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Telecontrol - Efficient Telecontrol Solutions
Telecontrol - Efficient Telecontrol Solutions
Telecontrol
Efficient Telecontrol Solutions
Edition
Brochure 10/2021
Chapter 1
2 TELECONTROL
Chapter 2
Telecontrol
Industrial process plants often extend over large For extensive applications with sophisticated
areas – sometimes even crossing national borders. control tasks, telecontrol solutions based on
Therefore, operators require secure and cost-effec- IEC 60870, DNP3 (IEEE 1815), or SINAUT ST7
tive access to their remote plants. We offer tailor- telecontrol protocols are recommended. These
made and efficient telecontrol solutions for a wide systems support numerous network topologies
variety of applications. The telecontrol portfolio and communication media and are therefore
includes solutions for the control center as well as suitable for transmitting large amounts of data
for remote terminal units (RTUs). Our products are via all available communication media (private
based on SIMATIC, the world's leading automation and public networks, mobile wireless, Internet).
system and are therefore a part of Totally Integrated
Solutions for remote terminal units
Automation (TIA), our open system architecture
RTUs constitute the outstations of telecontrol
for plant-wide, uniform automation. With our
systems by monitoring and controlling local
comprehensive product, service, and support
processes. We offer components for the creation
offering, security requirements for critical infra-
of modular RTUs based on SIMATIC controllers.
structures in accordance with IEC 62443 can be
In addition, our portfolio includes compact RTUs
fulfilled.
for special operating conditions, for example,
Solutions for the control center when no local power grid is available.
Different solutions are available for the control
Networking solutions (Remote Networks)
center, depending on the scale and requirements
We offer a broad portfolio of industrial modems
of the application.
and routers for connecting the RTUs to the control
The transmission protocol TeleControl Basic is center.
designed for simple control tasks. It supports For more information on this topic, please refer to:
a very large number of outstations and is used siemens.com/remote-networks
for transmitting small amounts of data via
mobile wireless and the Internet.
TELECONTROL 3
Chapter 3
TeleControl Basic
e.g.,
• Hydroelectric power plants
• Irrigation
• Drinking water supply
• Sewage systems
• Level monitoring
e.g.,
• Lighting
• Heating
• Consumption optimization Reduced to the essentials
Control and monitoring TeleControl Basic is the solution for cost-effective
of traffic systems monitoring and control of remote plants as well as
e.g., for connecting mobile stations using mobile wire-
• Traffic lights less. It is ideal for applications with a low degree of
• Tunnel projects
• Lighthouses
automation, for example, for transmitting process
• Traffic control systems data or for remote diagnostics and maintenance.
Consumption recording and Typical areas of application are found in the control
cost control in power networks of process plants, the optimization of public facilities
e.g., for water/wastewater treatment, energy distribution,
• District heating networks traffic monitoring, as well as in facility management.
• Wind power generation
• Transformer stations The TeleControl Basic system uses TeleControl Server
• Biogas
Basic as the control center software. As an OPC UA ser
• Solar
ver, it connects the HMI system (e.g., WinCC, PCS 7,
Remote monitoring of machines and
automation equipment
or WinCC OA) to the RTUs. TeleControl Server Basic
allows the management of up to 5,000 outstations.
e.g.,
• Air-conditioning systems It supports the connection of both modular RTUs
based on SIMATIC S7-1200 and SIMATIC ET 200SP
Monitoring of mobile stations
as well as the compact remote terminal units of
e.g.,
• Local public transport
the SIMATIC RTU3000C family. The system enables
• Transport both remote communication with a control center as
• Ships on rivers and in coastal areas well as direct communication between the SIMATIC
Other application options remote terminal units. Stationary or mobile RTUs at
e.g., remote locations can be conveniently configured
• Greenhouses with SIMATIC STEP 7 in the TIA Portal.
• Level measurement in silos
4 TELECONTROL
Telecontrol center with Industrial Ethernet
"TeleControl Server Basic" SCALANCE
M812-1 Tunnel
Mobile
network
G_IK10_XX_30326
RTU3041C M812-1
SCALANCE
M812-1 ET 200SP with
CP 1542SP-1 IRC
Station Self-sufficient RTU Station Station
Advantages of the TeleControl Basic system • Easy, simultaneous and convenient RTU confi-
• Scalable from a few to up to 5,000 outstations guration by multiple users with TeleControl
• Use of the Internet and existing mobile wireless Server Basic (multi-user capability)
networks – even from different providers – in a • "Wake-up" function for stations (from standby
single communication system mode to online mode) via text message or call
• Low communication costs for permanent or • Secure authentication before using the
on-demand mobile wireless connections due wake-up function, e.g., with the CLIP function
to economical volume tariffs • Maximum security
• Permanent communication connection via • Secured communication with RTUs via
mobile wireless for immediate data trans secured TeleControl Server Basic tunnel
mission and station failure detection or SINEMA Remote Connect VPN tunnel
• Text message alert for service personnel • Integrated Teleservice function
• Monitoring of temporary mobile connections • Remote maintenance and programming
and linking of intermittently accessible units, of the RTUs, even during operation
e.g., SIMATIC RTU3000C, to the control center • Redundancy
• Easy configuration of modular SIMATIC RTUs • TeleControl Server Basic can be operated
with STEP 7 in the TIA Portal redundantly to increase the availability
• Full “data point configuration” for the entire of the automation data
application • No additional cabling for synchronizing
• Selection of control center relevant RTU data redundant software packages if both PCs
via user-friendly "Item Browsing" in STEP 7 are located in the same LAN
• Cyclical or event-driven transmission of • Redundancy mode possible with Windows
measured values, setpoints, or alarms in only operating systems
a few steps and without programming effort
TELECONTROL 5
Chapter 3
Water
software), different software packages are used:
e.g., WinCC OA
• District heating
• Wind energy production
WinCC OA is a SCADA system for visualizing and
• Substations operating processes. Single or redundant multi-
• Biogas plants user systems can be coupled as a distributed
• Solar
system, thus enabling complex control system
structures to be built. It features protocol inter-
faces for SINAUT ST7, DNP3, and IEC 60870-5.
6 TELECONTROL
Control center WinCC/ST7cc
SCALANCE
SC642-2C VPN tunnel
Industrial Ethernet
SCALANCE
M812-1
SIMATIC SCALANCE M812-1
TIM 1531 IRC as DSL Router
SCALANCE
M826-2
Central
Mobile
SCALANCE
M816-1 SCALANCE
M826-2
Station Station
RTU based on the RTU based on the Compact RTU RTU based on the
Distributed controller Advanced Controller Basic controller
M812-1
SIMATIC ET 200SP SIMATIC S7-1500 SIMATIC S7-1200
with CP 1542SP-1 IRC with TIM 1531 IRC Battery modules with CP 1243-8 IRC
G_IK10_XX_50766
SCALANCE
SCALANCE SCALANCE RTU3000C M874-3
M876-4 Station with M874-3 Self-sufficient
Station path redundancy measuring station Station
Wide range of transmission networks for connecting substations (RTUs) to the control center
SIMATIC PCS 7 TeleControl and directly to any control system, provided it has an
SIMATIC WinCC TeleControl appropriate master interface.
• Based on PCS 7 or WinCC
Transmission networks to match requirements
• Supplemented with telecontrol connections
The control center is connected to the remote
using various telecontrol protocols, such as
terminal units via WAN (Wide Area Network). The
SINAUT ST7, DNP3 or IEC 60870-5
telecontrol protocols offer enormous versatility
• Engineering system based on DBA technology
in the choice of the transmission network:
(Data Base Automation)
• Comprehensive block library • Connection to public networks, such as Internet
• Connection of third party RTUs and mobile wireless (2G, 3G, 4G, and 5G)
• Private 5G networks
Connection to control systems from other
• Dedicated lines (copper and fiber optic cables)
vendors
• Private wireless networks
Using the SINAUT ST7sc program package with
• Ethernet wireless
OPC interface, the remote terminal units can also
• Wireless via Industrial Wireless LAN
be linked to control systems from other vendors
• Long distances via fiber optic cable
with SINAUT ST7. Complex buffer mechanisms
prevent data loss even if the OPC client fails, while The networks can be optimally adapted to prevailing
all process data is delivered with a time stamp. local conditions. Redundant transmission paths can
The configuration of the OPC interface presents also be implemented, meaning a remote terminal
itself as highly user-friendly. unit can be connected to the control center via two
networks.
Remote terminal units with standard protocols,
such as DNP3 or IEC 60870-5, can be connected
TELECONTROL 7
Control Center
Industrial Ethernet
TIM 1531 IRC
SCALANCE
SCALANCE SCALANCE M826-2
M812-1 SC646-2C
Internet
GPRS/
UMTS
Remote Network
Conceivable local expansions on all levels, with additional components, for example:
G_IK10_XX_30329
Human machine
Field devices interface systems Drives Measuring technology
(e.g. ET 200MP, ET 200SP) (e.g. SIMATIC HMI) (e.g. SINAMICS) (e.g. SITRANS)
Wide range of communication options via WAN using the example of a PCS 7 TeleControl control center
Advantages
High data security Furthermore, staff can be notified about new
Measures to prevent data corruption or loss are events via text messages, while direct data
essential components of telecontrol solutions based exchange between the remote terminal units
on IEC 60870, DNP3 (IEEE 1815), and SINAUT ST7. is also possible.
Telecontrol protocols ensure data reaches the
Simple and cost-effective engineering
partner uncorrupted. Downtimes are bridged by
Telecontrol systems facilitate integrated commu
data buffers in the RTUs, while IP-based networks
nication concepts and full integration into the
are protected by dedicated VPN solutions and
SIMATIC environment. The STEP 7 engineering
firewalls.
system is based on SIMATIC tools and permits
Fully automatic time stamp graphic configuration of complete communication
All data telegrams are assigned a time stamp at networks, multiple addressing of process data,
their place of origin for subsequent and correct validity checks, and address comparisons.
archiving of process data in the control system. The
Remote programming, remote diagnostics
entire network is synchronized automatically –
Program modifications or remote diagnostics can
including periodic time changeovers.
easily be carried out at any time via the communi-
Fast and flexible data communication cation network – even without interrupting ongoing
Communication is event-controlled, meaning opera- process data communication. This saves on-site
tors are quickly alerted through alarms, states, and maintenance costs and the associated traveling
values from the process. They can then take action times.
at any time by entering commands or setpoints.
8 TELECONTROL
Chapter 4
Migration strategy
TELECONTROL 9
Chapter 5
The compact SIMATIC RTU3000C remote terminal units can monitor measuring points
even in locations where no power grid is available. The RTUs are powered by up to six
battery modules or an accumulator combined with a solar panel. Typical applications
are leak detection, monitoring of pumping stations and water reservoirs, remote monitor-
ing of liquid levels in tanks and silos, monitoring of agricultural irrigation systems,
level monitoring of standing and flowing waters, flood protection, and position detec-
tion, e.g., of buoys.
10 TELECONTROL
Control center
Tunnel
Industrial Ethernet
SCALANCE
M812-1
UMTS
Self-sufficient Self-sufficient
measuring station measuring station
SCALANCE
M876-4
Battery
Battery modules modules
SIMATIC SIMATIC
RTU3030C RTU3010C
Battery with
G_IK10_XX_10392
regulated supply
via solar module
Sensors Sensors
TELECONTROL 11
Chapter 6
12 TELECONTROL
Chapter 6
Telecontrol center
Connection of RTUs based on SIMATIC ET 200SP
SCADA e.g. to a telecontrol center (SCADA, e.g., WinCC)
WinCC
SCALANCE SCALANCE
SC642-2C M812-1
Industrial Ethernet
VPN Tunnel
Mobile
network
SCALANCE SCALANCE
M876-4 M812-1
G_IK10_XX_10405
Distributed Controller
SIMATIC ET 200SP
Station with CP 1542SP-1 IRC Station
Chapter 6
Industrial Ethernet
SCALANCE SCALANCE
Control center M812-1 M812-1
Internet
VPN tunnel
GPRS
IRC
CP 1243-8
IRC
14 TELECONTROL
Chapter 6
TELECONTROL 15
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Everything you need to know about Industrial Remote Siemens provides products and solutions with industrial security
Communication/Telecontrol: functions that support the secure operation of plants, systems,
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