tt
76010
76012
76013
760T4
Locking washer
Flange,
Gasket
Hex.-headed screw
76006
7600.7 ...."*~11
76008 ~III
76015 Locking washer
76009 *14~.tt
76016
' 76017
Blind flange
Gasket
76010
".~III
76012 1J;:t
76018
76019
Hex.-headed screw
Lo.ckingwasher
76015 ~Jt
760'14 *14~.tt
76020 Guide bolt
7602'1 Socket screw
76015
".~III
76016' 't1!*
76022 Locking washer
76026 . Gasket
760i' ~Jt
i\"14~..tt
".~IIJ
76018
76027 Blind flaflge
76028 locking washer 76019
76029 . Hex.-headed screw 76Q20 .. tr .
760.21 tS ft~ I*J;, lUI tr
76030
76031
76032
Gasket
Blind flange
Locking washer
76022
76026 ~>t
".~1
76033. Hex. -headed screw 76027 .. #;~
. 76034
76035
Screw plug
Gasket
7602~
76029.
76030
"*~IIJ
i\" tltt
14*
~Jt
77000 Wall insert
complete
76031 t1J;~
7700~ . Wall insert
machined
760~2
76033
".~III
i\"f{J~.tt
77002 Sockefscrew .
77003 locking washer
76034
76035 ••
~Jt
79000 Diffuser complete
.79001 . Diffuser machined
77000 *tt.~~.~
79002' Hex.-headed screw 77001 *tt.~;bP.r.
79003 locking plate 77002 I~Hi~'Ri\"1ft.tr
79000 ft lE. a.~.nt.
79001.
, ftlE.a;bPI
79002 i\"1t~.tt

HZTV 97991a

":"42-
 Part-No. Designation

81000 Silencer-air filter with

81000 ~"'iIl••
U-tube manometer 'U!li.111t
81050 ..t
u ~Uinlt~
81050
....
U-tube manometer complete

81100
81115
81116
81250
Silencer
Hex.-headed screw
Locking washer

Air filter half complete

81100
811HS
81116
81250

82000
~
*~~
", ....
.ti
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~~,,4{.f~.'"
82000 Air suction branch, complete 82001 i!4t~4tfjl1J:
82002
*~~.~
"'~III
82001 Air suction branch, mac.hined
82002 Hex.-headed screw 8200S
82003 Locking washer

J T
.....,.- VTR/C Gas Turbocharger HZTV 91138
(8409)
- 43-
 4.1 4.1
Tools IA
4 t11-1• .IA-, 1t£-t**,"Jlli
A full set of tools is normally ordered and .-~~t, t 1tJ~f! v). "'F ,,*1
supplied in a wooden chest with the turbo- t#
charger. It comprises the following items: 90000 IA., t- • .:x:A.utll.l
<~# 93000, •• 5)
Part No. Designation 90001 1111:, ~ttll".1.
90010 IAI
90000 Bo~ with 1 set of tools 900.50 rtJ ,t.IA
complete and locking
device (part 93000, § 4.5)
900.51 *ArI~.-tt
90001 Dito, without locking device 90050 *M.-f-
90010
90030
Box 90070 "~tFtp.:x:A
Fixing tool
90031 Hex ..-headed screw
90140 ,t~#*
90050 Box spanner
90160 -t*:
90070 Extractor
90170 -t-.
90140
90160
Centering tube
Guide piece
90172 *_~.-tt
• 90170 Guide plate
90180 "~li1.~IA
·90172 Hex.-headed screw 90190 A!E~.:x:A
90180 Axial lock 90200 -t~f
· 90190 Holder 90210 ~*~f
90200 Guide tube
90220 L'iHtifl
90210
· 90220
90230
Extension t~be
PilJ
Eye nut
90230
90260 ~*"-If:
4e-f-#
90260 Tommy bar
90270 r*Ji\1fI.f
90270 Socket screw hex.-wrench

90320
90330
Guide bolt
Thread rod complete
90320 -tff
90331 Thread rod
90330 C:ff~.!&'
90332 Hex.-nut ..
90331 Cff
90333 Washer 90332 j,,, C-I!f
90370 Sling· rope . 90333
90370
j:*
~iht
90900 Puller screw
90900 Jl:rJiC~
X Erecting plate (fig. 09.0) X lEtt.· <M 09.0)

J T
,....,.-.. VTR/C Gas TU'bocharger ·HZlV97993
(8107)

-44-
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Blanking device lHfJ~.
(fig. 09.1) (00 09.1)

If desired, the drawing will be supplied

free of charge, from which the device can
•• 14'ft*.~!1~
be made.
tf*
Part No. Designation 91000 #~.I,~.'"
91000 Blanking device complete
91001 Ji~"J\.t#r~l.
91001 Blanking cover CE 91002 mtttHMlti

~~.
ft#
91002 Blanking cover TE 91003
91003 Tie-bolt
91004 Tie-bolt
91004 ft#
91005 Inner blanking cover
91005 Mit".
91006 Distance sleeve 91006
91007 Disc spring
91008 Disc spring
91007
91008
"*~IIJ
"*:tb:1II
91009 Circlip 91009 illll
91010 Hex.-nut 91010 ,\ 1ft,-t
'*
91011 Screw 91011
91012 pistance sleeve
91013 Circlip
91012 .tie.
91014 Hex.-nut r
91013 ill
91014 ,\ 1ft'-t

• 4.5
u!if~.
4.5
Locking device
(&~#,*iTtat1*Ei)
(Only supplied when specially ordered) 93000 ~III
93010 ~.J-:ij*
93011 2Ht~P-J j, 1ft.tr
93000
93010
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Locking sleeve
93012 ~1t1
9301l Socket screw
93013 "iil~Ht~
93012 Washer 93020 tJ-j£-:!-
93013 Securing pin, strong 93021 l~Ht~
~j, 1ft,tr
93020
93021
93022
Locking flange
Socket screw
Locking washer
93022
93039
"*1k1ll
Jtftlll
93030 Fixing ring 93031 l!!;J ft:!k P-J j, It.iT
93031
93032
93040
Socket screw
Locking washer
Washer
93032
93040 **~IIJ
~Itl
93050 .Clamping ring'
93050 ~.III
93060 Pull ring 93060 ttl
93101 Slkle.T-bar 93101 -t~
93102 Extension bar
93103 Hexagonal piece
9310i ~#
93104 Hex~gonal piece 93103 j, It~.f
93104 j, ffl4i .f

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