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Renewable Energy: Guoliang Li, Youhua Han, Ming Li, Xi Luo, Yongfeng Xu, Yunfeng Wang, Ying Zhang
Renewable Energy: Guoliang Li, Youhua Han, Ming Li, Xi Luo, Yongfeng Xu, Yunfeng Wang, Ying Zhang
Renewable Energy: Guoliang Li, Youhua Han, Ming Li, Xi Luo, Yongfeng Xu, Yunfeng Wang, Ying Zhang
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents a 3 HP solar direct-drive photovoltaic air conditioning system which operates
Received 31 July 2020 without batteries, ice thermal storage is used to store solar energy. The refrigeration compressor will
Received in revised form suffer from loss of power even cannot startup or shut down if the PV power generation suddenly fluc-
20 February 2021
tuates. In the case of the solar radiation fluctuations to keep the system running continuously and
Accepted 22 March 2021
Available online 26 March 2021
steadily, that requires a proper system design to match the power consumption of solar air conditioning
system with a proper PV capacity, matching an adaptive controller and a suited compressor simulta-
neously. Solar air conditioners with different capacity of PV panel, with and without MPPT controller and
Keywords:
Solar refrigeration
different types compressors were built and tested outdoors to experimentally investigate the matching
Distributed PV characteristics of photovoltaic disturbance and refrigeration compressor. The experimental results of the
Ice storage system with a variable speed compressor and a MPPT controller have shown good ice-making perfor-
Variable speed compressor mance and reliable operation as well as a great improvement in the available solar energy. Finally, the
Matching characteristics highest system COP reached 0.289 when the cumulative daily total radiation was 18.2 MJ/m2 in Kunming,
China. The research work shows that the direct drive ice storage by solar photovoltaic system has a
certain application prospect in the regions where the electricity is tight but requiring cooling.
© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2021.03.110
0960-1481/© 2021 Elsevier Ltd. All rights reserved.
G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
due to the multistage energy conversion process (i.e., solar- work [21,22]. It proved the feasibility of the ice thermal storage,
electricity-storage-refrigeration) when a rechargeable battery where the batteries were only used as a buffer and the system
bank was used as the storage unit. As a result, PV-driven air con- average energy efficiency could reach 7.65% [21]. Furthermore, the
ditioners face the challenges of low performance, high initial in- impedance matching strategy model of the PV-driven cooling
vestment, and complex configurations for practical applications, system without a battery was analysed and validated [22]. In
especially large-scale application. Thus, seeking substitutes for the summary, some conclusions on the battery-free photovoltaic
battery bank has been one of urgent tasks to store solar energy. refrigeration system from the aspects of system design, simulation
The thermal energy storage methods present promising pros- calculation and experimental characteristics have been reported.
pects to substitute the battery bank, such as phase change materials However, many systems have just been studied using a laboratory-
(PCMs) and ice thermal storage. The thermal stratification charac- scale prototype [23]. If the configuration of the system is increased,
teristics of PCMs were investigated [13]. Ref. [14] modelled the the dynamic matching relationship between the output of the PV
performance of a vapor compression air conditioner with the ice array and the load of the compressor must be considered.
thermal storage system and a PCM tank, respectively. The The discontinuity of solar energy in solar powered system is a
comparative results showed that the power consumption and CO2 fatal problem. Therefore, for improving the efficiency and operating
emission in the system with the ice thermal energy storage were stability of the solar PV powered air conditioner, this paper focuses
4.59% and 17.8% lower than those in the conventional system, and on the matching characteristics between the photovoltaic distur-
were 7.58% and 27.2% lower than those in the system with the PCM bance and the direct-driven compressor, which including capacity
[14]. Ref. [15] stated that by using a 0 C refrigerator and 21 C of PV panel, MPPT controller, suitable compressor and solar irra-
freezer for the storage of excess solar power from a PV system, a diance. Besides, the ice thermal storage was achieved in the system,
maximum energy saving could approach 85% compared to that in to eliminate the battery bank, and reduce the initial investment and
the reference system [15]. It can be inferred that an efficient way to operation cost. Moreover, the maximum power point tracking
replace the battery storage for the PV-driven air conditioner would (MPPT) technology with frequency conversion was designed to
be promising for the commercialization, of which the ice thermal ensure steady operation of the compressor directly driven by the
energy storage was a good optional choice. distributed PV system. The matching performance of the system
At present, PV direct-driven compressor in the air conditioning was tested with different power ratios between the PV array and
system with no battery bank has been reported in some literatures. compressor under various levels of the daily cumulative irradiance
A developing project funded by the Danish Energy Agency and in Kunming, China. In addition, the optimized system design pa-
conducted by the Danish Technological Institute started in 1999. It rameters were obtained by evaluating the performance. The
aims to develop a PV powered vaccine cooler without battery back- research work can provide references for the study of the directly
up [16]. A controller was used to improve the compressor perfor- solar PV-driven cooling systems.
mance during the start-up and steady-state operation under
various irradiance levels, and 17 kg ice was produced under the 2. System description
sunny day by Petros J [17]. Huang et al. conducted experiments on
air conditioners with different PV sizes, battery capacities and The PV-driven air conditioner system consists of five parts: a PV
compressor powers. The results indicated that the suitable design array, a control system, an ice-making system, a variable speed
value of the ratio between the maximum PV power and the load pump and a heat exchanger. The PV array was connected in series
power was 3 [18]. A method for the simulation of solar driven vapor with 12e16 monocrystalline silicon modules at the optimal tilt
compression refrigeration system with variable speed compressor angle (i.e., 30 ) towards southwest. The control system consists of a
under the real weather condition was proposed but the MPPT general-purpose inverter and a MPPT controller. The controller
controller was not considered [19]. The effect of operating pres- with the MPPT technique was used for the PV-compressor system
sures of evaporator and condenser on the performance of directly under various irradiance to improve the photoelectric conversion
coupled variable speed solar refrigeration system was studied by efficiency of the PV array. The ice-making system includes a vari-
Elias M. Salilih [20]. The ice thermal storage for the PV driven air able speed compressor with a frequency range of 3e60 Hz, a
conditioner with reduced batteries was explored in our previous condenser, a liquid storage device, a capillary, an evaporator, an ice
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
where, Qref - the total electrical supply of the refrigerator, MJ; q - the
3. Evaluation of the system performance daily cumulative total irradiance during the refrigeration processes,
MJ/m2; Sc - the total area of the PV array, m2.
The performance of photovoltaic direct-drive ice storage air The refrigeration energy efficiency ratio (EER) can be expressed
conditioning system is evaluated from the aspects of operation as:
efficiency and operation stability in this paper. The operation effi-
ciency includes PV-to-compressor Power Efficiency (PPE), Refrig- QT
EER ¼ (3)
erator Energy Efficiency Ratio (EER) and System Coefficient of Qref
Performance (COP). Photovoltaic direct drive system is vulnerable
The coefficient of performance (COP) is used to evaluate the
to weather conditions, so, the frequency conversion operation
performance of distributed photovoltaic ice storage air condition-
stability ratio (OSR) is an important standard to evaluate the per-
ing system and can be expressed as:
formance of the system.
The total energy storage by ice includes the sensible heat of QT
water and the capacity of the ice. The capacity of the ice includes COP ¼ (4)
qSc
the sensible heat of water before the water turns to ice, the phase
change latent heat of converting water to ice and the sensible heat To reflect the operation performance of the compressor, the
of supercooling with ice. The total storage cooling capacity can be operation stability ratio (OSR) was defined as the ratio of the steady
expressed as follows: operating time when the frequency of the compressor was more
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
Table 1
Parameters of the components.
In the daytime, the PV array converts solar energy into DC electric power. Then, the inverter control system converts the DC electric power to three-phase AC electric
power with adjustable amplitude under various irradiance conditions to drive the compressor. In the refrigeration cycle, the refrigerant (R22) is transported by an
ice-making machine with a three-phase AC compressor. The water in the tank freezes on the surface of the immersion evaporator and the cooling energy is stored
with ice and freezing water. When the cooling energy is demanded, the ice-cold water is pumped from the ice thermal storage tank to the heat exchanger by the
variable-speed pump, and thereby goes back to the tank for the next cycle.
Table 2
Parameters of the instruments in the experimental system.
than 30 Hz to the daily total operating time. It can be expressed as: 4. Results and discussion
P
j Dts;j
The effects of the configuration parameters were tested by the
OSR ¼ (5) abovementioned PV-driven air conditioner in our lab. The config-
Dttotal
uration parameters concerned the PV capacity, the controller with
where, ts,j - the steady operating time when the frequency of the and without MPPT, compressor types, and various solar irradiance.
compressor was more than 30 Hz, h; ttotal - the daily total operating
time of the compressor, h.
4.1. The PV array size
The standard measurement uncertainty uA is determined by the
average value of the standard deviation. In other cases un-
Since different PV array capacities correspond to different power
certainties of uB are used. The experimental values in this paper are
for the compressor, the characteristics of the system were tested
all instantaneous values, the data concerning the accuracy is taken
under three typical weather conditions. Specifically, the experi-
from the manufacturer’s specifications, calibration datasheets, and
ments were performed on the 28th, 29th, and 1st of November,
uncertainties assigned to reference data [24]. The details and ac-
2018 in Kunming. The cumulative total irradiances were of
curacy of each measurement equipment were shown in Table 2. The
22.23 MJ/m2, 21.26 MJ/m2, and 19.95 MJ/m2, respectively; and the
following equation (7) was applied to determine the propagation of
average ambient temperatures were 15.14 C, 15.24 C, and 16.14 C,
uncertainty of the calculated variable y, based on the uncertainties
respectively. The design parameter of power ratio is defined as the
uxi on each measurement xi:
ratio of the maximum power of the photovoltaic array to the rated
power of the compressor, which is used to describe the power
accuracy
mB ¼ pffiffiffi (6) matching relationship between the photovoltaic input and the
3 compressor load. The rated speed of variable frequency compressor
is 3000 r/min and the maximum speed is 3600 r/min when the
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi refrigerant charge is normal and the operating frequency reaches
u 2
uX vy 52 Hz. The rated power of 3 HP compressor is maintained at
my ¼ t m2xi (7)
vxi 2.25 kW under the ideal working condition. The three PV input
i
powers are 2.28 kW (12 modules), 2.66 kW (14 modules), 3.04 kW
Accordingly, the uncertainty calculations of the evaluation pa- (16 modules), correspondingly, the power ratios of the PV-to-
rameters such as PPE, Qt, EER, COP remain within the range of 2.91%, compressor system are 1.01, 1.18 and 1.35, respectively.
0.24%, 0.47%, 2.90%, respectively. Fig. 2 shows the DC output voltage and current of the PV array
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
Fig. 2. DC output voltage and current of the PV array with different power ratios.
with different power ratios. The results indicate that the DC output 0.13 at 2.28 kW for the PV array with 12 PV modules. In addition,
voltage of the PV array increases with the increase of the power due to the dual influences of the ice supercooled temperature and
ratio, namely the PV capacities, while its DC output current the compressor frequency conversion operation, the refrigeration EER
array decreases with the increase of the power ratio. The reason is changed slightly. Fig. 3 also shows the OSR of the compressor and
that the PV array was connected in series. Moreover, the DC output the COP of the PV-driven air conditioner under different PV ca-
voltage of the PV array was only minimally changed because of the pacities. The OSR increased with the increase of the PV capacity,
characteristic that it was only minimally affected by ambient and the OSR was only 0.562 when the PV capacity was 2.28 kW,
temperature and irradiance [22]. which corresponded to the power ratio was 1.01. The OSR was 0.827
As more PV modules were connected to directly drive the same when the PV capacity was 3.04 kW, which corresponded to the
load (the power ratio of PV-to-compressor was increased), the power ratio was 1.35, and the OSR improvement was 47.2% relative
magnitude of the voltage of the PV array increased, and the to the power ratio was 1.01. In general, a reduced PV capacity would
magnitude of the current of the PV array decreased. The DC output improve the COP of the system but reduce the OSR of the
current of the PV array began to increase as the irradiance increased compressor. Finally, the highest COP reached 0.284 when the power
(and vice versa) and remained constant when the operation power ratio was 1.01, which improves 39.2% compared with that the po-
of the compressor increased to the maximum power (i.e., the rated wer ratio was 1.35.
power). The maximum DC output currents of the PV array were
4.605 A, 3.852 A, and 3.386 A, and the corresponding power ratios 4.2. The MPPT controller
of the PV-to-compressor system were 1.01, 1.18 and 1.35. The
maximum and minimum output powers of the PV array were Fig. 4 shows the variations of the operating characteristics
1.85 kW and 0.26 kW, respectively. However, the compressor without and with the MPPT controller. The available range of the
stopped when the instantaneous irradiance was less than 187 W/ instantaneous irradiance can be short and the photoelectric con-
m2, 156 W/m2 and 100 W/m2. Therefore, more PV modules would version efficiency of PV array was low for the general-purpose
increase the outage of the compressor due to the lower instanta- inverter without MPPT controller (Fig. 4(a)). Furthermore, the
neous irradiance. Besides, more PV modules would decrease the compressor failed to start when the instantaneous irradiance was
solar energy utilization ratio because the maximum power is less than 445 W/m2, the DC output power of the PV array (i.e., the
limited, and the superfluous solar irradiance cannot be utilized. input power of the general-purpose inverter) and the operating
The PPE and refrigeration EER of the PV-driven air conditioner power of the compressor (i.e., the AC output power of the general-
under different PV capacities are shown in Fig. 3. The PPE increased purpose inverter) did not vary when instantaneous irradiance
with the decrease of the PV capacity, and the maximum PPE was changed. The reason is that the DC output power of the PV array
Fig. 3. PPE, refrigeration EER, OSR of the compressor and the COP of the solar PV cooling system under different PV capacities.
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
the input powers and the output power of the control system, were
86.3 W and 59.5 W, respectively. Moreover, the power consumption
of the control systems with the MPPT controller increased as the
instantaneous irradiance level increases. Because the power con-
sumption of the IGBT model increased, which was the power in-
tegrated module of the control systems, the output power of the
control system (i.e., the operating power of the compressor)
increased as the instantaneous irradiance level increased.
Specifically, the PPE values of the systems with and without the
MPPT controller are shown in Fig. 5. There were 12 min between
two plotted points due to the large error in the PPE that would be
produced in a short period of time if the instantaneous irradiance
sharply changed. The most obvious difference between the control
systems with and without the MPPT controller was that the PPE of
the control system with the MPPT controller was always higher
than that of the control system without the MPPT controller. The
PPE with the MPPT controller was always equal to or greater than
0.105, with an average of 0.124, which was an improvement of
81.7% compared with the average PPE of the control system without
the MPPT controller of 0.068.
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
Table 3
Parameters of the compared 3 HP scroll compressors.
Unit Model Refrigerant Voltage (V) Frequency (Hz) Current (A) Maximal pressure (MPa)
Variable speed compressor 303DHV-47D2 R22 110e380/415 3e50/60 8.6 High pressure: 4.5
Low pressure: 2.3
Ordinary compressor YW75A1G-100 R22 380e420/460 50/60 7.4 High pressure: 3.0
Low pressure: 2.0
Fig. 6. The operating power of the ordinary compressor and the variable speed compressor.
the inverter was 2222.9 W and that the average output power of the refrigeration EER increased to a maximum of 2.33 under an optimal
inverter was 1145.2 W for the ordinary compressor. Whereas, they irradiance of 18.2 MJ/m2. Then, it decreased because the EER of the
were 1822.2 W and 1755.4 W for the variable speed compressor, ice-maker was affected by the supercooled temperature of the
respectively. The average power consumptions of the inverter with evaporation surface and the variable frequency operation of the
the loads of the ordinary compressor and variable speed compressor. The EER of the icemaker is mainly affected by the
compressor were 1077.7 W and 66.8 W, respectively. Their daily varied frequency of the compressor under varied instantaneous
power consumptions were 9.57 kWh and 14.26 kWh, respectively. irradiance when the cumulative irradiation is low. Therefore, the
The average and maximum output power of the inverter (i.e., influence of the varied frequency of the compressor was greater
the operating power of compressor) with an ordinary compressor than the supercooled temperature of evaporation. In contrast, the
were less than 34.86% and 33.64% corresponding to the inverter EER of the icemaker is mainly affected by the supercooled tem-
with the variable speed compressor. The average inverter effi- perature of evaporation under superfluous solar energy when the
ciencies of the control system (i.e., the ratio of the DC output power cumulative irradiation is high. Therefore, the influence of the
of the PV array to the output power of the inverter) with the MPPT supercooled temperature of evaporation was greater than the var-
controller were 51.22% and 96.24% for the ordinary compressor and ied frequency of the compressor.
the variable speed compressor, corresponding to an improvement The OSR increased with the increase of the daily cumulative
of 87.90% for the latter. This result occurred because the three- total irradiance. It reached 0.852 when the daily cumulative total
phase power factor of the ordinary compressor was mismatched irradiance was 22.4 MJ/m2. Finally, the highest COP of the cooling
with the inverter power of distributed PVs under various irradiance system for the solar PV cooling system directly driven by distrib-
levels because the ordinary compressor is designed for constant uted PV reached 0.289, and the daily cumulative total irradiance
power. Therefore, the equivalent impedance of the distributed PV was 18.2 MJ/m2. Hence, the supercooled temperature of evapora-
power system (The PV array and inverter) was mismatched with tion was the main influencing factor for the coefficient of perfor-
the equivalent load impedance of the ordinary compressor and the mance of the PV-driven air conditioner.
distributed PV power system failed to output maximum power to
load. 5. Conclusions
4.4. Effect of daily total irradiance on the performance A PV-driven air conditioner without batteries was designed,
built, and tested in this paper. The efficiency and operating stability
Fig. 7 shows the PPE and refrigeration EER of the solar PV cooling of the system were improved and the ice thermal storage
system under different daily cumulative total irradiances. The PPE completely replaced batteries for storing solar energy. The main
of the control system increased to a maximum of 0.129 under an conclusions are as follows:
optimal irradiance of 16.8 MJ/m2 and then decreased because the
tracking efficiency was extremely reduced when the cumulative (1) The average PV-to-compressor power efficiency (PPE) and
irradiation was low. Although the irradiance was superfluous at coefficient of performance (COP) were improved by reducing
noon, the weight of the influence of tracking instability was greater the power ratio; correspondingly, the operation stability ra-
than the superfluous solar energy. In contrast, the weight of the tio (OSR) of the compressor was reduced.
influence of superfluous solar energy was greater than the tracking (2) The system with a MPPT controller showed good ice-making
instability when the cumulative irradiation was high. In addition, capability and reliable operation as well as a great
because the influences of the ice supercooled temperature and improvement on the start-up characteristics of the com-
compressor frequency conversion operation were considerable, the pressors. It remains the stable operation when the solar
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G. Li, Y. Han, M. Li et al. Renewable Energy 172 (2021) 1145e1153
Fig. 7. PPE, refrigeration EER, OSR of the compressor and the COP of the solar PV cooling system under different daily cumulative total irradiance values.
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Declaration of competing interest 092X(96)00085-0.
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