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Emerson Automation Solutions Final Control Pressure Relief Valve Sizing & Selection Report

No Prpd. Chk. Appr. Date Revision


Client: PT. PERTAMINA
Location: BALIKPAPAN End-User Ref. No.:
Project: RDMP Balikpapan Project Project Ref. No.:

1 Valve ID 41 SIZING DATA


2 Tag No. - 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 26071-V22A-G-337-04A-30018 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Safety Relief Valve
6 1 46 Fluid Properties
7 GENERAL 47 Fluid Name Gas/Vapour
8 Valve Type Conventional, Direct Spring-Op 48 Molecular Weight, M 18.57
9 Safety / Relief Safety Relief Balanced No 49 Compressibility, Z 0.920
10 Nozzle Full Bonnet Closed 50 Ratio of Sp. Heats, k (Cp / Cv) 14.039
11 CONNECTIONS 51 Gas Constant, C 608.7
12 Inlet 4" Ansi 300 Flange Standard 52
13 Outlet 6" Ansi 150 Flange ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body Cylinder CS SA A216-WCB 55
16 Body Base CS SA A216-WCB 56
17 Connections FLANGE 57
18 Disc 316 SST 58
19 Seat Metal 59
20 Seals VITON 60 Effective K, Gas 0.975
21 Spindle 416 SST 61 Kb Kc 1 1
22 Guide ASTM A297 Gr.HE SST 62
23 Spring CHROME STEEL 63
24 Guide Gasket 316 SST 64 Required Capacity Unit -
25 Cap Type Screwed 65 Total
26 NACE MR0175 / ISO 15156:2015 No 66
27 67 Pressures Unit psig
Accessories

28 68 MAWP Operating
29 69 Set CDTP 217.56 217.56
30 70 Over Pressure 21.75 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 4 N 6 JLT-35-J 72 Constant Superimposed 0
Back Pressure
33 Brand Crosby® 73 Variable Superimposed 0
34 Area Calculated Selected 4.430 74 Total 0
35 (in²) Data Set Orifice API N 75 Inlet Loss 0 0%
36 Unit Required 76 Atmospheric (Barometric) 0.993 bara
37 Flow Maximum kg/hr 57007.94 77 Temperatures Unit °F
38 78 Normal System
39 Reaction Force, Open Discharge 800.003 daN 79 Operating Relieving 0 721.4
40 Noise Level (db), Open Discharge 117.9 at 100-ft 80 Design Min Design Max
A
225
Valve Dimensions

B
MM
Tag Notes

254
C
984
Weight
KG

128

Dated 27-Apr-22 Page : 1


Emerson Automation Solutions Final Control Pressure Relief Valve Calculation Report

No Prpd. Chk. Appr. Date Revision


Client: PT. PERTAMINA
Location: BALIKPAPAN End-User Ref. No.:
Project: RDMP Balikpapan Project Project Ref. No.:

1 VALVE ID 11 CALCULATION NOTES


2 Tag No. 12
3 Valve Model No. 4 N 6 JLT - 35 - J Qty. 1 13
4 SIZING DATA 14
5 Design Code ASME Section VIII Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 18 Required
Flow Area
9 Maximum 57007.94 kg/hr 19 Selected 4.340
10 Reaction Force, Open Discharge 800.003 daN 20 Noise Level (db), Open Discharge 117.9 at 100 ft
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 18.57 18.57
Ratio of Specific Heats k 14.039 14,039
Compressibility Z 0.920 0.920
Process Cond. Required Mass Flow Wreq
Set Pressure Pset 217.56 psig 217.56 psig
Over Pressure Pover 21.75 psig 21.75 psig
Inlet Line Loss Ploss 0 psig 0 psig
Back Pressure Pback 0 psig 0 psig
Atmospheric Pressure Patm 0.993 bara 14.402 psia
Relieving Temperature T 721.4 °F 306.4 °R
Distance from Valve (noise) r 100 ft 100 ft
Rupture Disc CCF Kc 1 1
Discharge Coefficient (API) K,API 0.975 0.975

Valve Data Orifice Area A 4.340 in² 4.340 in²


Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 1.05 in 1.05 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 253.702 psia
P2 = Pback + Patm P2 14.402 psia
PR = P2 / P1 PR 0.057

Calculate Gas Constant C 608.7

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 57007.94 kg/hr 125.681 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq


Areq = A * Wreq / W

Dated On: 27-Apr-22 Page : 2


Emerson Automation Solutions Final Control Pressure Relief Valve Calculation Report

No Prpd. Chk. Appr. Date Revision


Client: PT. PERTAMINA
Location: BALIKPAPAN End-User Ref. No.:
Project: RDMP Balikpapan Project Project Ref. No.:

1 VALVE ID 11 CALCULATION NOTES


2 Tag No. 12
3 Valve Model No. 4 N 6 JLT-35-J Qty. 1 13
4 SIZING DATA 14
5 Design Code ASME Section VIII Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 18 Required
Flow Area
9 Maximum 57007.94 kg/hr 19 Selected 4.430 in²
10 Reaction Force, Open Discharge 800.003 daN 20 Noise Level (db), Open Discharge 117.9 at 100 ft
Calculate Noise Level at 100-ft (30-m) L100
117.9 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp


117.9 db
Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr


1798.48 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0.5 800.003 daN

SERIES JOS-E AND JLTJOS-E MATERIALS OF CONSTRUCTION SERIES JOS-E


Standard NACE material
No. Part name Level 2 (N2)
1 Body ASME SA216 Gr. WCB/WCC
2 Nozzle 316 SS 40
3 Nozzle ring 316 SS
24
4 Set screw 316 SS
25
5 Disc holder 316L SS
8 Disc insert 316 SS 41
34
9 Retention clip Inconel® X750
15 Guide ASTM A297 Gr. HE SST 19
16 Spindle 316 SS*
17 Spindle cotter pin SS
18 Spring Inconel® X750*
19 Spring washer 316 SS*
20 Bonnet ASME SA216 Gr. WCB/WCC 30
20
21 Bonnet stud ASME A193 Gr. B7M[1]
22 Bonnet stud nut ASME A194 Class 2HM[1]
18
24 Adjusting bolt 316 SS*
19
25 Adjusting bolt nut 316 SS 16
21
27 Set screw gasket 316 SS
17
28 Guide gasket 316 SS 22
30 Pipe plug (bonnet) CS 15 28
34 Seal and wire Lead and SS
35 Seal clip (not shown) SS
9
40 Threaded cap CS 8
41 Cap gasket 316 SS 5
* Variation from standard and NACE Level 1 product. 3
4
34
NOTES
1. The ASME A193 Gr. B7M bonnet stud and ASME A194 Class 2HM bonnet stud nut will have hardness of
27
HRC - 22 maximum. Other materials can be provided upon request.
1
2. For special material availability, please contact your local sales representative.
2

Dated On: 27-Apr-22 Page : 3

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