SAFE OPERATION

 GROUP
AND MAINTENANCE
VOCATIONAL
. TRAINING OF HEMM
CENTER
 MSAK ZONE-III
 ALWAYS WEAR HELMET
WITH CHIN STRAP
.

SAFETY
FIRST-
USE
PPE'S . .

ALWAYS
WHY ? IF YOU FALL DOWN THE
HELMET WILL NOT COME OFF
YOUR HEAD
AND IT WILL SAVE YOU.
  1) Lack of pre-operational checks and Maintenance
 2) Fatigue, Reduction in Vision and Audibility health
1. Some
 3) Alcoholism and Hangover
Possible
 4) Work Experience and Training
causes  5) Improper Communication
 6) Bad Overtaking habits
 7) Risk taking behavior
1.Human  8) Distraction – Music, Mobile Phone and Wireless
Aspect  9) Age Factor
 10) Poor Judgment
  1) Dust, Heat, Noise, Vibrations, and Traffic density
 2) Haul road designs, Blind spots
 3) Poor Lighting and Illumination
Some Possible
 4) Un balanced load
causes
 5) Pit design aspects
 6) Runaway berms ,Escape lane
 7) Display controls Traffic signals
2. Environment
 8) Separate roads for Light vehicles and
Aspect Pedestrians
 9) Designated parking areas
 10) Inter section Designs
 . Present situation

It is well known that the use of Mobile phone is a substantial detraction while working or driving . The
A policy has distraction increases even more during the dialing of a call and when writing is SMS. Therefore the use of
cellular phones must be substantially restricted and allowed by governing rules on its safe use.

been made . Purpose:

The purpose of making the Mobile Phone usage policy is to ensure that when Mobile phone are used during
against such work “ on – site and off-site” the risk of injury is minimized.
. Scope:
usage , These Mobile Phone safe usage policy is applicable to all Employees, Contractors and visitors in the plant, as

exhibited and well as while driving a vehicle off-site as part of executing their duties.
. Rules:

enforced The use cellular phones in the workplace, operational area is forbidden except when explicitly allowed

While operating or Driving any Equipment or vehicle by Hands Mobile Phone shall not be used, that is talking
Mobile Phone as well as SMS text messaging both

safe usage Before attending Phone calls by off-site or on-sit drivers or operators Vehicle or equipment must be Parked at
safe location. Mobiles, IPods’ shall not be used in operation area to listen to music. Only at designated
Mobile Zones, Mobile phones are to be used . While using mobile one must be standing or sitting at a safe
Policy Zone. That is no talking with mobile while walking. Photography by Mobile Phones is restricted.
This policy rules will be communicated to all employees, contractors, workers and visitors and displayed at
prime location.
Violation of these rules may lead to stringent action.

(Sd/-)
CEO
 Safety features in Dumpers
CABIN IS NOT FULLY COVERED- DUMPER CABIN FULLY COVERED-
UNSAFE SAFE
1.Cabin Guard
Extension:

Canopy shall
cover the
operator's
cabin fully.
2.Exhaust/
Retard Brake:
Device to control
the speed of
truck while
operating down
the gradient.
Refer
3.Propeller
shaft guard:
Propeller shaft
guard as
specified in
DGMS (Tech)
circular 10 of
1999.
4.Tail gate
No Protection Un Safe Protection Safe
protection:
Protection of
operator
against
collision either
by head on or
head to tail
5.Limiting
speed device:
Enable mine
management to
decide the maximum
speed of vehicle to be
operated in mine. The
device may be
Electronic or
mechanical type
speed governors.
6.Audio-visual alarm
while reversing:
The audio-visual alarm
provided should confirm
to DGMS {Tech.) Circular
No 01
of20l0. .

 IP-67 Water Protection.

 Sound Sound Level: 5 to
20% more than surrounding
sound.
 Red Light intensity 300 lux+
7.Provision of
two brakes:
One of brakes
shall be fail safe.
For details refer
DGMS circular
09 of 1999.
8.Body lifting DGMS vide Circular No.5 of 2010
has instructed to install Body Lift
Indicator in every vehicle
position locking
arrangement:
A hooter along
with an indication .
is provided to
indicate the body
is still in lifted
position
Operators of HEMM, while operation, doesn't know the position of the dump body, whether it is in high or low position. If
dumper moves in body lift position, overhead HT Lines may break or hydraulic system may collide and cause a fatal
accident.
AUTOMATIC FIRE DETECTION & SUPPRESSION
(DGMS Tech. Circular no 09 of 2008)

9. Fire
suppression
System
The fire
suppression
system shall be a
factory fitment
and of approved
type.
9. Fire
suppression
System
 As dumpers are very big, the
operator is unable to see the rear
Mirror size should match with the size of view and just front side of the
the machine. dumper.

10. Blind spot

mirror

Operator can . .

have view in
blind spot area
11.Fire
resistant
hoses at
hot zone: .

To decrease
chance of fire
12.Electric
Wires and
sleeves are
to be of fire
resistant
quality:
To decrease
chance of fire
13.Turbo Charge
Guard and
exhaust tube
coated with
heat insulated
paint:
. To decrease chance
of fire '
14.Battery
Cut off
Switch:
To decrease
chance of fire
15.Retro
reflective
reflectors on
all sides:
For visibility of
truck during
night
 "Seat Belt Reminder" alert him If Operator forgets or does not
with Audio and Visual Indicator fasten it
16.Seat belt
reminder
To alert
operator for
.
using the seat
belt
17.Proximity .
warning
device
To alert
operator when . .
approaching
after vehicles I
obstruction.

It gives both audio as well as visual indicator to alert the Dumper operator when it
detects an object in the sensing range of the sensor
 Rear Vision System (also called
18.Rear reversing camera)

Vision
System
To assist
operator during .
reversing .Refer
DO Circular No.
12 of2009
 It automatically Performs its function GLARE OF A ONCOMING
of dipping of the head light beam and VEHICLE DURING NIGHT
19.Auto restoring of the same.

dipping
System
To reduce
glaring on eyes . .
of operator
during night
operation.
20.Load
Indicator Pay Load Indicator

and
Recorder
Enables
. .
management to
detect and
prevent over
loading
 SIDE INDICATOR, BRAKE
LIGHTS ,BACK LIGHTS AND
REVERSE LIGHT

REAR
LIGHTS WITH
INDICATORS
SAFETY TIPS
WHEEL
CHOCKS
 Battery booster instead jump
Helper batteries are to be start with external batteries
brought in to jump start when battery is low

Battery
Boosting
With Jump
Starter
Raised body
locking
system
 All the traffic signals which was fixed all along the haul road

Adoption of
Traffic rules
 1. Parking Brakes
2. Service Brakes
3. Horn, lights- front, back,
BASIC DAILY 4. Turn indicators etc.
CHECKS IN 5. Dashboard meters
DUMPER 6. Blind spot mirrors
7. Fire extinguishers
8. Seat Belt with Alarm
9. Audio visual reverse alarm
10. Propeller shaft guard
 Name of the Mine Dated:
Name of the Company/Owner
Model of the Dumper/Tipper Serial No. : Make: Capacity:
Sr. No. Title YES NO N/A Remarks
1. IS THE OPERATOR COMPETENT?
DAILY CHECK 2. HAS THE OPERATOR BEEN TRAINED?
LIST FOR ROAD 3.
FRONT HEAD LIGHTS (Left & Right)
WORTHINESS 4.
MANUAL DIPPER
5.
OF DUMPER / 6.
AUTOMATIC DIPPING SYSTEM

CABIN’S SCREEN WIPER & WATER SPRAY

TIPPER 7.
SIDE / TURN INDICATORS - FRONT
8.
SIDE / TURN INDICATORS - REAR
9.
BACK / TAIL LIGHT
10.
BRAKE LIGHT (Left & Right)
11.
REVERSE AUDIO VISUAL ALARM
12.
BLIND SPOT MIRROR
 Sr. No. Title YES NO N/A Remarks
13.
REAR VIEW MIRROR - LEFT
14.
REAR VIEW MIRROR - RIGHT
15.
REAR VISION CAMERA
16.
HORN
17.
ERGONOMICALLY DESIGNED SEAT
DAILY CHECK 18.
SEAT BELT
LIST FOR ROAD 19.
SEAT BELT REMINDER
20.
WORTHINESS 21.
PROXIMITY SENSOR

OPERATOR’S FATIGUE SENSOR

OF DUMPER / 22.
DUMP BODY RAISE ALARM
TIPPER 23.
BATTERY CUT OFF SWITCH
24.
TURBO CHARGER GUARD
25.
EXHAUST MANIFOLD JACKETING
26.
SERVICE BRAKE @ 1400 rpm
27.
RETARDER BRAKE @ 1300 rpm
28.
DUMP / PARKING BRAKE @ 1200 rpm
29.
STEERING @ 1000 rpm
 Sr. No. Title YES NO N/A Remarks
30.
EMERGENCY STEERING
31.
STEERING LOCKING
32.
DRY POWDER FIRE EXTINGUISHER
33.
AUTOMATIC FIRE SUPPRESSION SYSTEM
34.
NEUTRAL START SWITCH
DAILY CHECK 35.
CANOPY OVER CABIN ( Fully Covering)

LIST FOR ROAD 36.

PROPELLER SHAFT GUARD
37.
WORTHINESS 38.
ROCK EJECTOR

FLUORESCENT TAPE ON BODY

OF DUMPER / 39.
TREAD DEPTH OF TYRES - FRONT (>50%)

TIPPER 40.
TREAD DEPTH OF TYRES - REAR (>50%)
41.
NDT / STABILITY TEST (Yearly)
42.
TAIL GATE PROTECTION
Signature with Name and Date of -
ENGINEER MANAGER
OPERATOR Competent person
PORTABLE
FIRE
EXTINGUISHER . .
  Driver Fatigue Monitoring System is
DRIVER .
designed to accurately predict and
identify situations where drowsiness
.
and fatigue may be setting into a driver.
FATIGUE  It also alerts to drivers to take other
MONITORING necessary steps to ensure their general
safety along with safety of other drivers.
AND ALERT  The most important function of driver
fatigue monitor is to let the drivers
SYSTEM .
understand they are actually in fatigue
driving and raise their alertness level.
Recommendations Once the monitor detects the driver is
drowsy, it will send a warning
of the 11th immediately to the driver.
conference on  the system monitors the pupils of the
safety driver and makes alert sound
accordingly.
All Function
Cut-off
Switch . .
FOPS Cabin
(Falling
Object
Protection . .

System
Blind Spot
Mirrors on
Excavator
  Areas on top of excavator , dumper cabin surroundings though
Extra railings had platforms did not have toe guards to prevent slip through and
fall injuries . This has been made
with toe
guards which
was not
provided by
oem
Provision of
toe guard in
Excavator etc
  Newly fabricated ladder, staircase, and platform provided for
the dozer to facilitate easy climbing and alighting from the
dozer which was not incorporated in the original design.
The improvement ensures maximum safety for the operator
without any hassle.

Modification in
New Dozer D-7
SAFETY
TIPS
3-POINT
CONTACT
 1. Swing Brake,
2. Horn, lights
3. Dashboard meters
4. Blind Spot mirrors
BASIC DAILY 5. Automatic Fire Suppression &
6. Fire extinguishers
CHECKS IN 7. Seat Belt with Alarm
EXCAVATOR 8. Tramming Alarm reverse alarm
9. All function cutoff switch interlock
10. Battery cutoff switch
11. Door latch
12. 3 point contact.
 Name of the Mine Dated:
Name of the Company/Owner
Model of the Excavator Make: Capacity: Serial No. :
Sr. No. TITLE YES NO N/A Remarks

DAILY CHECK 1. IS THE OPERATOR COMPETENT?

2. HAS THE OPERATOR BEEN TRAINED?

LIST FOR 3. FRONT HEAD LIGHTS
ROAD 4. REAR HEAD LIGHTS

WORTHINESS 5. CABIN ACCESS STEP

6.
OF 7.
WIPER & WATER SPRAY

TRAMMING ALARM
EXCAVATOR 8. REAR VIEW MIRROR - LEFT
9. REAR VIEW MIRROR - RIGHT
10. STEEL MESH SCREEN GUARD
11. HORN
12. ERGONOMICALLY DESIGNED SEAT
13. SEAT BELT
 Sr. No. TITLE YES NO N/A Remarks
14. SEAT BELT REMINDER
15. BATTERY CUT OFF SWITCH
16. TURBO CHARGER GUARD
17. EXHAUST MANIFOLD JACKETING
DAILY CHECK 18. DRY POWDER FIRE EXTINGUISHER

LIST FOR 19. AUTOMATIC FIRE SUPPRESSION SYSTEM

20. NEUTRAL START SWITCH
ROAD 21. FLUORESCENT TAPE ON BODY
WORTHINESS 22. ALL FUNCTIONS CUT OFF SWITCH

OF 23.

24.
SWING MOTOR BRAKE

VENT VALVE OVER HYDRAULIC TANK

EXCAVATOR 25. LEAKAGES IN HYDRAULIC CYLINDERS
26. LIMITING TRAVEL OF HYDRAULIC
CYLINDERS
27. NDT OF VITAL PARTS (Yearly)
28. FIRE RESISTANT HYDRAULIC HOSES
Signature with Name and Date of - COMPETENT PERSON
ENGINEER, OPERATOR MANAGER
THANKYOU