SECTION 4 HYDRAULIC TURBINES, GOVERNORS AND INLET VALVESCantakoy Hydroclectric Power Plant Project ‘Technical Specification SECTION4 — HYDAULIC TURBINES,GOVERNORS AND INLET VALVES 84.1. General All mechanical equipment shall be simple and substantial in design, easily erected, inspected, adjusted, painted and taken apart. All fastenings shall be adequate to hold the parts in place under all conditions of service. All steel castings, steel forgings, and wrought steel wheels and sheaves shall be annealed properly. All torsion loads shall be transmitted by suitable keys, splines, or pins. The transmission of loads by press fits only will not be permitted. Whenever practicable, machinery shali be mounted on common bed plates or on rigid structural steel supports. Computations of stresses shall take into account all dead and live loads. All components and accessories required to ensure satisfactory operation and adequacy of the equipment shall be furnished by the Contractor and included in the bid price whether or not explicitly shown on the drawings or mentioned in these specifications. $4.2 Standards List of Standards and Specifications All materials, equipment and fabrication shall conform to the latest applicable standards and specifications in the following list or to equivalent applicable standards and specifications established and approved in the country of manufacture of equipment. References to standards and specifications or to equipment and materials of 2 particular manufacturer shall be considered as followed by the words, “or equivalent”. The Contractor may propose equivalent standards, specifications, material or equipment which shall be equal in every respect to that specified. If the Contractor for any reason proposes equivalents to, or deviations from the following standards, or desires to use material or equipment not covered by the following standards, the Contractor shall state the exact nature of the change, the reason for making the change, and shall submit complete specifications of the materials and equipment for the approval of the SCPC, and the decision of the SCPC in the matter of equality will be final. SAE = Society of Automotive Engineers ANSI - American National Standards Institute (formerly ASA) (formerly American Standards Association) ASTM. - American Society for Testing Materials ASME - American Society of Mechanical Engineers ASC - American Institute of Stee! Construction AWS - American Welding Society StI Be ‘Brgincering & Development Corporation ofthe PhilippinesCantakoy Hydroelectric Power Plant Project ‘Technical Specification AGMA NEC lec AEE NEMA ssPC NOTE: - American Gear Manufacturers Association : National Electrical Code - International Electrotechnical Commission - American Institute of Electrical and Electronic Engineers - National Electrical Manufacturers Association = Steel Structures Painting Council Copies of the applicable standards and specifications may be purchased from the following: Society of Automotive Engineers 485 Lexington Avenue New York, New York 10017, U.S.A. ‘American National Standards Institute 1430 Broadway New York, New York 10018, U.S.A. ‘American Society for Testing Materials 1916 Race Street Philadelphia, Pennsylvania 19103, U.S.A. ‘American Society of Mechanical Engineers 345 East 47° Street New York, New York 10017, U.S.A American Institute of Stee! Construction 101 Park Avenue New York, New York 10017, U.S.A. ‘American Welding Society 345 East 47" Street New York, New York 10017, U.S.A. ‘American Gear Manufacturers Association Empire Building Pittsburgh, Pennsylvania 15222, U.S.A. National Electrical Code 85 John Street New York, New York 10038, U.S.A. ‘American Institute of Electrical and Electronic Engineers 345 East 47" Street New York, New York 10017, U.S.A. S42 ingineering & Development Corporation of the PhilippinesCantakoy Hydroelectric Power Plant Project Technical Specification National Electrical Manufacturers Association 186 East 44” Street New York, New York 10017, U.S.A Steel Structures Painting Council 4400 Fifth Avenue Pittsburgh, Pennsylvania 1513 U.S.A. Federal Specifications from: Superintendent of Documents ‘Government Printing Office Washington, D.C. 20025, U.S.A. $4.3 Materials All materials shall be new, free from defects, and shall be the best available for the purpose for which used, considering strength, ductility, durability, suitability for the intended service and best engineering practice. All materials shall be selected and, if required, specially treated so that they will be satisfactory for use under the humid tropical climatic conditions existing at the project. Structural steel exposed to the elements or employed other than secondary, low-stressed members, shail not be less than 10 millimeters in thickness. ‘The design requirements stated elsewhere in the contract documents indicate only maximum allowable stresses and other design criteria, and the Contractor shall use such lower stresses as may be necessary to conform to the best engineering practice for the operating conditions specified. Constituents of the specified corrosion resistant steels may be varied slightly, subject to the approval by SCPC to improve fabricating properties. Materials for equipment fumished by the Contractor shall conform to the following specifications: a. Structural Siee!-General Purpose Material to be used as general purpose structural steel for items as listed below and for miscellaneous items requiring materials of this grade shall be in accordance with ASTM Designation A36. (1) Turbine Low stressed structural parts, stairways, walkways, floor plates, gratings and anchors. (2) Turbine Inlet Valve Low stressed structural parts, bases, control cabinets. & Engineering é& Development Corporation of the Philippines S43Cantakoy Hydroelectric Power Plant Project Technical Specification b. Steel Plate for Turbine Inlet Valves and Turbine Spiral Cases Steel plates for turbine inlet valve extensions, cylinders and valve body, if welded construction, and plates for hydraulic turbine spiral cases and other principal siress carrying parts of the turbines shall conform to ASTM Designation A516, “Specifications for Carbon Steel Plates for Pressure Vessels for Moderate and Low Temperature Service”, Grade 55. c. Steel Plate - Clad Clad plate, if used in the fabrication of equipment components, shall conform to ASTM Designation A264, “Corrosion-Resisting Chromium- Nickel Steel Clad Plate, Sheet, and Strip’. d. Corrosion - Resisting Steel Plates, Bolts, Nuts and Washers Unless specified otherwise herein, items of corrosion — resistant steel shall conform in steel requirements to ASTM Designation A276, "Stainless and Heat -Resisting Steel Bars, and Shapes’. Nickel content shall be not less than 8 percent. e. Forged Steel Pins, Trunnions and Axles Steel for the items listed below shall be in accordance with ASTM Designation A238, “Carbon Stee! Forgings for Locomotive and Cars”, Class C, heat treated or annealed: ‘Turbine inlet valves — drive stem, idle stem, and operating cylinder f. Forged Steel General Purpose The materials for components below shall conform to ASTM Designation A235, ‘Carbon Steel Forgings for General Industrial Use". (1) Turbine and governors — flanges and where required as per specification (2) Turbine - Generator Shaft (A 237 optional for alloy steel). g. Stainless Stee! Materials for the components listed below shall conform to ASTM Designation A276, ‘Stainless and Heat-Resisting Steel Bars’ and shall be ‘Type 304 Condition A. (1) Turbine Inlet Valve — piston stem, seal retainers and alignment wedges for seats. (2) Turbines ~ wearing rings. : S44 Engineering & Development Corporation ofthe PhilippinesCantakoy Hydroelectric Power Plant Project ‘Technical Specification Stainless Steel Castings Cast stainless steel for turbine runners and wicket gates and for other parts as required shall conform to ASTM Designation A296, Grade CF-20, “Corrosion-Resistant ron-Chromium and Iron-Chromium-Nickel Alloy Castings for General Application’. Wrought Steel Materials for components listed below shall be in accordance with ASTM Designation A504, ‘Wrought Carbon Steel Wheels”, Class C: Turbines and governors — as required. Cast Steel Cast steel for the following applications shall conform to ASTM Designation A27, "Mild - to Medium — Strength Carbon Steel Castings for General Application’, Grade 65-35: (1) Turbines and governors — runners, wicket gates, stay rings, spiral case and head cover. ae (2) Turbine iniet valve — valve leaf, body, piston, crosshead and drive unit housing. Standard Steel Bolts, Nuts and Washers Where normal usage requires the use of steel bolts, nuts and washers, the materials used shall conform to ASTM Designation A307, "Specification for Low Carbon Steel Externally and Internally Threaded Fasteners’. High Strenath Steel Bolts, Nuts and Washers Where high strength steel is required for bolts, nuts and washers, the materials used shall conform to ASTM Designation A236, “High Strength Stee! Bolts for Structural Steel Joints, including suitable nuts and plain hardened washers". Lock Washers Lock washers shall conform to SAE proportions, regular series and shall be spring steel, Ductile tron Casting For items requiting ductile iron casting, the material shall conform to ASTM Designation A535, ‘Ductile Iron Castings". oy Engineering & Development Corporation ofthe PhilippinesCantakoy Hydroelectric Power Plant Project Technical Specification . Chromium Plating Chromium plating for pins and working parts of machinery where permitted shall conform to ASTM Designation B177, “Chromium Plating on Steel for Engineering Use". . Lubrite (Bearings and Washers) Bearings and washers of this type shall be fabricated from a cast high- leaded tin bronze alloy ( ASTM B143 Alloy No. 1A) with lubricant inserts and shall be equal to materials as produced by Merriam Brothers, Inc., 185 Armory Street, Jamaica Plain Station, Boston, Massachusetts, U.S.A. 02130. Gaskets Gaskets for all items and components shall be as recommended by the manufacturer of the items for the intended service and shall be of the best quality for the purpose Lubrication Fittinas Lubrication fittings, where required, shall be Alemite, Type A-1188, or equal . Standard Bronze Bearings, Washers and Bushinas Materials shall conform to ASTM Designation B144, "High Leaded Tin Bronze Sand Castings’, Alloy 3A. High Strength Bronze Bearings, Washers and Bushinas High strength materials for bearings, washers and bushings shall conform to ASTM Designation B147, "High-Strength Yellow-Brass (Manganese Bronze) and Leaded High-Strength Yellow-Brass (Leaded Manganese Bronze) Sand Castings’. Gray Iron Castings Gray iron castings shall conform to ASTM Designation A48, “Gray Iron Castings”, Class 30. Lock Nuts Lock nuts shall be equal to Security Lock Nuts as manufactured by ‘Security Lock Nut Corporation, North Avenue and 15" Avenue, Melrose Park, Illinois, U.S.A. Gold Finish Stee! (Machine Steel) Cold finished steel shall conform to ASTM Designation A108, “Cold Finished Carbon Stee! Bars and Shafting’. 1g & Development Corporation of the PhilippinesCantakoy Hydroelectric Power Plant Project ER Ne ene x. Shafting and Keys Materials for shafting and keys other than those specified in other sections of this specification shall conform to ASTM Designation A108, *Cold- Finished Carbon Steel Bars and Shafting” y. Handrail and Ladder Pipe Pipe material for ladderways and handrails shall be standard weight steel pipe. z. Bronze Bar for Seats, Retainer Bars, Liners and Fasteninas Material shall conform to ASTM Designation B103, “Phosphor Bronze Plate, Sheet, Strip and Rolled Bar". aa. Seamless Steel Tubing Materials shall conform to ASTM Designation AS3, “Welded and Seamless Steel Pipe”, Grade B. bb. Rubber Seals Valve rubber seals shall be fabricated from a high-grade, tread-type compound. The basic polymer shall be a co-polymer of butadiene and styrene, The compound shall contain not less than 70 percent, by volume, of the basic polymer, and the remainder shall consist of reinforcing carbon black, zinc oxide, accelerators, anti-oxidants, vulcanizing agents, and plasticizers. Physical Properties Tests Tensile strength, min. 3,000 psi ASTM D412, “Tension Testing of Vulcanized Rubber Tentative)" Elongation at break, min. 450% ASTM D412, "Tension Testing of Vulcanized Rubber (Tentativey" Shore Durometer (Type A) ASTM 02240, “indentation Hardness 60-70 Hardness of Rubber and Specific Gravity 1.1520.03 Plasticsby Means of a Durometer (Tentative)" Absorption of water by weight Max. 5% ASTM D471, “Change in after two days at 158°F Properties of Elastomeric Vulcanizates Resulting From Immersion in Liquids (Tentative)" ae Engineering & Development Corporation ofthe Phlpins S47 Technical SpecificationCantakoy Hydroelectric Power Plant Project Compression set (constant deflection) of ASTM D395, “Compression original deflection, max. 30% Set of Vulcanized Rubber’, Method B” Tensile strength after oxygen bomb aging ASTM D572, “Accelerated (48 hours, 158°F, 300 psi) % of tensile Aging of Vulcanized Rubber by strength before aging, min, 80 the Oxygen-Pressure Method” cc, Sleeve-type Couplings Sleeve-type couplings shall be as manufactured by Dresser Manufacturing Division, Bradford, Pennsylvania, or equivalent and shail conform to the following requirements: Each coupling shall consist of one steel middle ring, steel followers, rubber-compound gaskets, and steel bolts. The middle ring of the coupling shall be a true circular section free from irregularities, flat spots, or defects, The length of the middle ring shall be as recommended by the manufacturer. Middle rings shall be of one piece, and shall be furnished without pipe stop. After welding, they shall be tested by cold-expanding a minimum of one percent elongation beyond the yield point to proof-test the weld to the strength of the parent metal. The weld of the middle ring shall be then subjected to air test of at leas 100 psi for porosity. Any rings showing porosity will be rejected. In lieu of cold expanding the middle ring, the welds may be radiographed and stress relieved, after which all welded components shall be assembled and shop tested to a hydrostatic pressure of 1 % times the working pressure. Followers shall be of one piece, welded and cold expanded, or radiographed and tested as required for the middle rings. Materials for the middle rings and the follower rings may be of any weldable steel approved by the ASME Code or ASTM Designation A242 “High Strength Low Alloy Structural Stee!" using a design stress of one- fourth of the tensile strength of the material and ASME Code recommended joint efficiencies; except that cold expanded middle and follower rings may use 100 percent joint efficiency. The coupling bolts shall be of the elliptic-neck, track-head design. The coupling manufacturer shall supply installation instructions and information as to the recommended torque to which the bolts shall be tightened. The gaskets shall be made to the following specifications: Durometer 75 + 5 Compression set - 6% max. - immediate -4% max. - 30 minutes 3% max. - 3 hours Engineering & Development Corporation ofthe Philippines Technical SpecificationCantakoy Hydroelectric Power Plant Project Technical Specification ‘Compression set shall be determined upon % inch diameter x % inch thick discs, cut from 3 inch diameter plaques, subjected to 600 psi for 48 hours at room temperature. In other respects, the procedure shall conform to the requirements of ASTM D395 — Method A, using the external loading device. Gaskets shall be of type of rubber which has been in general use in coupling at least ten years. Couplings shall be designed to permit longitudinal movement of the pipe, and a deflection in alignment of 1°00'. dd, Bronze-Aluminum Casting Material if used for the following components shall conform to ASTM Designation B148-71, “Specifications for Aluminum Bronze Casting” Alloy 64 as cast: ‘Turbine inlet valves — valve seal, valve seat, stem gland and seal ring for stems. ee. Brass Material for the following components shall conform to ASTM Designation B21-66a, "Naval Brass Rod, Bar and Shapes’, half hard: Turbine inlet valves ~ wedge screws, adjusting screws and nuts, shims. $4.4 Workmanship a. General Workmanship shall be of high quality and in accordance with best shop practices for the type of equipment fabricated. Like parts and spare parts shall be interchangeable wherever possible. Machining of fits on renewable parts shall be accurate and to specified dimensions so that replacement made to drawing size may be readily installed. So far as practicable, all work shall be laid out to secure proper matching of adjoining surfaces. Where there is a large discrepancy between adjoining unfinished surfaces, they shall be chipped and ground smooth ‘or machined to secure proper alignment. Unfinished surfaces shall be true to the lines and dimensions shown in the drawings and shall be chipped (or ground free of all projections and rough spots. b. Structural Work Unless otherwise specified, design and fabrication of structural parts shall conform to the applicable provisions of the AISC “Specifications for the Design, Fabrication, and Erection of Structural Steel in Buildings” of the AISC “Code of Standard Practice for Steel Building and Bridges’. 849Cantakoy Hydroelectric Power Plant Project ‘Technical Specification Holes in material 19 millimeters or less in thickness shall be sub-punched cr sub-drilled before shop assembly and reamed to full size during shop assembly, or may be drilled to full size during shop assembly. Drilling or reaming of holes to full size for shop and field connections shall be done after the pieces forming a built-up member are shop assembled and tightly bolted together with temporary bolts to force the adjoining - surfaces into close contact. Templates shall be used if necessary to obtain the accuracy required for locating holes. Holes shall be perpendicular to the face of the member and outside burrs shall be u removed, ‘The Contractor shall exercise special care in the fabrication of all parts affecting the strength, rigidity, and watertightness of the equipment. Welded parts requiring machining shall be completely welded and stress relieved as necessary prior to machining. Pockets and depressions that will hold water shall be provided with effective drain holes. ¢, Machine Work All tolerances, allowances and gauges for metal fits shall conform to ANS! Standard B4a, “Tolerances, Allowances, and Gauges for Metal Fits’, for the class of fit as shown or otherwise required. Sufficient machining stock shall be allowed on placing pads to insure true surfaces of solid material. Finished contact or bearing surfaces shall be true and exact to secure full contact. Holes for field assembly with bolts shall be accurately located and drilled from template and reamed to final size. d. Welding Welding work, including designs, fabrication, and inspection, for all parts except the draft tube liners, sump tanks, and other less important stress- : carrying parts, shall be in accordance with the applicable provisions for unfired pressure vessels of the ASME Boller and Pressure Vessel Code, ‘except that localized stress relieving will not be permitted. Welding shall be performed by the eleciric-arc method, using automatic machines where ~ practicable. Defects in welds, as indicated by radiographs or other inspection : methods, shall be chipped or flamed-gauged to sound metal, and the resulting cavities shall be rewelded. Portions of welds which have been repaired shall be re-inspected by radiograph. e. Stress Relisvin: ‘Stress relieving of the draft tube liners, sump tanks, and other less important stress-carrying parts will not be required. Stress relieving wherever required or specified shall be in accordance with et ‘Sub-Section B, Part UW of th “ASME Boiler and Pressure Vessel Code, Section Vill, Division 1”, Pieces which include components of austenitic stainless steel shall be stress relieved in a manner to place all chromium - carbides in solution as recommended by Appendix HA of the ASME Code. 84-10 u ae Engineering & Development Corporation ofthe PhilippinesCantakoy Hydroelectric Power Piant Project ‘Technical Specification A Prior to stress relieving, stainless steel! surfaces shall be thoroughly cleaned of carbonaceous materials and other contaminants, 84.5 Working Stresses Conservative factors of safety shall be used throughout, especially in the design of all parts subject to reversal of stresses or shock. For ductile materials used in the manufacture of the turbines, governors, and inlet valves, the maximum stresses due to the most severe operating conditions shall not ‘exceed one-third of the yield point nor one-fifth of the ultimate strength of the material. For temporary overloads, including maximum runaway conditions, unit stresses not exceeding one-half of the yield point stress will be permitted. 84.6 Shop Inspection, Assembly and Testing a. Welding inspection Other than required by the ASME Code, all completed welds shall be fully inspected by the Contractor along all portions of their lengths in which the computed stresses for normal loading conditions exceed one-half of the allowable stresses. Such inspection shall be by ultrasonic, magnetic particle, dye penetrant, or other method approved by the SCPC. All completed groove welds in which the computed siress for any portion for normal loading conditions exceeds one-half of the allowable stress shall be inspected by spot radiography performed by the Contractor in accordance with the AWS D1.1 Structural Welding Code. The locations and extent of welds for which inspections are required and the method of inspection to be employed shall be shown by the Contractor on his drawings. The locations of spot radiographs are subject to approval by SCPC, Welds for which soundness is particularly important as determined by the design or intended use requirements or which may be particularly vulnerable to flaws because of joint design, materials, or restraints may be required by SCPC to be inspected by the Contractor utilizing radiographic, ultrasonic, or visual methods of inspection as described above, as approved by the SCPC and at no extra cost fo the SCPC. The Contractor shail record the results of all welding inspection required above including description of repairs on defective welds. Copies of the inspection records shall be distributed as directed by Paragraph SC-4.m. Medium of Transmittals. All radiographs shall be delivered to the SCPC. Lower stressed welds for which the inspection and recording procedures described above are not required shall be carefully inspected visually by the Contractor for quality and size. Welds which appear defective shall be further inspected and repaired if found defective.Cantakoy Hydroelectric Power Plant Project, Technical Specification b. Shop Assembly, Dimensional inspection and Tests All equipment, complete with appurtenant devices, shall be completely assembled, insofar as practicable, at the manufacturer's fabricating plant in its approximate installed position. While so assembled holes required for field connections shall be drilled and reamed, and the assemblies shall be checked for dimensions, tolerance, and accuracy of alignment, and any errors or omissions discovered shall be corrected. After the assemblies are checked they shall be properly matchmarked and where required doweled to insure correct assembly and alignment in the field, ‘except that where necessary, suitable dowels shall be furnished for insertion after field assembly and drilling. For each assembly, the Contractor shall take measurements and record quantitatively the results thereof of all dimensional deviations which are required to be within specified tolerances. Photographs of all shop assembled equipment shall be furnished to SCPC. After shop assembly, equipment shall be disassembled into its major units and prepared for shipping. Control cabinets with contents shall be shipped completely assembled except for such fragile parts as require separate packaging. Al tests required to demonstrate the satisfactory operation of the ‘equipment shall be performed and test reports furnished with photographs to SCPC Copies of all test reports shall be distributed as directed by Paragraph SC- 17.m. Medium of Transmittals. c. Test of Materials The Contractor shall furnish three (3) certified copies of reports of all tests required of the manufacturer to show compliance with the applicable standards and specifications. The costs of all tests and reports shall be borne by the Contractor. Copies of test reports shall be distributed as directed by Paragraph SC-17.m. Medium of Transmittals. 84.7 Special Climatic Treatment All materials shall be selected and, wherever required, especially treated, so that they will be satisfactory for use under the climatic conditions existing at the project. $4.8 Painting a. General The Contractor shall clean surfaces and apply paint and protective coatings as hereinafter provided and shall furnish all required materials. The applicable provisions of the SSPC “Steel Structures Painting Manual’, Volumes 1 and 2, shall apply for all ferrous metalwork unless specifically covered otherwise. Surfaces not required to be painted or coated, but 84-12 oe Engineering & Development Corporation ofthe PhilipinesCantakoy Hydroelectric Power Plant Project Technical Specification oe Engineering & Development Corporation ofthe Philippines which are adjacent to surfaces to be cleaned and painted shall be protected against contamination and damage during the cleaning and painting operations, Materials which have been painted shall be handled with care and protected as necessary preserve the coating in good condition. Temporary or permanent welding will not be permitted on areas where the welding will damage paint or other protective coatings unless the areas of coating which could be damaged thereby are accessible for repairing and inspection. Except where specified, the Contractor will not be required to disassemble machinery, equipment or other metalwork for the purpose of painting the interiors. The interior of pipes need not be painted. ‘The Contractor shall take care to procure the painting materials according to a schedule which will insure that paint will not be stored longer than the recommended limits. Machinery components, such as turbine parts and gate mechanisms, shall be blast-cleaned with care to prevent biasting materials from entering or damaging bearings, machined surfaces, and similar precision parts. Painted surfaces to be immersed in water or oil shall be dried a minimum of 5 to 9 days prior to immersion, depending on the type of weather prevailing; the lesser drying time shall apply to periods when rapid drying conditions prevail. Regardless of the type of coatings, the longest drying time practicable shall be allowed for the last coat prior to immersion. Painting of ferrous metal surfaces may be done either in the shop or in the field, except as specifically covered otherwise. Shop painting may consist of the specified surface preparation and prime coats with the remainder of the finish coats applied in the field or may consist of the specified surface preparation and the specified total number of coats. Surfaces requiring protection during shipment shall be painted in the shop with the necessary shop coats. The prime coais and the finish coats shall be touched-up as necessary in the field. Manufacturer's standard practice may be exempted from the specified requirements for surface preparation and first coat if the prime coat of paint is compatible with vinyl finish coats. ._ Shop Painting The Contractor shall prepare the surfaces of and apply point to the interiors and exteriors of the governor cabinets and inlet valve control cabinet, oll accumulator tanks and oil sumps. The paint system employed shall be SSPC “Vinyl Paint System" No. 4.04 applied to a near-white blast cleaned surface corresponding to SSPC- ‘SP10. Four coats of SSPC Paint No. 9 shall be applied. The color of the final coat applied to the exteriors of the governor and control cabinets shall be as directed by SCPC. Color of undercoats shall be compatible with color of topcoats. White paint shall be used for the interiors of the accumulator tanks and oil sumps. Sufficient paint of matching color shall be furnished by the Contractor for touch-up and repairs in the field, S413Cantakoy Hydroelectric Power Plant Project Technical Specification Machine finished ferrous surface including screw threads shall be given temporary protection for overseas shipment by applying one coat of rust preventive thick film compound equal to U.S. Maritime Administration a Specification 52-MA-602b, “Compounds, Rust Preventive’. The consistency of the compound shall be selected to suit the nature of the surface. Application of the compound shall be in accordance with SSPC, "Rust Preventive System with thick Film Compound’ No. 8.01 ¢, Field Painting The Contractor shall prepare the surfaces of and apply paint to the immersed ferrous surfaces of the power waterway, such as interior surfaces of inlet valve, spiral case, stay ring, head cover, and draft tube liner, from the joint connecting the inlet valve and penstock to the Gownstream end of the draft tube liner. The paint system employed shall be SSPC “Coal tar Epoxy Polyamide Paint System’ No. 11.01 applied to a near white blast cleaned surface corresponding to SSPC-SP10. Two coats of SSPC Paint No. 16 shall be : applied. The Contractor shall coordinate with the general Contractor the painting required in the area of the penstock joint. ~ d. Shop or Field Painting ‘The Contractor shall prepare the surfaces of and apply paint to ferrous surfaces subject to atmospheric exposure (except for machined surfaces), such as head cover, bearing housing, turbine pit metalwork, and exteriors of piping and turbine inlet vaives. The paint system employed shall be SSPC “Vinyl Paint System” No. 4.04 applied to a commercial blast cleaned surface corresponding to SSPC- Sp6. Four coats of either SSPC Paint Nos. 8 (aluminum), 9 (white or it colored), or 106 (black) as approved by SCPC shall be applied. Color of undercoats shail be compatible with color of topcoats. Sufficient paint of matching color shall be furnished by the Contractor for touch-up and repairs in the field. e. Unpainted Surfaces Stainless steel, non-ferrous, and galvanized surfaces need not be painted, Metal Surfaces embedded in or against concrete need not be painted. Heavy rust deposits and loose mill scale on such surfaces, however, shall be removed by appropriate means. The Contractor shall furnish sufficient lubricating oil and hydraulic oil plus an additional ten percent (10%) for the oil system of the turbines, governors and inlet valves. The type of oil for these systems shall be identical and shall be coordinated with the generator manufacturer so that oil of the same ‘ specification is used in both systems. sale 7 od Engineering & Development Corporation ofthe PhilippinesCantakoy Hydroelectric Power Plant Project, ‘Technical Specification The Contractor shall design the equipment to utilize an oil of suitable quality and generally available in the Philippines. S415 Engineering & Development Corporation of the Philippines