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aie Gols ma‘aveEN aLuMInium Bacon mason Bosae &NSH. MASSER S. aL-Haunt conponaTion| REQUEST FOR INSPECTION (RFI) Report No.: NSH-MA-ECB-PIPE-RFI-012 mPping Progect Name : Evaporation condensate bypass | 5 ssccuaniat Botner Dew To Maaden Quality Detceteal & tmstrument Requested Date: : 14-10-2017 Requested Time: 9:30 AM Item tobe Inspected : REQUEST FOR HYDRO TEST Location/Equipment: NSH Work Shop, Ma‘aden Aluminium Reference Drawing(): BE New RFT D Resubmit #1 CO Resubmit #2 Inspection Level: ‘Witness Point: Contractor stats that Hold Polnt: Contractor has ver Or os mw on work ylbe conducted in compliance tothe following: cd thatthe work to pected sin compliance tothe following: Informational: Contractor states thatthe work wll be’ is being conducted In compllance othe following: Requirement and Acceptance Criteria: ASME B313 NSH QC ENGINEER, MA’ADAN QCENGIN! ‘Name: JENITHMAV Name: MOHAMED IBRAHIM. cae \ \ \. BZ Date: 1410.07 Attended Accepted 1D Attended/Rejected Resubit RF alr costins Comments Qo frye peStalla Shap td Be the ch. Fife tuiondd Signa eS Dae: + t4avaone=—— O Waived Chek 4, Hasler S20 Mon SC vee |Leo Inspected by: MOHAMED IBRAHIM Signature: Date: Time NSH Qual lien Resubmit RET isto have REJECTED RFs) copy attached Disb: parent ‘ITP / Relevant Refrnce Drawings) Requirement and Acceplanse (Gite reo be itched to thi RF andor preset a inspestion eatin with tne competed tafe to bo emailed! a¢ 3 POF binder document TEST PACKAGE GENERAL INFORMATION SHEET Project Name : Evaporation condensate bypass Test Package No. ‘TP-NSH-MA-ZCON-0001, Service Code CON Service PROCESS CONDENSATE Test Type c Test Medium WATER Test Pressure (Bar g) 29.4 Test Temperature (°C) AMBIENT. Cleaning Method AIR BLOWING Hydro Test Visual Test Only Service Test Hydro test for Fie Water Preumatic Test Leak Test Ma'aden Approval NSH-MDN- QCF-001 Evanoration condensate bypass pated Goter es YADEN ALUMINIUM Dacor mene oon Test Package Contents Checklist Test Package No.: TP-NSH-MA-2CON-0001, SLNO Description Form No Atenas Remarks Yes [No 1 fre package Genera nformaton set wsiempnvactooor | 2 Test Package Contents Checklist nsi-mpn-aceoor | 3 fest reciage Trocting sheet ow Cart wsiempacroon | VP 4 frostpectage gram egond wampnracroo2 | // 5 fbcnemate Test Package ogra & Test Manols wennonractoos | U7 6 rest Package Drawing Uist NstemoNacrooos | U/* 7 |Lne uetPinne Speciation Piping Specticaton | 7 @ uted upr aio Pai - 3 (uated uptsmerc ravings RAIN Y 10 ion History sheet Nstemon-acrooos | 11 pretest Punch ust nsiemon-ccrooos | 12 pastestrepar (Arla) Neh woN.acr.o35 we 13 faeratcearng Report shaton-acroone |caitration certicstes oF Pressure Guage, Test Rolie! 34 Wravea Test manifold Third Pory Reports 18 frest aingres tank Conro sheet NSH.MON-aCF-0010 SISTS 36 water anaiysis Report (iF Applicable) Third Pary Reports 17 Pressure Test Report NSH.MON-acF-0008 x 28 |valve Test Report Applicable) ‘Third Party Reports 19 [ospressuization & Water Disposal NH.MON-aCF-0006 20 _joxving inspection Repor (if Aiicabla) NsH.MON-acr-0007 21 |layUpinspection Report Applicable) NsH-moN-acr-0008 (SS 22 [Reinstatement Check ust/Report NSH:MON:Q¢F-0008 NSH-MDN-QCF-0011 TEST PACKAGE FLOW CHART patel oI (ADEN ALUMINIUM ALCON mene Ponte Test Package No: Test Package Preparation | ie PreTest Punch sting lear “av items NOT Clearance & Release For Testing Pressure Testing Water orainage a Drying Constrction Re-Istaternent we ‘TP-NSH-MA-ZCON-0001 Qe & - NSiRCON mc Tanne wv ae oe he SF SH CON, € MA'ADEN CON ‘NSH aC A ADEN CON Qs MATADEN QC MAIADEN QC MAVADEN QC MA'ADEN QC MATADEN OC | NsH-MON-acF-0002 NSH outa Gates in@apen acurmmure Bacon nese Bonne Test Package Diagram Legend Cs) PRESSURE GUAGE Ce) PRESSURE SAFETY VALVE NSH-MDN-QCF-0012 ‘£T00's0-NGW-HSN cnoanvi isa. MLILLIILLLLL LS (paeredo sorow / puen) anna LIILLILLLLL LL anva wunusy NON 2s0H aunssau sono aunssais 380K sunssay eausis owaig “INIO¢ NIvua FUNSSaud ONG ITEU MALY Y regen vere uowmamemoven PJOJIURIA| ISA 7B WeIBeIG adeyeq ySe] Wewayos GN y NSH Sa 5 cee BACON maser Ponta ‘condensate bypass List of Isometric and P&ID's + _TP-NSH-MA-ZCON-0001 Pal Daan Ros ten | ane. TSomeve Daw No, fe 1_[ 0-402 7800-€6 PLPID-00001 <3 [1 | 2000 2e00comt0013 1 2] 2000 2600cow10013-2 ot NSH CON nsw ac WA'ADEN QC Asoo JeNrm-Mav. N= Meshing. Lbreluoh pte ea Date we NSH-MDN-QCF-0003 TSAO TW TE TO FE UOT ‘misoqooc pls oes) oransane 9 SOT F NOUYRO NS WINICENOD EES mor Nog aLYUOAN:Q4M wont sr (o11o3e6 NON) NYY Eat q Th papeieuoneoncecs ama Gl sn vousoy ede NOILLVOISIOAdS WIHSLVW ONIdid wu | s fasz| 6 [am |svmore] wwe. somo | va | i358 | ade | 8S [Sve | wor eve COMBOSE UITING CN) eniuog tau ey ems} |v warn] iu fo Rn Oa pe ea eu aia rey ae savanna soto -sowesmimeanall tool 8 ‘uly sor ‘aaisroava naan ky ee ig sisi aes "Sas Jes PIV SY SYS S907 ON ae LTE BRS SAE SETTING ‘S5d6 Ses BOTW SD SE SNOT SG seis) 8 alle) ela) owen sesuavau| pewawraa ik ut ey LM yas 8 caUne shEUENSE n=O "20. NOT NSU RUINED HOLTON spawn nouost ‘sonra ‘ono WORMS HUM 3sn wos LBN6¥D aN Speco; v9 3H’ mvGa' es Uv 90 HU USE al 050 SUL -ous1'92-00 20-0 0 30 mvs eu 80'S '5006 33H | mone |_| [wa a [aus Pa moe sve] 228, 2 tote aa cae SIE Hina saa aT om eS ET NEST ‘st aun ot gig msm ane ea =m serrate ons | 224] a] ‘onamuine-ysoun vo) (ora 34905 - UFTIONS #0 ‘cessor ‘Tiiewa vas son] v2 Spo wt 'Sa19 AREY“ 05170 HLL G9"3kVA NOAA SDH “18 09] ‘sna ¥an ‘sae as 6119 ‘egnvaizv 69 830 6 '3ATVALSNOWA TD ‘ina teu a1owles: soy Fi oNSeiEaHE¥ NDS2e| Mas steo10s6008 mu onzt-oozi | anesioseooa | wsswo | ms n6-005_| .mssumsooa| wasvo | mu oon-0e suse | cusve | io 201 = smsae sans ova Twas| “on on [pow /ovenaam eonvuaze | 30026 jaweneat) 510 | #24 | ose 4 09 2000 fa 200 @ ninesaid 29 10 1 pue 1 sou 298, si aon oe 00 ooze zz sravonadv 10N vat Nears sz ‘va ianaoHouNiay <2 Bantwno3 aL aL ‘a3u 1s anogaa M1 Sr aaT0N0s 1 aa ‘aNa0a1 Spee zis waavaH AL ssvio] 3 7aV.L NOILOJNNOO HONVHS NOILVOISIDSdS IWINALVIN ONIdld 'MO-402-2800EG PLPID-0000t A oo | Siblmeasren s \ snares HATCH & OUTOTEC CONFIDENTIAL INFORMATION. 8 macmnniest fF sens __peraaemce | | Baicoa| =: =ithes TWATADEN WINE AND REFINERY PROJECT 2800 - CONDENSATE STORAGE ‘GOOD CONDENSATE TANK 7 PIPING AND INSTRUMENTATION DIAGRAM bears MD-402-2800-E6-PLPID-00001 3 exci) | | rr . t ¥. ea T he | Be t | Barcon munavense 7\HYUNDAI —— t Me‘ader Aluminem Projet t t [—| now | WAQOEI ALOMDA REWER? PROMECT =o t t Te | aE = ‘Wena Soneine ranma ron || see —+ + 2 ey TSS OR COLE repo | | zat 20ers. 20-260 | : ee CESCAPTON ee few] 1 | i gue $az-nce-.0 cose bipre ie wea CF RCP EBT RT ET a: t i a a a 1 ] } /S,| (os [es Pee ee Tr er Pema | | SE | Bacon | maa toates /\HYUNDAI A Le 1 Lt Ma'aden Alumini t pei AX| GEES ee ee of fee a a ET A | FFE = : 1 aso” | aera aa rma a A Teas |— Sane ease —[ ete i = Tseeeton a [eecc[weno| seano | am | ove no | zeae cogocmuaeio 1 paaeraaas STOP FOR C.S./S.S./DUPLEX HORIZONTAL PIPING 25MM_MIN (BY FROM ADJACENT STEEL “TP trye) 7 "AT =70" WELDED REINFORCING PAD MANDATORY FOR ALL STAINLESS STEEL LINES AND CS. LINES DN350 AND. ABOVE 1 (NOTE 4) SECTION — NOTES. 100 | __|__2MM CLEARANCE FOR GENERAL NOTES AND WELD SYMBOLS, REFER (TYP) (UNO) MD-402-1000-EG-PI-STD-00507/00510 EXISTING SUPPORT STRUCTURE TO BE CHECKED FOR APPLIED LOADS PG-30A/31A/32A vagean 3 ALL STEEL MEMBERS TO ASTM A36 OR EQUAL (0°C/370°C), AND QUOTED IN FOR INSULAT PAD HANGATORY Coe IMPERIAL SIZES Mn ae WELDED REINFORCING PAD MANDATORY FOR S.S LINES. REFER TO “AT-70"SPECIFY Peat seers ieee ee SEPARATELY, ONLY TO BE USED ON CS. LINES DN350 AND ABOVE. FOR LINES LINES: INDTE BELOW DN350, ONLY USE WHEN QUALIFIED BY A PIPING/STRESS ENGINEER MEMBER NO. 2 NOT REQUIRED FOR PG-30B/31B/32B FOR ALLOWABLE VERTICAL LOADS REFER TO MD-402-1000-EG-PI-STD-00672 ae ea BILL OF MATERIALS ALLOWABLE LOADS EXTEND PAST QTY LIN QTY LIN|MEMBER NO. 2 BOTTOM FLANGE TPE [PIPE ON] rag | MEMBER WO. 1 |" rant | innTe Bt EXISTING STEEL — MAKE 1 FROM MAKE T FROM 100 | 2MM CLEARANCE PG-30A/B] 50-100 | 2000 |i THe PLATE 10 THK PLATE ne (NO) PG-31A/B| 150-250 CUT UEROM!) soon: | MAKE, T FROM PG-30B/318/32B W8x18 10_THK PLATE 1000 SST Tat re FROM CUT T FROM FOR UNINSULATED PIPE PG-324/8] 300-600 vbxd0 Vaio 14-SEP-11] RE-ISSUED FOR DESIGN 07-AUG-11] RE-ISSUED FOR DESIGN 10-MAY-11] RE-ISSUED FOR DESIGN 07-APR-11] ISSUED FOR DESIGN DATE REVISION DESCRIPTION 167097201 10:26:13 AM PXCADNGOZ\TOOO\PINSTO\MD-402-1000-EG-PI-STD-O0S93.dgn MAADEN ALUMINIUM PROJECT-AGL BORDER-REV 0 WELDED SHOE FOR C.S CENTER INSULATION BAND SLOT FOR > TYPES "S-2A/B/D/E". SEE TABLE INSULATION BAND SLOT TYP. FOR TYPES “S-2(/F". SEE TABLE 5-3 Hee eee eee FOR PIPES DN250 TO DN300 “A” UNO ON PIPING ISO TYPE A-F F MATERIAL LENGTH OF [NO.OF] MAX BILL_OF MATERIALS WELD-SPACING | BAND fINSULATiON/ MAX: DE TYPE “A” | “B" |MEMBER NO. 1]MEMBER NO. 2 (LW-S) SLOTS | THICKNESS = S-3A 300 FLAT 50-75 1 aby 15 NOTES C 100x10 - | 1. FOR GENERAL NOTES AND WELD SYMBOLS, REFER Sede tan OUE AOD THICK x zat ! Bs i MD-402-1000-EG-PI-STD-00505 TO 00508 s-3¢ | 600 cut FROM | 230 LG 100-150 2 75 | NOTE 2 | 2. "A"'= 600 OR LONGER (SPECIFY ON ISO) WHERE LENGTH IS W8x18 REQUIRED FOR LINE STOPS ETC s-30 | 300 (NOTE 3) FLAT 50-75 1 125 115 3. ALL STEEL MEMBERS TO ASTM A36 OR EQUAL (TEMP RANGE x : 0°(/370°C), AND QUOTED IN IMPERIAL SIZES S-3€_| 400 | 150 THICK x 75-88 ! ue 15} 4. FOR ALLOWABLE SHOE LOADS, REFER S-3F | 600 330 LG 100-150 2 125 | NOTE 2 | — MD-402-1000-£G-PI-STO-00672 MA‘ADEN MINE AND REFINERY PROJECT Bacco | maven Paton STANDARD PIPE SUPPORTS Ma'aden Aluminum Project | WELDED SHOE - S-3 DRAWING No. sce TS Yd | MD-402-1000-£6-PI-STD-00661] 0 | 4 7 P-\CAD\GO2\T000\PI\STO\MD-402-1000-£6-PI-STO-00661.dgn MA'ADEN ALUMINIUM PROJECT-AGL BORDER-REV ( 11-APR-11] ISSUED FOR DESIGN OATE REVISION DESCRIPTION W70472011 T2740 PM CS. B THK SEE B.0.M (1200 MAX) ASE PLATE — TRUNNION (DN) “AT-T0"INOTE 4) 00 NOT CUT HOLE IN HEADER PIPE (TYP) 6MM DIA VENT HOLE (NOTE 3) 6MM_DIA VENT HOLE (NOTE 3) ed = = CS. BASE euate_| THK SEE B.0.M HM = peererreo ASSEMBLING 150}200]250)300)350) 14 00/4 50/500]550{600}650)700}750)800|850|900 MAIN PIPE (OI PIPE TRUNNION 1-NOV-11 RE-ISSUED FOR DESIGN Joc-mAy-ti] ISSUED FOR DESIGN a DATE REVISION DESCRIPTION 73635 PM @arcoa | marapen PIPE TRUNNION MATERIAL TO BE SAME AS PARENT PIPE & LISTED IN ISOMETRIC M.T.0. DIMENSION “A” & B.0.P. ELEVATION (IF APPLICABLE) TO BE STATED ON ISOMETRIC VENT HOLE TO BE SEALED WITH BUTYL MASTIC AFTER WELDING RE-PAD AT-70 MANDATORY FOR S.S. LINES FOR DETAILS ON RE-PAD SEE PIPE SUPPORT DRAWING AT-70 SPECIFY RE-PAD SEPARATLEY ONLY TO BE USED ON C.S. WHEN QUALIFIED BY ENGINEERING CALCULATION IF TRUNNION MATERIAL IS NOT C.S., USE A DISSIMILAR WELD 6. MAX LOADS MUST BE CHECKED AGAINST THE ALLOWABLE MOMENT CHART IN THE PIPE SUPPORT STANDARD REFER MD-402-1000-EG-PI-STD-00678, AND/OR QUALIFIED BY AN ENGINEERING CALCULATION. IF TRUNNION SIZE IS DIFFERENT TO CHART, THEN A PIPING/STRESS ENGINEER MUST QUALIFY FOR PLACEMENT OF TRUNNION SEE PDS USER GUIDE MD-402-1000-EG-P!-GDL-00002 BILL OF MATERIALS TRUNNION SIZE] REF LETTER |QTY LIN (MM)] MEMBER NO. 1 80x10MM ONS0 BASE PLATE TR-3€ |TR-GE 80 DN80 ON100 TR-3F |TR-4F TR-3G|TR-4G 145x12MM 45 BASE PLATE ON150 ON200 0N250 TR-3H|TR-4H 250 250x12MM BASE PLATE | 325x20MM BASE PLATE 385x20MM BASE PLATE 500x20MM BASE PLATE 640x20MM BASE PLATE AND REFINERY PROJECT RD PIPE SUPPORT E TRUNNION - TR-3/4 'PCADNGOZ\1000\PINSTO\MO-402-1000-EG-PI-STO-0067s dgn WA'ADEN ALUMINIUM PROJECT-AGL BORDER-REV ( JOINT HISTORY SHEET OF PACKAGE TP-NSH-MA-ZCON-0001 SP ea ean ema ee ee] ee ese epee | Tee ape = [Anoop M ee a DS PUY M- Ugh omed jLreluse — by = Sarat wt ‘Jel Te NSH-MDN-QcF-0005 Lo00-OO-NW-HSN - oo ND rio \ ec EO nV ad Traore 20H OSH Sy | acyl cola gu alll ase cel yi ABDULLAH, AL-MUTAWA SONS' HOLDING CO. CERTIFICATE OF CALIBRATION, ... ago ineraumenr carv0, _AGSVOLGERF ons cusoust —_AASSERS.ALHAJMCORFORATION oronvo, vena rewno ot Aira s00 06R fea (ttt peomeey | teccee ssmasie, SRNR srnwonmoe_______ mane ee aa Eas = wa as =e secezeuont sey poaiesianad ‘THE ABOVE CALIBRATION IS CARRIED OUT AT 2244 °C, TRACEABILITY: WE CERTIFY THAT THE ABOVE INSTRUMENT HAS BEEN CALISRATED WITHA PRESSURE STANDARD WHOSE ACCURACY IS TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND CALIBRATION REPORT NO. 20161214-020, KELLER DIGITAL PRESSURE GAUGE SERIAL NO.8175 DATED 14DEC 2016 VALID UNTIL 13 DEC 2018, EINAL TEST RESULTS: SEATIMIGH PRESSURE} ‘SEATILOW PRESSURE) : Meo! water [—] omer] RESULT: Revecteo[_] caLienaTION DATE: "tober. 2007 ue onte: November. 207 asf ball yan alll ye il 2p ABDULLAH. ALMUIAWASSONS' HOLDING Co. inereumenr} CERTIFICATE OF CALIBRATION... 39904 1 ccustower NASSERS.AL-HAJRICORPORATION __onven no. VERBAL TEMNO ‘AL MUTAWA JOB ORDER NO. A016 NSH. CALNE SAFETY VALVE MINER ‘SERIAL NO. 7 ee [sno SE, MODEL NO- ay TREND PETS 4 Ba WHRBD 1 Ve-211-1000 7 30663. 40 Nit ‘SCOPE OF WoRK: PRETESI TESTING ‘OBSERVATIONS: ‘6000 CONDTION ‘THE ABOVE CALIBRATION IS CARRIED OUT AT 2821 °C, ‘TRACEABILITY. WE CERTIFY THAT THE ABOVE INSTRUMENT HAS BEEN CALIBRATED WITH A PRESSURE STANDARD WHOSE ACCURACY IS TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND CALIBRATION REPORT NO. 20161214-020, KELLER DIGITAL PRESSURE GAUGE SERIAL NO.8175 DATED 14 DEC 201 VALID UNTIL 13 DEC 2016, FINAL TEST RESULTS: ‘SEAT(HIGH PRESSURE) : ‘SEATILOW PRESSURE): TESTMEDIA: water oy omer] RESULT; RevecTeo[_] CALIBRATION TECHNICIAN, _ __quauiTy assurance 10'8<30 | Pipe see 200" Chloride Vaue PhVvalue m8 Water Analysis Cleaning Duration RESULTS Inspection: Shoceptatle Not Acceptable [Acceptance Method asual 1D Other REMARKS: NSH QC MA‘ADEN QC Name NTH MAV ae se M. MS Waned Lorde sapere Date A Nea ae: rey NSH-MED-QCF-0014 Test Blinds Installation/Removal Record Dates Test Pack No. ‘P-nsH-ma-2cON-0001 Tnstallation Removal Blind No, Drawing Number Signature Date ‘Signature Date TBo) | 260 -2600cent0013- 1 (alr 12 [yo TB002 | 2800-20CoNI0013- | fie [19 wil tol. PB003 | 200-2800 ConI0013 - | sho hia (Kur ly)ielia TB004. | 2600 - 260CoNI00I3 - 2 Ite [12 lipfiofiz Tacos | 2e00- 2800c0nv0013 ~ 2. eS Ialtel 17 Ail [194 1 Remarks NSH CON. NSH ac MA'ADEN QC NAME Dasoop Jenimy- av, MMP ned Ub rub =| ee Rex NSH-MDN-QCF-0010 weguioli waleo NSH Ma‘aDeN aLuminium Bacon mmonBostan BLIND THICKNES CHART MAXTEST NOMINAL BORE OF PIPE PRESSURE Nps | 2" | 3° | 4” | 6” | 8” | 10" | 12" | 14" | 16" | 18” | 20" | 24” Psig | barg [DN | 50 | 80 | 100 | 150 | 200 | 250 [300 | 350 | 400 | 450 | 500 | 600 100] 6.9 6 8 | 10 12 | 15 20. 25 13.8 8 {w | 15 20 25 30_| 35 oo] 207] _[s | 12 20 | 25 =f 40 27.6 10 15 2 30 35_| 40 345] | 8 12 | 20 600] 414] 30 700 25 35 800 pe 900 40 1000 25 | 30 | 35 1200 1300 40 1400 35 1500 30 1600 |_| 1700 1800 40 1900 35 2000 2500 | 172.4 20 | 25 | 30 | 40 3000} 206.8 Evaporation condensate bypass = WS conker faatApen avuminium Dacor mremdonme PRESSURE / LEAK TEST REPORT fei no.| NOH-MA-ECB-PIPE-RFI-O1 ‘est Package No. TP-NSH-MA-2CON-0001, pate} 14/10/2017. Required Pressure (Bar) ‘Actual Pressure(Gor) Test Pressure 24-4 24-5 Test Additive Test Medium Ten Mecon ‘Temperature (If Required) Pressure Gauge No certo. catbration pate Range |AM6)- P&O|-CERT-T2- | @-OCT-2017 Pressure Gauges Eozsevee oe FJaw-2o1g | 0-50 BAR |AMé1. PO! - CERT- T2— |Q-oct- 2017 E1204642414- eve Boerne | 0-0 Bae Tas No. certo. catbravon pate | Test Pressure sv |AM6\-Svol - CeeT- T2- | B-OCT-201F S7853181 fore eal Z-noy-2013 |_ 35 BAR chloride Value Ph Value Re Water Analysis Time Start Time Finish Holding Time 4:45AM 10:15AM os Time Start Time Finish pressurization & Dewatering — nesuLT laccerreD execreo jena WNSH CON sac MADEN ac ome : 7 N Awooe JEeNiTH: MAV- MU ov By Signature 9) = an" Aus plo eit NSH-MON-QcF-0005 ©) NSH Evaporation condensate bypass DRYING REPORT paket

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