Service Manual 1011 SM01---076---021.

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1. Nut & Washer 7. Outboard Bearing 12. Center Wire Harness

2. Brush Holding Studs 8. Nut & Washer 13. Torque Tube
3. Terminal Connectors 9. Ring Core* 14. Base Bracket
4. Center Harness Wires** 10. Setscrew 15. Brush & Arm Assemblies
5. Ring Core Wires ** 11. Brush Wire Harness 16. Spring
6. Nut & Washer
* Includes all individual rings.
** There are 27 each of wires 4 & 5. All but 2 each are omitted from this illustration for clarity.

Figure 1 CD02320
Collector Ring Assembly

2. If the ring core (9) or center wire harness (12) are to

Collector Ring, Recondition be removed, label for assembly purposes and
This procedure covers the recondition of the collector carefully remove terminal connectors (3) from
ring. For removal and installation procedure, see SM wires (4,5) at the top of the outboard bearing (7).
Keysheet Area 01---076. 3. Remove nuts and washers (6) holding the
outboard bearing (7) in place. Slide outboard
Disassembly bearing over wires (4,5) and off unit.
Refer to Figure 1. 4. Install nuts and washers (6) on brush holding stud
1. Place the collector ring base bracket (14) in a vise. (2) and tighten against nuts (1).
Do not over tighten the vise. 5. Loosen nuts (8) at the bottom of brush holding
studs (2).

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SM01---076---021.00 1011 Service Manual
c. Carefully remove terminal connectors (3) from
Circuit Slip Ring Wire Harness
Number Color Gauge Number & Color wires (4,5) at the top of the outboard bearing
(7).
1 Red 10 104--- A Red d. Remove nuts and washers (6) holding the
Red 10 105--- A Red outboard bearing (7) in place. Slide outboard
2 Black 10 123--- A Black bearing over wires (4,5) and off unit.
Black 10 123--- B Black e. Remove springs (16) and open up brush and
3 White 16 000--- B White
arm assemblies (15) far enough for ring core
4 White 12 004--- A White
5 Orange 16 121--- C Orange
(9) to clear them.
6 Blue 16 202--- A Blue 9. Slide the base bracket (14) off the torque tube (13).
7 Brown 16 506--- A Brown
8 Brown 16 507--- A Brown Cleaning And Inspection
9 Brown 16 508--- A Brown
10 Brown 16 509--- A Brown
11 Brown 16 510--- A Brown
12 Brown 16 511--- A Brown WARNING
13 Brown 16 512--- A Brown Solvents and cleaning solutions can be
14 Brown 16 513--- A Brown
hazardous. Serious personal injury may
15 Brown 16 514--- A Brown
16 Brown 16 515--- A Brown
result from misuse of these products. Read
17 Brown 16 517--- D Brown and follow all the manufacturer’s
18 Brown 16 517--- E Brown recommendations concerning solvents and
19 Red* 18 302--- A Red* cleaning solutions.
20 Black* 18 302--- B Black*
21 Violet/White 18 419--- C Viol/Wht 1. All components should be thoroughly cleaned with
22 Purple 18 509--- C Purple
an approved cleaning solvent, air dried and care-
23 Gray** 18 525--- A Gray**
fully inspected.
24 Red/Black 18 916--- C Red/Blk
25 Black 18 952--- C Black 2. All LoctiteR residue should be removed from
threads of hardware and parts that are going to be
* Some assemblies may use yellow wire.
reused.
** Some assemblies may use brown wire.
3. Inspect the integrity of the wire harnesses that are
Table A connected to the collector ring being serviced. Re-
Wiring Code pair or replace if required.
4. In the event of severe defects, contact factory per-
6. Remove brush holding studs (2) from base bracket sonnel for directions whether to repair or replace
(14). Keep brush and arm assemblies (15) any major component.
together.
7. If a brush and arm assembly (15) requires Assembly
replacement: 1. If the center wire harness (12) has to be installed,
a. Remove nuts and washers (8) and slide brush carefully slide it up through the torque tube (13).
holding stud (2) up until brush and arm 2. Slide base bracket (14) down the torque tube (13).
assembly (15) being replaced is free. Slide it
out of stack. Note: If collector ring is equipped with the inverted
b. Slide replacement brush and arm assembly mounting base, the grease seal or o-ring should be
(15) in the stack in its place. Slide brush hold- lubricated with GER G322L VersilubeR or equiva-
ing stud (2) back in place and install nut and lent silicone grease before the insertion of the
washer (8). mounting tube.
c. Slide back plastic insulation sleeve on the wire
and disconnect old brush and arm assembly 3. Slide the ring core (9) down the torque tube (13)
(15) from brush wire harness (11). until it rests on the base bracket (14). Torque the
d. Connect wire terminal to new brush and arm setscrews (10) to 45---55 in lbs (5.1 ---6.2 Nm).
assembly (15) and slide plastic insulation a. If required, position the brush and arm assem-
sleeve over the terminal. blies (15). Install springs (16).
8. If the ring core (9) requires replacement: Note: Do not allow the brush holding studs (2)
a. Place the collector ring base bracket (14) in a to protrude through the bottom of the base
vise. Do not over tighten the vise. bracket (14).
b. Loosen setscrews (10).

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4. Install the brush holding studs (2) with nuts and
washers (8) and brush and arm assemblies (15)
attached, into the base bracket (14). Tighten nuts
(8).
5. Remove nuts (6) that were tightened against nuts
and washers (1). Tighten nuts (1) until they lightly
contact the top brush and arm assembly (15).
Make sure that no gaps exist between the brush
and arm assemblies.
6. Check each brush and arm assembly (15) to make
sure that it is installed in the same position, or
circuit on the ring core (9) as it was removed.
7. Install outboard bearing (7) over wires (4,5) and on
top of the ring core (9).
Note: Outboard bearing (7) must seat evenly on
the ring core (9) and nuts and washers (1).
1011 SM01---076---021.00
8. Align slots in outboard bearing (7) with brush hold-
ing studs (2). Install nuts and washers (6) on brush
holding studs (2).
WARNING
Failure to follow wiring code specified in
Table A may result in damage to crane and/or
severe personal injury.
Refer to Table A and Figure 1.
9. If the brush wire harness (11) has to be installed,
properly connect it.
10. Connect ring core wires (5) to center wire harness
wires (4) with terminal connectors (3).
11. If the collector ring is not to be immediately
installed on the crane, properly store to prevent
damage and/or contamination.
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