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ABOUT THE JOURNAL : lt is well known that PSG College of Technology, Coimbatore, the flagship

institution of the PSG & Sons'Charities Trust stemmed from the seeds of vision, faith and integrig sown by the
legendary Sri PS Govindaswamy Naidu. Since its inception in 1951, the college has endeavored to provide
world-class education and professionalism to its students. As part of its technical activities, the in-house journal
'TECHNOLOGY" was started in the year 1973, to publish the outcome of the research activities carried out in the
campus. These technical papers are accepted for publication in 'TECHNOLOGY" only after getting them
reviewed by experts in the relevant field.
Thanks to the persistent efforts mode by the Institution, this journal has received the ISSN Code (0973-
1334) that in effort means that the journal can be considered as a refereed journal. With effect from 2005, the ln-
house journaltransformed into a nationaljournal so as to increase its distribution as well as include contributions
from other academic ard research institutions, so as to enhance the journal's technical content. This will also
enable other educational institutions to contribute their research work for publication.
The journal has been made a quarterly Journal f rom 2006 by publishing four lssues per year in the month
of March, June, September & December. Original research contributions and applications in all specializations
of Engineering and Science are invited forthe journal.

CONTENTS
1. STUDY ON BEHAVIOUR OF PIEZOELECTRIC MATERIALS FOR BLOWER APPLICATIONS 1
DINTYALA SAI PHANEENDRA, V. BALAKRISHNA MURTHY, K. VELMURUGAN

2. TEXTILE SUBSTRATES IN ACOUSTIC INSULATION 9


S.VIJ U, G.THILAGAVATHI

3. EFFICIENT CONTROL OF HIGH PRESSURE PUMP USING VFD SYSTEM 19


L. ASHOK KUMAR, ADHITHIYAN.P

4. EFFECT OF POLYGON COLLISION APPROACH IN THE NESTING PROCESS 27


C.S. GOWSICK, A. RAMESH BABU

5. REDUCTION OF LEAD TIME IN FOOTWEAR MANUFACTURING INDUSTRY 37


PRAMOTH V, LAKSHMANAN A R

6. STATISTICAL ANALYSIS AND FI'7ZY LOGIC MODEL FOR PREDICTION OF RESPONSES 4g


DURING HIGH SPEED DRILLING OF TI6AL4V
R SINDHUMATHI, A. PRABUKARTHI, V. KRISHNARAJ,

7. LACOSTE KNIT FABRIC - AIRTEX: PRODUCTION TECHNIQUES AND APpLICATIONS sl


P. KANAKARAJ, R. RAMACHANDRAN

8. DOCTOR REVIEW CLASSIFICATION USING DEEP LEARNING TECHNIQUES 55


SP.RAJAMOHANA, K.UMAMAHESWARI, AKSHAY RAMNATH, RAGHVENDRA. S

9. IOT BASED INDUSTRIAL MONITORING WITH PASSWORD SECURITY SYSTEM 63


KAVITHA, KAVYAPRIYA, SUMATHI S, SUNDAR GANESH C S

10. STUDY OF THE EFFECT OF SEMICONDUCTORS IN PHOTOVOLTAIC SYSTEMS UNDER 71


ABRUPT CHANGE IN IRRADIANCE AND TEMPERATURE CONDITIONS
DEEPTHI PILAKKAT, S.KANTHALAKSHMI
ISSN - 0973 - I 3.14, National Journal of Technology, Vol 14, lssue -3, Scptcmbcr 20 I 8

STUDY ON BEHAVIOUR OF PTEZOELECTRIC


MATERIALS FOR BLOWER APPLICATIONS
Dintyala Sai Phaneendra', Dr. V. Balakrishna Murthy', K. Velmurugan3
Department of Mechanical Engg. VR Siddhartha Engineering College, Vijayawada, 520007
'Professor, Department of Mechanical Engg. VR Siddhartha Engineering College, Vijayawada, 520007
sscientist'G', Head PETF &
QA, Research Centre Imarat, DRDO, Hyderabad, 500069
tvbkm
'phani. dintyala@gmail.com, 64@gmaiL com,'velmurugan. k@rcilab. in.

ABSTRACT
Recent advancements in the field of MEMS (Micro Electro Mechanical Systems) has led to
development of many new materials. Piezoelechic materials are one such kind of materials, which are being
used in many industrial applications as sensors and actuators. In the present work, a study on the behavior of
piezoelectric materials was done. A Numerical analysis was carried out in ANSYS APDL in order to find the
effect of cross-section shape on the piezoelectric material and also the effect on piezoelectric plate when
attached to a metal (diaphragm) plate is studied. The entire analysis was done keeping the blower application
ofthe piezoelectric plate in view. Results show significant amount ofdisplacement on piezoelectric plate.

Keywords : MEMS, Piezoelectric, Blower

1.0 INTRODUCTION 1.3. Polarization


The science and technology in the area of As we know a piezo ceramic as a material
piezoelectric ceramics are extremely progressing, can generate electric current if squeezed and which
especially in the material research, measurement moves when driven by an electric current. For these
technique and blower applications. There are two interesting properties to occur electrodes must be
types of piezoelectric phenomena connected to the prezoceramic and the piezo ceramic
I . 1. Direct Piezoelectric Effect must be polarized. Polarization is a vector quantity
(i.e., having magnitude and direction) imparted to
The piezoelectric effect may be direct
the piezo ceramic during the manufacturing process.
piezoelectric effect in which the electric charge
develops because of the mechanical stresses. This In a macroscopic crystalline structure that
Direct piezoelectric effect can also be used as comprises several such unit cells, the dipoles are by
sensors. default found to be randomly oriented. When the
material is subjected to a mechanical stress, each
1 .2. Indirect Piezoelectric Effect
dipole rotates from its original orientation toward a
The piezoelectric effect may be indirect direction that minimizes the overall electrical and
piezoelectric effect (converse piezoelectric effect) in mechanical energy stored in the dipole. If all the
which a mechanical force such as vibration develops dipoles are initially randomly oriented (i.e., a net
due to the application ofanelectric field. polarization of zero), their rotation may not
significantly change the macroscopic net
polarization of the material, hence the polarization
ISSN - 0973 - 1314, National Journal ofTechnology, Vol 14, lssue 3, Septembcr 2018

effect exhibited will be negligible. Therefore, it is required for actuating a piezoelectric element are
important to create an initial state in the material such given in Reference [5-6]. Steve N R Anton, Alper
that most dipoles will be more-or-less oriented in the Erurk and Daniel Inman found the bending strength
same direction. Such an initial state can be imparted of different piezoelectric materials using a 3-point
to the material by poling it. The directions along bending test. From the results it was observed that
which the dipoles align is known as poling direction. the bending strength of PZT-5H is I l4.8MPa, which
During poling, the material is subjected to a is far better than most of the piezoelechic materials
very high electric field that orients all the dipoles in [7]. To design a piezoelectric ceramic, it is essential
the direction of the applied electric field. Upon to find the elastic and effective fields of the
switching off the electric field most dipoles do not components S. Torabiha performed the piezoelectric
return to their original state because of the pinning Analysis in ANSYS and found such fields [8]
effect produced by microscopic defects in the The piezoelectric actuator can be attached to
crystalline lattice. This gives a material comprising a metal plate in two ways, one is Unimorph
numerous microscopic dipoles that are oriented in arrangement and the other is bimorph arrangement.
the same direction. It is noteworthy that the material Unimorph arrangement deals with attaching a
can be de-poled ifit is subjected to a very high electric piezoelectric element on one side of the metal plate
field-oriented opposite to the poling direction or is and bimorph arrangement means attaching the
exposed to a temperature higher that the curie piezoelectric actuator on both sides of the metal
te mperature of the material. plate.

PO-SHIUN CHEN tll did a Numerical Again, this bimorph arangement can be
Analysis on Piezoelectric Micro-Actuator in ANSYS. given in two forms, one is series connection and the
A piezoelectric actuator ofbeam shape is considered other is parallel connections. The literafure on these
as model in their analysis.The effect of Voltage, connections and arrangements of piezoelectric
Length and polarization on the piezoelectric actuator actuator are best given in Reference [9-12].
was studied in their analysis. In the present worh a study on piezoelectric
In general, several technologies presently actuator was carried out in the perspective of its
exist for actuation purpose l2l, but for micro- Micro-Blower application. To perform this study, the
actuation purpose piezoelectric devices €ue excellent analysis done by PO-SHIUN CHEN [1] is taken as
for large forces, small displacement applications reference work, and it was further extended by
where higher voltages are available. changing the cross-section of piezoelectric acfuator,
A Piezoelectric actuator can also be used in attaching a metal plate to the actuator and the effect
air-blowing applications [3], which is the patent work on the displacement by varying different metal plates

done by Atsuhiko Hitara. In such advanced concepts, and theirdimensions.

like piezoelectrically operated Micro-Blowers, the 2.0 MATERIALMODELLING


functionality of Piezoelectric element is most crucial In the present study PZI-IH is used as a
factor. piezoelectric material. Recently, several
For blower application of the piezoelectric piezoelectric materials, Lead Titanate Zirconate
element, the Pumping efficiency depends not only on Ceramics (PZTA, PZT-IA, PZ:F-IH, PTil-7 A and
the actuating frequency and maximum magnitude of PZT-8 etc.,), Barium Titanate, and Poly vinylidene
the membrane deflection, but also on the membrane Fluoride are invented and characterized. The
deflection shape [4]. piezoelectric material should have high d31 & d33
The governing equations behind proper values to get r.naximum deflection in direction of
function of the piezoelectric actuators are polarization as well as in the radial direction. Among
constitutive equations, such Constitutive equations all the above-mentioned piezoelectric materials PZT-
ISSN - 0973 - 1334, National Journal ofTechnology, Vol 14, Issuc J, Septembcr 2018

5H has the high d3l & d33 values. properties that are suitable for use in some aerospace
And also, the PZT-5H exhibited the largest applications. Because of all these reasons PZT-IH
piezoelectric coefficients at room temperature. PZT- was selected as piezoelectric material for the present
5H exhibited the largest piezoelectric properties up research work.

to its Curie point (1700C) than other piezoelectric Properties ofPZT-SH are taken from Reference [2]
materials. This PZT-IH material possesses

Table. I . Parameters of PZT-5H

PZT-5H
UNITS VALUE CAPTION
SPECIFICATION
S,, m'/N r 6.58- l 2 Coeffrcient of Compliance matrix

S,, mt/N 4.788-12 Coeffrcient of Compliance matrix

S,, m'lN -8.45E-t2 Coefficient of Compliance matrix

S,, m'lN 20.78-12 Coefficient of Compliance matrix

s* mtlN 43.5E-t2 Coeffrcient of Compliance matrix

s* m'lN 40.sE-r2 Coeffrcient of Compliance matrix

d,, CAI 7.4tF-10 Coefficient of Piezoelectric Strain


Coefficient Matrix.

dr, c/N -2.748-10 Coeffrcient of Piezoelectric Strain


Coefficient Matrix.

dx C/N 5.93E- l0 Coefficient of Piezoelectric Strain


Coefficient Matrix.

k,, 3r30 Coeffrcient of Relative permittivity matrix

k, 3400 Coefficient of Relative permittivity matrix

t kg/*' 7500 Density

u 0.3 Poisson's Ratio

3.0 STT'DY ON BEHAVIOR OF element used in the analysis was PZT-5H. In the
PIEZOELECTRIC MATERIALS present analysis the element type used is SOLID 185,
As explained earlier, piezoelectric materials which is generally used for the three-dimensional
deflect when excited by an electric potential. Initially modelling of solid structures. The element is defined
a solid cube shaped piezo was modelled (dimensions by eight nodes having three Degrees of Freedom
same as Reference p]) and analysis was performed in
(DOF) at each node i.e., translations in the nodal X, Y
ANSYS APDL for validation purpose. Piezoelectric andZdirections.
ISSN - 0973 - 1334. National Journal of Technology, Vol 14, Issuc 3, September 2018

Table.2. change in deformation (DMX) w.r.t voltage Ai5Y5i


EtL rolttlof luli
-iiiiiit
3l?bl
tlG -l
s.no Voltage(V)
Deformation Reference [] %o enor tIkt
et trF
F9 ti :olt
l3: 19: a !

in X(m) lsl:t-C
lltl -.3rrr-Oa
il --. l9ea-Ol
0 lrr -.1t62-0t
I l0 .588E-08 .588E-08
/
,/
0 I
2 20 I l8E-07 I l8E-07 ti
i Disolacernent i

0 i
i.:
o.rsozum
- - _-,-^^.,.^.^.- -_-,:
i

3 30 .t76E-07 .t76E-07 t^_

0
4 40 .2358-07 .235E-07

0
5 50 .2948-07 .2948-07

3.1 COMPARISION OF SOLID AI\D HOLLOW


Fig.4. Displacement of hollow disk shaped piezo
DISK SHAPED PIEZO
Post validation we have extended the work of From Fig.3 and Fig.4, it was observed that hollow
PO-SHIUN to Circular cross-section of piezo. Both disk shaped piezo gives higher displacement than
solid and hollow piezo's were modelled and results solid disk shaped piezo as the stiftess of the hollow
were compared. The procedure to be followed for disk will be less than the thickness ofthe solid disk.
cubical piezo is applied to a solid and hollow disk 3.2 EFFECT OF HOLLOWNESS ON HOLLOW
shaped piezo to observe the variation in deflection. DISKSHAPED PIEZO
Same PZT-IH is used as a piezoelectric element. The
From the results obtained in section 2.1, it
dimensions of the solid and hollow disk shaped piezo
was observed that hollow disk shaped piezo gives
are given below. For comparison purpose the volume
higher displacement than solid disk shaped piezo.
of the solid and hollow disks are kept same. For
This happens because the hollow disk shaped piezo
comparison purpose, same volume is maintained in
offers less resistance to the vibration of the element
both solid and hollow disk-shaped piezo elements.
when compared to solid disk shaped piezo.
Hence considering the hollow disk shaped
Table. 3. Dimensions & Displacement of solid and
piezo as the model in present case the effect of
hollow piezo
displacement with respect to increase in inner radius
SOLID (m) HOLLOW (m) of the hollow disk shaped piezo will be observed.
OUTER RADruS 250E-6 26rE-6
Same volume is maintained before and after the
increase ofinner radius in hollow section.
INNER RADIUS 75E-6

THICKNESS 758-6 75E-6


Table. 4. Variation of Displacement with inner radius
DISPLACEMENT 0.1298-8 0.1568-8
of hollow disk shaped piezo

INNER RADIUS (m) DISPLACEMENT (n)

50e-6 0.139e-08

z 75e-6 0. I 55e-08

3 l00e-6 0. I 74e-08

-,i.ra-)t ..:t,39 .toe-.,

Fig.3. Displacement of solid disk shaped piezo


ISSN - 0973 - 1334, National Joumal ofTechnology, Vol 14, Issue 3, Septembcr 20lE

lnner radius vs Deflection


1.808-09

1.70E-09
E
c r.60E{9
OJ

E 1.50E-09
o
gu 1.40E-09
CL
.9
o 1.30E-09

1.20E-09 i- -'-..'."'-. .'-!--


2.00E{s 4.00E-05 6.00E-05 8.mE-05 1.00E{4 1.20E-(X
lnner Radius(m)

Fig. 5. Inner radius vs Deflection

From the Fig.5 it


was clearly observed that the
Fig.6. piezoelectric plate attached to the diaphragm
displacement increases with increase in inner radius
of hollow disk piezo. Here also the same reason
3.3.I. MESH CONVERGENCE TEST
applies like in section2.2, with increase in hollow
part, the stiftress ofthe material will be reduced, and Mesh convergence test was performed to the
the displacement ofthe plate will be more.
model shown in Fig.6. Under free mesh by varying
smart size from l0 to l. The effect of mesh
3.3. PIEZOELECTRIC PLATE ATTACHED TO convergence was observed in terms of the maximum
METAL (DIAPHRAGM) PLATE deflection gained by the model. It is much needed
The analysis was done keeping the blower work to be done to find the optimum number of
application ofthe piezoelectric plate in view. In such elements to be used. Ifwe use the extreme fine mesh,
applications, the piezoelectric element is attached to the number of elements will be more, and
a diaphragm, which is usually a metal plate. So, here computational time needed will be proportionately
we modelled a piezoelectric element attached to a very large. Similarly, if we use extreme coarse mesh
diaphragm plate. The voltage is applied across piezo computational time needed may be very less but the
element, then the load gets transferred to diaphragm accuracy ofthe solution will also be very less.
plate and the deflection was studied. The diaphragm
material used in this analysis is Aluminum of
Young's modulus 70GPa and PTI-SH is used as a
piezoelectric material.
During the above study the piezoelectric
material dimensions were 75 *
U- Qength) 500 pm
(width)*500 1rrrt (height). Fixed boundary condition
is applied on surrounding surfaces of the metal
(diaphragm) plate. And the metal plate is glued to the
piezoelectric element.

Fig.7. Meshing of the above model with


smart size equal to 1
ISSN - 0973 - 1334, National Joumal ofTechnology. Vol 14, Issuc 3, Scptcmbcr 2018

Table. 5. Variation in deflection with respect to 3.4. STUDY OF DEFLECTION BY VARYING


increase in No of elements DIAPHRAGM THICKNESS
S.No Smart Size Elenrents Displacement (m) Now the behavior of the model is studied by
l0 2291 0. l 568-07
changing the thickness of the diaphragm plate. We
2 8 333 r 0. l 578-07 cannot take the thickness blindly. If the thickness is
J 6 4363 0. I s7E-07 too small it cannot withstand with the force obtained
4 4 5757 0. I 598-07 from piezo patch and ifthe thickness is too large force
5 2 6642 0. l 598-07 required to vibrate will be more, which is not
6 I 8718 0.159E-07 desirable. So, studying this kind of behavior is also
important to suggest the optimum thickness of
diaphragm plate. Table 6 shows the deflection of the
No. of Elements Vs Deflection combined model by changing the thickness of the
1.6CE-08
1 59E-C8
diaphragm plate.
^ 1 59E-C8
E
E1s8rc8
o Table. 6. Variation of Deflection with respect to
; i 58E-C8
* o)
r szr-ce change in thickness of diaphragam plate
o t.5zE-c8
1 56€-08 Diaphragam Thickness (pm) Deflection (m)
I 56t-O8
4000 6000 8000 1000c I 30 0. I 578-07
No. of Elements
2 75 0.159E-07

Fig. 8. No of Elements vs Deflection J 100 0. I 608-07

Diaphragm thickness vs Deflection


1.61E-08
1.50E-08

1.608-08
^tr
:.o 1.5eE.08
'r 1.59E-O8
I
q,
E l s8r-o8
a t.sgt-08
r.57t.08
1.57[-08
20 40 60 80 100 120

Diaphragm thickness (pm)

Fig. 10. Diaphragam Thickness vs Deflection

Fig.9. Deflection in Combined Model of From the above Table 6 and Fig.10 it is clearly
Diaphragm and Piezoelectric Patch observed that with increase in the diaphragm
thickness the deflection of the combined model
So, there must be a compromise between number of increases. During the above study the metal plate
elements, accuracy ofthe solution and computational dimensions were 30 Fm (length) {' 1000 Fm
time. From the Fig.8 and Table 5, it was clearly (width)* 1000 pm (height).
observed that with the decrease in smart size from 10
to 4 the deflection increases and then remains
constant. So, to reduce the computational time, it is
better to use smart stze 4. as shown in fig.7.
ISSN - 0973 - 1334, National Journal ofTechnology, Vol 14. lssue 3, September 2018

3.5 STUDY OF DEFLECTION BY VARYING and found that, the deflection is increasing
DIFFERENT DIAPHRAGM MATERIALS with increase in innerradius.
Selection of diaphragm material also plays a . An analysis was carried out by attaching a
crucial role. During the selection of diaphragm metal-plate to piezoelectric element. By
material, we should keep in mind that the cost of the changing the material of the metal plate, the
material should be affordable and its young's deflection in thickness direction was
modulus value should be minimum so that it can observed and found that the deflection is
deflect more. So, keeping these in mind here a study reduced with increase in Young's modulus
has been made to study the behavior ofthe model by value.
changing the materials i.e., Young's modulus
value.Fig.l I describes the behavior of the model REFERENCES
with respect to change in materials. 1. Po.Shiun Chen, Analysis and design of a
Piezoelectric Micro-Actuator, MS project,
Table. 7. Variation of Deflection with respect to change University ofTexas, June26 2006.
materials
2. Roger G. Gilbertson, and John D. Busch
Young's
S.No Material
Modulus
DEFLECTION (m) (1996), A Survey of Micro Actuator
I SILICON l50Gpa 0.139E-07 Technologies for Future Spacecraft
2 BRASS l2GPa l.l49E-07 Missions, The Journal of the British
3 ALUMINIUM 70GPa 0.159E-07 Interplanetary Society, San Rafael, USA,
Vol. 49, pp. 129-138.

Young's Modulud Vs Deflection 3. Atsuhiko Hitara, Yasu, Gaku Kamitani,


1.@€-08 Hiroaki Wada, Midori Sunaga, Shungo
1.55E-08 Kanal, "Piezoelectric Micro-Blower, Us
E
c 1.50€-08
patent No: 8,978 ,787 ,zsTHMarch 2014.
o
u 1.45E48 4. Fan, G Song, & F. Hussain, simulation of
o
o piezo electrically actuated valve less micro
1.40E-O8

pump, Institute of Physics Publications,


60 80 i00 120 140 150 4thMarch2005, Volume: I 4.
Young's Modulus(Gpa)
5. B Michal Starworko and Tadeusz Uhl,
"Modelling and Simulations of Piezoelectric
Fig.l 1. Young's Modulus vs Deflection
Elements - Comparison of available
4.0 CONCLUSION methods and tools, Mechanics, Vol: 27,
In the Present work, a numerical analysis has NO:4,2008
been carried out in ANSYS to study the behavior of a 6. A.L. Aishwarya, Analysis of piezoelectric
piezoelectric element. From the results of the structures using finite element methods,
analysis itwas found that. B.Tech Project, V R Siddhartha engineering
. Higher amount of displacement is obtained college, April 2015.
in hollow disk shaped piezo than solid disk 7. SteveN R Anton, Alper Erurk and Daniel
shaped piezo. Because, for same volume, the Inman, 'Bending strength of piezoelectric
stiftress of the hollow piezo will be less than ceramic and single crystals for
the stiffiress ofsolid piezo multifunctional load-bearing applications,
. In hollow disk shaped piezo by increasing 8. Solmaz Torabi, Piezoelectric analysis for
the inner radius, the deflection was studied heterogeneous medium, MS project thesis,
ISSN - 0973 - 1334, National Journal of Technology, Vol 14, Issue 3, September 20l g

University of : 10.
Texas, Austin. ISBN https://www.americanpie zo.com/piezo-
054222691x, 9780542226915, Year:2005. theorylpzt html.
9. https://www.researchgate.net/figure/ 11. http://www.piezo.comlcatalog.html
27 6112435 _fig I _Figure- I -Rectangular - ,.piezoelectricity:
n. Overview,,, Engineering
piezoelectric-bimorph-in-a-serie Fundamentars,'http://www.efunda.com/mat
santiparallel -connection'
erial slpiezo/general-info/gen-info-
index.cfm'.

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