Professional Documents
Culture Documents
Daihatsu Terios II J200, J210, J211 2006-2014 Body Exterior
Daihatsu Terios II J200, J210, J211 2006-2014 Body Exterior
BODY EXTERIOR
FRONT BUMPER
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-1
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-4
REAR BUMPER
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-7
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-10
SIDE MUD GUARD LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-13
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-14
NAME PLATE
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-15
ROOF DRIP SIDE FINISH MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-16
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-17
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-17
ROCKER PANEL MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-19
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-20
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-21
FRONT FENDER WHEEL OPENING MOULDING LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-24
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-25
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-25
QUARTER PANEL WHEEL OPENING MOULDING LH ET
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-28
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-29
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-30
BLACKOUT TAPE NO. 2 LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-33
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-34
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-34
BLACKOUT TAPE NO. 3 LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-39
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-40
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-40
ROOF RACK ASSEMBLY LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-45
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-46
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-47
FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-49
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-50
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-50
REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-51
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-52
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET-52
ET
BODY EXTERIOR - FRONT BUMPER
ET–1
FRONT BUMPER
BODY AND
EXTERIOR
ELECTRICAL
COMPONENTS
FRONT FENDER
MOLDING RH
FRONT BUMPER
EXTENSION RH
T=12.5{128}
FRONT BUMPER SIDE SUPPORT RH
FRONT BUMPER REINFORCEMENT
FRONT FENDER LINER LH
FRONT BUMPER
FRONT WHEEL OPENING
HOLE COVER LH T=6.0{61} EXTENSION PAD NO. 1
FOG LIGHT
COVER RH FOG LIGHT COVER LH
REMOVAL
1. REMOVE FRONT FENDER MOULDING LH (WITH OVER FENDER)
(See page ET-25)
Clip B142168J01
Claw B137868J01
Clip B137697J01
BODY EXTERIOR - FRONT BUMPER
ET–3
(c) Hold the front bumper cover with both hands as shown in the
illustration. With the front bumper cover pushed up, disengage
the 6 claws on the left and right side without damaging them.
Then remove the front bumper cover.
NOTICE:
• Disengaging the claws all at once may damage the claw
on the front bumper side support or the front bumper
cover. Be sure to disengage the claws one at a time
from the outside.
• Hold areas close to the claws when disengaging the
claws. Holding areas away from the claws may damage
the claws or the front bumper cover.
• Securely hold the front bumper cover so that it will not
fall down.
Claw B147492J01
B137702
ET
(b) Turn the front bumper side support approximately 90° and
remove it, as shown in the illustration.
B137703
Claw B137699J01
ET–4 BODY EXTERIOR - FRONT BUMPER
INSTALLATION
1. CLEAN INSTALLATION SURFACE (WITH OVER FENDER) (See
page ET-25)
ET
B137701
Claw B137699J01
BODY EXTERIOR - FRONT BUMPER
ET–5
(*1)
B137703J01
(c) Install the front bumper side support RH with the screw and the
2 clips.
B137702
Claw B137698J01
ET
(b) Install the front bumper cover with the 4 clips, the 5 bolts and
Protective Tape the 2 screws.
Torque: 6.0 N*m (61 kgf*cm) (bolt)
Clip B137697J01
ET–6 BODY EXTERIOR - FRONT BUMPER
Claw B137868J01
Clip B142168J02
19. INSTALL FRONT FENDER MOULDING RH (WITH OVER FENDER)
ET
BODY EXTERIOR - REAR BUMPER
ET–7
REAR BUMPER
BODY AND
EXTERIOR
ELECTRICAL
COMPONENTS
T=13.5{137}
REAR BUMPER SIDE SUPPORT RH
T=13.5{137}
REAR BUMPER COVER
ET
REAR BUMPER COVER UPR RH
QUARTER OUTSIDE
QUARTER OUTSIDE
MOLDING RH
MOLDING LH
REAR WHEEL OPENING EXTENSION PAD NO. 2
..... NON-REUSEABLE PART ..... TIGHTENING TORQUE [N*m{kgf*cm}] B141141J03
ET–8 BODY EXTERIOR - REAR BUMPER
REMOVAL
1. REMOVE LICENSE PLATE LIGHT ASSEMBLY
Clip B137912J01
(b) Remove the 4 clips and the 2 bolts on the right and left side.
ET
Clip B137913J01
B137914
BODY EXTERIOR - REAR BUMPER
ET–9
(d) With the rear bumper cover pushed up, disengage the 6 claws
on the left and right side.
NOTICE:
• Removing the rear bumper cover while pressing on the
shaded area may damage the cover. Be sure not to
press the shaded area when removing the cover.
• Disengaging the claws all at once may damage the
claws on the rear bumper side support or the rear
bumper cover. Be sure to disengage the claws one at a
Claw B146578J01 time from the outside.
• Hold the areas close to the claws when disengaging the
claws. Holding areas away from the claws may damage
the claws or the rear bumper cover.
(e) Remove the 3 claws in the center of the rear bumper cover, and
remove the rear bumper cover.
Claw B137917J01
(b) Remove the bolt and the 3 clips, then remove the rear bumper
side support RH.
ET
Clip B137919J01
(b) Remove the bolt and the 2 clips, then remove the rear bumper
side support LH.
Clip B137920J01
ET–10 BODY EXTERIOR - REAR BUMPER
B139068
INSTALLATION
Claw B137918J01
Claw B137918J01
ET
2. INSTALL REFLEX REFLECTOR ASSEMBLY RH
(a) Attach the claw and install the reflex reflector assembly RH with
the screw.
B139068J01
BODY EXTERIOR - REAR BUMPER
ET–11
(b) Install the rear bumper side support RH with the bolt and the 3
clips.
Torque: 13.5 N*m (137 kgf*cm)
Clip B137919J01
(b) Install the rear bumper side support LH with the bolt and the 2
clips.
Torque: 13.5 N*m (137 kgf*cm)
Clip B137920J01
Claw B137917J01
ET
Claw B137916J01
(b) Install the 4 clips on the right and the left sides and the 2 bolts.
Torque: 6.0 N*m (61 kgf*cm)
Clip B137912J01
ET–12 BODY EXTERIOR - REAR BUMPER
Clip B137913J01
ET
BODY EXTERIOR - SIDE MUD GUARD LH
ET–13
COMPONENTS
REMOVAL
1. REMOVE FRONT FENDER MUD GUARD LH
(a) Remove the 3 clips and the front fender mud guard LH.
Clip B140049J01
ET–14 BODY EXTERIOR - SIDE MUD GUARD LH
INSTALLATION
Clip B140050J01
Clip B140049J01
Clip B140050J01
ET
BODY EXTERIOR - NAME PLATE
ET–15
NAME PLATE
BODY AND
EXTERIOR
ELECTRICAL
COMPONENTS
(1)
2.7
ET
Body Crease 218.5
2.4
Body Crease
Back Door Edge
Units [mm]
B141317J01
ET–16 BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH
COMPONENTS
ET
NON-REUSEABLE PART
TIGHTENING TORQUE [N*m{kgf*cm}] B143265J01
BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH
ET–17
REMOVAL
1. REMOVE ROOF RACK LEG COVER FR LH (WITH ROOF RACK)
(See page ET-46)
B147243
ET–18 BODY EXTERIOR - ROOF DRIP SIDE FINISH MOULDING LH
(c) After applying the adhesive, attach the clip to the position
shown in the illustration and firmly press-fit the clip.
C
A B HINT:
• Do not touch the adhesive surface with your fingertips, etc.
• Keep the adhesive surface away from oil, water, dirt, and
other foreign objects.
• Press-fit the clip at right angles to the body.
(e) Install the roof drip side finish moulding FR LH and then remove
it. Check that the clip is securely attached.
B140048J02
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–19
COMPONENTS
ET
NON-REUSEABLE PART
B142176J01
ET–20 BODY EXTERIOR - ROCKER PANEL MOULDING LH
REMOVAL
1. REMOVE SIDE MUD GUARD RETAINER
(a) Remove the 7 side mud guard retainers using a wide type
handy remover.
B144221
ET
B144222
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–21
:Clip B139164J01
(c) Using a heat gun, heat the rocker panel moulding LH (double
sided adhesive area).
(d) Using a wide type handy remover, remove the 9 claws and con-
nectors (double sided tape). Then remove the locker panel
moulding LH.
INSTALLATION
1. CLEAN INSTALLATION SURFACE
(a) Heat the moulding tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.
B147469J01
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the moulding
tape.
:Clip B139164J01
BODY EXTERIOR - ROCKER PANEL MOULDING LH
ET–23
B144222
ET
B144221
ET–24 BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH
COMPONENTS
REMOVAL
1. REMOVE FRONT FENDER MOULDING LH
(a) Apply protective tape, as shown in the illustration.
(b) Remove the 3 clips and the screw.
Protective Tape (c) Using a heat gun, heat the front fender moulding LH (double
sided adhesive area).
HINT:
Heat the front bumper extension for 3 to 5 minutes at a temper-
ature between 40 and 60°C.
Clip B142167J01
(d) Disengage the 5 claws and remove the front fender moulding
LH.
Clip B137696J01
5. REMOVE FRONT FENDER LINER RH
INSTALLATION
1. CLEAN INSTALLATION SURFACE
Clip B137704J01 (a) Heat the double-sided tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.
ET–26 BODY EXTERIOR - FRONT FENDER WHEEL OPENING MOULDING LH
(b) Install the front bumper extension LH to the front bumper cover
with the 2 clips and 3 nuts.
ET (c) Firmly press the front fender moulding LH to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.
(b) Engage the 5 claws and temporarily install the front fender
moulding LH.
Clip B137696J01
(c) Install the front fender moulding LH with the 3 clips and the
screw.
(d) Firmly press the front fender moulding LH to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.
(e) Remove the protective tape.
COMPONENTS
REAR WHEEL
OPENING
EXTENSION
NO. 1 RH
MOULDING
COVER NO.1
QUARTER OUTER
SIDE MOLDING RH
REAR WHEEL OPENING
EXTENSION PAD NO. 1 REAR WHEEL OPENING
EXTENSION PAD NO. 1
REMOVAL
1. REMOVE MOLDING COVER NO. 1
(a) Disengage the 2 claws and remove the moulding cover No. 1.
B137925
ET
B137921
B137923
ET–30 BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH
:Clip B137909J01
B137911
B137910J01 INSTALLATION
ET 1. CLEAN INSTALLATION SURFACE
(a) Heat the double sided tape on the body using a heat gun. Then
wipe off the tape using a rag or piece of cloth.
(b) Clean the surface with a solvent.
(b) Attach the 5 claws and install the quarter outside moulding LH.
Protective Tape (c) Connect the 2 screws and the 3 clips and attach it thoroughly.
NOTICE:
Be careful not to touch the adhesive surface with your fin- ET
gers when removing the exfoliate paper from the double
sided tape.
:Clip B137909J01
B137923
ET–32 BODY EXTERIOR - QUARTER PANEL WHEEL OPENING MOULDING LH
(b) Connect the 2 claws and the screw, and firmly press the exten-
sion to the vehicle body.
NOTICE:
Be careful not to touch the adhesive surface with your fin-
gers when removing the exfoliate paper from the double
sided tape.
(c) Install the rivet.
(1) Put nose piece No. 2 on the riveter.
B137921
(2) Using the riveter, install a new rivet. Operate the riveter
while holding it perpendicular to the rivet hole.
ET B137922
B137925
BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET–33
COMPONENTS
T=4.4{45}
FRONT DOOR
FRONT DOOR GLASS RUN LH GLASS LH
T=5.0{51}
FRONT DOOR INSIDE
HANDLE LH
×2
ET
Butyl Tape
×2
REMOVAL
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
RH
INSTALLATION
ET 1. PRECAUTIONS FOR APPLYING BLACKOUT TAPE
(a) Appropriate temperature to paste
(1) If the ambient temperature is 15°C or lower, heat the vehi-
cle body (installation surface) and the blackout tape using
an infrared lamp until the temperature reaches between
20 and 30°C. Then begin the operation. If the ambient
temperature is 35°C or higher, cool the installation surface
and the tape to a temperature lower than 35°C.
HINT:
• When applying the blackout tape, 25°C is an appropri-
ate temperature.
• Blackout tape hardens and its adhesive strength
weakens at low temperatures. In addition, blackout
tape softens at high temperatures.
(b) PREPARATION
(1) If any paint seeds or dust are caught on the surface of the
body (installation surface) when the blackout tape is
applied, this may cause bubbling and a poor appearance.
Therefore, make sure to remove any paint seeds or dust
from the around the installation surface and the blackout
tape.
BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET–35
3-7 cm/sec.
the surface, depending on the requirements of the ET
application area.
• During this procedure, peel off the exfoliate paper of
the blackout tape, working 10 to 20 mm ahead of the
Rubber spatula 10-20 mm rubber spatula tip.
30-45°
Black-out Tape
Release Paper
ET–36 BODY EXTERIOR - BLACKOUT TAPE NO. 2 LH
ET
A
A-A C-C
A
R Stop
R Stop
Unnecessary Portion
B B
4 mm B-B
C
4±1 mm
B140143J01
13. INSTALL FRONT DOOR ASSIST GRIP COVER LH (See page ED-
26)
ET
BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET–39
COMPONENTS
BLACK-OUT TAPE
REAR DOOR GLASS RUN LH
NO. 3 LH
×2
ET
DOOR ASSIST GRIP BASE
×3
REAR DOOR INSIDE HANDLE LH
SPEAKER ASSEMBLY RR
REAR DOOR SERVICE HOLE COVER LH
×2
..... NON-REUSEABLE PART
REAR DOOR GLASS LH ..... TIGHTENING TORQUE [N*m{kgf*cm}]
T=5.0{51}
B141029J01
ET–40 BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
REMOVAL
1. REMOVE REAR DOOR DIVISION BAR INSIDE SEAL LH (See
page ED-30)
ET INSTALLATION
1. PRECAUTIONS FOR APPLYING BLACKOUT TAPE
(a) Appropriate temperature to paste
(1) If the ambient temperature is 15°C or lower, heat the vehi-
cle body (installation surface) and the blackout tape using
an infrared lamp until the temperature reaches between
20 and 30°C. Then begin the operation. If the ambient
temperature is 35°C or higher, cool the installation surface
and the tape to a temperature lower than 35°C.
HINT:
• When applying the blackout tape, 25°C is an appropri-
ate temperature.
• Blackout tape hardens and its adhesive strength
weakens at low temperatures. In addition, blackout
tape softens at high temperatures.
(b) PREPARATION
(1) If any paint seeds or dust are caught on the surface of the
body (installation surface) when the blackout tape is
applied, this may cause bubbling and a poor appearance.
Therefore, make sure to remove any paint seeds or dust
BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET–41
30-45°
Black-out Tape
Release Paper
ET–42 BODY EXTERIOR - BLACKOUT TAPE NO. 3 LH
ET
A
A-A C-C
A
R Stop
R Stop
B B Unnecessary Portion
B-B
4 mm
C
4±1 mm
B140145J01
12. INSTALL FRONT DOOR ASSIST GRIP COVER RH (See page ED-
43)
ET
BODY EXTERIOR - ROOF RACK ASSEMBLY LH
ET–45
COMPONENTS
T=31{316}
x2
ET
REMOVAL
1. REMOVE ROOF RACK LEG COVER FR LH
(a) Apply protective tape as shown in the illustration.
(b) Using a clip remover, detach the claw, and remove the roof rack
leg cover FR LH.
Protective Tape
Claw
B137895J01
Protective Tape
Claw
B137896J01
ET
B137897
Claw
B137898J01
BODY EXTERIOR - ROOF RACK ASSEMBLY LH
ET–47
INSTALLATION
1. INSTALL ROOF RACK LEG CUSHION RR LH
Claw
B137898J01 2. INSTALL ROOF RACK LEG CUSHION FR LH
Claw
B137898J01
Claw
B137898J01
ET
5. INSTALL ROOF RACK ASSEMBLY LH
(a) Install the roof rack assembly LH with the 4 bolts.
Torque: 31 N*m (316 kgf*cm)
B137897
Claw
B143906J01
ET–48 BODY EXTERIOR - ROOF RACK ASSEMBLY LH
Claw
B143907J01
ET
BODY EXTERIOR - FRONT DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
ET–49
COMPONENTS
T=4.4{45}
×2
REMOVAL
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
RH(See page MI-5)
INSTALLATION
Claw
B142299J01
COMPONENTS
B141145J06
ET–52 BODY EXTERIOR - REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUT LH
REMOVAL
1. REMOVE REAR DOOR REAR GUIDE BRACKET GARNISH LH
(See page ED-30)
2. REMOVE REAR DOOR GLASS WEATHERSTRIP ASSEMBLY
OUT LH
(a) Using a clip remover from inside of the vehicle, detach the 6
claws and remove the front door glass weatherstrip assembly
OUT LH.
INSTALLATION
Claw
B142300J01
ET