DC9-48-60-24-8C-EV: Installation Instructions

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 28

INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Installation Instructions:

DC9-48-60-24-8C-EV
(CEQ. 21427)

www.raycap.com
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Contents

Section Description Page

1 Copyright 2

1.1 Disclaimer 2

1.2 Warnings 2

2 Introduction 3

3 OVP Package Contents 3

3.1 Prerequisites 3

3.2 Tools 3

4 Mounting the Bracket - Options 4

5 Ground Cable Installation 4

6 Pre-wiring Preparation Procedure 5

7 Port Definitions 6

Fiber Installation:
8 Installing Oval Fiber Gasket 7

8.4 Securing Strain-Relief Plate 8

9 Installing Fiber Trunk 9

10 Installing Fiber Jumpers 12

Power Installation:
11 Removing and Securing Touch Guards 15

12 Installing DC Trunk (6AWG and 8AWG) 16

13 Installing DC Jumpers (10AWG or 12AWG) 18

14 Securing Fiber Wires, DC Cable to Mounting Base 19

15 Securing Dome Cover and Dome Base Clamp 19

Addendum 1: 4-AWG Cable Trunk 20

Addendum 2: 8-AWG Jumper Cable 22

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 1 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

1.0 Copyright © Raycap, Inc. 2019 - All Rights Reserved

1.1 Disclaimer
The information in this document is subject to change without notice and describes only the product specified
above. This documentation is intended for the use of Raycap customers only for the purposes of the agreement
under which the document is submitted, and no part may be used, reproduced, modified or transmitted in any
form or means without the prior written permission of Raycap. The documentation has been prepared to be
used by professional and properly trained personnel, and the customer assumes full responsibility when using it.
Raycap welcomes customer comments as part of the process of continuous development and improvement of
the documentation.
This product is suitable for OSP. (Outside Plant)
Raycap has made all reasonable efforts to ensure that the instructions contained in this document are adequate
and free of material errors and omissions. Raycap will, if deemed necessary, explain issues which may not be
covered by this document.
The contents of this document are subject to revision without notice due to continued progress in methodology,
design and manufacturing. Raycap shall have no liability for any damage of any kind resulting from the use of
this document.

1.2 Warnings
Please read this manual prior to use to become familiar with the product’s numerous features and operating
procedures. To maintain the maximum degree of safety, follow the sequences as outlined.
Before using the product, read all instructions and cautionary markings on the product and on any equipment
connected to the product.
CAUTION:
Make certain this unit is mounted to a suitable mount that can handle the weight and load requirements of
this equipment.
Unless otherwise noted, product usage that is not recommended or sold by the product manufacturer can
result in risk of fire, electric shock, or injury to persons.
Do not operate the product if it has been damaged in any way. Return damaged products to their
manufacturer for repair or replacement.
Do not disassemble the product as incorrect reassembling can risk electrical shock or fire.
Do not bend fiber-optic cables beyond their minimum bend radius. Bending the cables beyond their
minimum bend radius can damage the cables and cause problems that are difficult to diagnose.
Do not let fiber-optic cables hang free from the connector. Do not allow fastened loops of cables to dangle,
which stresses the cables at the fastening point.
WARNING:
Do not look directly into a fiber-optic transceiver or into the ends of fiber-optic cables. Fiber-optic
transceivers and fiber-optic cables connected to transceivers emit laser light that can damage your eyes.
Do not stare into the laser beam or view it directly with optical instruments even if the interface has been
disabled.
Secure the cables so that they are not supporting their own weight. Place excess cable out of the way in a
neatly coiled loop. Placing fasteners on a loop helps cables maintain their shape.
Disconnect or disable the DC power source to the product prior to beginning its installation. Ensure that the
DC power source to the product remains de-energized until the completion of the installation and after all
connections have been verified to be correctly configured.
Electrostatic sensitive devices. ESD mitigative procedures, such as wearing wrist straps are to be used
during installation and maintenance.

For conditions other than those described above, please contact a Raycap Account Representative at
(208) 777-1166, (800) 890-2569 or www.raycap.com
Thank you for choosing quality products from Raycap.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 2 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

2.0 Introduction

In a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit
(BBU) and Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided
through copper cables traveling from the DC power plant to the top of the tower or roof top.
This creates a conductive path, making the active equipment at the top and the base of the site
vulnerable to damage by direct lightning strikes. Protection systems installed in front of the PDU
(DC power plant) and the RRH must be able to withstand direct lightning currents in order to
protect the sensitive equipment. Raycap’s RRH solutions featuring Strikesorb® SPD technology
significantly enhance the reliability & availability of the RRH site by providing superior electrical
protection at the RRH and DC power plant, while providing flexible fiber optic and power cable
management solutions.

3.0 OVP Package Contents


1 each
Dome Cover
Dome Base
Dome Base Clamp
Sealing O-Ring
Metal Mounting Base (already attached to Dome Base)
Pre-terminated Lanyard
Carabiner for Lanyard
Sheet of 21 blank labels for installer use
Oval Gasket: Power (for 2 trunks) 6AWG
Oval Gasket: Fiber (1 trunk-24 pair)
Oval Gasket: Fiber (2 trunks-12 pair + 12 pair)
10-24 Hex Nut, Silicon Bronze, Qty 115
Lockwasher #10, External Tooth, Silicon Bronze, Qty 115
Flatwasher #10, Silicon Bronze, Qty 115
Ground Lug - #2, Dual ¼" Stud, 1" P, Long, w/o window

3.1 Prerequisites

This Document describes how to install the DC9-48-60-24-8C-EV on-site and how to mount, and
connect it to external interfaces.

Installers of Raycap’s RRH surge protective and fiber/power management solutions must be
industry professionals who have attended training on the proper handling, installation and cleaning
of fiber-optic cable, and attended training on the installation of the equipment by Raycap and/or the
mobile operator. Installers are required to read this installation guide thoroughly prior to installation
of the Raycap RRH protection equipment.

3.2 Tools & Supplies


1/2" nut driver (oval gasket)
7/16" Nut Driver to install ground lug
Torque wrench/tool
2 each 17mm open end wrench (one for each side on mounting bracket for mounting to 2"-4" pole)
Recommended Banding Tools:
Site Pro: Strapping- part # WRL100
Site Pro: Clamps- part # BU254-25
Site Pro: Heavy Banding Tool- part # T001

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 3 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Procedure
Mounting the Bracket

Dome unit is to be mounted at least 30' above ground.

Note: Port size and configuration of dome may vary from what is shown.

4.1 Option 1: Pole Mount


Using Pre-installed existing hardware,
mount bracket to 2" to 4" diameter pole.

4.2 Option 2: Monopole


Remove supplied nut and bolt pole
Hardware from Bracket. Use 1"
stainless steel bands (not supplied)
through slots on bracket to mount
to monopole.

Ground Cable Installation

5.1 Attach #2 ground cable to #2, Dual 1/4"


Stud, 1" P, Long, w/o window, ground lug
on frame as shown. Ground lug can be
mounted to either grounding location.
Using the included lock washers, tighten
nuts with a 7/16" nutdriver.

Note: Glands removed for clarity.

Torque: 65 in-lbs

5.2 Ground cable installation complete.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 4 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Pre-wiring preparation procedure

6.1 Ensure the lanyard from dome to


bracket base is secure before
removing the dome cover.

6.2 Remove the clamp ring, secure


around bracket.

6.3 Remove dome cover and set aside.


6.4 Verify the mounting bracket is secured


to the plastic dome base in the two
locations indicated.

Torque: 120 in-lbs

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 5 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Procedure
Port Definitions

7.1 See picture to identify Note: If installing a single trunk or two


Base Port trunks and one of them is smaller than
Assembly Definitions 4AWG, always use this port and
circuits A1, A2, A3 first.

DC Jumpers DC Trunk (6AWG Max)

Fiber Jumpers DC Jumpers

Fiber Trunk DC Trunks

Fiber Jumpers Protective Vent

Fiber Jumpers DC Jumpers

DC Trunk Kits:

Optional Trunk Gland Kits


Included with Unit
Kit: A Kit: B Kit: C
6AWG + 6AWG 4AWG + 6AWG 4AWG + 4AWG 8AWG + 8AWG
6AWG 4AWG 4AWG 8AWG

6AWG 6AWG 4AWG 8AWG

Metal + Rubber Metal + Rubber Metal + Rubber Rubber Only


Included Included Included Included
with Unit with Kit with Kit with Kit

CEQ.21428 CEQ.21429 CEQ.21434

Used with included


Note: Kits A-C are purchased separately 6AWG + 6AWG
Metal

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 6 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Fiber Jumper Port Cap


Assembly Definitions

Gaskets may vary in Gasket


size and shape.

Cap

7.3 See picture to identify


DC Power Jumper Port Cap
Assembly Definitions Cap

Gasket

Procedure
Fiber Installation:
Installing Fiber into Oval Fiber Gasket

8.1 Pull back gasket to feed fiber cable


through slot.

Slots in bottom compression plate


should face opposite directions.

8.2 Insert fiber cable through hole.


Ensure bolt orientation is correct.

8.3 Feed cable through fiber oval port.

Note: Installations using one 24 pair


fiber optic trunk cable will use the oval
gasket with one hole in the center.

Installations using two fiber optic


trunk cables will use the oval gasket
with two slotted holes.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 7 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

8.4 Insert strain relief plate in slotted


grooves and pull cables through
as illustrated so strain relief plate rests
on base. Repeat for 2nd fiber trunk if
needed.

8.5 Use ½" nut driver to tighten bolts


creating a seal. (Oval gasket expands
to create a seal)

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 8 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Procedure
Installing Fiber Trunk

9.1 Open hinged fiber connection bar –


loosen thumb screw (by hand or flat
head screwdriver).

9.2 Remove plugs in fiber connectors that


will be used – To avoid contamination,
do not remove plugs until fiber is
immediately ready to be installed.
(pull one plug, plug in fiber, then
do the next one, repeat).

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 9 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

9.3 Loosely route fiber cables around


cable guides.

9.4 Cable #s 5, 6, 7, 8, 9, 15, 16, 17, 18, 22, 23,


and 24 are routed over upper right side
cable guide (#2).

11
9.5

Cable #s 1, 2, 3, 4, 10, 11, 12, 13, 14,
19, 20, and 21 are routed over upper left
2
2
side cable guide (#1).

9.6 Cables are marked with a corresponding


number to match the back plate label.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 10 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

9.7 Connect cables into the fiber


connection bar starting with the row
closest to the back plate.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 11 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Procedure
Installing Fiber Jumpers

Note: Color of cables may vary

10.1 Remove port cap. Consists of 3


pieces: cap, clamping claw, and gasket.

Note:
Clamping claw
and base port may also Clamping Claw
be integrated.

Gaskets may vary in Gasket


size and shape.
Cap

10.2 Feed cables through port cap assembly.

Feed through round fiber jumper port


assembly as shown in picture.

(Four or Five RRH fiber jumpers per port


depending on which gland is being
installed)

Reconnect port cap assembly.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 12 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

10.3 Remove plugs from fiber


connector bar that will be used.

(Always keep un-used


connectors plugged).

Plug

10.4 Route cables as shown keeping bends


minimal. Connect cables starting from
row closest to back plate as shown in
(9.7).

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 13 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

10.5 Connect cables as follows:

Fiber Pair RRH # Sector Freq/Band


1 A1 Alpha LTE/UMTS 1C
2 B1 Alpha LTE/UMTS 2C
3 C1 Alpha LTE/UMTS 3C
4 Alpha Spare
5 A2 Beta LTE/UMTS 1C
6 B2 Beta LTE/UMTS 2C
7 C2 Beta LTE/UMTS 3C
8 Beta Spare
9 A3 Gamma LTE/UMTS 1C
10 B3 Gamma LTE/UMTS 2C
11 C3 Gamma LTE/UMTS 3C
12 Gamma Spare
13 D1 Alpha 4th Carrier
14 D2 Beta 4th Carrier
15 D3 Gamma 4th Carrier
16 E1 Alpha 5th Carrier
17 E2 Beta 5th Carrier
18 E3 Gamma 5th Carrier
19 F1 Alpha Future
20 F2 Beta Future
21 F3 Gamma Future
22 G1 Alpha Future
23 G2 Beta Future
24 G3 Gamma Future

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 14 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Procedure
Power Installation:
Removing and Securing Touch Guards

11.1 The touch guard is secured with


a philips screw on each stand-off (2).
Loosen each philips screw and slide
touch guard up then off from each
screw head.

Touch
Guard

11.2 Temporarily secure to unit as shown in


the photo to the right.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 15 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Procedure
Installing DC Trunk (6AWG and 8AWG)
Note: See Addendum for installing 4 AWG Power Trunk (Pages 20 and 21)
A1

12.1 Note: If installing a single trunk or two trunks A2 C1


and one of them is smaller than 4AWG, always
use this port and circuits A1, A2, A3 first. A3 C2 B1

12.2 Feed cable trunk through oval power gasket. C3 B2

Note: Oval power gasket is not a strain B3


relief device.

A C
B
-48V Out
A3 (to Sector)
C3
B3 -48V In
(from Trunk)

Return IN
(from Trunk)
A2
C2 Return Out
B2 (to Sector)

A1
C1
B1

12.3 Feed enough of the trunk to strip and


connect to the power connectors.

Allow extra length for some settling of


power trunk due to weight.

Note: Unit ships with oval trunk


gasket to support
(2) 6-AWG power trunks.

12.4 Insert and secure oval power gasket


with ½" nut driver creating a tight seal.

Note: If only one DC trunk cable is


installed, plug the remaining oval
gasket hole with a short section of
DC trunk cable and seal the cut end
with tape.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 16 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

12.4 Connect power trunks according to AT&T established color guide below.
Hardware Note: For -48V and Return connections, use flat washer, external tooth lock washer and nut.
For Ground and Shield connections, use external tooth lock washer and nut.

A C
B
-48V Supply Red/Green Wire -48V Supply Red/Blue Wire
A3 C3
Return Black/Green Wire Return Black/Blue Wire

-48V Supply Red/Green Wire


B3
Return Black/Green Wire

-48V Supply Red/Orange Wire -48V Supply Red/Orange Wire


A2 C2
Return Black/Orange Wire Return Black/Orange Wire

-48V Supply Red/Orange Wire


B2
Return Black/Orange Wire

-48V Supply Red/Blue Wire -48V Supply Red/Green Wire


A1 C1
Return Black/Blue Wire Return Black/Green Wire

-48V Supply Red/Blue Wire


B1
Note: Wire from Return BlackBlue Wire
Bottom-Up (A1-A3)

-48V Out
(to Sector)
*All lugs 5/8 pitch with #10 stud size
#8 Power Trunk/ RRH QTY Double Lugs for Power Double Lugs for Ground Lugs for Drain -48V In
Jumpers (from Trunk)
9 18 Lugs (8AWG) 1 Lug (10-14AWG) 1 Lug (10-14AWG)
Burndy P/N # YA8CL-2TC10 YAV10-2TC10 YAV10-2TC10
Return IN
Panduit P/N # LCD8-10A-L LCD10-10A-L LCD10-10A-L (from Trunk)
#6 Power Trunk
Return Out
9 18 Lugs (6AWG) 1 Lug (8AWG) 1 Lug (10-14AWG) (to Sector)
Burndy P/N # YA6CL-2TC10 YA8CL-2TC10 YAV10-2TC10
Panduit P/N # LCD6-10A-L LCD8-10A-L LCD10-10A-L
#4 Power Trunk
9 18 Lugs (4AWG) 1 Lug (8AWG) 1 Lug (10-14AWG)
Burndy P/N # YA4CL-2TC10 YA8CL-2TC10 YAV10-2TC10
Panduit P/N # LCD4-10A-L LCD8-10A-L LCD10-10A-L
#12 Power Jumper
1 2 Lugs (12AWG) 1 Lug (10-14AWG) 1 Lug (14-16AWG) Single Hole
Burndy P/N # YAV10-2TC10 YAV10-2TC10 TP14-10
Panduit P/N # LCD10-10A-L LCD10-10A-L PN14-10R-C
#10 Power Jumper
1 2 Lugs (10AWG) 1 Lug (10-14AWG) 1 Lug (14-16AWG) Single Hole
Burndy P/N # YAV10-2TC10 YAV10-2TC10 TP14-10
Panduit P/N # LCD10-10A-L LCD10-10A-L PN14-10R-C

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 17 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

12.5 Left side DC trunk installation complete. Repeat to install right side DC trunk.
Note: Wire from Bottom-Up (B1-B3)

Jumper Ground & Drain Jumper Ground & Drain


Circuits Circuits
A1, A2, A3 B1, B2, B3

Ground Trunk
Circuits Ground Trunk
A1, A2, A3
Circuits
B1, B2, B3

Procedure
Installing DC Jumpers

13.1 Feed jumpers through power


gasket, clamping claw and cap.

13.2 Feed enough of the cable through to strip and connect to the power connectors.
13.3 Connect wires according to AT&T established color guide below.

A C B C3:
-48V Supply Red
Return Copper Wrap
A3:
-48V Supply Red C2:
-48V Supply Red
Return Copper Wrap Return Copper Wrap

C1:
-48V Supply Red
A2: Return Copper Wrap
-48V Supply Red

Return Copper Wrap B3:


-48V Supply Red
Return Copper Wrap

A1: B2:
-48V Supply Red -48V Supply Red
Return Copper Wrap
Return Copper Wrap
B1: Ground Trunk
Jumper Ground -48V Supply Red
Circuits
Return Copper Wrap
C1, C2, C3
Circuits
C1, C2, C3
Jumper Drain
Circuits
C1, C2, C3
13.4 Left side DC jumper installation complete. Repeat to install right side DC jumpers.

13.5 Align touch guard over stand-offs (2) and secure touch guard to unit.
©Raycap • All rights reserved
(320-1385) Rev.C4
www.raycap.com
Page 18 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Procedure
Securing Fiber and DC Cables to
Mounting Base

16.1 The strain relief bar is designed to


accept common cable snap in hangers.

Securing Dome Cover and Dome Base Clamp

17.1 Position o-ring to create seal for


Cover as shown.

17.2 Secure dome cover and dome


base clamp.

Note: It is recommended to lock


the clamp to avoid unwanted or
unauthorized access to the
interior components.

Lock Option

17.3 Installation complete.

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 19 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Addendum 1
4-AWG Low-Inductance Trunk Cable
 • See Page 16 for proper lug identification
Cut cable
to top of • Insulator Boot provided by cable manufacturer
lug of A3
Procedure
-48V
Supply A1.1. Feed trunk cable through oval power gasket.
-48V
Note:4-AWG oval power gasket is required for proper installation. Supply
Oval power gasket is not a strain relief device.

Feed enough of the trunk to strip and connect to the power


connectors.

A1. 2. Cut cable to where it inserts completely into lug barrel when Return
lug is located at A3 -48 terminal of A3.

A1. 3. Strip outer jacket to the base of the dome.


(Make sure not to damage jacket of inner conductors or ground
and drain wires.)

A1. 4. Strip A3 outer cable jacket 3.875" - 4.00". Insulator


(Make sure not to damage the wire strands under jacket) Boot

C3:
-48V Supply Red
Return Copper Wrap

A C B C2: Strip A3
-48V Supply Red cable
Return Copper Wrap jacket
A3: 3.875"-
-48V Supply Red C1: 4.00"
Return Copper Wrap -48V Supply Red
Return Copper Wrap

A2:
-48V Supply Red B3:
Return Copper Wrap -48V Supply Red
Return Copper Wrap

B2:
A1:
-48V Supply Red
-48V Supply Red 
Return Copper Wrap Strip
Return Copper Wrap
outer
B1: jacket
-48V Supply Red to dome
Return Copper Wrap base


Trace Jacket Feed trunk cable through
Colors: oval power gasket
Blue
Orange
Green

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 20 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Procedure
A1.5. Unwrap Return-wires from A1 -48V
insulated cable, fan out Return-wires then
twist into bundle.

A1. 6. Strip 0.75" of insulation from the red


-48V wire and trim the exposed Return
wire to a length of 2.25".

A1. 7. Slide boot on over cable. Short end over


-48V Supply, long end over Return. On
-48V the return side, the boot will need to be
Supply pulled back for lug crimping. After
3.875" - 4.00"

crimping, roll boot over lug barrel.

A1. 8. Attach lugs to both -48V and Return


Return
cables and crimp.

A1. 9. Attach cable lugs to unit.

 A1. 10. Repeat all 4-AWG Trunk Cable instructions 


for additional cables (A2, A3, B1, B2, B3, Attach
C1, C2 & C3). cable lugs
to unit
A1. 11. Attach ground and drain wires to unit per
standard installation instructions.


 Slide boot
C3
Strip 0.75" over cable A3
of insulation B3
from the red
-48V wire
and trim the
exposed C2
A2
Return wire B2
to a length of
2.25"

.75" C1
A1
B1

2.
25
"

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 21 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Addendum 2
8-AWG Low-Inductance Jumper Cable
• See Page 16 for proper lug identification
• Insulator Boot provided by cable manufacturer -48V
 Procedure
Supply
Cut cable -48V
to top of Supply A1.1. Feed jumper cable through jumper gasket.
lug of A1 Return
Note:Feed enough of the jumper to strip and connect to the
power connectors.
Ground
A1. 2. Cut cable to where it inserts completely into lug barrel when
lug is located at A1 -48 terminal of A1.

A1. 3. Strip outer jacket to the base of the dome.


(Make sure not to damage jacket of inner conductors or ground
and drain wires.)

A1. 4. Strip A1 inner cable jacket 3.5".


(Make sure not to damage the wire strands under jacket) Insulator
Boot

C3:
-48V Supply Red
Return Copper Wrap

A C B C2:
-48V Supply Red
Return Copper Wrap
A3:
-48V Supply Red C1:
Return Copper Wrap -48V Supply Red
Return Copper Wrap

A2:
-48V Supply Red B3:
Return Copper Wrap -48V Supply Red
Return Copper Wrap

B2:
A1: -48V Supply Red
-48V Supply Red Return Copper Wrap
Return Copper Wrap
B1:
-48V Supply Red
Return Copper Wrap


Strip outer
cable
jacket
to base
 of unit
Trace Jacket Feed jumper cable through
Colors: round gasket
Blue
Orange
Green

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 22 of 26
INSTALL INSTRUCTIONS DC9-48-60-24-8C-EV

Procedure
A1.5. Unwrap Return-wires from A1 -48V
insulated cable, fan out Return-wires then
twist into bundle.

A1. 6. Strip 0.75" of insulation from the red


-48V wire and trim the exposed Return
wire to a length of 1.75".

A1. 7. Slide boot on over cable. Short end over


-48V Supply, long end over Return. On
the return side, the boot will need to be
pulled back for lug crimping. After
crimping, roll boot over lug barrel.

A1. 8. Attach lugs to both -48V and Return


cables and crimp. Apply heat-shrink
as needed.

A1. 9. Attach cable lugs to unit.



A1. 10. Repeat all 8-AWG Jumper Cable instructions Attach
for additional cables (A2, A3, B1, B2, B3, cable lugs
C1, C2 & C3). to unit

A1. 11. Attach ground and drain wires to unit per


standard installation instructions. C3:
-48V Supply Red
Return Copper Wrap

-48V
A C B C2:
Supply
-48V Supply Red
Return Copper Wrap

3.5"

A3:
Strip 0.75" Return -48V Supply Red C1:
of insulation Return Copper Wrap -48V Supply Red
from the red Return Copper Wrap
-48V wire
and trim the
exposed
 A2:
B3:
-48V Supply Red
Return wire Return Copper Wrap -48V Supply Red
to a length of Return Copper Wrap
1.75"
B2:
A1: -48V Supply Red
-48V Supply Red Return Copper Wrap
.75" Return Copper Wrap
B1:
-48V Supply Red
Return Copper Wrap

1.
75
"

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 23 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

Notes

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 24 of 26
DC9-48-60-24-8C-EV INSTALL INSTRUCTIONS

©Raycap • All rights reserved


(320-1385) Rev.C4
www.raycap.com
Page 26 of 26

You might also like