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Pore-Scale X-Ray Imaging With Measurement of Relat
Pore-Scale X-Ray Imaging With Measurement of Relat
Fuel
journal homepage: www.elsevier.com/locate/fuel
GRAPHICAL ABSTRACT
Keywords: Differential imaging X-ray microtomography combined with a steady-state flow apparatus was used to elucidate
Relative permeability the displacement processes during waterflooding. We simultaneously measured relative permeability and ca-
Capillary pressure pillary pressure on a carbonate rock sample extracted from a giant producing oil field. We used the pore-scale
Oil recovery images of crude oil and brine to measure the interfacial curvature from which the local capillary pressure was
Micro-porosity
calculated; the relative permeability was found from the imposed fractional flow, the image-measured satura-
Mixed wettability
tion, and the pressure differential across the sample.
X-ray microtomography
The relative permeabilities indicated favourable oil recovery for the mixed-wettability conditions. The pore-
scale images showed that brine started to flow through pinned wetting layers, micro-porosity and water-wet
pores, and then filled the centre of the larger oil-wet pores. Oil was drained to low saturation through connected
oil layers. The brine relative permeability remained low until brine invaded a connected pathway of smaller
throats at a high brine saturation. The interface between the oil and brine had a small average curvature,
indicating a low capillary pressure, but we observed remarkable saddle-shaped interfaces with nearly equal but
opposite curvatures in orthogonal directions. This implies good oil phase connectivity, consistent with the fa-
vourable recovery and low residual oil saturation attained in the experiments.
This work illuminated displacement processes from both macro-pores and micro-pores which have important
implications for improved oil recovery and, potentially, on carbon storage. In future, the measured relative
permeability, capillary pressure and pore-scale fluid distribution could be used to benchmark and validate pore-
scale models.
⁎
Corresponding author.
E-mail address: a.alhammadi15@imperial.ac.uk (A.M. Alhammadi).
https://doi.org/10.1016/j.fuel.2020.117018
Received 8 June 2019; Received in revised form 20 December 2019; Accepted 2 January 2020
0016-2361/ © 2020 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/BY-NC-ND/4.0/).
A.M. Alhammadi, et al. Fuel 268 (2020) 117018
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
The prepared formation brine was doped with 30 weight% 1. The confining deionized, DI, water was injected into the empty
Potassium Iodide (KI) as a high contrast dopant to resolve fluids in the annulus space between the Viton sleeve and the carbon fibre sleeve.
sub-resolution pore space [41]. The doped formation brine contained Once filled, a confining pressure of 2 MPa was applied to squeeze
104,500 mg/L, 44,300 mg/L, 11,700 mg/L, 328 mg/L, 186 mg/L and the Viton sleeve onto the sample to avoid any side flow during the
497,600 mg/L of NaCl, CaCl2 , MgCl 2 , Na2SO4 , NaHCO3 and KI respec- co-injection of crude oil and formation brine. A reference scan of
tively, and at 60 °C had a density and viscosity of 1344 kg/m3 and the dry rock was acquired.
0.83 mPa·s respectively. The interfacial tension between crude oil and 2. Carbon dioxide was injected into the sample for an hour to displace
doped formation brine was measured to be 27.9 ± 0.6 mN/m at 60 °C air from the pore space. This was followed by approximately 200
using a Rame-Hart apparatus, measured by Weatherford Laboratories, pore volumes brine injection to displace CO2 out of the pore space
Norway. and fully saturate the pores.
3. The pressure differential for single phase brine injection was mea-
2.2. Methods sured over five flow rates to calculate the absolute permeability of
the assembled mini-core and found to be 2.88 ± 0.02 × 10 13 m2 . A
The steady-state flow experiment was performed at low capillary reference scan of the rock fully saturated with brine was acquired.
number. The capillary number defined as µq/ , where q is the total 4. After completing image acquisition, the whole core holder as-
Darcy velocity of the injected fluids, µ is the brine viscosity and is the sembly was disconnected, while keeping all valves in the closed
interfacial tension between oil and brine, was estimated to be 3.3 × 10 7. position, and moved carefully into the oven. The pore pressure and
X-ray images were acquired at the end of each brine (water) fractional confining pressure were increased to 10 MPa and 12 MPa, respec-
flow at a stabilized pressure drop. tively. The oven temperature was set at 80 ± 1°C.
5. The reservoir rock was maintained at these conditions for three
2.2.1. Flow apparatus and procedure days to allow for ion equilibration to occur between the brine and
A high-pressure high-temperature flow apparatus was used to apply the rock. At this stage we assumed that the core was at conditions
controlled flow rates at subsurface conditions while measuring the representative of the reservoir rock before oil migration [29].
pressure differential across the sample, Fig. 1. The pumps were con- 6. Crude oil was injected into the sample over a period of two weeks.
nected to a carbon fibre core holder assembly which had a co-injection This process is called ageing and established the mixed-wettability
end-piece at the base to introduce both crude oil and formation brine conditions known to exist in hydrocarbon reservoirs [26–28]. The
simultaneously into the sample. The effluent of crude oil and brine was injection flow rate was increased (from 0.02 mL/min to 2 mL/min
collected after passing through the back pressure regulator. The core stepwise) during this period and the flow direction was reversed to
holder was also connected to a proportional-integral-derivative (PID) apply a uniform initial brine saturation resulting in a homogeneous
controller to apply constant elevated temperature through a heating wettability alteration.
jacket, wrapped around the carbon fibre sleeve, inside the X-ray en- 7. The core holder assembly was then isolated and disconnected while
closure. The PID controller had an accuracy of ±1 ° C. A 300 kPa pres- keeping all three-way valves in the closed position and moved back
sure transducer was connected to the inlet and outlet of the core holder carefully into the micro-CT scanner (with all safety precautions in
to measure the pressure differential across the sample with an accuracy place). The pumps were then connected again and air was flushed
of 0.1% over the whole range. out of the lines through the three-way valves to avoid introducing
air into the pore space.
8. The PID controller was connected to the core holder assembly and a
target temperature of 60 ± 1 °C was applied during all fractional
flows. The back pressure regulator was set to maintain a pore
pressure of 1 MPa and a confining pressure of 3 MPa.
9. A total of eight brine (water) fractional flows were imposed in se-
quence to measure the relative permeability ( fw = 0, 0.15, 0.3, 0.5,
0.7, 0.85, 0.95 and 1) with a total co-injection flow rate of 0.02 mL/
min. The fractional flow is defined as the injected volumetric flow
rate of brine divided by the total flow rate of brine and oil. At the
beginning only oil was injected at 0.02 mL/min at a water frac-
tional flow of zero. The next step was increasing the water frac-
tional flow to 0.15 with brine and oil flow rates of 0.003 mL/min
and 0.017 mL/min respectively. The water fractional flow was in-
creased in steps until it reached 100%.
At the last fractional flow point, the brine flow rate was increased
(by 100 times, from 0.02 mL/min to 2 mL/min at which 20 pore
volumes were injected) to reach residual oil saturation and then
reduced back to 0.02 mL/min to measure the pressure drop of the
last point.
10. The pressure differential across the sample was measured using the
300 kPa pressure transducer. The co-injection of crude oil and
formation brine at each fractional flow continued for at least 20 h.
Two overlapping X-ray scans were acquired (each scan took one
hour) after reaching a stabilized pressure drop at the end of the
flow period. The pore-scale X-ray images were used to capture the
Fig. 1. The flow apparatus is made up of five main components. 1. Core holder brine saturation and fluid configuration at the micro-scale.
assembly. 2. Four high pressure syringe pumps to apply constant flow rates, 11. All of the eight fractional flows were repeated but without the
confining pressure and back pressure. 3. Back pressure regulator. 4. PID con- sample to measure the pressure differential in the flow lines.
troller to apply constant elevated temperature on the sample inside the X-ray
enclosure. 5. Pressure transducer to measure the pressure drop.
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 5. (a), (b) and (c) show the segmented impermeable solid grains, micro-porous matrix and macro-pores in blue, yellow and red respectively. (d) The histograms
of the grey-scale voxels in the brine reference image used to calculate the sub-resolution fraction in the micro-porous matrix. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 7. Cross-sectional views of raw three-dimensional X-ray images at the eight fractional flows (perpendicular to the direction of the flow). The oil, rock and brine
are shown in black, dark grey and white respectively.
image at fw = 0.5 on the smaller sub-volume of the image presented in 3.3.1. Relative permeability measurement
Fig. 2, showed a mean contact angle of 113° ± 20° from 506,000 va- The relative permeability of brine and oil were calculated using
lues. The wide range of measured contact angles is a characteristic of a Darcy’s law. The brine saturation at each fractional flow was measured
complex pore structure with rough surfaces [46]. Fig. 6(a) presents on the segmented X-ray images and the pressure differential across the
examples of the pore-scale images showing the range of contact angles, sample was measured using the pressure transducer. Cross-sectional
in this case measured manually on the raw X-ray images using the views of the three-dimensional raw X-ray images at the eight water
method of Andrew et al. [50]. The geometric contact angle measure- fractional flows are shown in Fig. 7. The oil, rock and brine are shown
ments do have some uncertainty related to the quality of the images: in black, dark grey and white respectively. The brine saturation was
more details on the accuracy of the method can be found in AlRatrout quantified in macro-pores and micro-pores. Micro-pores were categor-
et al. [45] and Alhammadi et al. [28]. ized into micro-pores I (filled with brine after primary drainage and
The oil-brine interfaces can hinge at the contact between the two which always remained filled with brine) and micro-pores II (partially
fluid phases and the solid. This means that the geometric contact angle filled with oil and brine after primary drainage), using the histograms
may not properly represent the contact angle during a displacement, of grey-scale values shown in Fig. 8. A schematic diagram of the con-
when water pushes oil from the pore space. An alternative approach is tribution to the brine saturation from micro- and macro-pores which are
the thermodynamic contact angle calculated from an energy balance added to provide the total brine saturation at each fractional flow is
accounting for the changes in interfacial area and saturation [51]: shown in Fig. 9.
In the micro-pores, the brine saturation was quantified in micro-
a ws cos t =2 Sw + aow , (3) pores II by
where is the porosity, a is the difference in interfacial area per unit
volume, κ is the mean interfacial curvature, and S w is the difference in
brine saturation. In this expression we only consider porosity, satura-
tion and interfacial area in the macro-pores. We find one average value
by computing the differences between an image and the image at the
next fractional flow on the sub-volume shown in Fig. 2. Details on how
saturation and interfacial area are measured are provided later in this
section. The calculated thermodynamic contact angles are shown in
Fig. 6(c): this represents the average angle for displacement. As ex-
pected the contact angle increases as displacement proceeds: initially
water preferentially fills the more water-wet regions of the pore space
followed by filling increasingly oil-wet pores.
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
regions to the total pore volume. CT refers to the peak grey-scale value
found for each phase in the histogram of the raw multiphase image.
The initial irreducible brine saturation was 18.1%. The brine sa-
turation increased with fractional flow until a high final value (82.2%)
was reached, with a residual oil saturation of 17.8%. We can see al-
ready that waterflooding could, potentially, lead to favourable re-
coveries with the majority of the oil displaced. The brine saturation
profiles (total, in macro-pores and in micro-pores) over the length of the
image for all fractional flows are shown in Fig. 10.
The measured brine saturation indicates that there is no capillary or
saturation gradient across the sample – the capillary end effect. This is
to be expected for a mixed-wet rock with a low capillary pressure (see
Fig. 9. Schematic illustration of the contributions to the total brine saturation
Section 3.4). Were such a gradient observed, the effect can be ac-
from both macro- and micro-pores.
counted for analytically in the calculation of relative permeability [25].
The largest recovery from micro-pores is observed when the frac-
CTPFmicropores CToil tional flow is increased from fw = 0 to fw = 0.3, while the largest
SwPFmicroporeII = PFmicroporeII
CTbrine CToil (4) recovery from macro-pores is observed when fractional flow is in-
creased from fw = 0.3 to fw = 0.5.
where PFmicroporeII represents the fraction of the partially filled micro-
The pressure differential across the sample for all eight fractional
pore space. CT refers to the peak grey-scale value found for each phase
flows was measured. Table 2 presents the measured stabilized pressure
in the histogram of the raw multiphase image.
differential across the sample and the pressure drop measured sepa-
We have identified three phases in the macro-pores: brine, oil and
rately in the lines, which was taken away from the total to determine
an intermittent region. An intermittent region is where during the time
the pressure change across the rock itself.
of the scan, the void space was alternately filled with both oil and brine.
The relative permeability was calculated using Darcy’s law:
The saturation of the brine in the intermittent region was found using
the differential imaging method, [44]: qw µ w L
krw =
CTintermittent CToil pK (6)
Sw (intermittent ) = intermittent
CTbrine CToil (5)
Fig. 10. Brine saturation profiles averaged in slices perpendicular to the flow direction for all of the eight fractional flows ( fw = 0, 0.15, 0.3, 0.5, 0.7, 0.85, 0.95 and
1) over the length of the image. Total brine saturation is shown on the top, brine saturation in macro-pores is shown in the middle and brine saturation in the micro-
pores is shown at the bottom. The lowest profile is for f w = 0 and the top is f w = 1. Note that the saturation profiles are approximately constant with distance
indicating that there is no noticeable capillary end effect in this experiment.
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Table 2
Pressure differential across the sample at the eight fractional flows. SD indicates
standard deviation and represents the fluctuations observed in the pressure
recordings.
Ptotal (kPa) 6.61 10.30 18.04 42.61 40.88 36.04 25.74 5.81
Pline (kPa) 2.18 2.16 6.11 10.28 13.11 9.91 5.68 2.36
Psample (kPa) 4.43 8.14 11.93 31.33 27.77 26.13 20.06 3.45
Psample SD (kPa) 0.13 0.22 1.89 0.36 0.32 0.29 0.25 0.13
Fig. 11. Relative permeability measured for a steady state oil-brine waterflood
in the mixed-wet sample. The error bars account for the pump accuracy that
controls the flow rates and uncertainties in the pressure measurement across the
sample, and the uncertainty in the measurement of saturation from the images.
where krw is the water (brine) relative permeability, kro is the oil re-
lative permeability, q is the Darcy velocity (flow per unit area) (m/s), µ
is the viscosity (Pa·s), L is the length of the sample (m). p is the
pressure drop across the core (Pa) and K is the absolute permeability
(m2 ).
The calculated relative permeability is shown in Fig. 11. It can be Fig. 12. The brine phase in macro-pores at different fractional flows illustrating
seen that the water relative permeability is low and the cross-over sa- the development of the brine phase connectivity and the displacement process
turation is above 0.6 which suggests a favourable waterflood recovery in macro-pores. The colours indicate discrete clusters of the brine phase, ob-
[1]. Similar behaviour has been reported using traditional core-flood servable at the resolution of the image. Starting from top left to bottom right are
measurements in lower permeability reservoir carbonate samples from fw of 0.15, 0.3, 0.5, 0.7, 0.85 and 1. (For interpretation of the references to
producing oilfields [5]. In the following sections we will explain this colour in this figure legend, the reader is referred to the web version of this
behaviour in terms of pore-scale displacement phenomena and the article.)
nature of the oil/brine menisci.
The water (brine) relative permeability is low until a high brine which is illustrated in Fig. 13.
saturation is reached: on the other hand, oil drained to a low residual Brine, when it is the non-wetting phase, preferentially fills the larger
saturation, as shown in Fig. 11. The question is: why did the water pores first. The image for f w = 0.15 in Fig. 12 shows that indeed the
relative permeability stay low when we have altered the wettability to brine is disconnected in separate ganglia filling some of the larger
favour water invasion in the larger pores? Surely this should allow the pores. These pores are filled throughout the rock – the brine being
water to flow readily with a sharp increase in water relative perme- supplied by slow flow through layers and micro-porosity – and the brine
ability and poor waterflood recovery, or classic oil-wet behaviour is not connected from one pore to the next through the centre of the
[1,52]? The explanation for this counter-intuitive behaviour comes void space, especially as filling of the restrictions, throats, between
from a careful analysis of the pore-scale images. pores is not favoured in oil-wet regions. As the fractional flow increases
to f w = 0.3 and 0.5, the volume of brine increases, but it remains
3.3.2. Brine connectivity largely disconnected, filling some water-wet regions and larger oil-wet
Brine connectivity is the answer to the questions posed above. pores. The poor connectivity of the brine phase is the reason for the low
Fig. 12 illustrates pore-scale brine configurations at different fractional water relative permeability. As shown in Fig. 11, the relative perme-
flows. At the beginning brine flows slowly through micro-pores and ability is approximately constant, since it is governed by a largely fixed
along connected pinned wetting layers, which lie below the resolution configuration in micro-porosity. In Fig. 10, there is an increase in the
of the scan. We know that brine can flow, since it is injected at a fixed brine saturation in micro-porosity when fw increases to 0.15, corre-
fractional flow, but at the scale of a few microns it appears dis- sponding to a small rise in the water relative permeability. Then, for
connected. This means that the brine has no well-connected high-con- fw = 0.3 and 0.5, the brine saturation in micro-porosity changes only
ductivity pathways through the macro-pores. Brine can fill some water- rather modestly. This is the only brine that is interconnected and hence
wet regions of the pore space, but these remain poorly connected. Since the water relative permeability stays low.
the surfaces initially contacted by oil have become largely oil-wet, see The water relative permeability starts to increase at f w = 0.7 as the
Fig. 6, brine can only advance across these surfaces, coming from cor- brine finally spans the sample, indicated by the blue cluster, shown in
ners and micro-porosity, at a negative capillary pressure (the brine has Fig. 12. At f w = 0.85, the brine connectivity is enhanced even more
to be forced into the pore space). This is a forced snap-off process [1], through the invasion of throats (restrictions in the pore space). When
8
A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 13. An example of the forced snap-off process. Brine percolates from
water-wet corners and micro-porosity through connected water layers and is
then forced into the oil-wet pore-body. Brine preferentially first fills the larger
pores.
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 16. (a) Mean throat radius occupied by oil and brine shown in red and blue
respectively. (b) Fraction of throats with radius less than 15 µ m filled with
brine as a function of water (brine) saturation.
10
A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 19. The capillary pressure estimated from the average curvature of the oil-
brine interfaces plotted as a function of water (brine) saturation. No point is
shown at the end point of fw = 1, since oil appears disconnected in macro-
pores.
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A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 20. Normalized remaining oil saturation in macro- and micro-pores shown in red and black respectively as a function of brine saturation. Each point in the figure
is measured from a 6 × 6 × 9 mm3 image. The top row of raw X-ray images illustrates brine invasion into macro-pores, where at stage 1, it flows through brine layers
in water-wet pores (indicated by the red arrow) and swells in oil-wet pores; at stage 2, the brine saturation increase dramatically in larger oil-wet macro-pores; at
stage 3, the brine saturation continues to increase and brine fills smaller oil-wet macro-pores. The oil, rock and brine are shown in black, grey and white. The lower
row of X-ray images (difference between brine and multiphase scans) illustrates the percolation of brine from micro-pores I (micro-pores always filled with brine) into
micro-pores II (micro-pores containing oil and brine), indicated by the white arrow. Oil filled micro-porous grains are shown in white and the shrinkage of these
white regions indicates oil displacement by brine.
the behaviour is consistent with these oil-filled elements being a mix- of the relative permeabilities, Fig. 11, and after reaching the max-
ture of water-wet and oil-wet regions. As a consequence, filling occurs imum oil-brine interfacial area, Fig. 17, and when most of the oil
in three stages, Fig. 20. displacement happens in the smaller oil-wet pores, Fig. 16. This
stage is the target for improved oil recovery techniques.
1. In stage 1, brine percolates through micro-pores I which remained
filled with brine after primary drainage into micro-pore region II The initial oil saturation was 81.9% and the residual oil saturation
which contains some oil, Fig. 20. The most favourable displacement at the end point was 17.8% resulting in a total oil recovery of 78.3%.
process at the beginning of waterflooding is to fill the small water- Fig. 21 shows the initial and residual oil saturation in macro- and
wet micro-porous regions first. This is seen in the saturation profiles, micro-pores and the total. This indicates that a significant amount of oil
Fig. 10. As a consequence, a greater fraction of the oil in micro- was recovered from both macro- and micro-pores.
porosity is displaced initially, compared to the macro-pores.
2. In stage 2, after filling the water-wet micro-porous regions, most of 4. Conclusions and implications
the micro-porosity is now water-saturated, see Fig. 10. This provides
a connected path to allow invasion of the macro-pores. Here filling We have performed a steady-state experiment on a mixed-wet car-
of the smaller water-wet elements and the larger oil-wet elements is bonate reservoir rock saturated with crude oil using doped formation
most favorable. The initial stage of this displacement is at a small brine from the same reservoir at subsurface conditions.
negative capillary pressure, see Fig. 19. There is, however, an in-
sufficiently large and negative capillary pressure to enter oil-wet 1. The relative permeability was measured from the saturation ob-
micro-pores and so the displacement from the micro-porosity is tained on X-ray segmented images and the pressure differential
small. measured across the sample by a pressure transducer. The mea-
3. In stage 3, the capillary pressure now allows the smaller, more oil- sured relative permeabilities indicated favourable oil recovery with
wet macro-pores and the oil-wet micro-porosity to be invaded at the a cross-over saturation above 60%.
end of the displacement. This stage takes place after the cross-over 2. We used differential imaging to quantify both macro-porosity,
12
A.M. Alhammadi, et al. Fuel 268 (2020) 117018
Fig. 21. The initial oil saturation in red and the residual oil saturation in black. The total saturation is shown as well as the contribution from macro-pores and micro-
porosity.
where the pores could be explicitly resolved at the resolution of the Investigation, Writing - review & editing. Takashi Akai: Investigation,
image, and micro-porosity that could not. In the macro-pores we Writing - review & editing. Martin J. Blunt: Conceptualization,
identified oil, brine and an intermittent region where the pore Supervision, Writing - review & editing. Branko Bijeljic:
space was occupied by both oil and brine during the scan time. In Conceptualization, Supervision, Writing - review & editing.
the micro-porosity we identified pores that remained brine-satu-
rated and those that contained both oil and brine. Declaration of Competing Interest
3. The measured contact angles in the larger pores indicated oil-wet
conditions on average with a mean value of 113°. The authors declare that they have no known competing financial
4. The brine phase remained poorly connected in the larger macro- interests or personal relationships that could have appeared to influ-
pores until a high brine saturation was reached, allowing oil to ence the work reported in this paper.
drain to low saturation by flowing through connected oil layers.
During waterflooding, water-wet regions and the larger macro- Acknowledgements
pores and throats were preferentially filled first. Once these ele-
ments connected across the rock, the water relative permeability We gratefully thank Abu Dhabi National Oil Company (ADNOC) and
rose steeply. ADNOC Onshore for funding this work.
5. The capillary pressure was determined from the average of the local
interfacial curvature. As expected for a largely oil-wet system, the Appendix A. Supplementary data
capillary pressure was negative and decreased with increasing
water saturation. Supplementary data associated with this article can be found, in the
6. The interfacial area between oil and brine increased with saturation online version, at https://doi.org/10.1016/j.fuel.2020.117018.
before reaching a maximum shortly before the residual oil satura-
tion was reached. The oil-brine menisci block the pore space: the References
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