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TO INDEX

BODY AND ELECTRICAL

BODY EXTERIOR
FRONT BUMPER
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-1
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-4
REAR BUMPER
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-7
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-10
SIDE MUD GUARD LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-13
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-14
NAME PLATE
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-15
ROOF DRIP SIDE FINISH MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-16
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-17
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-17
ROCKER PANEL MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-19
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-20
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-21
FRONT FENDER WHEEL OPENING MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-24
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-25
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-25
QUARTER PANEL WHEEL OPENING MOULDING LH ET
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-28
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-29
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-30
BLACKOUT TAPE NO. 2 LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-33
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-34
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-34
BLACKOUT TAPE NO. 3 LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-39
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-40
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-40
ROOF RACK ASSEMBLY LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-45
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-46
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-47
FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-49
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-50
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-50
REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-51
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-52
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-52

ET
BODY EXTERIOR - FRONT BUMPER
ET–1

FRONT BUMPER
BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

OVER FENDER EQUIPPED VEHICLES

FRONT FENDER
MOLDING RH

FRONT WHEEL OPENING


EXTENSION PAD NO. 2
FRONT WHEEL
OPENINGEXTENSION
PAD NO. 1

FRONT BUMPER
EXTENSION RH

T=17.5{179} FRONT FENDER LINER RH

T=12.5{128}
FRONT BUMPER SIDE SUPPORT RH
FRONT BUMPER REINFORCEMENT
FRONT FENDER LINER LH

FRONT BUMPER COVER FRONT BUMPER SIDE SUPPORT LH


ET
OVER FENDER EQUIPPED
VEHICLES
FRONT WHEEL
OPENINGEXTENSION PAD NO. 2

FRONT BUMPER
FRONT WHEEL OPENING
HOLE COVER LH T=6.0{61} EXTENSION PAD NO. 1
FOG LIGHT
COVER RH FOG LIGHT COVER LH

FOG LIGHT EQUIPPED VEHICLES

FRONT FENDER MOLDING LH


FRONT BUMPER EXTENSION LH
FOG LIGHT ASSEMBLY RH
NON-REUSEABLE PART
FOG LIGHT ASSEMBLY LH TIGHTENING TORQUE [N*m{kgf*cm}]
B141140J02
ET–2 BODY EXTERIOR - FRONT BUMPER

REMOVAL
1. REMOVE FRONT FENDER MOULDING LH (WITH OVER FENDER)
(See page ET-25)

2. REMOVE FRONT FENDER MOULDING RH (WITH OVER


FENDER)

3. REMOVE FRONT WHEEL OPENING EXTENSION PAD NO. 2


(WITH OVER FENDER) (See page ET-25)
4. REMOVE FRONT FENDER LINER LH
(a) Remove the clip, then roll back the front fender liner LH.

5. REMOVE FRONT FENDER LINER RH

6. REMOVE FOG LIGHT ASSEMBLY LH (WITH FOG LIGHT) (See


page LI-33)

7. REMOVE FOG LIGHT ASSEMBLY RH (WITH FOG LIGHT)

Clip B142168J01

8. REMOVE FOG LIGHT COVER LH (WITHOUT FOG LIGHT)


(a) Disengage the 4 claws and remove the fog light cover LH.

9. REMOVE FOG LIGHT COVER RH (WITHOUT FOG LIGHT)

Claw B137868J01

10. REMOVE FRONT BUMPER COVER


Protective Tape
ET (a) Apply protective tape as shown in the illustration.
(b) Remove the 5 clips, the 5 bolts, and the 2 screws.

Clip B137697J01
BODY EXTERIOR - FRONT BUMPER
ET–3

(c) Hold the front bumper cover with both hands as shown in the
illustration. With the front bumper cover pushed up, disengage
the 6 claws on the left and right side without damaging them.
Then remove the front bumper cover.
NOTICE:
• Disengaging the claws all at once may damage the claw
on the front bumper side support or the front bumper
cover. Be sure to disengage the claws one at a time
from the outside.
• Hold areas close to the claws when disengaging the
claws. Holding areas away from the claws may damage
the claws or the front bumper cover.
• Securely hold the front bumper cover so that it will not
fall down.

Claw B147492J01

11. REMOVE FRONT BUMPER SIDE SUPPORT RH


(a) Remove the screw and the 2 clips.

B137702

ET
(b) Turn the front bumper side support approximately 90° and
remove it, as shown in the illustration.

12. REMOVE FRONT BUMPER SIDE SUPPORT LH

B137703

13. REMOVE FRONT BUMPER HOLE COVER LH

Claw B137699J01
ET–4 BODY EXTERIOR - FRONT BUMPER

14. REMOVE FRONT BUMPER REINFORCEMENT


(a) Remove the bolt and 6 nuts and then remove the front bumper
reinforcement.

15. REMOVE FRONT BUMPER EXTENSION LH (WITH OVER


FENDER) (See page ET-25)

16. REMOVE FRONT BUMPER EXTENSION RH (WITH OVER


FENDER)

17. REMOVE FRONT WHEEL OPENING EXTENSION PAD NO. 1


B137701
(WITH OVER FENDER) (See page ET-25)

INSTALLATION
1. CLEAN INSTALLATION SURFACE (WITH OVER FENDER) (See
page ET-25)

2. CLEAN FRONT BUMPER EXTENSION AND FRONT FENDER


MOULDING (WHEN REUSING) (See page ET-26)

3. INSTALL FRONT WHEEL OPENING EXTENSION PAD NO. 1


(WITH OVER FENDER) (See page ET-26)

4. INSTALL FRONT BUMPER EXTENSION LH (WITH OVER


FENDER) (See page ET-26)

5. INSTALL FRONT BUMPER EXTENSION RH (WITH OVER


FENDER)
6. INSTALL FRONT BUMPER REINFORCEMENT
(a) Install the front bumper reinforcement with the bolt and 6 nuts.
Torque: 12.5 N*m (128 kgf*cm) (bolt)
17.5 N*m (179 kgf*cm) (nut)

ET
B137701

7. INSTALL FRONT BUMPER HOLE COVER LH


(a) Attach the 4 claws and install the front bumper hole cover LH.

Claw B137699J01
BODY EXTERIOR - FRONT BUMPER
ET–5

8. INSTALL FRONT BUMPER SIDE SUPPORT RH


(a) Insert the tip of the front bumper side support RH into the front
(*2) fender RH hole, while it is tilted at a 90°.(*1)
(b) Tilt the front bumper side support RH 90°. (*2)

(*1)

B137703J01

(c) Install the front bumper side support RH with the screw and the
2 clips.

9. INSTALL FRONT BUMPER SIDE SUPPORT LH

B137702

10. INSTALL FRONT BUMPER COVER


(a) Engage the 6 claws on the right and left side, and temporarily
install the front bumper cover.

Claw B137698J01

ET
(b) Install the front bumper cover with the 4 clips, the 5 bolts and
Protective Tape the 2 screws.
Torque: 6.0 N*m (61 kgf*cm) (bolt)

Clip B137697J01
ET–6 BODY EXTERIOR - FRONT BUMPER

11. REMOVE FOG LIGHT COVER LH (WITHOUT FOG LIGHT)


(a) Engage the 4 claws and install the fog light cover RH.

12. INSTALL FOG LIGHT COVER RH (WITHOUT FOG LIGHT)

13. INSTALL FOG LIGHT ASSEMBLY LH (WITH FOG LIGHT) (See


page LI-34)

14. INSTALL FOG LIGHT ASSEMBLY RH (WITH FOG LIGHT)

Claw B137868J01

15. INSTALL FRONT FENDER LINER LH


(a) Install the front fender liner LH with the clip.

16. INSTALL FRONT FENDER LINER RH

17. INSTALL FRONT WHEEL OPENING EXTENSION PAD NO. 2


(WITH OVER FENDER) (See page ET-27)

18. INSTALL FRONT FENDER MOULDING LH (WITH OVER FENDER)


(See page ET-27)

Clip B142168J02
19. INSTALL FRONT FENDER MOULDING RH (WITH OVER FENDER)

ET
BODY EXTERIOR - REAR BUMPER
ET–7

REAR BUMPER
BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

T=13.5{137}
REAR BUMPER SIDE SUPPORT RH

T=13.5{137}
REAR BUMPER COVER

REAR BUMPER SIDE


SUPPORT LH

ET
REAR BUMPER COVER UPR RH

T=6.0{61} REFLEX REFLECTOR


ASSEMBLY RH
REFLEX REFLECTOR ASSEMBLY LH
LICENSE PLATE LIGHT ASSEMBLY
OVER FENDER EQUIPPED VEHICLES

QUARTER OUTSIDE
QUARTER OUTSIDE
MOLDING RH
MOLDING LH
REAR WHEEL OPENING EXTENSION PAD NO. 2
..... NON-REUSEABLE PART ..... TIGHTENING TORQUE [N*m{kgf*cm}] B141141J03
ET–8 BODY EXTERIOR - REAR BUMPER

REMOVAL
1. REMOVE LICENSE PLATE LIGHT ASSEMBLY

2. REMOVE QUARTER OUTSIDE MOULDING LH (VEHICLES WITH


OVER FENDER) (See page ET-30)

3. REMOVE QUARTER OUTSIDE MOULDING RH (VEHICLES WITH


OVER FENDER)

4. REMOVE OUTSIDE MOULDING CLIP NO. 4 (VEHICLES WITH


OVER FENDER) (See page ET-30)

5. REMOVE REAR WHEEL OPENING EXTENSION PAD NO. 2 (VEHI-


CLES WITH OVER FENDER) (See page ET-30)

6. REMOVE LICENSE PLATE BRACKET BASE


(a) Remove the 2 bolts and the license plate bracket base.
7. REMOVE REAR BUMPER COVER
(a) Apply protective tape as shown in the illustration.

Clip B137912J01

(b) Remove the 4 clips and the 2 bolts on the right and left side.

ET
Clip B137913J01

(c) Remove the 2 bolts.

B137914
BODY EXTERIOR - REAR BUMPER
ET–9

(d) With the rear bumper cover pushed up, disengage the 6 claws
on the left and right side.
NOTICE:
• Removing the rear bumper cover while pressing on the
shaded area may damage the cover. Be sure not to
press the shaded area when removing the cover.
• Disengaging the claws all at once may damage the
claws on the rear bumper side support or the rear
bumper cover. Be sure to disengage the claws one at a
Claw B146578J01 time from the outside.
• Hold the areas close to the claws when disengaging the
claws. Holding areas away from the claws may damage
the claws or the rear bumper cover.
(e) Remove the 3 claws in the center of the rear bumper cover, and
remove the rear bumper cover.

8. REMOVE REAR BUMPER SIDE SUPPORT RH


(a) Remove the screw.

Claw B137917J01

(b) Remove the bolt and the 3 clips, then remove the rear bumper
side support RH.

9. REMOVE REAR BUMPER SIDE SUPPORT LH


(a) Remove the screw.

ET
Clip B137919J01

(b) Remove the bolt and the 2 clips, then remove the rear bumper
side support LH.

Clip B137920J01
ET–10 BODY EXTERIOR - REAR BUMPER

10. REMOVE REFLEX REFLECTOR ASSEMBLY RH


(a) Remove the screw.
(b) Disengage the claw and install the reflex reflector assembly RH.

11. REMOVE REFLEX REFLECTOR ASSEMBLY LH

B139068

12. REMOVE REAR BUMPER COVER UPR RH


(a) Disengage the 3 claws and remove the rear bumper cover UPR
RH.

INSTALLATION

Claw B137918J01

1. INSTALL REAR BUMPER COVER UPR RH


(a) Attach the 3 claws and install the rear bumper cover UPR RH.

Claw B137918J01

ET
2. INSTALL REFLEX REFLECTOR ASSEMBLY RH
(a) Attach the claw and install the reflex reflector assembly RH with
the screw.

3. INSTALL REFLEX REFLECTOR ASSEMBLY LH

4. INSTALL REAR BUMPER SIDE SUPPORT RH


(a) Install the screw.

B139068J01
BODY EXTERIOR - REAR BUMPER
ET–11

(b) Install the rear bumper side support RH with the bolt and the 3
clips.
Torque: 13.5 N*m (137 kgf*cm)

5. INSTALL REAR BUMPER SIDE SUPPORT LH


(a) Install the screw.

Clip B137919J01

(b) Install the rear bumper side support LH with the bolt and the 2
clips.
Torque: 13.5 N*m (137 kgf*cm)

Clip B137920J01

6. INSTALL REAR BUMPER COVER


(a) Attach the 3 claws in the center and the 6 claws on the right and
the left, install the rear bumper cover.

Claw B137917J01

ET

Claw B137916J01

(b) Install the 4 clips on the right and the left sides and the 2 bolts.
Torque: 6.0 N*m (61 kgf*cm)

Clip B137912J01
ET–12 BODY EXTERIOR - REAR BUMPER

Clip B137913J01

(c) Install the 2 bolts.


Torque: 6.0 N*m (61 kgf*cm)

7. INSTALL LICENSE PLATE BRACKET BASE


(a) Install the license plate bracket base with the 2 bolts.

8. CLEAN INSTALLATION SURFACE (See page ET-30)

9. CLEAN QUARTER OUTSIDE MOULDING AND REAR WHEEL


OPENING EXTENSION (WHEN REUSING) (See page ET-30)

10. INSTALL OUTSIDE MOULDING CLIP NO. 4 (See page ET-31)

11. INSTALL REAR WHEEL OPENING EXTENSION PAD NO. 1 (See


page ET-31)

12. INSTALL QUARTER OUTSIDE MOULDING LH (See page ET-31)

13. INSTALL QUARTER OUTSIDE MOULDING RH


B137914

14. INSTALL LICENSE PLATE LIGHT ASSEMBLY

ET
BODY EXTERIOR - SIDE MUD GUARD LH
ET–13

SIDE MUD GUARD LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

QUARTER PANEL MUD GUARD RR LH

FRONT FENDER MUD GUARD LH


ET
B142171J01

REMOVAL
1. REMOVE FRONT FENDER MUD GUARD LH
(a) Remove the 3 clips and the front fender mud guard LH.

Clip B140049J01
ET–14 BODY EXTERIOR - SIDE MUD GUARD LH

2. Remove the quarter panel mud guard RR LH


(a) Remove the 3 clips and the quarter panel mud guard RR LH.

INSTALLATION

Clip B140050J01

1. INSTALL FRONT FENDER MUD GUARD LH


(a) Install the front fender mud guard LH with the 3 clips.

Clip B140049J01

2. INSTALL QUARTER PANEL MUD GUARD RR LH


(a) Install the quarter panel mud guard RR LH with the 3 clips.

Clip B140050J01

ET
BODY EXTERIOR - NAME PLATE
ET–15

NAME PLATE
BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

(1)

(2) (3) (4)

(1)BACK DOOR NAMEPLATE NO. 1 (3)BACK DOOR NAMEPLATE NO. 3

2.7

Back Door Edge Back Door Edge Body Crease

ET
Body Crease 218.5

2.4
Body Crease
Back Door Edge

Backing Paper(Template) 132

(2)BACK DOOR NAMEPLATE NO. 4 (4)BACK DOOR NAMEPLATE NO. 2

Back Door Edge

Perforated Line Body Crease Backing Paper(Template)

Units [mm]
B141317J01
ET–16 BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH

ROOF DRIP SIDE FINISH MOULDING LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

ROOF RACK EQUIPPED VEHICLE ROOF RACK LEG COVER RR LH


ROOF RACK LEG COVER FR LH

ROOF RACK LEG CUSHION RR LH


ROOF RACK ASSEMBLY LH

ROOF RACK LEG CUSHION FR LH

ROOF DRIP SIDE FINISH MOLDING FR LH


ROOF DRIP SIDE
FINISHMOLDING CLIP

ROOF DRIP SIDE FINISH MOLDING


CLIP NO. 2

ET

NON-REUSEABLE PART
TIGHTENING TORQUE [N*m{kgf*cm}] B143265J01
BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH
ET–17

REMOVAL
1. REMOVE ROOF RACK LEG COVER FR LH (WITH ROOF RACK)
(See page ET-46)

2. REMOVE ROOF RACK LEG COVER RR LH (WITH ROOF RACK)


(See page ET-46)

3. REMOVE ROOF RACK ASSEMBLY LH (WITH ROOF RACK) (See


page ET-46)

4. REMOVE ROOF RACK LEG CUSHION FR LH (WITH ROOF


RACK)

5. REMOVE ROOF RACK LEG CUSHION RR LH (WITH ROOF


RACK)
6. REMOVE ROOF DRIP SIDE FINISH MOULDING FR LH
(a) Put protective tape on the body panel around the roof drip side
finish moulding outline.
(b) Disengage the 2 clips and remove the roof drip finish moulding.
NOTICE:
• Do not remove the clip.
• If the clips are damaged, replace them with extra clips.

Protective Tape INSTALLATION


HINT:
If the clips have come off or damaged, follow steps 1 to 3.

1. CLEAN INSTALLATION SURFACE


(a) Heat the double-sided tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.

2. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP


(a) Put a one-to-one ratio of base compound to hardening agent of
adhesive in a plastic bag or similar container. Mix them until the ET
color of the mixture changes from clear to milky white.
Clip B140048J01
NOTICE:
• Be sure to mix the base compound and hardening agent
in a one-to-one ratio. If they are not mixed in the speci-
fied ratio, adhesion will significantly decrease.
• Thoroughly mix the base compound and hardening
agent. Failure to do so will result in poor hardening.
• Apply the mixture within 20 minutes of mixing.
(b) Coat the clip with adhesive so that the thickness of the adhesive
is 0.5 mm or more.
Standard:
When press-firring the clip, the adhesive protrudes from
the outer edge.
0.5mm or more

B147243
ET–18 BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH

(c) After applying the adhesive, attach the clip to the position
shown in the illustration and firmly press-fit the clip.
C
A B HINT:
• Do not touch the adhesive surface with your fingertips, etc.
• Keep the adhesive surface away from oil, water, dirt, and
other foreign objects.
• Press-fit the clip at right angles to the body.

Symbols Specified value (mm)


A 1.2
B 1±0.5
C 1.3±1
D 5.4
E 1±0.5
F 1.3±1
D E F
(d) Harden the adhesive.
HINT:
Heating the adhesive will facilitate hardening.

Leave adhesive unattended 3 hours or more at room temperature


B140047J01 Heat adhesive 30 minutes or more at 80°C

(e) Install the roof drip side finish moulding FR LH and then remove
it. Check that the clip is securely attached.

3. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP NO. 2


4. INSTALL ROOF DRIP SIDE FINISH MOULDING FR LH
(a) Attach the 2 clips and install the roof drip side finish moulding
A
FR LH.

Symbols Specified value (mm)


A 18.5
B 18
ET (b) Remove the protective tape.

5. INSTALL ROOF RACK LEG CUSHION RR LH

6. INSTALL ROOF RACK LEG CUSHION FR LH

7. INSTALL ROOF RACK ASSEMBLY LH (See page ET-47)

8. REMOVE ROOF RACK LEG COVER RR LH (See page ET-47)


B
9. REMOVE ROOF RACK LEG COVER FR LH (See page ET-48)

B140048J02
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–19

ROCKER PANEL MOULDING LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

MOLDING TAPE NO.3

MOLDING TAPE NO.2

ET

ROCKER PANEL MOLDING LH

SIDE MUD GUARD RETAINER

NON-REUSEABLE PART

B142176J01
ET–20 BODY EXTERIOR - ROCKER PANEL MOULDING LH

REMOVAL
1. REMOVE SIDE MUD GUARD RETAINER
(a) Remove the 7 side mud guard retainers using a wide type
handy remover.

B144221

2. REMOVE ROCKER PANEL MOULDING LH


(a) Remove the 3 screws.

ET

B144222
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–21

(b) Apply protective tape as shown in the illustration.

MOLDING TAPE NO.3


Protective Tape

MOLDING TAPE NO.2

:Clip B139164J01

(c) Using a heat gun, heat the rocker panel moulding LH (double
sided adhesive area).
(d) Using a wide type handy remover, remove the 9 claws and con-
nectors (double sided tape). Then remove the locker panel
moulding LH.

3. REMOVE MOULDING TAPE NO. 2

4. REMOVE MOULDING TAPE NO. 3

INSTALLATION
1. CLEAN INSTALLATION SURFACE
(a) Heat the moulding tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.

2. CLEAN ROCKER PANEL MOULDING LH (WHEN REUSING) ET


(a) CLEAN MOULDING TAPE INSTALLATION SURFACE
(1) Using a heat gun, heat the moulding tape remaining on
the rocker panel moulding LH.
(2) While heating the tape with the heat gun, use a rag or
piece of cloth to wipe off the moulding tape remaining on
the rocker panel moulding LH.
NOTICE:
• Remove as much of the moulding tape as possi-
ble. Any tape that remains may cause attachment
failure when the rocker panel moulding is
installed.
• Use a waste cloth to scrub off, because it may
cause damage and attachment failure if using a
driver.
(3) Clean the surface with a solvent.
ET–22 BODY EXTERIOR - ROCKER PANEL MOULDING LH

3. INSTALL MOULDING TAPE NO. 2


(a) Attach the moulding tape No. 2 to the rocker panel moulding LH
as shown in the illustration.

MOLDING TAPE NO.3 MOLDING TAPE NO.2

B147469J01

NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the moulding
tape.

4. INSTALL MOULDING TAPE NO. 3


(a) Attach the moulding tape No. 3 to the rocker panel moulding LH
as shown in the illustration.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the moulding
tape.

5. INSTALL ROCKER PANEL MOULDING LH


(a) Using a heat gun, heat the rocker panel moulding LH and the
surface of the vehicle body.
(b) Set the rocker panel moulding LH on the vehicle, and press
firmly to install it.
NOTICE:

ET Be careful not to touch the adhesive surface with your fin-


gers when removing the exfoliate paper from the moulding
tape.
(c) Attach the 9 claws and install the rocker panel moulding LH.

MOLDING TAPE NO.3


Protective Tape

MOLDING TAPE NO.2

:Clip B139164J01
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–23

(d) Install the 3 screws.

B144222

6. INSTALL SIDE MUD GUARD RETAINER


(a) Install the 7 side mud guard retainers.

ET
B144221
ET–24 BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH

FRONT FENDER WHEEL OPENING MOULDING LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

FRONT FENDER MOLDING RH

FRONT WHEEL OPENING


EXTENSION PAD NO. 2

FRONT FENDER LINER RH

ET FRONT FENDER LINER LH

FRONT WHEEL OPENING


EXTENSION PAD NO. 2

FOG LIGHT COVER RH FRONT BUMPER COVER


T=6.0{61}

FOG LIGHT COVER LH


FRONT WHEEL OPENING
EXTENSION PAD NO. 1

FOG LAMP EQUIPPED VEHICLES


FRONT FENDER MOLDING LH

FRONT BUMPER EXTENSION LH


FOG LIGHT ASSEMBLY RH
FOG LIGHT ASSEMBLY LH
..... TIGHTENING TORQUE [N*m{kgf*cm}] ..... NON-REUSEABLE PART
B141277J01
BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH
ET–25

REMOVAL
1. REMOVE FRONT FENDER MOULDING LH
(a) Apply protective tape, as shown in the illustration.
(b) Remove the 3 clips and the screw.
Protective Tape (c) Using a heat gun, heat the front fender moulding LH (double
sided adhesive area).
HINT:
Heat the front bumper extension for 3 to 5 minutes at a temper-
ature between 40 and 60°C.

Clip B142167J01

(d) Disengage the 5 claws and remove the front fender moulding
LH.

2. REMOVE FRONT FENDER MOULDING RH

3. REMOVE FRONT WHEEL OPENING EXTENSION PAD NO. 2


(a) Remove the front wheel opening extension pad No. 2 from the
front fender moulding.

4. REMOVE FRONT FENDER LINER LH (See page ET-2)

Clip B137696J01
5. REMOVE FRONT FENDER LINER RH

6. REMOVE FOG LIGHT ASSEMBLY LH (WITH FOG LIGHT)

7. REMOVE FOG LIGHT ASSEMBLY RH (WITH FOG LIGHT)

8. REMOVE FOG LIGHT COVER LH (WITHOUT FOG LIGHT) (See


page ET-2)

9. REMOVE FOG LIGHT COVER RH (WITHOUT FOG LIGHT)

10. REMOVE FRONT BUMPER COVER (See page ET-2) ET


11. REMOVE FRONT BUMPER EXTENSION LH
(a) Using a heat gun, heat the front bumper extension LH (double
sided adhesive area).
HINT:
Heat the front bumper extension for 3 to 5 minutes at a temper-
ature between 40 and 60°C.
(b) Remove the 2 clips and the 3 nuts, then remove the front
bumper extension LH.

12. REMOVE FRONT WHEEL OPENING EXTENSION PAD NO. 1


(a) Remove front wheel opening extension pad No. 1 from the front
bumper extension.

INSTALLATION
1. CLEAN INSTALLATION SURFACE
Clip B137704J01 (a) Heat the double-sided tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.
ET–26 BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH

2. CLEAN FRONT BUMPER EXTENSION AND FRONT FENDER


MOULDING (WHEN REUSING)
(a) CLEAN DOUBLE SIDED TAPE INSTALLATION SURFACE
(1) Heat the double sided tape on the front bumper extension
and the front fender moulding using a heat gun.
(2) While heating the tape with the heat gun, use a rag or
piece of cloth to wipe off the double sided tape remaining
on the front bumper extension and the front fender mould-
ing.
NOTICE:
• Remove as much of the double sided tape as pos-
sible. Any tape that remains may cause attach-
ment failure when the front bumper extension and
front fender moulding are installed.
• Use a waste cloth to scrub off, because it may
cause damage and attachment failure if using a
driver.
(3) Clean the surface with a solvent.
3. INSTALL FRONT WHEEL OPENING EXTENSION PAD NO. 1
(a) Install the front wheel opening extension pad No. 1 to the front
FRONT WHEEL OPENING bumper extension LH with double sided tape.
EXTENSION PAD NO. 1
4. INSTALL FRONT BUMPER EXTENSION LH
(a) Using a heat gun, heat the front bumper extension LH and the
bumper cover surface.

(b) Install the front bumper extension LH to the front bumper cover
with the 2 clips and 3 nuts.

ET (c) Firmly press the front fender moulding LH to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.

5. INSTALL FRONT BUMPER COVER (See page ET-5)

Clip B137704J01 6. REMOVE FOG LIGHT ASSEMBLY LH (WITH FOG LIGHT)

7. REMOVE FOG LIGHT ASSEMBLY RH (WITH FOG LIGHT)

8. REMOVE FOG LIGHT COVER LH (WITHOUT FOG LIGHT) (See


page ET-6)

9. INSTALL FOG LIGHT COVER RH (WITHOUT FOG LIGHT)

10. INSTALL FRONT FENDER LINER LH (See page ET-6)

11. INSTALL FRONT FENDER LINER RH


BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH
ET–27

12. INSTALL FRONT WHEEL OPENING EXTENSION PAD NO. 2


(a) Install the front wheel opening extension pad No. 2 to the front
fender moulding using double sided tape.

13. INSTALL FRONT FENDER MOULDING LH


(a) Using a heat gun, heat the font fender moulding LH and the sur-
face of the vehicle body.

FRONT WHEEL OPENING


EXTENSION PAD NO. 2

(b) Engage the 5 claws and temporarily install the front fender
moulding LH.

Clip B137696J01

(c) Install the front fender moulding LH with the 3 clips and the
screw.
(d) Firmly press the front fender moulding LH to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.
(e) Remove the protective tape.

14. INSTALL FRONT FENDER MOULDING RH


Clip B142167J02
ET
ET–28 BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH

QUARTER PANEL WHEEL OPENING MOULDING LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

REAR WHEEL
OPENING
EXTENSION
NO. 1 RH

MOULDING
COVER NO.1

QUARTER OUTER
SIDE MOLDING RH
REAR WHEEL OPENING
EXTENSION PAD NO. 1 REAR WHEEL OPENING
EXTENSION PAD NO. 1

OUTSIDE MOLDING RETAINER NO. 2 RH


ET
MOUNTING
BRACKET
NO.1
MOUNTING
BRACKET
NO.2
REAR WHEEL OPENING REAR
EXTENSION NO. 1 LH OUTSIDE MOLDING RETAINER
NO. 3 LH WHEELOPENING
EXTENSION PAD
MOULDING COVER NO.1 NO. 2

OUTSIDE MOLDING CLIP NO. 4

QUARTER OUTSIDE MOLDING LH

REAR WHEEL OPENINGEXTENSION


..... NON-REUSEABLE PART PAD NO. 2
B141276J01
BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH
ET–29

REMOVAL
1. REMOVE MOLDING COVER NO. 1
(a) Disengage the 2 claws and remove the moulding cover No. 1.

B137925

2. REMOVE REAR WHEEL OPENING EXTENSION NO. 1 LH


Protective Tape (a) Apply protective tape as shown in the illustration.
(b) Remove the rivet.
(1) Wrap tape around the drill bit leaving approximately 5 mm
from the tip of the drill bit, as shown in the illustration.
HINT:
The purpose of wrapping the tape around the drill bit is to
prevent the drill from drilling too deep.
(2) Apply and hold the drill to the rivet. Drill the rivet flange
B137922J01 area and remove the rivet.
(c) Heat the rear wheel opening extension No. 1 using a heat gun.
(d) Remove the screw, disengage the cllips, and remove the rear
wheel opening extension No. 1 LH.

ET
B137921

3. REMOVE OUTSIDE MOULDING RETAINER NO. 3 LH


(a) Remove the 3 screws and the outside moulding retainer No. 3
LH.

4. REMOVE REAR WHEEL OPENING EXTENSION PAD NO. 1


(a) Remove the rear wheel opening extension No. 1 from the rear
wheel opening extension No. 1 LH.

B137923
ET–30 BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH

5. REMOVE QUARTER OUTSIDE MOULDING LH


Protective Tape (a) Apply protective tape as shown in the illustration.
(b) Remove the 2 screws and the 3 clips.
(c) Heat the quarter outside moulding RH using a heat gun.
(d) Disengage the 5 clips and remove the quarter outside moulding
RH.

:Clip B137909J01

6. REMOVE OUTSIDE MOULDING CLIP NO. 4


(a) If the outside moulding clip No. 4 remains on the vehicle side,
turn it to about 90° and remove it, as shown in the illustration.

B137911

7. REMOVE MOUNTING BRACKET NO.1


No.1 (a) Remove the 2 screws and mounting bracket No. 1.
No.2 8. REMOVE MOUNTING BRACKET NO. 2
(a) Remove the 2 screws and mounting bracket No. 2.

9. REMOVE REAR WHEEL OPENING EXTENSION PAD NO. 2


(a) Remove the rear wheel opening extension pad No. 2 from the
quarter outside moulding.

B137910J01 INSTALLATION
ET 1. CLEAN INSTALLATION SURFACE
(a) Heat the double sided tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.

2. CLEAN QUARTER OUTSIDE MOULDING AND REAR WHEEL


OPENING EXTENSION (WHEN REUSING)
(a) CLEAN DOUBLE SIDED TAPE INSTALLATION SURFACE
(1) Heat the double sided tape that remains on the quarter
outside moulding and the rear wheel opening extension
using a heat gun.
(2) While heating the tape with the heat gun, use a rag or
piece of cloth to wipe off the double sided tape remaining
on the quarter outside moulding and the rear wheel open-
ing extension.
NOTICE:
• Remove as much of the double sided tape as pos-
sible. Any tape that remains may cause attach-
ment failure when the quarter outside moulding
and the rear wheel opening extension are
installed.
BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH
ET–31

• Use a waste cloth to scrub off, because it may


cause damage and attachment failure if using a
driver.
(3) Clean the surface with a solvent.
3. INSTALL MOUNTING BRACKET NO.1
No.1 (a) Install the 2 screws and mounting bracket No. 1.
No.2
NOTICE:
Do not confuse mounting bracket No. 1 with mounting
bracket No. 2. The parts look alike.

4. INSTALL MOUNTING BRACKET NO. 2


(a) Install the 2 screws and mounting bracket No. 2.
NOTICE:
Do not confuse mounting bracket No. 2 with mounting
B137910J01
bracket No. 1. The parts look alike.

5. INSTALL OUTSIDE MOULDING CLIP NO. 4


(a) Install the outside moulding clip No. 4 to the quarter outside
moulding LH.
6. INSTALL REAR WHEEL OPENING EXTENSION PAD NO. 1
(a) Install the front wheel opening extension pad No. 2 to the front
fender moulding LH using double sided tape.

7. INSTALL QUARTER OUTSIDE MOULDING LH


(a) Using a heat gun, heat both the quarter outside moulding LH
and the surface of the body.

REAR WHEEL OPENING


EXTENSION PAD NO. 1
B147247J01

(b) Attach the 5 claws and install the quarter outside moulding LH.
Protective Tape (c) Connect the 2 screws and the 3 clips and attach it thoroughly.
NOTICE:
Be careful not to touch the adhesive surface with your fin- ET
gers when removing the exfoliate paper from the double
sided tape.

:Clip B137909J01

8. INSTALL OUTSIDE MOULDING RETAINER NO. 3 LH


(a) Install the outside moulding retainer No. 3 LH with the 3 screws.

B137923
ET–32 BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH

9. INSTALL REAR WHEEL OPENING EXTENSION PAD NO. 2


(a) Install the rear wheel opening extension pad No. 2 to the rear
wheel opening extension No. 1 LH with double-sided tape.

10. INSTALL REAR WHEEL OPENING EXTENSION NO. 1


(a) Using a heat gun, heat both the rear wheel opening extension
No. 1 LH and the surface of the body.

REAR WHEEL OPENING


EXTENSION PAD NO. 2

(b) Connect the 2 claws and the screw, and firmly press the exten-
sion to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.
(c) Install the rivet.
(1) Put nose piece No. 2 on the riveter.

B137921

(2) Using the riveter, install a new rivet. Operate the riveter
while holding it perpendicular to the rivet hole.

ET B137922

11. INSTALL MOULDING COVER NO.1


(a) Engage the 2 claws and install the moulding cover No. 1.

B137925
BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET–33

BLACKOUT TAPE NO. 2 LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

OUTER REAR VIEW MIRROR ASSEMBLY LH


BLACK-OUT TAPE NO. 2 LH

FRONT DOOR GLASS WEATHERSTRIP


ASSEMBLY OUT LH

T=4.4{45}

FRONT DOOR LOWER FRAME


BRACKET GARNISH LH

FRONT DOOR
FRONT DOOR GLASS RUN LH GLASS LH

T=5.0{51}
FRONT DOOR INSIDE
HANDLE LH
×2
ET
Butyl Tape

DOOR TRIM BRACKET


NO. 1 LH

×2

FRONT DOOR SERVICE


HOLE COVER LH
×3 ×2
FRONT SPEAKER ASSEMBLY NO. 1
DOOR ASSIST
GRIP BASE
Clip FRONT DOOR ASSIST
FRONT DOOR TRIM BOARD LH
GRIP COVER LH
NON-REUSEABLE PART TIGHTENING TORQUE [N*m{kgf*cm}] B141028J01
ET–34 BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH

REMOVAL
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
RH

2. REMOVE FRONT DOOR ASSIST GRIP COVER RH (See page ED-


11)

3. REMOVE DOOR ASSIST GRIP BASE (See page ED-11)

4. REMOVE FRONT DOOR TRIM BOARD RH (See page ED-11)

5. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY RH

6. REMOVE FRONT DOOR INSIDE HANDLE RH (See page ED-12)

7. REMOVE DOOR TRIM BRACKET NO. 1 RH (See page ED-12)

8. REMOVE FRONT SPEAKER ASSEMBLY NO. 1 (See page AV-31)

9. REMOVE FRONT DOOR SERVICE HOLE COVER RH (See page


ED-13)

10. REMOVE FRONT DOOR GLASS RH (See page ED-13)

11. REMOVE FRONT DOOR GLASS RUN RH (See page ED-14)

12. REMOVE FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY


OUT RH (See page ET-50)

13. REMOVE BLACKOUT TAPE NO. 2 LH


(a) Heat the blackout tape No. 2 LH using a heat gun.
NOTICE:
Be careful not to get burned by dryer heat or by the black-
out tape No. 2 LH while it is hot.
(b) Pry up the edge of the weatherstrip using a finger nail and
remove it by pulling it parallel to the surface.

INSTALLATION
ET 1. PRECAUTIONS FOR APPLYING BLACKOUT TAPE
(a) Appropriate temperature to paste
(1) If the ambient temperature is 15°C or lower, heat the vehi-
cle body (installation surface) and the blackout tape using
an infrared lamp until the temperature reaches between
20 and 30°C. Then begin the operation. If the ambient
temperature is 35°C or higher, cool the installation surface
and the tape to a temperature lower than 35°C.
HINT:
• When applying the blackout tape, 25°C is an appropri-
ate temperature.
• Blackout tape hardens and its adhesive strength
weakens at low temperatures. In addition, blackout
tape softens at high temperatures.
(b) PREPARATION
(1) If any paint seeds or dust are caught on the surface of the
body (installation surface) when the blackout tape is
applied, this may cause bubbling and a poor appearance.
Therefore, make sure to remove any paint seeds or dust
from the around the installation surface and the blackout
tape.
BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET–35

(c) HANDLING OF BLACKOUT TAPE


(1) Because blackout tape is easily deformed, protect the
blackout tape by storing it between cardboard in a flat dry
place.
NOTICE:
Do not bend the tape or leave in a hot place.
(d) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER
SPATULA TECHNIQUES AND APPLICATION PROCEDURES
FOR GENERAL AREAS)
NOTICE:
• To determine the initial application position, be accu-
rate within ± 1 mm. Inaccuracy will affect the appear-
ance of the tape and careless installation may cause
peeling at a later date.
• Blackout tape cannot be reused. Once it is peeled off, it
deforms and its adhesive strength is weakened.
(1) To prevent air bubbles, lift the part which is not pressed by
a rubber spatula from the base, and tilt the rubber spatula
Push
40 to 50 (by pushing) or 30 to 45 (by pulling), push the air
3-7 cm/sec. out from the inside toward the outside slowly with a pres-
40-50°
sure strength of 20 to 30 N ( 2 to 3 kgf) and a speed of 3 to
7 cm/second, then press-fit firmly.
Rubber spatula NOTICE:
When using a rubber spatula, be careful about appli-
Black-out Tape 10-20 mm cation speed, pressure strength, and angle. If the
speed or pressure of application is not constant, or if
the application is stopped in the middle, a line (called
a shock line) may be caused on the blackout surface.
Release Paper Also air bubbles may be caused if the application
speed is too fast.
HINT:
Pull • The rubber spatula can be pushed or pulled across

3-7 cm/sec.
the surface, depending on the requirements of the ET
application area.
• During this procedure, peel off the exfoliate paper of
the blackout tape, working 10 to 20 mm ahead of the
Rubber spatula 10-20 mm rubber spatula tip.

30-45°
Black-out Tape

Release Paper
ET–36 BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH

(e) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER


Rubber spatula SPATULA TECHNIQUES AND APPLICATION PROCEDURES
Second Time FOR HEMMING AREAS)
First Time (1) If it is too difficult to apply the blackout tape with one pass
Third Time
of the rubber spatula, try to press-fit the tape using multi-
ple applications of the rubber spatula. Press-fit the black-
out tape, working gradually when working in areas with
tight curves. Apply the tape in three steps, pressing with
Hemming Portion your finger or the fat part of the rubber spatula, as shown
B108310J01 in the illustration.
HINT:
For the back of the hemming area, peel off the exfoliate
paper, and press-fit with fingers or the fat side of the rub-
ber spatula.
(f) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER
SPATULA TECHNIQUES AND APPLICATION PROCEDURES
FOR CORNER AREAS)
(1) For the corner area, peel off the exfoliate paper and
press-fit carefully, using the tips of your fingers.
(2) In order to prevent poor appearance due to tape pinching,
heat the blackout tape with a heat gun, and fold the tape
around each corner, flattening each corner in order.
(g) POST-APPLICATION INSPECTION
(1) After applying the blackout tape, check to make sure that
the tape has been applied properly. If appearance is poor,
peel off the tape and repeat the procedure with new black-
out tape.
NOTICE:
• Do not reuse the blackout tape once it has been
peeled off.
• Glossy tapes, like the ones used for the outboard
panel, show scratches easily. So, do not use a

ET needle to remove air bubbles when using glossy


tapes.
HINT:
If the hemming area or corner area of the blackout tape is
slightly peeled off, fix with an instant adhesive.

2. APPLY BLACKOUT TAPE NO. 2 LH


(a) CLEAN APPLICATION SURFACE (PROCEDURE FOR USING
INFRA-RED LIGHT)
(1) Using an infrared lamp, heat the blackout tape No. 2 LH
and the adhesive remaining on the body of the vehicle.
NOTICE:
Be careful not to burn yourself with the infrared lamp
or the vehicle body while it is hot.
HINT:
Heat the front bumper extension for 3 to 5 minutes at a
temperature between 40 and 60°C.
(2) Using a rag, scrub away the blackout tape No. 2 LH and
the adhesive remaining on the body.
NOTICE:
• Use a rag or other cloth to remove the tape. Do not
use a screwdriver or similar tool. These tools may
BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET–37

scratch the body of the vehicle body and make it


difficult to attach the moulding.
• Remove as much of the blackout tape as possible.
Any old tape that remains may cause attachment
failure when the new blackout tape No. 2 LH is
installed.
(3) Clean the application surface with a solvent.
(b) CLEAN APPLICATION SURFACE (PROCEDURE FOR USING
TAPE REMOVAL DISK)
(1) Set the 8 discs in the holder, and install the removal disk
to an air drill or an electric drill.
NOTICE:
Use an electric drill with a no-load speed of 2000 to
3000 r/min.
(2) Scrape off the blackout tape No. 2 LH or the adhesive
remaining on the body using the remover disc.
NOTICE:
• Use safety glasses while removing the blackout
tape.
• Be careful about the direction of the disc's rotation
and the operating direction.
• In order to avoid damaging the body of the vehi-
cle, visually check to make sure that too much
material is not shaved away.
• Remove as much of the blackout tape as possible.
Any old tape that remains may cause attachment
failure when the new blackout tape No. 2 LH is
installed.
(3) Clean the surface with a solvent.
(c) Apply the new blackout tape No. 2 LH in the position shown in
the illustration.

ET
A
A-A C-C
A
R Stop
R Stop
Unnecessary Portion
B B

4 mm B-B
C

4±1 mm
B140143J01

3. INSTALL FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY


OUT LH

4. INSTALL FRONT DOOR GLASS RUN LH (See page ED-22)

5. INSTALL FRONT DOOR GLASS LH (See page ED-23)


ET–38 BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH

6. INSTALL FRONT DOOR SERVICE HOLE COVER LH (See page


ED-23)

7. INSTALL FRONT SPEAKER ASSEMBLY NO. 1 (See page AV-31)

8. INSTALL DOOR TRIM BRACKET NO. 1 (See page ED-24)

9. INSTALL FRONT DOOR INSIDE HANDLE LH (See page ED-24)

10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

11. INSTALL FRONT DOOR TRIM BOARD LH (See page ED-25)

12. INSTALL DOOR ASSIST GRIP BASE (See page ED-26)

13. INSTALL FRONT DOOR ASSIST GRIP COVER LH (See page ED-
26)

14. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH

ET
BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET–39

BLACKOUT TAPE NO. 3 LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

REAR DOOR GLASS WEATHERSTRIP


ASSEMBLY OUT LH

REAR DOOR REAR GUIDE


BRACKET GARNISH LH

REAR DOOR DIVISION


BAR INSIDE SEAL LH

BLACK-OUT TAPE
REAR DOOR GLASS RUN LH
NO. 3 LH

REAR DOOR TRIM


BOARD LH

×2
ET
DOOR ASSIST GRIP BASE

DOOR TRIM BRACKET


NO. 1 LH

FRONT DOOR ASSIST GRIP COVER LH ×2

×3
REAR DOOR INSIDE HANDLE LH
SPEAKER ASSEMBLY RR
REAR DOOR SERVICE HOLE COVER LH
×2
..... NON-REUSEABLE PART
REAR DOOR GLASS LH ..... TIGHTENING TORQUE [N*m{kgf*cm}]
T=5.0{51}
B141029J01
ET–40 BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH

REMOVAL
1. REMOVE REAR DOOR DIVISION BAR INSIDE SEAL LH (See
page ED-30)

2. REMOVE REAR DOOR REAR GUIDE BRACKET GARNISH LH


(See page ED-30)

3. REMOVE FRONT DOOR ASSIST GRIP COVER LH (See page ED-


30)

4. REMOVE DOOR ASSIST GRIP BASE (See page ED-30)

5. REMOVE REAR DOOR TRIM BOARD LH (See page ED-30)

6. REMOVE REAR DOOR INSIDE HANDLE LH (See page ED-32)

7. REMOVE SPEAKER ASSEMBLY RR (See page AV-33)

8. REMOVE DOOR TRIM BRACKET NO. 1 LH (See page ED-32)

9. REMOVE REAR DOOR SERVICE HOLE COVER LH (See page


ED-32)

10. REMOVE REAR DOOR GLASS RUN LH (See page ED-33)

11. REMOVE REAR DOOR GLASS LH (See page ED-33)

12. REMOVE REAR DOOR GLASS WEATHERSTRIP ASSEMBLY


OUT LH

13. REMOVE BLACKOUT TAPE NO. 3 LH


(a) Heat the blackout tape No. 3 LH using a heat gun.
NOTICE:
Be careful not to get burned by dryer heat or by the black-
out tape No. 3 LH while it is hot.
(b) Pry up the edge of the weatherstrip using a finger nail and
remove it by pulling it parallel to the surface.

ET INSTALLATION
1. PRECAUTIONS FOR APPLYING BLACKOUT TAPE
(a) Appropriate temperature to paste
(1) If the ambient temperature is 15°C or lower, heat the vehi-
cle body (installation surface) and the blackout tape using
an infrared lamp until the temperature reaches between
20 and 30°C. Then begin the operation. If the ambient
temperature is 35°C or higher, cool the installation surface
and the tape to a temperature lower than 35°C.
HINT:
• When applying the blackout tape, 25°C is an appropri-
ate temperature.
• Blackout tape hardens and its adhesive strength
weakens at low temperatures. In addition, blackout
tape softens at high temperatures.
(b) PREPARATION
(1) If any paint seeds or dust are caught on the surface of the
body (installation surface) when the blackout tape is
applied, this may cause bubbling and a poor appearance.
Therefore, make sure to remove any paint seeds or dust
BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET–41

from the around the installation surface and the blackout


tape.
HINT:
Because the air is dry especially in the winter season,
store the blackout tape in between cardboard in a flat dry
place.
(c) HANDLING OF BLACKOUT TAPE
(1) Because blackout tape is easily deformed, protect the
blackout tape by storing it between cardboard in a flat dry
place.
NOTICE:
Do not bend the tape or leave in a hot place.
(d) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER
SPATULA TECHNIQUES AND APPLICATION PROCEDURES
FOR GENERAL AREAS)
NOTICE:
• To determine the initial application position, be accu-
rate within ± 1 mm. Inaccuracy will affect the appear-
ance of the tape and careless installation may cause
peeling at a later date.
• Blackout tape cannot be reused. Once it is peeled off, it
deforms and its adhesive strength is weakened.
(1) To prevent air bubbles, lift the part which is not pressed by
a rubber spatula from the base, and tilt the rubber spatula
Push
40 to 50 (by pushing) or 30 to 45 (by pulling), push the air
3-7 cm/sec. out from the inside toward the outside slowly with a pres-
40-50°
sure strength of 20 to 30 N (2 to 3 kgf) and a speed of 3 to
7 cm/second, then press-fit firmly.
Rubber spatula NOTICE:
When using a rubber spatula, be careful about appli-
Black-out Tape cation speed, pressure strength, and angle. If the
10-20 mm
speed or pressure of application is not constant, or if
the application is stopped in the middle, a line (called ET
a shock line) may be caused on the blackout surface.
Release Paper Also air bubbles may be caused if the application
speed is too fast.
HINT:
Pull • The rubber spatula can be pushed or pulled across
the surface, depending on the requirements of the
3-7 cm/sec. application area.
• During this procedure, peel off the exfoliate paper of
the blackout tape, working 10 to 20 mm ahead of the
Rubber spatula 10-20 mm rubber spatula tip.

30-45°
Black-out Tape

Release Paper
ET–42 BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH

(e) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER


Rubber spatula SPATULA TECHNIQUES AND APPLICATION PROCEDURES
Second Time FOR HEMMING AREAS)
(1) If it is too difficult to apply the blackout tape with one pass
First Time
Third Time of the rubber spatula, try to press-fit the tape using multi-
ple applications of the rubber spatula. Press-fit the black-
out tape, working gradually when working in areas with
tight curves. Apply the tape in three steps, pressing with
your finger or the fat part of the rubber spatula, as shown
Hemming Portion
in the illustration.
HINT:
For the back of the hemming area, peel off the exfoliate
paper, and press-fit with fingers or the fat side of the rub-
ber spatula.
(f) BLACKOUT TAPE APPLICATION TECHNIQUES (RUBBER
SPATULA TECHNIQUES AND APPLICATION PROCEDURES
FOR CORNER AREAS)
(1) For the corner area, peel off the exfoliate paper and
press-fit carefully, using the tips of your fingers.
(2) In order to prevent poor appearance due to tape pinching,
heat the blackout tape with a heat gun, and fold the tape
around each corner, flattening each corner in order.
(g) POST-APPLICATION INSPECTION
(1) After applying the blackout tape, check to make sure that
the tape has been applied properly. If appearance is poor,
peel off the tape and repeat the procedure with new black-
out tape.
NOTICE:
• Do not reuse the blackout tape once it has been
peeled off.
• Glossy tapes, like the ones used for the outboard
panel, show scratches easily. So, do not use a

ET needle to remove air bubbles when using glossy


tapes.
HINT:
If the hemming area or corner area of the blackout tape is
slightly peeled off, fix with an instant adhesive.

2. APPLY BLACKOUT TAPE NO. 3 LH


(a) CLEAN APPLICATION SURFACE (PROCEDURE FOR USING
HEAT GUN)
(1) Using a heat gun, heat the blackout tape No. 2 LH and the
adhesive remaining on the body of the vehicle.
NOTICE:
Be careful not to burn yourself with the infrared lamp
or the vehicle body while it is hot.
HINT:
Heat the front bumper extension for 3 to 5 minutes at a
temperature between 40 and 60°C.
(2) Using a rag, scrub away the blackout tape No. 3 LH and
the adhesive remaining on the body.
NOTICE:
• Use a rag or other cloth to remove the tape. Do not
use a screwdriver or similar tool. These tools may
BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET–43

scratch the body of the vehicle body and make it


difficult to attach the moulding.
• Remove as much of the blackout tape as possible.
Any old tape that remains may cause attachment
failure when the new blackout tape No. 3 LH is
installed.
(3) Clean the application surface with a solvent.
(b) CLEAN APPLICATION SURFACE (PROCEDURE FOR USING
TAPE REMOVAL DISK)
(1) Set the 8 discs in the holder, and install the removal disk
to an air drill or an electric drill.
NOTICE:
Use an electric drill with a no-load speed of 2000 to
3000 r/min.
(2) Scrape off the blackout tape No. 3 LH or the adhesive
remaining on the body using remover disc.
NOTICE:
• Use safety glasses while removing the blackout
tape.
• Be careful about the direction of the disc's rotation
and the operating direction.
• In order to avoid damaging the body of the vehi-
cle, visually check to make sure that too much
material is not shaved away.
• Remove as much of the blackout tape as possible.
Any old tape that remains may cause attachment
failure when the new blackout tape No. 3 LH is
installed.
(3) Clean the surface with a solvent.
(c) Apply the new blackout tape No 3 LH in the position shown in
the illustration.

ET
A
A-A C-C
A
R Stop
R Stop

B B Unnecessary Portion

B-B
4 mm
C

4±1 mm
B140145J01

3. INSTALL REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT


RH (See page ET-52)

4. INSTALL REAR DOOR GLASS RH (See page ED-40)

5. INSTALL REAR DOOR GLASS RUN RH (See page ED-41)


ET–44 BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH

6. INSTALL REAR DOOR SERVICE HOLE COVER RH (See page ED-


41)

7. INSTALL DOOR TRIM BRACKET NO. 1 (See page ED-41)

8. INSTALL SPEAKER ASSEMBLY RR (See page AV-33)

9. INSTALL REAR DOOR INSIDE HANDLE RH (See page ED-41)

10. INSTALL FRONT DOOR TRIM BOARD RH (See page ED-43)

11. INSTALL DOOR ASSIST GRIP BASE (See page ED-43)

12. INSTALL FRONT DOOR ASSIST GRIP COVER RH (See page ED-
43)

13. INSTALL REAR DOOR REAR GUIDE BRACKET GARNISH RH


(See page ED-43)

14. INSTALL REAR DOOR DIVISION BAR INSIDE SEAL RH (See


page ED-44)

ET
BODY EXTERIOR - ROOF RACK ASSEMBLY LH
ET–45

ROOF RACK ASSEMBLY LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

ROOF RACK LEG COVER RR LH


ROOF RACK LEG COVER FR LH

ROOF RACK ASSEMBLY LH


T=31{316}
x2

T=31{316}

x2

ROOF RACK END COVER NO. 2

ROOF RACK LEG COVER CTR LH


ROOF RACK LEG CUSHION RR LH
ROOF RACK LEG CUSHION FR LH

ET

TIGHTENING TORQUE [N*m{kgf*cm}]


B137894J01
ET–46 BODY EXTERIOR - ROOF RACK ASSEMBLY LH

REMOVAL
1. REMOVE ROOF RACK LEG COVER FR LH
(a) Apply protective tape as shown in the illustration.
(b) Using a clip remover, detach the claw, and remove the roof rack
leg cover FR LH.

Protective Tape

Claw
B137895J01

2. REMOVE ROOF RACK LEG COVER RR LH


(a) Apply protective tape as shown in the illustration.
(b) Using a clip remover, detach the claw, and remove the roof rack
leg cover RR LH.

Protective Tape
Claw
B137896J01

3. REMOVE ROOF RACK ASSEMBLY LH


(a) Remove the 4 bolts and the roof rack assembly LH.

ET
B137897

4. REMOVE ROOF RACK LEG COVER CTR LH


(a) Detach the 3 claws and remove the roof rack leg cover CTR LH.

Claw
B137898J01
BODY EXTERIOR - ROOF RACK ASSEMBLY LH
ET–47

5. REMOVE ROOF RACK END COVER NO. 2


(a) Detach the 3 claws and remove the roof rack end cover No. 2.

6. REMOVE ROOF RACK LEG CUSHION FR LH

7. REMOVE ROOF RACK LEG CUSHION RR LH

INSTALLATION
1. INSTALL ROOF RACK LEG CUSHION RR LH
Claw
B137898J01 2. INSTALL ROOF RACK LEG CUSHION FR LH

3. INSTALL ROOF RACK END COVER NO. 2


(a) Attach the 3 claws and install the roof rack end cover No. 2.

Claw
B137898J01

4. INSTALL ROOF RACK LEG COVER CTR LH


(a) Attach the 3 claws and install the roof rack leg cover CTR LH.

Claw
B137898J01

ET
5. INSTALL ROOF RACK ASSEMBLY LH
(a) Install the roof rack assembly LH with the 4 bolts.
Torque: 31 N*m (316 kgf*cm)

B137897

6. INSTALL ROOF RACK LEG COVER RR LH


(a) Attach the claw and install the roof rack leg cover RR LH.

Claw
B143906J01
ET–48 BODY EXTERIOR - ROOF RACK ASSEMBLY LH

7. INSTALL ROOF RACK LEG COVER FR LH


(a) Attach the claw and install the roof rack leg cover FR LH.

Claw
B143907J01

ET
BODY EXTERIOR - FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
ET–49

FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

OUTER REAR VIEW MIRROR


ASSEMBLY LH

FRONT DOOR GLASS WEATHERSTRIP


ASSEMBLY OUT LH

T=4.4{45}

FRONT DOOR LOWER FRAME


BRACKET GARNISH LH

FRONT DOOR TRIM BOARD LH


ET

×2

DOOR ASSIST GRIP BASE

FRONT DOOR ASSIST GRIP COVER LH

..... TIGHTENING TORQUE [N*m{kgf*cm}]


B141144J01
ET–50 BODY EXTERIOR - FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH

REMOVAL
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
RH(See page MI-5)

2. REMOVE FRONT DOOR ASSIST GRIP COVER RH (See page ED-


11)

3. REMOVE DOOR ASSIST GRIP BASE (See page ED-11)

4. REMOVE FRONT DOOR TRIM BOARD RH (See page ED-11)

5. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY RH (See


page MI-5)
6. REMOVE FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY
OUT LH
(a) Using a clip remover from inside of the vehicle, detach the 7
claws and remove the front door glass weatherstrip assembly
OUT LH.

INSTALLATION
Claw
B142299J01

1. INSTALL FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY


OUT LH
Standard Position (a) Install the front door glass weatherstrip assembly OUT LH
adjusting to the standard position of the front door panel.
(b) Attach the 7 claws and install the front door glass weatherstrip
assembly OUT LH.

2. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH (See page


MI-6)
ET Claw
B142299J02 3. INSTALL FRONT DOOR TRIM BOARD LH (See page ED-25)

4. INSTALL DOOR ASSIST GRIP BASE (See page ED-26)

5. INSTALL FRONT DOOR ASSIST GRIP COVER LH (See page ED-


26)

6. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH


(See page MI-6)
BODY EXTERIOR - REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
ET–51

REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH


BODY AND
EXTERIOR
ELECTRICAL

COMPONENTS

REAR DOOR REAR GUIDE


BRACKET GARNISH LH

REAR DOOR GLASS WEATHERSTRIP


ET
ASSEMBLY OUT LH

B141145J06
ET–52 BODY EXTERIOR - REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH

REMOVAL
1. REMOVE REAR DOOR REAR GUIDE BRACKET GARNISH LH
(See page ED-30)
2. REMOVE REAR DOOR GLASS WEATHERSTRIP ASSEMBLY
OUT LH
(a) Using a clip remover from inside of the vehicle, detach the 6
claws and remove the front door glass weatherstrip assembly
OUT LH.

INSTALLATION
Claw
B142300J01

1. INSTALL REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT


Standard Position LH
(a) Install the front door glass weatherstrip assembly OUT LH
adjusting to the standard position of the front door panel.
(b) Attach the 7 claws and install the front door glass weatherstrip
assembly OUT LH.

2. INSTALL REAR DOOR REAR GUIDE BRACKET GARNISH LH


(See page ED-43)
Claw
B142300J02

ET

TO INDEX TO NEXT SECTION

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