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  NTPC Ref : 4410‐001‐405‐PVI‐Y‐137 
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AA       PROJECT           :  NORTH KARANPURA 3 X 660MW STPP 
AA   
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     CUSTOMER      :  M/s NTPC 
 
THE INFORMATION ON THIS DOCUMENT IS THE PROPERTY OF BHARAT HEAVY ELECTRICALS LIMITED. IT 
MUST NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE 

     SUB VENDOR   :  M/s SECO CONTROLS PVT LTD. 
 
          
 
 
 
COPY RIGHT AND CONFIDENTIAL 

 
 
 

DATA SHEET FOR OXYGEN ANALYSER(HI TEMP) 
COMPANY. 

 
 
 
 
 
 
 
 
 
 
DOCUMENT ENCLOSED: 1) BILL OF MATERIAL                                                               ‐‐ 1 SHEET 
                                               2) BILL OF MATERIAL FOR SPARES                                     ‐‐ 1 SHEET 
                                               2) DATA SHEET                                                                       ‐‐ 4 SHEETS 
                                               3) INTEGRATION DRAWING                                                ‐‐ 1 SHEET 
                                               4) SENSOR MOUNTING ARRANGEMENT DRAWING       ‐‐ 1 SHEET 
                                               6)GENEREAL ASEMBLY OF LAYOUT FOR ELECTRONICS  ‐‐1 SHEET 
                                               7) TERMINAL DETAILS                                                           ‐‐ 1 SHEET 
AA                                                   8) GENRAL ASSEMBLY OF JB                                                ‐‐  1 SHEET 
AA                                                 9) GENRAL ASSEMBLY OF OXYGEN                                      ‐‐ 1 SHEET 
AA                                                 10) CABINET DETAILS                                                             ‐‐ 2 SHEETS 
Digitally signed
AA  Signature Not Verified
                                               11) TECHNICAL LITERATURE                                               ‐‐ 4 SHEETS 
by kailash
AA                                                   Date: 2017.03.20
AA   18:12:22 IST
AA   Reason: CAT I
Location:
AA    NTPCEOC
 
AA    REVISIONS  :   APPROVED BY
AA     
AA   
AA   
AA   
AA ASHISH MANJHI 
AA PREPARED  ISSUED  DATE
AA BY     
AA      
AA               
AA  RAJESH L  416  14‐03‐17 

 
 BILL OF MATERIALS

Contractor : BHEL
Project : NTPC- North Karanpura (3X660MW) TPS
Item Description : Oxygen Analyser High Temperature
PO No : 4400024843 dated 15/02/2017

Main Supply:

S.N Material Description Qty Unit

o
PR0280000049 Oxygen Analyser High Temperature:
High Temperature Oxygen Sensor Probe 6 Nos
Electronics- OXYMON
1. Mother Board Intel 8085 bases
2. Power Supply with transformer
10 3. Display Board 6 Nos
4.Keypad
5. RS232 to RS 485 Modbus RTU converter card
Reference Air + Verification gas kit 6 Nos
PR0280000669 O2 HT Verification Gas Cylinder
20 Verification Gas Cylinder 10lit Capacity with regulator 6 Nos
PR0280000677 HT Oxygen Analyser Accessories:
Junction Box- 1 No 6 Nos
Gland for junction box- 2Nos 12 Nos
Gland for Cabinet- 5 Nos 30 Nos
30 Flange 4"- 1No 6 Nos
Bolts, Nuts & Washers- 8Nos 48 Nos
Gasket- 1No 6 Nos
Counter Flange 4"- 1No 6 Nos
Interconnecting Cables On as required basis
1/4” SS tube On as required basis
Verification Gas Cylinder will be supplied at the time of commissioning
 1.BILL OF MATERIALS

Contractor : BHEL
Project : NTPC- North Karanpura (3X660MW) TPS
Item Description : Oxygen Analyser High Temperature Spares
PO No : 4400024844 dated 15/02/2017

Mandatory Spares :

S.N Material Description Qty Unit

o
PR0280000685 Oxygen Analyser Spares for High Temperature Application:
High Temperature Oxygen Sensor Probe
Electronics- OXYMON 1 Set
(includes INTEL 8085 based mother board, display
board and power supply board Key pad, RS232 to
RS485 Modbus RTU Convertor Card)
Reference Air + Verification gas kit
10 Electronic Card Assembly
1. Mother Board Intel 8085 bases
2. Power Supply with transformer
3. Display Board 1 Set
4.Keypad
5. RS232 to RS 485 Modbus RTU converter card
Temperature Sensor 2 Nos
Air Flow Meter 1 No
Verification Gas Cylinder with regulator for 1 year 1 Set
Gaskets/ O rings 2 Set
Consumables like filter elements 6 Nos
 Seco Controls Pvt Ltd

HIGH TEMPERATURE OXYGEN ANALYSER

DATASHEET

SENSOR
Application

Sl.no Description Specification

1 Installation Sensor shall be mounted directly on flange

2 Type of instrument Non-heated, In-Situ dry type

3 Type of sensor High Temperature zirconium oxide cell

4 Location of Probe SH zone

5 Model S-36''-B-Sc

Construction

Sl.no Description Specification

1 Cell Zirconia based

2 Sheath Silicon Carbide

3 Thermocouple B-Type

4 Cell Protection Special high temperature porous ceramic boot as filter

5 Flange Material Standard Carbon steel

6 Flange 4" - 150 ANSI RF Serrated finish

7 Counter Flange 4” - 150 ANSI RF Serrated finish

8 Length 900 mm ( 36")

General

Sl.no Description Specification

1 Power Supply No Power Supply is required

Partial pressure using zirconia cell , based on Nernst

2 Principle of measurement
equation

3 Signal from sensor

3a Cell 0 - 200 mV

3b Thermocouple 0 - 15 mV (B - type Thermocouple )

O2 % = 20.9 / ( exp (mV/KT ))

Oxygen value
4 K = 0.0215
(Nernst Equation)
T = (273 + temperature)

Operation

Page 1 of 4
 Seco Controls Pvt Ltd

Sl.no Description Specification

1 Operating Range 600 o C to 1600 o C

2 Measurement range 0-20.9 %

+ 5% of reading,which is about 0.15% oxygen at the

3 Accuracy
normal expected Measurement range of 3%.

4 Repeatability 0.1% of reading

5 Response time Less than 1 second at the probe

6 Linearity +/- 1% of F.S.

7 Stability Less than 1% deviation through out the life of the sensor

Head Termination - With Verification Provision

Sl.no Description Specification

1 Material Stainless Steel fabricated

¼" NPT male, preferably within 2 metres from the sensor

2 Reference Air connection
location.

3 Reference Air flow 50 - 150 cc per minute

Teflon Cable - flying lead - 2 metres

Colour code
Cell +ve = Red
4 Signal connection
Cell - ve = White
T/C +ve = Green
T/C - ve = Black

5 Verification connection ¼" NPT male

6 Verification flow (if gas is sent) 0.5 - 2 litres/minute

Verification of furnace gas (by As per instrument - portable analyser

7 suction)

8 Protection Class- Head Terminal IP- 65

9 Verification gas Auto & manual

** Head should not be opened

Page 2 of 4
 Seco Controls Pvt Ltd

Mounting Arrangement
Sl.no Description Specification

1 Standard flange 4" - NB ANSI 150 mm

2 Bore 100 mm minimum

Spool piece length +

Furnace wall(Insulation) thickness +
3 Recommended insertion
Furnace wall to water wall thickness +
100 to 200 mm projection *

NOTE : *Higher insertion may cause mechanical breakage

ELECTRONICS
Application

Sl.no Description Specification

Microprocessor based on analyser/Micor controller based

1 Type
analyser with required self diagnostic features

2 Architecture INTEL 8085 with 13 bit analog resolution circuits.

3 Location Control Room

To be provided with range selection facility for output

4 Zero & Span Arrangement
signal.

Construction
Sl.no Description Specification

1 6 digits segment LED First two sets for display units and
Display
next four sets for display values.
4 nos. switch input based key pad + 1 no of switch input for
remote verification
2 Interface
(Being IP55 certified cabinet, the key pad will be kept
inside and can be operated only by opening the cabinet door)
*

3 Modbus RTU converter RS-232 ASCII to RS-485 inside

Communication
the control unit
4 Mounting Wall mounting.

SS Cabinet (IP 55 certified)

5 Cabinet Natural ( 400 B x 300 H x 120 D)

General

Sl.no Description Specification

1 Power Input 230 V AC ± 10 %

Operation

Page 3 of 4
 Seco Controls Pvt Ltd

Sl.no Description Specification

1 Ambient temperature 0 - 60 Deg C

2 Humidity 0-95% non-condensing

Inputs /Outputs
Sl.no Description Specification

1 Power input to solenoid valve 230 V AC ± 10 %

2 Outputs 4-20 mA DC Galvnically Isolated proportional to oxygen

percentage-1 no. Optional.- additional
3 Alarm Outputs 2NO + 2NC Potential free 5 amps /220 V

REFERENCE AIR KIT

With verification

Sl.no Description Specification

1 Air requirement Dry,oil free air at pressure not more than 5 kg/cm2

2 Quantity 50 to 150 cc per minute

3 Connection ¼" NPT male within 2 metres from the sensor location.

4 Verification gas supply ¼" NPT male

5 Furnace gas suction ¼" NPT male

6 Suction/standard gas selection 3 way valve

Remote operation of Solenoid valve

7
verification gas (Local push button- optional)

8 Rotameter 0 to 2000 cc per minute

All interconnection tubing and cabling between probe and

analyzer/analyzer panel and cabling from analyzer/analyzer
panel to junction box to be in length as mentioned in the
9 Others INTEGRATION drawing with scope of supply with the BHEL.
All the verification gas required for one year continuous
operation shall be provided by SECO. The verification gas
container material will not contaminate the verification gas.

Page 4 of 4
 LEGEND -1
SL. DESCRIPTION MATERIAL /
INTEGRATION DRAWING NO SPECIFICATION
1 REF.AIR.KIT SECO MAKE – SHEET
METAL PAINTED -IP55
2 PROBE SECO MAKE – HIGH
TEMPERATURE OXYGEN
PROBE
3 ELECTORNICS SECO MAKE - OXYMON-IP55
3.1 POWER 8W
CONSUMPTION
1
2 4 VERIFICATION REPUTED MAKE-CYLINDER
GAS -IS 7285 VALVE -IS 3224
5 JUNCTION BOX 2 WAY-IP65
6 RS232 TO RS485 CONVERTER CARD

LEGEND – 2
Sl.no Cable Interconnection Std length
5
C1 Probe to Junction box 2 mbasis
On required
C2 Junction box to controller 5 mbasis
On required

C3 Controller to Ref.Air.Kit 5 mbasis

On required

LEGEND -3
4
Sl.no Tube Interconnection Std length
T1 Cylinder to Ref.Air.kit 2 mbasis
On required
3 T2 Ref.Air.Kit to Probe 2 mbasis
On required
6
00 INTEGRATION LP BPL SA PRIYAA 01/08/05
DRAWING

Rev.no Description Drawn PRPD CHK APPD DATE

SECO CONTROLS PVT LTD

TITLE : INTEGRATION DRAWING

DRG.NO: DRG/SEN/05
SIZE SCALE SHEET REV,NO

A3 NTS 1 OF 1 00

Note : Lengths mentioned are as per SECO Standard

practice. Changes requested for cabling or tubing
would fall under the scope of client.
 SENSOR MOUNTING ARRANGEMENT

4" Nipple with 4" ANSI #

150 Flange

(Radiation ¼” NPT male/female, within 2 metres from the

Section) sensor location.

Recommended Teflon insulated,

*
Temperature four core with Reference Air Kit
Range coloured wires
(650 - 1600 °C) L
Junction Box

4-core copper
conductor, 1.6 mm 2 .

* Cables on as required will be provided by SECO To control room

L(Length of Nipple) = Length of Sensor - (Wall Thickness + Tube thickness + Projection)
Projection = 100 to 200 mm

DRG.NO: DRG/SEN/04

SECO CONTROLS PVT LTD Title: SENSOR MOUNTING ARRANGEMENT Scale: __x_ : _x___ Sheet _1_ of _1_
 GENERAL ASSEMBLY OF LAYOUT FOR ELECTRONICS - (OXYMON) LEGEND
SL. NO DESCRIPTION
1 1 MOTHER BOARD

2 DISPLAY BOARD

5 4 3 KEY PAD

2 4 POWER SUPPLY

5 TRANSFORMER

6 RELAY1 - Impedance

8 7 RELAY2 - Alarm

8 4-20ma Terminator – Output signal terminals– (ST1 - ST4)

ST1 ST2 ST3 ST4 9 12 WAY Connector – Power terminals ( PT1 - PT12)

10 4 WAY Connector – Input signal terminals (IS1-IS4)

6 BASE PLATE - 280 MM X 380 MM - SECO MAKE -

11 PAINTED ALUMINIUM

NOTE : sl.no: 12 - RS232 IS INTEGRATED UNDER THE

MOTHER BOARD & RS485 IS CONNECTED TO THE SAME
7 MODE ENTER DEC INC

3
9

PT1 PT2 PT3 PT4 PT5 PT6 PT7 PT8 PT9 PT10 PT11 PT12
12 10
IS1 IS2 IS3 IS4

GENERAL
ASSEMBLY OF
00 LAYOUT FOR RGK MB SA RJ 10/12/10
ELECTORNICS
( OXYMON )

Rev.no Description Drawn PRPD CHK AP DATE

11
: SECO CONTROLS PVT LTD

TITLE : GENERAL ASSEMBLY OF LAYOUT FOR ELECTORNICS ( OXYMON )

DRG. NO : DRG/ELE/OXY/02

SIZE SCALE SHEET REV,NO

A3 NTS 1 OF 1 00
 ST2 PT2
ST3 OXYMON TERMINAL DETAILS PT3 LEGEND SHEET

ST4 PT4 TERMINAL DESCRIPTION

NAME
POWER TERMINAL DETAILS
Signal Terminal Details PowerPT5
Terminal Details RS 232 TERMINAL DETAILS
PT6 DRG REF : DRG/ELE/OXY/02 ; SL.NO : 12
Splitter Terminal Details PT7 T2 Receive Data
RS232 TERMINAL DETAILS PT1
ST1 T3 Transmit Data
PT8
SST1 ST2 PT2 T5 Signal Ground
PT9 T1, T4,T6,T7,T8,T9 -
SST 2 ST3 T5 PT3
PT10 POWER TERMINAL DETAILS
T1 T2 T3 T4
ST4 PT4
SST 3 PT11 DRG REF : DRG/ELE/OXY/02 ; SL.NO : 9
PT1 230 V AC - (P)
SST 4 PT12 PT5
PT2 230 V AC - (N)
PT6 PT3 230 V AC - (E)
Signal Splitter Terminal Details PT7 PT4 Remote Check 230 V AC - (P)
PT8 PT5 Remote Check - Return
RS232 (OUT)
SST1 PT6 Spare
T8 PT9
PT7
SST 2 PT10
Alarm Out - C - 1
T9 PT8 Alarm Out - NO -1
SST 3 T7 PT11 PT9 Alarm Out - NC -1

SST 4 T6 PT12 PT10 Alarm Out - C - 2

PT11 Alarm Out - NO -2
PT12 Alarm Out - NC - 2
OUTPUT SIGNAL TERMINAL DETAILS
DRG REF : DRG/ELE/OXY/02 ; SL.NO : 8
RS232 (OUT)
ST1 4-20 mA (+)
      OUTPUT SIGNAL          ST2 4-20 mA (-)
      INPUT SIGNAL         
TERMINAL DETAILS ST3 spare
TERMINAL DETAILS
ST4 spare
INPUT SIGNAL TERMINAL DETAILS
DRG REF : DRG/ELE/OXY/02 ; SL.NO : 10
ST1 IS1 IS1 Temperature (+)

ST2 IS2 IS2 Temperature (-)

ST3 IS3 Cell (+)

IS3 IS4 Cell (-)

IS4 00 OXYMON TERMINAL ARUN MB RJ SA

ST4 DETAILS 07/08/09
Rev.no Description Drawn PRPD CHK APPD DATE
SECO CONTROLS PVT LTD

TITLE : OXYMON TERMINAL DETAILS

DRG. NO : DRG/ELE/OXY/03
SIZE SCALE SHEET REV,NO
A3 NTS 1 OF 1 00
 LEGEND SHEET
GENERAL ASSEMBLY OF JUNCTION BOX
SL,N NAME OF MATERIAL / SPECIFICATION
JUNCTION BOX – TOP COVER O COMPONENT
JUNCTION BOX DIE CAST ALUMINIUM - IP65
1 TOP COVER Die Cast Aluminium
2 TERMINALS Max. permissible - 6 nos
1
JT1 CELL (-) INPUT & OUTPUT
JT2 CELL (+) INPUT & OUTPUT
JT3 T/C (-) INPUT & OUTPUT
JT4 T/C (+) INPUT & OUTPUT
JT5 SPARE
JT6 SPARE
3 Inlet of 4 core teflon cable from Sensor
4 Outlet

JUNCTION Box – BOTTOM BASE

3
JT 1
JT
JT 2
JT 3
JT 4
JT 5
6

Rev.n
Description Drawn PRPD CHK APPD DATE
o
GENERAL
00 ASSEMBLY OF ARUN MB RJ SA 07/08/09
JUNCTION BOX

SECO CONTROLS PVT LTD

TITLE : GENERAL ASSEMBLY OF JUNCTION BOX

DRG.NO: DRG/ SEN/02
2 SIZE SCALE SHEET REV,NO
A3 NTS 1 OF 1 00
4
 LEGEND SHEET
GENERAL ASSEMBLY OF OXYGEN PROBE

SL.NO NAME OF COMPONENT

1 SHEATH ADOPTER
4 2 SHEATH

1 3 VERF. GAS PORT

2 4 HEAD
5 TEFLON CABLE
6 REF.AIR PORT
Note : Variation in dimension of OD will not affect
functional requirement.
45 +0.6

45

5
GENERAL
50 920 + 5 ASSEMBLY OF ARUN MB RJ SA 07/08/09
OXYGEN PROBE
Rev.no Description Drawn PRPD CHK APPD DATE

3 SECO CONTROLS PVT LTD

6
TITLE : GENERAL ASSEMBLY OF OXYGEN PROBE

DRG NO : DRG/SEN/01

SIZE SCALE SHEET REV,NO

A3 NTS 1 OF 1 00
 CABINET DRAWING OF OXYMON

480
450

25

30 268 288
140 OXYMON

300 249

150

120
400

Rev.
LOCK no
Description Drawn PRPD CHK APPD DATE

Cabinet
Note : All dimensions are in mm drawing- ARUN MB RJ SA 07/08/09
Oxymon

SECO CONTROLS PVT LTD

Title : Cabinet drawing- Oxymon

DRG.NO : DRG/ELE/OXY/01
SIZE SCALE SHEET REV,NO
A3 NTS 1 OF 1 00
 CABINET DRAWING OF REF.AIR.KIT

620
600

100

448 480

500

SECO CONTROLS PVT LTD

100

560 230

LOCK
Cabinet
drawing- ARUN MB RJ SA 07/08/09
Note : All dimensions are in mm Ref.Air.Kit
Rev. Description Drawn PRPD CHK APPD DATE
no

SECO CONTROLS PVT LTD

Title : Cabinet drawing- Ref.Air.Kit

DRG.NO : DRG/RKV/01
SIZE SCALE SHEET REV,NO
A3 NTS 1 OF 1 00
Oxygen analysers group

OXYSENS -HTV
Description
A Zirconia based, heater less high temperature oxygen sensor.

Application
For use in boilers, furnaces, fired heaters and other combustion equipment where
the sensor can be located at temperature between 600 o C and 1600 o C.

Salient Features
• In-situ type - No sampling
• Standard Model with `B' type T/C, requires
standard copper wires only
• Silicon Carbide sheath offers protection
against erosion
• Can be hooked directly to DCS
• Readings can be verified by sampling.

Benefits
• No Maintenance
• No Calibration
• No Drift
• Measures NET Oxygen
• Control not affected by infiltration

Organisation

SECO implies SAVE ENERGY THROUGH CONTROLS and is committed to Energy

Conservation.

SECO offers Oxygen Analysers, Control Systems and Energy Consultancy & Design
Services.

Backed by years of experience and many firsts to its credit, SECO has a strong, well knit
engineering team to offer total solutions.

SECO is the only organisation to Manufacture Oxygen Analysers with indigenous know-
how, developed in-house.
Specification

Make SECO
Model S-36''-B-Sc
Type of Instrument Non-heated, In-situ dry type.
Operation range 600 ° C to 1600 ° C.
Suggested Location ** Located in the flue path, where the temperature is 700 ° C to 800 ° C.
[In Boiler at SH zone].
Cell Zirconia based.
Sheath Silicon Carbide.
Thermocouple B-Type (Other types optional)
Cell Protection Special high temperature porous ceramic boot as filter.
Flange Material Standard Carbon steel
Flange 2" - 150 # ANSI RF Serrated Finish. (Other sizes optional)
Length 450 mm (18") / 600 mm (24") / 900 mm (36") and other lengths are optional.
Reference Air Dry oil free air - 50 to 150 cc/min.
Verification gas 5 % oxygen Balance Nitrogen
Measurement range 0-20.9 %
Accuracy + 5% of reading which is about 0.15% oxygen at the normal expected
Measurement range of 3%
Repeatability 0.1 % of reading
Response time Less than 1 second at the probe
Linearity +/- 1% of F.S
Stability Less than 1% deviation through out the life of the sensor

* Optional Use
** Locating the sensor at higher temperatures is based on the requirement, but would reduce the effective life of sensor,
Please consult SECO for the best possible location.

SECO Controls Pvt Ltd

No. 14, Bethal Nagar Main Road,Seevaram, Perungudi
Chennai – 600 096, Tamil Nadu - India.
Ph: +91 (044) 2496 1434 TeleFax : +91 (044) 2496 2996
E-mail : admin@seco-india.com Website : www.seco-india.com
 OXYMON

Make : SECO

Model : OXYMON

Type : INTEL 8085 with 13 bit analog resolution circuits

Display : 6 digit 7 segment LED display

Inter face : 4 Key Membrane pad + push button for remote verification

Communication : RS 232 serial port / RS 485 (Optional)

Input : 1. cell mV (0-200mV)

2. T/C mV (B-type) 0-15 mV

Output : Standard : 1 no - 4-20 mA Galvanically isolated

proportional to oxygen percentage.
Optional : 2 nos - 4-20mA proportional to oxygen
percentage with signal splitter .
Ambient temperature : 50 deg C

Alarms : 1 No - Settable for High and Low values.

Power Input : 230 V AC ± 10 % UPS POWER SUPPLY.

Alarm Outputs : Potential free 3 amps / 220 V - 1No Standard ,

( 2 Nos. Optional).

Power consumption : Less than 10W

Enclosure : Sheet Metal Powder coated – IP55

SECO Controls Pvt Ltd

No. 14, Bethal Nagar Main Road,Seevaram, Perungudi
Chennai – 600 096, Tamil Nadu - India.
Ph: +91 (044) 2496 1434 TeleFax : +91 (044) 2496 2996
E-mail : admin@seco-india.com Website : www.seco-india.com
 REFERENCE AIR KIT WITH VERIFICATION

Make SECO

Base plate material Mild Steel powder coated

Pressure regulator 2 nos. Max. Inlet Pressure : 250 PSI (18Kg/sq.cm)

Solenoid valve Pressure :0-4 Bar

Rotometer Flow Range : 1.6 to 16 LPH

3 way valve Stainless Steel- ¼'' Outlet

Rotometer Flow Range : 1.2 to 12 LPH

Inter connections Copper tube - ¼'' with ¼'' (with ferrule)- Brass

SECO Controls Pvt Ltd

No. 14, Bethal Nagar Main Road,Seevaram, Perungudi
Chennai – 600 096, Tamil Nadu - India.
Ph: +91 (044) 2496 1434 TeleFax : +91 (044) 2496 2996
E-mail : admin@seco-india.com Website : www.seco-india.com