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Lund's Elliptic Orbit Forced Response Analysis: The Keystone of Modern Rotating Machinery Analysis
Lund's Elliptic Orbit Forced Response Analysis: The Keystone of Modern Rotating Machinery Analysis
Introduction engine rotors and the use of anti-friction bearings that are treated
as symmetric in most dynamic evaluations. The support structure
A typical introduction to rotating machinery analysis graduate
produces the asymmetry and has been treated by individual hori-
course begins with a historical account of major contributors to zontal and vertical calculations to prove a design as acceptable. It
this field of research and the importance of this area of study to is also true that iterative calculations required to evaluate the non-
many industries. The history must include both machinery dynam- linear squeeze film dampers are easier to include in assumed cir-
ics and bearing evaluation. In more recent years, the analysis of cular response evaluations 关4兴. The beauty and worth of elliptic
liquid and gas seals have been added to the necessary literature orbit analysis is best recognized and appreciated by land based
reviews to fully appreciate and understand the basic design re- machinery designers and analysts. The author has been in both
quirements of modern rotating machinery. The current paper is industries under discussion in this paragraph, and has great respect
focused on synchronous forced response and hence the review for engineers in both aircraft engine and land based machinery
will skip to the basic Jeffcott rotor analysis presented in 1919 关1兴 design. The comments are made to show that all machinery indus-
that explained by analysis, why a rotor can operate beyond the tries may not and indeed have not needed the advances developed
first bending critical speed. The fact that a rotor can operate su- for the general field of rotating machinery dynamics.
percritical had been proven much earlier in fact. Engineers actu- The subject of this paper is the report and computer program
ally built a supercritical steam turbine rotor and operated it above written by Jørgen Lund 关5兴 for the computation of elliptic orbit
the first critical speed. And so the story of the interplay between forced response. The capability remains as the major analysis tool
theoretical analysis and the practical design engineer has and con- for initial design evaluations in many companies. Newer finite
tinues to be a healthy source of advancement for the turbo ma- element programs 关6 – 8兴 that have been since developed, have
chinery industry. New and improved designs for rotating machin- relied upon basic concepts and equations first documented by
ery are advanced beyond analysis capability by designers with Lund 关5,9,10兴. This paper will first summarize the innovative con-
innovative insight into performance capability and requirements. cepts developed in Lund’s response program. Then a short section
The resulting unacceptable vibrations that often result, gives mo- on the methods and understanding gained from this basic analysis.
tivation to develop enhanced capability to predict the vibration
levels, frequency content, and new instability mechanism.
In the mid 1940’s, Prohl 关2兴 developed his transfer matrix Method of Solution
method of iterative calculation of the undamped natural frequen-
cies of a turbine rotor supported on bearings. This capability has In the early 1960’s the rotating machinery industry was in need
continued to be of great use to designers, even into this century. In of a innovative solution technique to solve the elliptic forced re-
the early 1960’s, basic response capability existed for circular sponse for a flexible multi-mass rotor bearing system, including
response 关3兴 but modern land based machinery were running on massive flexible pedestals for each bearing.
fluid-film bearings and the resulting vibrations were not circular. The original Lund solution 关5兴 is based on a lumped inertia and
The analysis of jet engines continued to rely on such circular massless beam analysis for a solution of the deflection and rota-
response analysis evaluations as a result of the symmetry of the tion of the lumped inertia. This is shown in Fig. 1 for one plane of
deflection. This is all that is necessary to explain the solution
Contributed by the Technical Committee on Vibration and Sound for publication
technique. A more detailed derivation is necessary to actually
in the Jørgen Lund Special Issue of the JOURNAL OF VIBRATION AND ACOUSTICS. implement the solution, this is outlined by Lund. A brief summary
Manuscript received June 2003. Associate Editor: L. A. Bergman. of Lund’s solution is discussed below.
Journal of Vibration and Acoustics Copyright © 2003 by ASME OCTOBER 2003, Vol. 125 Õ 455
The presentation by Lund of a related discussion is shown in Integrating the equation from simple beam theory, d 2 x/dz 2
Fig. 2. The event was an invited Keynote Paper 关11兴 presented in ⫽M /EI, and using the above moment expression
冋冕 册 冋冕 册
1988 and the slide under discussion shows a lumped inertia with
Ln dz Ln
zdz
flexible support and the equations include the linear gyroscopic
n⫹1 ⫽ n ⫹ M n⬘ ⫹ Vn (2)
terms. Figure 3 shows Lund making a point prior to the slide z⫽0 EI z⫽0 EI
再 冋冕 册 冕 冎
discussion of the same Keynote Paper presentation.
With reference to Fig. 1, the moments and deflection relations Ln dz Ln zdz
can be derived by applying simple beam theory for the shaft sec- X n⫹1 ⫽X n ⫹L n n ⫹M ⬘n L n ⫺
z⫽0 EI z⫽0 EI
tions. Since the shear is constant for the assumed massless shaft
section, then
M n⫹1 ⫽M n⬘ ⫹L n V n (1) 再 冕 冕 冎
⫹V n L n
Ln zdz
z⫽0 EI
⫺
Ln z 2 dz
z⫽0 EI
(3)
For the case of constant shaft properties (EI constant for each
different shaft section兲, then
M n⫹1 ⫽M n⬘ ⫹L n V n (4)
Ln L 2n
n⫹1 ⫽ n ⫹ M ⬘⫹ V (5)
EI n 2EI n
L 2n L 3n
X n⫹1 ⫽X n ⫹L n n ⫹ M ⬘n ⫹ Vn (6)
2EI 6EI
The moment change across a mass station includes the gyro-
scopic action and angular spring rates of the bearing. The shear
change across a mass station includes the effect of inertia loading,
bearing reactions, and unbalance loading. Detailed equations for
these contributions are given by Lund 关5兴. Harmonic motion is
assumed and the bending moment, shear, angular and lateral de-
flections can then be expressed as
M x ⫽M xc cos共 t 兲 ⫹M xs sin共 t 兲 (7)
V x ⫽V xc cos共 t 兲 ⫹V xs sin共 t 兲 (8)
Fig. 2 Lund presenting an invited Keynote Paper in 1988 ex-
⫽ c cos共 t 兲 ⫹ s sin共 t 兲 (9)
plaining the dynamics of a lumped mass station including the
support stiffness and gyroscopic terms X⫽X c cos共 t 兲 ⫹X s sin共 t 兲 (10)
For the y-direction, the variables M y , V y , , Y are used in
similar equations. The resulting equations needed to describe the
rotor reactions include the change of moment across a mass sta-
tion and shaft length 共8 equations兲, plus change of shear across a
mass station 共4 equations兲, and the angular and lateral displace-
ment along a shaft length 共8 equations兲 for a total of 20 equations
to step across one mass and shaft section.
For a beam with free ends the bending moment and shear are
zero at the extremities, or they can be calculated for an assumed
deflection and given support characteristics. The unknown quan-
tities are the angular and lateral displacement components at the
left or first rotor station. Using the superposition principle, each
unknown is given a unit value with all the others set to zero and
the twenty equations as mentioned above are used to calculate the
residual bending moment and shear at the right end of the rotor.
An additional calculation is made applying the given unbalance
loading but with the other unknowns set to zero. The result of the
superposition of the applied unit loads produce a set of equations
which may be solved for the unknowns at the first rotor station.
This procedure is best described as follows:
Let c1 ⫽1, set s1 ⫽ c1 ⫽ s1 ⫽X c1 ⫽X s1 ⫽Y c1 ⫽Y s1 ⫽U xn
Fig. 3 Jørgen W. Lund ⫽U yn ⫽0 (U xn and U yn are rotor imbalance levels兲
冤 冥冤 冥 冤 冥
⬘
M xcr,1 ⬘
M xcr,2 ⬘
M xcr,8 equations:
c1 ⬘
⫺M xcr,9 x⫽x c cos共 t 兲 ⫹x s sin共 t 兲 ⫽A cos共 t 兲 ⫹B sin共 t 兲
⬘
M xsr,1 ⬘
M xsr,2 ⬘
M xsr,8 (12)
s1 ⬘
⫺M xsr,9
M ⬘ycr,1 M ⬘ycr,2 M ⬘ycr,8 y⫽y c cos共 t 兲 ⫹y s sin共 t 兲 ⫽C cos共 t 兲 ⫹D sin共 t 兲 (13)
c1 ⫺M ⬘ycr,9
M ⬘ysr,1 M ⬘ysr,2 M ⬘ysr,8 s1 ⫺M ⬘ysr,9 the resulting motion can then be described by the ellipse semi-
... ⫽ major axis, a and semi-minor axis b, plus the angle of inclination,
V xcr,1 V xcr,2 V xcr,8 x c1 ⫺V xcr,9 , as shown in Fig. 4, where
x s1 ⫺V xsr,9
冑 冑
V xsr,1 V xsr,2 V xsr,8
y c1 ⫺V ycr,9 1 1 1 1
V ycr,1 V ycr,2 V ycr,8 a⫽ ⫹ 冑 2 ⫺4  2 ⫽ ⫹ 冑␥ 2 ⫹4 2 (14)
y s1 ⫺V ysr,9 2 2 2 2
冑 冑
V ysr,1 V ysr,2 V ysr,8
1 1 1 1
(11) b⫽ ⫺ 冑 2 ⫺4  2 ⫽ ⫺ 冑␥ 2 ⫹4 2 (15)
2 2 2 2
The unbalance on the rotor produces a residual moment and
shear that must be equal and opposite to the residuals generated with
by the solution. The unknowns at the first station can thus be
determined as indicated in Eq. 共11兲 and the response all along the ⫽A 2 ⫹B 2 ⫹C 2 ⫹D 2
rotor can then be calculated for a given speed. Lund’s original ⫽AC⫹BD
analysis included an iterative approach to the solution of the gy-
roscopic contribution which required a tenth pass and another ␥ ⫽A 2 ⫹B 2 ⫺C 2 ⫺D 2
contribution to the residual vector on the right hand side of Eq.
共11兲. However, linear gyroscopic equations, as suggested by Dr.  ⫽AD⫺BC
Gunter, can replace this iterative solution for the small motion of and
rotating machinery vibrations. The documentation of the exact
equations needed to complete the solution including the linear 1
⫽ arctan共 2 / ␥ 兲 (16)
gyroscopic terms is beyond the purpose of this paper. The conven- 2
tion for shear and moments and angular rotations must be properly
These equations may be applied to the rotor, journal, and sup-
addressed. When that is in order, the solution is simple and el-
port displacements to describe the motion. Lund had programmed
egant. Lund continues and details the solution including bearing
the second expression in Eq. 共12兲 and Eq. 共13兲 for the semi-major
station pedestal flexibility and pedestal mass. In addition, the so-
and semi-minor axis for the ellipse calculation. The condition for
lution was not written in matrix form but rather each equation was
forward or backward whirl is for the result of AD⫺BC⫽x c y s
expressed individually, which makes the calculations very effi-
⫺x s y c to be positive or negative, respectively. The obvious to
cient by the elimination of multiplication of terms by zero. This is
Lund has taken years for the casual vibration engineer to under-
a major problem for a program written in matrix notation, if many
stand or in some cases, to even believe the facts, let alone the
computations must be performed. This is true of either forced
theory.
response or stability programs written for application of transfer
An alternate representation 关12兴 is to write the x, y components
matrix methods.
of motion as
The major innovative contribution of this work was the method
of solution for the initial state vector. The influence of shear de- x⫽X cos共 wt⫺  x 兲 (17)
formation, methods to account for beam mass, and even taper
sections are easily adapted to Lund’s basic solution method. y⫽Y sin共 wt⫺  ⬘y 兲 ⫽Y cos共 wt⫺  y 兲 (18)
Special Modeling Methods Fig. 6 „a… Experimental results showing forward and back-
The use of forced response analysis to study coupling effects is ward whirl orbits; „b… Critical speed map for test rig showing
often of interest in the evaluation of turbo machinery. Solid predicted forward and backward modes
coupled rotors are very easy to evaluate. Older gear couplings
have been successfully modeled by a small diameter shaft section
for the length of the mesh, at each gear mesh. This usually re-
sulted in a 1 in. diameter by 1 in. long section at the mesh 共2.54 the same moment flexibility as quoted for the actual coupling flex
⫻2.54 cm兲. The trick was to have the shaft in effect have very section. The moment flexibility is given by L/(EI), see Eq. 共5兲,
little moment transfer, but to force displacement continuity. At the and if the inverse of the disk pack stiffness was made to equal the
same time, the solution residual moment and shear was to remain small shaft section flexibility, and if the residual shear and mo-
very low. Lund had in fact included the effect of a pin joint in his ment were near zero, it was a good simulation. This method usu-
analysis as one option. It was never made to work correctly by ally had difficulty as the speeds increased. Individual machine
anyone, not even Lund. The writer concluded that if Lund could analysis was considered acceptable in these cases.
not fix the problem, it could not be fixed in fact. In any event a Another influence of interest to simulate for power turbines or
coupling is actually not a perfect pin joint and the use of a small expanders, with large overhung disks, was the influence of disk
section of shaft was very adequate to represent a coupling mesh in skew angle, . It is possible to simulate the effective disk skew by
train analyses. For newer dry diaphragm type couplings, the flex considering two imbalance planes, one on either side of the disk
members are often so flexible that it is not possible to use the and 180 deg out of phase. The amount of imbalance is computed
transfer matrix solution without adding some additional moment with the application of the disk skew moment effect given by the
stiffness. The method was to put in a small shaft section that had equation developed from the work of Yamamoto 关13兴.