Danfoss BC152886483241en-001201

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 83

Technical Information

H1P 060/068
Axial Piston Single Pumps

www.danfoss.com
Technical Information
H1P 060/068 Axial Piston Single Pumps

Revision history Table of revisions

Date Changed Rev

May 2022 Corrected HDC control information 1201

December 2021 Added HDC control 1101

April 2021 Corrected interface with EDU (EDC) graphic 1005

April 2020 Corrected swash plate angle sensor connector and CCO connector descriptions 1004

February 2020 Added NFPE control options and changed the document number from BC00000074 1003

June 2019 Major update. 0901

May 2018 Angle sensor for EDC; FDC note added. 0801

May 2017 NFPE gen. 3 changes. 0701

November 2015 Master Model Code changes. 0600

2010-2014 Various changes. BA-GB

Nov 2010 First edition AA

2 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Contents

Technical Specifications
H1 Pumps General Specification.................................................................................................................................................6
H1P 060/068 Technical Data........................................................................................................................................................ 6
H1P 060/068 Operating Parameters .........................................................................................................................................7
Fluid Specification............................................................................................................................................................................8
H1P 060/068 Mounting Flange Loads ..................................................................................................................................... 8
Bearing Life and External Radial Shaft Loads......................................................................................................................... 9
Charge pump...................................................................................................................................................................................10
Charge Pump Selection..........................................................................................................................................................10
14/17 cm³ Charge Pump – Flow and Power Curves.....................................................................................................10
Master Model Code
Displacement, A—Rotation, B—Product Version, Z—Port Configuration............................................................... 11
D—Controls..................................................................................................................................................................................... 12
Electronic Displacement Controls...................................................................................................................................... 12
Fan Drive Controls....................................................................................................................................................................12
Forward-Neutral-Reverse (FNR) Controls.........................................................................................................................12
Non-Feedback Proportional Electric (NFPE) Controls................................................................................................. 12
Automotive Controls...............................................................................................................................................................13
Manual Displacement Control............................................................................................................................................. 13
Hydraulic Displacement Control.........................................................................................................................................13
F—Orifices, E—Displacement Limiters..................................................................................................................................14
G—Endcap....................................................................................................................................................................................... 15
H—Mounting Flange, J—Input Shaft, K—Aux Pad...........................................................................................................16
M, N—Overpressure Protection Settings.............................................................................................................................. 17
S—Charge Pump, T—Filtration, V—Charge Pressure Relief..........................................................................................18
W—Special Hardware, X—Paint, Y—Special Features.................................................................................................... 19
Control Options
Electrical Displacement Control (EDC)................................................................................................................................... 20
Control signal requirements, EDC 060/068.....................................................................................................................20
Control Solenoid Data.............................................................................................................................................................21
Single Pump Output Flow Direction..................................................................................................................................21
Connector....................................................................................................................................................................................21
Control response.......................................................................................................................................................................22
Response Time, EDC 060/068...............................................................................................................................................22
Manual Displacement Control (MDC) ....................................................................................................................................23
MDC operation.......................................................................................................................................................................... 23
MDC shaft rotation...................................................................................................................................................................24
MDC Torque................................................................................................................................................................................24
Control response.......................................................................................................................................................................25
Response time, MDC 060/068..............................................................................................................................................25
Connector....................................................................................................................................................................................25
Neutral start switch (NSS)...................................................................................................................................................... 25
Case Gauge Port M14.............................................................................................................................................................. 26
Lever..............................................................................................................................................................................................26
Hydraulic Displacement Control (HDC)................................................................................................................................. 27
HDC principle............................................................................................................................................................................. 27
HDC operation........................................................................................................................................................................... 27
Hydraulic signal pressure range..........................................................................................................................................28
Pump output flow direction vs. control pressure......................................................................................................... 28
Control response.......................................................................................................................................................................28
Response time, HDC 069/078...............................................................................................................................................29
Forward-Neutral-Reverse Control (FNR)................................................................................................................................ 30
Single Pump Output Flow Direction..................................................................................................................................30
FNR Solenoid Data....................................................................................................................................................................31
Control response.......................................................................................................................................................................31
Connector....................................................................................................................................................................................31
Response Time, FNR 060/068...............................................................................................................................................31
Non feedback proportional electric control (NFPE).......................................................................................................... 32

© Danfoss | May 2022 BC152886483241en-001201 | 3


Technical Information
H1P 060/068 Axial Piston Single Pumps

Contents

Control Signal Requirements, NFPE 060/068................................................................................................................. 32


Control Solenoid Data.............................................................................................................................................................33
Single Pump Output Flow Direction..................................................................................................................................33
Control response.......................................................................................................................................................................34
Connector....................................................................................................................................................................................34
Response Time, NFPE 060/068.............................................................................................................................................34
Automotive Control (AC).............................................................................................................................................................35
Mode types................................................................................................................................................................................. 35
Basic functions...........................................................................................................................................................................35
Performance functions........................................................................................................................................................... 36
Protection and safety functions.......................................................................................................................................... 36
Engine control and protection.............................................................................................................................................36
Installation features................................................................................................................................................................. 36
Fan Drive Control (FDC)............................................................................................................................................................... 37
Control Signal Requirements, FDC 060/068................................................................................................................... 38
Control Solenoid Data.............................................................................................................................................................38
Single Pump Output Flow Direction..................................................................................................................................39
Control response.......................................................................................................................................................................39
Connector....................................................................................................................................................................................39
Response Time, FDC 060/068...............................................................................................................................................39
Manual Override (MOR)............................................................................................................................................................... 40
Swashplate angle sensor for EDC controls........................................................................................................................... 41
Swash plate angle sensor parameters (EDC).................................................................................................................. 41
Swashplate Angle Sensor Connector................................................................................................................................ 42
Interface with ECU (EDC)........................................................................................................................................................42
Swash Plate Angle Sensor for NFPE and AC2 Controls.....................................................................................................43
Swash Plate Angle Characteristic........................................................................................................................................43
Swash Plate Angle Sensor Parameters (NFPE/AC)........................................................................................................ 44
Swash Plate Angle Sensor Connector (NFPE).................................................................................................................44
Interface with ECU (NFPE)......................................................................................................................................................44
Control Cut Off Valve (CCO)....................................................................................................................................................... 45
Brake gauge port with MDC................................................................................................................................................. 45
CCO Connector (MDC)............................................................................................................................................................ 45
H1P CCO Connector (EDC, NFPE)........................................................................................................................................46
CCO solenoid data....................................................................................................................................................................46
Displacement Limiter................................................................................................................................................................... 47
H1P 060/068 Displacement Change (approximately).................................................................................................47
Dimensions and Data
H1P 060/068 Input Shaft Option G1 (SAE C, 14 teeth)......................................................................................................48
H1P 060/068 Input Shaft Option F1 (SAE C, 21 teeth)...................................................................................................... 49
H1P Auxiliary Mounting, Option H1 (SAE A, 11 teeth) .....................................................................................................50
H1P Auxiliary Mounting, Option H2 (SAE A, 9 teeth)........................................................................................................ 51
H1P Auxiliary Mounting, Option H3 (SAE B, 13 teeth) ..................................................................................................... 52
H1P Auxiliary Mounting, Option H5 (SAE B-B, 15 teeth) .................................................................................................53
H1P Auxiliary Mounting, Option H6 (SAE C, 14 teeth) .....................................................................................................54
H1P Displacement Limiter, Option B ..................................................................................................................................... 55
Single Pump Ports..........................................................................................................................................................................56
H1P Dimensions............................................................................................................................................................................. 57
Controls............................................................................................................................................................................................. 60
EDC Options A2 and A3 (12/24 V).......................................................................................................................................60
EDC with MOR, Options A4 and A5 (12/24 V).................................................................................................................61
EDC with CCO (key C), Options E7 and E8 (12/24 V).................................................................................................... 62
EDC with ASNSR, Options: H2 and H3 (12/24 V)............................................................................................................63
EDC with MOR and ASNSR, Options H6 and H7 (12/24 V)......................................................................................... 64
EDC with CCO and ASNSR, Options H8 and H9 (12/24 V).......................................................................................... 65
MDC Option: M1........................................................................................................................................................................66
MDC with Neutral Start Switch Option: M2.....................................................................................................................67
MDC with CCO, Options: M3, M4........................................................................................................................................ 68
MDC with NSS and CCO Options: M5, M6........................................................................................................................69

4 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Contents

HDC, Options: T1, T2................................................................................................................................................................70


NFPE with MOR, Options: N1, N2 (12/24 V)..................................................................................................................... 71
NFPE with MOR, CCO, ASNSR, Options: N3, N4 (12/24 V)...........................................................................................72
NFPE with MOR and ASNSR, Options: N5, N6 (12/24 V)..............................................................................................73
NFPE with MOR and CCO, Options: N7, N8 (12/24 V).................................................................................................. 74
Automotive control (AC)........................................................................................................................................................75
AC connectors dimensions.............................................................................................................................................. 76
Filtration............................................................................................................................................................................................ 77
Suction Filtration Option L.................................................................................................................................................... 77
Remote Full Charge Pressure Filtration Option P......................................................................................................... 78
Internal Filtration Option M (End Cap Option: D3).......................................................................................................79
Internal Filtration Option M (End Cap Option: F4)........................................................................................................80
External Filtration Option E (End Cap Option: D8)........................................................................................................81
External Filtration Option E (End Cap Option: F5)........................................................................................................ 82

© Danfoss | May 2022 BC152886483241en-001201 | 5


Technical Information
H1P 060/068 Axial Piston Single Pumps

Technical Specifications

H1 Pumps General Specification


Axial piston closed circuit variable displacement pumps of cradle swash-plate design with clockwise or
counterclockwise direction of rotation.

Pipe connections
• Main pressure ports: ISO split flange boss
• Remaining ports: SAE straight thread O-ring boss

Recommended installation position


Pump installation position is discretionary, however the recommended control position is on the top or
at the side with the top position preferred. If the pump is installed with the control at the bottom,
flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control.
Vertical input shaft installation is acceptable. If input shaft is at the top, 1 bar case pressure must be
maintained during operation. The housing must always be filled with hydraulic fluid. Recommended
mounting for a multiple pump stack is to arrange the highest power flow towards the input source.
Consult Danfoss for nonconformance to these guidelines.

Auxiliary cavity pressure


Auxiliary cavity pressure will be inlet pressure with internal charge pump or case pressure with external
charge supply. For reference see Operating Parameters. Please verify mating pump shaft seal capability.

H1P 060/068 Technical Data

Feature Size 060 Size 068


Displacement 60.4 cm3 [3.69 in3] 68.0 cm3 [4.15 in3]

Flow at rated speed (continuous) 210 l/min [55.5 US gal/min] 238 l/min [62.8 US gal/min]

Torque at maximum displacement 0.96 N•m/bar 1.08 N•m/bar


(theoretical) [590 lbf•in/1000 psi] [610 lbf•in/1000 psi]
Mass moment of inertia of rotating 0.00709 kg•m2 0.00707 kg•m2
components [0.00523 slug•ft2] [0.00522 slug•ft2]
Mass (dry–no charge pump) 50 kg [110 lb] 50 kg [110 lb]

Oil volume 2.1 l [0.55 US gal] 2.1 l [0.55 US gal]

Shaft, flange and ports description


Input shaft per ISO 3019-1 • Outer Ø32 mm – 4 (SAE C, 14 teeth)
(outer diameter) • Outer Ø35 mm – 4 (SAE C, 21 teeth)

Mounting flange per ISO 3019-1 Flange 127-4 (SAE C)

Auxiliary mounting flange with metric • Flange 82-2 (SAE A, 9 teeth and 11 teeth)
fasteners, with shaft outer diameter • Flange 101-2 (SAE B, 13 teeth and SAE B-B, 15 teeth)
• Flange 127-4 (SAE C, 14 teeth)

Suction port per ISO 3019-1 15∕16–12 (SAE O-ring boss)

Main configuration port Ø25.4 mm, 450 bar; Split flange boss per ISO 6162, M12x1.75

Case drain ports L2, L4 per ISO 3019-1 11∕16–12 (SAE O-ring boss)

Other ports SAE O-ring boss

Customer interface threads Metric fasteners

6 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Technical Specifications

H1P 060/068 Operating Parameters

Parameter Unit Size 060 Size 068


Input speed Min. for internal1) and external2) 500 500
charge supply

Min. for full performance, 1200 1250


internal charge supply min-1 (rpm)

Rated 3500 3500

Maximum 4000 4000

Maximum working 420 [6090 ] 380 [5510]

System pressure Maximum bar [psi] 450 [6525] 400 [5800]

Max./Min. low loop 45/10 [650/145]

Charge pressure Minimum 14.5 [210]

Maximum 34 [493]

Control pressure Minimum (at corner power for 18.5 [270]


EDC, MDC, FNR) bar [psi]
Minimum (at corner power for 26 [377]
NFPE, FDC, AC)
Maximum 40 [580]

Charge pump inlet Rated bar (absolute) 0.7 [9.0]


pressure [in Hg vacuum]
Minimum (cold start) 0.2 [24.0]

Maximum 4.0 [58.0]

Case pressure Rated 3.0 [44.0]


bar [psi]
Maximum 5.0 [73.0]

Lip seal maximum pressure (external) 0.4 [5.8]


1) Performance (displacement and pressure) may be limited due to limited control pressure.

2) Full performance (displacement and pressure) possible at minimum charge and control pressure supply.

Filtration, cleanliness level and βx-ratio (recommended minimum)


Cleanliness per ISO 4406 22/18/13

Efficiency βx (charge pressure filtration) β15-20 = 75 (β10 ≥ 10)

Efficiency βx (suction and return line filtration) β35-45 = 75 (β10 ≥ 2)

Recommended inlet screen mesh size 100 – 125 µm

© Danfoss | May 2022 BC152886483241en-001201 | 7


Technical Information
H1P 060/068 Axial Piston Single Pumps

Technical Specifications

Fluid Specification

Viscosity
Intermittent1) 5 mm2/s [42 SUS]

Minimum 7 mm2/s [49 SUS]

Recommended range 12 – 80 mm2/s [66 – 370 SUS]

Maximum 1600 mm2/s [7500 SUS]


1) Intermittent = Short term t < 1 min per incident and not exceeding 2 % of duty cycle based load-life.

Temperature
Minimum 1) -40°C [-40°F]

Rated 104°C [220°F]

Recommended range2) 60 – 85°C [140 – 185°F]

Maximum Intermittent 115°C [240°F]


1) Cold start = Short term t > 3 min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1 (rpm).

2) At the hottest point, normally case drain port.

H1P 060/068 Mounting Flange Loads


The Rated and Shock load moments apply for top or side orientation of control.
Mounting flange load with control on top

MR
MS

Rated moment MR = 2110 N•m [18 680 lbf•in]

Shock load moment MS = 5275 N•m [ 46 690 lbf•in]

For more information, see H1 Axial Piston Pumps, Basic Information, BC152886483968, the section
“Mounting flange loads”.

8 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Technical Specifications

Bearing Life and External Radial Shaft Loads


All external shaft loads affect bearing life. The pumps are designed with bearings that can accept some
external radial loads. The external radial shaft load limits are a function of the load position and
orientation, and the operating conditions of the unit.
Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Danfoss
representative for an evaluation of unit bearing life if you have continuously applied external loads
exceeding 25 % of the maximum allowable radial load (Re) or the pump swash-plate is positioned on one
side of center all or most of the time.

Maximum external shaft load based on shaft deflection


External radial moment Unit Size 060/068
Me N•m [lbf•in] 104 [920]

External radial shaft loads impact lifetime. For lifetime calculations please contact your Danfoss
representative. In applications with external shaft loads, minimize the impact by positioning the load at
0° or 180° as shown below.
Radial load position
0° Re

Re

270° Re 90° Re

Me
180° Re

The maximum allowable radial shaft load (Re) is based on the maximum external moment (Me) and the
distance (L) from the mounting flange to the load. It may be determined using the following formula:
Me
Re =
L
Thrust loads should be avoided. Contact your Danfoss representative in the event thrust loads are
anticipated.

© Danfoss | May 2022 BC152886483241en-001201 | 9


Technical Information
H1P 060/068 Axial Piston Single Pumps

Technical Specifications

Charge pump

Charge Pump Selection


In most applications a general guideline is that the charge pump displacement should be at least 10% of
the total displacement of all components in the system. Unusual application conditions may require a
more detailed review of charge flow requirements. System features and conditions which may invalidate
the 10% guideline include (but are not limited to):
• Continuous operation at low input speeds < 1500 min-1 (rpm)
• High shock loading and/or long loop lines
• High flushing flow requirements
• Multiple low speed high torque motors
• High input shaft speeds

Contact your Danfoss representative for application assistance if your application includes any of these
conditions.

For more information, see Selection of Drive line Components, BC157786484430.

14/17 cm³ Charge Pump – Flow and Power Curves


Charge pump flow and power requirements curves shown below at the following conditions:

Charge pressure = 20 bar [290 psi]


Viscosity = 11 mm²/s [63 SUS]
Temperature = 80°C [176°F]

Charge pump flow Charge pump power requirements


18 kW HP
l/min
6
8
60
US gal/min

15
7
5
50
6
12
4
40
v] 5
3 /re ]
in 9
3 /r
ev

Power
4
Power

.0 3
Flow

] in 4
Flow

30 [1 re
v v]
.04 /re
3
/ 3
cm in [1
3
n
17 5 5i
3

[ 0.8 6 cm .8 3
3
2 17 [0
20 cm
3

14 cm
14 2
3
10 1
1
1
0 0
0 500 1000 1500 2000 2500 3000 3500 4000 0 500 1000 1500 2000 2500 3000 3500 4000
Speed min (rpm)
-1
Speed min-1(rpm)

10 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

Displacement, A—Rotation, B—Product Version, Z—Port Configuration


A B Z D F E G H J K M N S T V W X Y
H1P

Displacement
060 60.4 cm3 [3.69 in3]

068 68.0 cm3 [4.15 in3]

A – Direction of Rotation
L Left hand (counter clockwise)

R Right hand (clockwise)

B – Product version
A Revision code

Z – Port configuration
A Inch, Customer O-ring port sealing according to ISO 11926-1

© Danfoss | May 2022 BC152886483241en-001201 | 11


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

D—Controls
A B Z D F E G H J K M N S T V W X Y
H1P

Electronic Displacement Controls


Code Control type Voltage MOR CCO with key C Angle sensor Connector
A2 EDC 12 V — — — DEUTSCH

A3 EDC 24 V — — — DEUTSCH

A4 EDC 12 V — — DEUTSCH

A5 EDC 24 V — — DEUTSCH

E7 EDC 12 V — — DEUTSCH

E8 EDC 24 V — — DEUTSCH

H2 EDC 12 V — — DEUTSCH

H3 EDC 24 V — — DEUTSCH

H6 EDC 12 V — DEUTSCH

H7 EDC 24 V — DEUTSCH

H8 EDC 12 V — DEUTSCH

H9 EDC 24 V — DEUTSCH

– To be used for the control; — Not to be used for the control

Fan Drive Controls


F1 FDC 12 V DEUTSCH Connector

F2 FDC 24 V DEUTSCH Connector


Align with options: F: Orifices, E: Displacement limiters, M, N: Overpressure protection, and W: Special hardware.

Forward-Neutral-Reverse (FNR) Controls


A9 FNR 12 V with MOR DEUTSCH Connector

B1 FNR 24 V with MOR DEUTSCH Connector

Non-Feedback Proportional Electric (NFPE) Controls


Code Control type Voltage MOR CCO with key C Angle sensor Connector
N1 NFPE 12 V — — DEUTSCH

N2 NFPE 24 V — — DEUTSCH

N3 NFPE 12 V DEUTSCH

N4 NFPE 24 V DEUTSCH

N5 NFPE 12 V — DEUTSCH

N6 NFPE 24 V — DEUTSCH

N7 NFPE 12 V — DEUTSCH

N8 NFPE 24 V — DEUTSCH

Align with options: E: Displacement limiters and W: Special hardware.

12 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

Automotive Controls

Automotive Control (AC)


Code AC type Voltage MOR Speed Wire Angle Connector
sensor harness sensor
P6 AC–1 12 V — DEUTSCH

P7 AC–1 24 V — DEUTSCH

P8 AC–2 12 V DEUTSCH

P9 AC–2 24 V DEUTSCH

P5 AC–1 12 V — — — DEUTSCH

R3 AC–1 24 V — — — DEUTSCH

R4 AC–2 12 V — — DEUTSCH

R5 AC–2 24 V — — DEUTSCH

– To be used for the control; — Not to be used for the control

Manual Displacement Control

Manual Displacement Control (MDC)


Code Control type CCO Voltage CCO Neutral Start Connector
Switch
M1 MDC — — — —

M2 MDC — — DEUTSCH

M3 MDC 12 V — DEUTSCH

M4 MDC 24 V — DEUTSCH

M5 MDC 12 V DEUTSCH

M6 MDC 24 V DEUTSCH

Align with options F: Orifices and Y: Settings for adjustment (if applicable).

Hydraulic Displacement Control

Hydraulic Displacement Control (HDC)


Code Pressure range Ports
T1 4.2 - 16.2 bar Inch ports 9/16-18
T2 3.0 - 11.6 bar Inch ports 9/16-18

© Danfoss | May 2022 BC152886483241en-001201 | 13


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

F—Orifices, E—Displacement Limiters

A B Z D F E G H J K M N S T V W X Y
H1P

F – Orifices Options

Orifices options related to control type


Code Tank (A+B) P orifice A/B orifices EDC, FNR MDC NFPE, AC FDC
C3 No orifice – –

C1 – – 0.8 mm –

C2 – – 1.3 mm

C4 – – 1.8 mm –

C6 1.0 mm – – – –

C7 1.3 mm – – – – –

D1 0.8 mm 1.0 mm – – – –

D2 0.8 mm 1.3 mm – – – –

D3 1.0 mm 1.3 mm – – – –

D4 1.0 mm 1.3 mm 1.3 mm – – –

D5 0.6 mm 0.6 mm 0.8 mm – – –

D6 1.3 mm 1.3 mm – – – –

D8 – – 2.3 mm – – –

E – Displacement Limiter Options

N None

B Adjustable externally

C No limiters, with nested springs, required for NFPE, AC, FDC*

D Adjustable externally with nested springs, required for NFPE, AC, FDC*
* Align with option Y: Settings for adjustment (if applicable).

14 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

G—Endcap

A B Z D F E G H J K M N S T V W X Y
H1P

G – End-cap Options

Split flange twin ports ISO 6162; Align with T: Filtration and K: Auxiliary Pad
D3 Integral pressure filtration, Code 62
D6 Suction filtration, Code 62
D8 Remote filtration, Code 62

F4 Integral pressure filtration with SAE-C Auxiliary Pad, Code 62

F6 Suction filtration with SAE-C Auxiliary Pad, Code 62

F5 Remote filtration with SAE-C Auxiliary Pad, Code 62

© Danfoss | May 2022 BC152886483241en-001201 | 15


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

H—Mounting Flange, J—Input Shaft, K—Aux Pad


A B Z D F E G H J K M N S T V W X Y
H1P

H – Mounting options

Mounting to be aligned with option W: Special hardware


H ISO 3019-1 flange 127–4 (SAE C)

K ISO 3019-1 flange 127–4 (SAE C), 4-bolt, with speed sensor

J – Input Shaft options

G1 ISO 3019-1, outer Ø32 mm - 4 (14 teeth splined shaft 12/24 pitch)

F1 ISO 3019-1, outer Ø35 mm - 4 (21 teeth splined shaft 16/32 pitch)

K – Auxiliary Mounting Pad options (ISO 3019-1)

NN None

H1 Flange 82–2 (SAE A, 11 teeth, 16/32 coupling); shipping cover

H2 Flange 82–2 (SAE A, 9 teeth, 16/32 coupling); shipping cover

H3 Flange 101–2 (SAE B, 13 teeth, 16/32 coupling); shipping cover

H5 Flange 101–2 (SAE B-B, 15 teeth, 16/32 coupling); shipping cover

H6 Flange 127–4 (SAE C, 14 teeth, 12/24 coupling); shipping cover

16 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

M, N—Overpressure Protection Settings


A B Z D F E G H J K M N S T V W X Y
H1P

M and N – Overpressure protection options

L Pressure limiter setting HPRV with bypass setting1)


L15 150 bar [2900 psi] 230 bar [3336 psi]

L18 180 bar [2610 psi] 230 bar [3336 psi]

L20 200 bar [2900 psi] 250 bar [3630 psi]

L23 230 bar [3336 psi] 280 bar [4061 psi]

L25 250 bar [3630 psi] 300 bar [4350 psi]

L28 280 bar [4061 psi] 330 bar [4786 psi]

L30 300 bar [4350 psi] 350 bar [5076 psi]

L33 330 bar [4786 psi] 380 bar [5510 psi]

L35 350 bar [5080 psi] 400 bar [5800 psi]

L38 380 bar [5510 psi] 420 bar [6090 psi]

L40 400 bar [5800 psi] 450 bar [6526 psi] (H1P 060 only

L41 410 bar [5946 psi] 450 bar [6526 psi] (H1P 060 only

L42 420 bar [6090 psi] 450 bar [6526 psi] (060 only

Overpressure protection type and setting for FDC


F01 150 bar [2175 psi] 250 bar [3630 psi]

F02 150 bar [2175 psi] 300 bar [4350 psi] (H1P 060 only

F03 150 bar [2175 psi] 350 bar [5076 psi]


1) Pressure limiter and HPRV with bypass, over-pressure protection type must be the same for both sides “A” and “B”.

K Pressure setting 1)
K18 180 bar [2610 psi]

K20 200 bar [2900 psi]

K23 230 bar [3336 psi]

K25 250 bar [3630 psi]

K28 280 bar [4061 psi]

K30 300 bar [4350 psi]

K33 330 bar [4786 psi]

K35 350 bar [5076 psi]

K38 380 bar [5510 psi]

K40 400 bar [5800 psi] (available for H1P 060 only

K41 410 bar [5946 psi] (available for H1P 060 only

K42 420 bar [6090 psi] (available for H1P 060 only
1) Pressure limiter and HPRV with bypass, over-pressure protection type must be the same for both sides “A” and “B”.

Please contact Danfoss Power Solutions for pressures not shown or for applied pressure above max.
working pressure.

© Danfoss | May 2022 BC152886483241en-001201 | 17


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

S—Charge Pump, T—Filtration, V—Charge Pressure Relief


A B Z D F E G H J K M N S T V W X Y
H1P

S – Charge pump options

F 14 cm³/rev [0.85 in³/rev]

C 17 cm³/rev [1.03 in³/rev]

N No charge pump, external charge supply (Align with options: E, T)

T – Filtration options

Filtration to be aligned with G: End cap selection


L Suction filtration

M Integral full charge flow filtration with bypass sensor, medium filter length 11004918

P Remote full charge flow filtration

E External full charge flow filtration (Align with options N, S)

V – Charge pressure relief valve (CPRV) setting

18* 18 bar [261 psi]

20* 20 bar [290 psi]

22* 22 bar [319 psi]

24* 24 bar [348 psi]

26 26 bar [377 psi]

28 28 bar [406 psi]

30 30 bar [435 psi]

32 32 bar [464 psi]


* Not to be used for NFPE, AC and FDC controls.

18 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Master Model Code

W—Special Hardware, X—Paint, Y—Special Features


A B Z D F E G H J K M N S T V W X Y
H1P

W – Special Hardware features

Hardware features to be aligned with options D, E


P1 NFPE/FDC valve plate

P2 NFPE/FDC/AC valve plate and speed ring on the cylinder block

P4 EDC/FNR/MDC valve plate and speed ring on the cylinder block

PN EDC/FNR/MDC valve plate

H1 MDC/EDC/FNR valve plate with MDC handle

X – Paint and Name-tag

NNN Black paint and Danfoss name-tag

C08 Paint none and Danfoss name-tag

Y – Special settings (SIL-2 non-certifiable, without customer files)

Code CAN J1939 ECO fuel saving Functional Cruise control Control AC type
mode option
D3E in/out E –
N1
D3F in/out – F – (12 VDC)
AC–1
D4E in/out E –
N2
D4F in/out – F – (24 VDC)

D5F in/out – F –
P8
AC–2
D5J in/out J (12 VDC)
(with swash
D6F in/out – F – plate angle
P9 sensor)
D6J in/out J (24 VDC)

M00 MDC handle standard position

NNN None

– To be used for the control; — Not to be used for the control

© Danfoss | May 2022 BC152886483241en-001201 | 19


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Electrical Displacement Control (EDC)


An EDC is a displacement (flow) control. Pump swash plate position is proportional to the input
command and therefore vehicle or load speed (excluding influence of efficiency), is dependent only on
the prime mover speed or motor displacement.
The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a
three-position, four-way porting spool. The proportional solenoid applies a force input to the spool,
which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across
the servo piston rotates the swash plate, changing the pump‘s displacement from full displacement in
one direction to full displacement in the opposite direction.
A serviceable 170 μm screen is located in the supply line immediately before the control porting spool.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.

Electrical Displacement Control EDC schematic, feedback from swash plate


M14

C1 C2

F00B F00A T P
Feedback from
Swash plate P003 478E

P003 191

Control signal requirements, EDC 060/068


Pump displacement vs. control current

100 %
Displacement

-b -a
"0"
a Current mA b

100 %

20 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

EDC control current


Voltage 12 VDC 24 VDC
Minimum current to stroke pump a* 640 mA 330 mA
b 1640 mA 820 mA
Pin connections any order
* Factory test current, for vehicle movement or application actuation expect higher or lower value.

Control Solenoid Data


Description 12 V 24 V
Maximum current 1800 mA 920 mA
Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω
@ 80 °C [176 °F] 4.52 Ω 17.52 Ω
Inductance 33 mH 140 mH
PWM signal frequency Range 70 – 200 Hz
Recommended* 100 Hz
IP Rating IEC 60 529 IP 67
DIN 40 050, part 9 IP 69K with mating connector
Connector color Black
* PWM signal required for optimum control performance.

Single Pump Output Flow Direction


Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW)
Coil energized* C1 C2 C1 C2
Port A out in in out
Port B in out out in
Servo port pressurized M4 M5 M4 M5
* For coil location see installation drawings.

Connector
Connector DEUTSCH, 2-pin
2 1

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

© Danfoss | May 2022 BC152886483241en-001201 | 21


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

Response Time, EDC 060/068


Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice No orifice
Neutral to full flow 2.6 s 1.2 s 0.8 s
Full flow to neutral 1.7 s 0.8 s 0.4 s

22 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Manual Displacement Control (MDC)


A Manual proportional Displacement Control (MDC) consists of a handle on top of a rotary input shaft.
The shaft provides an eccentric connection to a feedback link. This link is connected on its one end with a
porting spool. On its other end the link is connected the pumps swashplate.
This design provides a travel feedback without spring. When turning the shaft the spool moves thus
providing hydraulic pressure to either side of a double acting servo piston of the pump.
Differential pressure across the servo piston rotates the swash plate, changing the pump’s displacement.
Simultaneously the swashplate movement is fed back to the control spool providing proportionality
between shaft rotation on the control and swash-plate rotation. The MDC changes the pump
displacement between no flow and full flow into opposite directions.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
For the MDC with CCO option the brake port (X7) provides charge pressure when the coil is energized to
activate static function such as a brake release. The X7 port must not be used for any continuous oil
consumption.
The MDC is sealed by means of a static O-ring between the actuation system and the control block. Its
shaft is sealed by means of a special O-ring which is applied for low friction. The special O-ring is
protected from dust, water and aggressive liquids or gases by means of a special lip seal.

Manual Displacement Control Pump displacement vs. control lever rotation

100 %

Displacement
-d -b -a Lever rotation d
"A" "0" "B"
-c a bc

100 %
P301 752

Deadband on B side: a = 3° ±1°


Maximum pump stroke: b = 30° +2/-1°
Required customer end stop: c = 36° ±3°
Internal end stop: d = 40°

MDC operation
The MDC provides a mechanical dead-band required to overcome the tolerances in the mechanical
actuation. The MDC contains an internal end stop to prevent turning the handle into any inappropriate
position.
The MDC provides a permanent restoring moment appropriate for turning the MDC input shaft back to
neutral position only. This is required to take the backlash out of the mechanical connections between
the Bowden cable and the control.
High case pressure may cause excessive wear and the NSS to indicate that the control is not in neutral
position. In addition, if the case pressure exceeds 5 bar there is a risk of an insufficient restoring moment.
The MDC is designed for a maximum case pressure of 5 bar and a rated case pressure of 3 bar.

© Danfoss | May 2022 BC152886483241en-001201 | 23


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

• Customers must install some support to limit the setting range of their Bowden cable to avoid an
overload of the MDC.
• Customers can apply their own handle design but they must care about a robust clamping
connection between their handle and the control shaft and avoid overload of the shaft.
• Customers can connect two MDC’s on a tandem unit in such a way that the actuation force will be
transferred from the pilot control to the second control. The kinematic of the linkages must ensure
that either control shaft is protected from torque overload.

C Caution
Using the internal spring force on the input shaft is not an appropriate way to return the customer
connection linkage to neutral, or to force a Bowden cable or a joystick back to neutral position. It is not
applicable for any limitation of the Bowden cable stroke, except the applied torque to the shaft will never
exceed 20 N•m.

MDC shaft rotation

CCW

CW

Pump shaft rotation* Clockwise (CW) Counter-clockwise (CCW)


MDC shaft rotation CW CCW CW CCW
Port A in (low) out (high) out (high) in (low)
Port B out (high) in (low) in (low) out (high)
Servo port high pressure M5 M4 M5 M4
* As seen from shaft side.

MDC Torque
Description Value
Torque required to move handle to maximum displacement 1.4 N•m [12.39 lbf•in ]
Torque required to hold handle at given displacement 0.6 N•m [5.31 lbf•in]
Maximum allowable input torque 20 N•m [177 lbf•in]

C Caution

Volumetric efficiencies of the system will have impacts on the start and end input commands.

24 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

Response time, MDC 060/068


Code Orifice description (mm) Stroking direction
Tank (A+B) P A/B Neutral to full flow Full flow to neutral
C3 No orifice 0.4 s 0.4 s

C6 1 – – 1.1 s 1.0 s

C7 1.3 – – 0.7 s 0.7 s

D1 0.8 1 – 2.1 s 1.5 s

D2 0.8 1.3 – 1.8 s 1.4 s

D3 1 1.3 – 1.3 s 1.0 s

D4 1 1.3 1.3 1.6 s 1.2 s

For further data please contact your Danfoss representative.

Connector
Connector DEUTSCH, 2-pin
2 1

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

Neutral start switch (NSS)


The Neutral Start Switch (NSS) contains an electrical switch that provides a signal of whether the control
is in neutral. The signal in neutral is Normally Closed (NC).

© Danfoss | May 2022 BC152886483241en-001201 | 25


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Neutral start switch schematic


M14

M5 M4 M3

P005 702

Neutral start switch data


Max. continuous current with switching 8.4 A

Max. continuous current without switching 20 A

Max. voltage 36 VDC

Electrical protection class IP67 / IP69K with mating connector

Case Gauge Port M14


The drain port should be used when the control is mounted on the unit’s bottom side to flush residual
contamination out of the control.

Lever
MDC-controls are available with an integrated lever.

26 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Hydraulic Displacement Control (HDC)

HDC principle
An HDC is a Hydraulic Displacement Control. Pump swashplate position is proportional to the input
command and therefore vehicle speed or load speed (excluding influence of efficiency), is dependent
only on the prime mover speed or motor displacement.
The HDC control uses a hydraulic input signal to operate a porting spool, which ports hydraulic pressure
to either side of a double acting servo piston. The hydraulic signal applies a force input to the spool
which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across
the servo piston rotates the swashplate, changing the pump’s displacement from full displacement in
one direction to full displacement in the opposite direction. Under some circumstances, such as
contamination, the porting spool could stick and cause the pump to stay at some displacement.
A serviceable 175 μm screen is located in the supply line immediately before the control porting spool.
HDC control

P400520

HDC schematic

X1 M14 X2

Feedback from T P
F00B F00A
Swashplate
P400519

HDC operation
HDC’s are hydraulically driven control which ports hydraulic pressure to either side of a porting spool,
which pressurizes one end of the servo piston, while draining the other end to case. Pressure differential
across the servo piston moves the swashplate.
A swashplate feedback link, opposing control linkage, and a linear spring provide swashplate position
force feedback to the hydraulic pressure. As hydraulic pressures in the operating loop change with load,
the control assembly and servo/swashplate system work constantly to maintain the commanded position
of the swashplate.

© Danfoss | May 2022 BC152886483241en-001201 | 27


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

The HDC incorporates a positive neutral dead band as a result of the control spool porting, preloads from
the servo piston assembly, and the linear control spring. Once the neutral threshold point is reached, the
swashplate is positioned directly proportional to the control pressure.
When the control input is either lost or removed, or if there is a loss of charge pressure, the spring loaded
servo piston will automatically return the pump to the neutral position.
Pump displacement vs signal pressure

100 %

Displacement

-b -a Signal pressure
"0"
a b

100 % P102 031E

Hydraulic signal pressure range


Option Type a* b* Max. pressure
T1 Standard 4.2 bar 16.2 bar 30 bar
T2 Option 3 bar 11.6 bar 30 bar
* Factory test current, for vehicle movement or application actuation expect a higher or lower value.

Pump output flow direction vs. control pressure


Shaft rotation HDC Clockwise (CW) seen from shaft Counter Clockwise (CCW) seen from shaft
Port energized X1 X2 X1 X2
Port A Out (high) In (low) In (low) Out (high)
Port B In (low) Out (high) Out (high) In (low)
Servo port high M4 M5 M4 M5
pressure

For appropriate performance of HDC characteristic, keep the drain pressure of pilot valve to be equal or
slightly higher than pump case pressure.

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

28 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Response time, HDC 069/078


Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice No orifice
Neutral to full flow 2.1s 1s 0.5s
Full flow to neutral 1.2s 0.5s 0.3s

© Danfoss | May 2022 BC152886483241en-001201 | 29


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Forward-Neutral-Reverse Control (FNR)


The 3-position FNR control options A9 (12 V) and B1 (24 V) uses an electric input signal to switch the
pump to a full stroke position. A serviceable 125 μm screen is located in the supply line immediately
before the control porting spool.
Under some circumstances, such as contamination, the control spool can stick and cause the pump to
stay at some displacement.

Forward-Neutral-Reverse electric control (FNR) FNR hydraulic schematic


M14

C1 C2

F00B F00A T P
P003 189

Pump displacement vs. electrical signal

100 %

Displacement
P003 193

“0“
Voltage VDC

100 %

FNR control current


Voltage 12 VDC 24 VDC
Minimum current to stroke pump 750 mA 380 mA
Pin connections any order

Single Pump Output Flow Direction


Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW)
Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
* For coil location see installation drawings.

30 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

FNR Solenoid Data

Solenoid data
Voltage 12 VDC 24 VDC
Minimum supply voltage 9.5 VDC 19 VDC

Maximum supply voltage (continuous) 14.6 VDC 29 VDC

Bi-directional diode cut off voltage 28 VDC 53 VDC

Maximum current 1050 mA 500 mA

Nominal coil resistance @ 20°C 8.4 Ω 34.5 Ω

PWM Range 70 – 200 Hz

PWM Frequency (preferred)* 100 Hz


* PWM signal required for optimum control performance.

Electrical Protection Standard Class


IP Rating IEC 60 529 IP 67
DIN 40 050, part 9 IP 69K with mating connector

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

Connector
Connector DEUTSCH, 2-pin
2 1

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

Response Time, FNR 060/068


Stroking direction 0.8 [0.03] orifice 1.3 [0.05] orifice No orifice
Neutral to full flow 2.7 s 0.9 s 0.8 s
Full flow to neutral 2.3 s 1.1 s 0.5 s

© Danfoss | May 2022 BC152886483241en-001201 | 31


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Non feedback proportional electric control (NFPE)


The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an
electrical input signal activates one of two proportional solenoids that port charge pressure to either side
of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
A serviceable 170 μm screen is located in the supply line immediately before the control porting spool.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.

NFPE control NFPE schematic


M14

C1 C2

F00B F00A T P
P003 188

P003 192

Control Signal Requirements, NFPE 060/068


The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characteristic also provides a power limiting function by reducing
the pump swash-plate angle as system pressure increases.
A typical response characteristic is shown in the accompanying graph below:
Pump displacement vs. input signal

100 %
Displacement

bar
r
0 ba

300
p=

p=

Signal current (mA)


c b a
"0"
a b c
bar

r
0 ba
300

p=
p=

100 %

32 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control current requirements


Voltage* a b c Pin config.
12 VDC 694 mA 1114 mA 1490 mA
any order
24 VDC 347 mA 583 mA 745 mA
* Factory test current, for vehicle movement or application actuation expect higher or lower value.

Control Solenoid Data


Description 12 V 24 V
Maximum current 1800 mA 920 mA
Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω
@ 80 °C [176 °F] 4.52 Ω 17.52 Ω
Inductance 33 mH 140 mH
PWM signal frequency Range 70 – 200 Hz
Recommended* 100 Hz
IP Rating IEC 60 529 IP 67
DIN 40 050, part 9 IP 69K with mating connector
Connector color Black
* PWM signal required for optimum control performance.

Single Pump Output Flow Direction


Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW)
Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
* For coil location see installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 33


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

Connector
Connector DEUTSCH, 2-pin
2 1

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

Response Time, NFPE 060/068


Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice 2.3 mm [0.09 in] orifice
Neutral to full flow 2.5 s 1.1 s 0.6 s
Full flow to neutral 1.9 s 0.6 s 0.3 s

34 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Automotive Control (AC)


The H1 Aautomotive Control (AC) is an electric NFPE Control with an integrated micro-controller,
installed on the pump. The integrated micro-controller enhanced control performance with a flexible,
configurable control scheme for an entire single path propel transmission. It can be used in combination
with fixed and variable displacement hydraulic-motors. With the pre-installed application software and
easily changeable control parameters, it is possible to tailor the vehicle’s driving behavior to the
individual requirements of the customer.

CC1
CAN PPC PSC PPU

WARRANTY VOID IF REMOVED


CC3

CC2

P003 544

The H1 Automotive Control is divided into 2 systems:


• AC-1
• AC-2

AC-2 is an extension of AC-1 that features an integrated pump swash plate angle sensor and software
enabled functions such as Swash Plate Control.

Mode types
The application software provides 3 different hydrostatic propel methods, defined as mode types, which
can be used individually.
• Automotive Load dependent (torque controlled) driving behavior. Setpoint for the drive curve is
the engine rpm.
• Non-Automotive Load independent (speed controlled) driving mode. Setpoint for the drive curve is
a Joystick or drive pedal signal, independent of the engine rpm. The best performance will achieved
with an AC-2 Swash Plate Angle Sensor.
• Creep-Automotive Load dependent (torque controlled) driving behavior (like Automotive).
Setpoint for the drive curve is the engine rpm. The setpoint can be reduced by the creep
potentiometer if a high engine rpm in combination with low vehicle speed is needed.

Basic functions
• Four selectable system modes, selectable via switch.
• Individual settings for forward and reverse driving direction (4 x 2 curves).
• Independent pump and hydraulic-motor profiling and ramping for each mode.
• Electric drive pedal connection
• Electronic inching function without separate control valve
• Electric creep mode potentiometer

© Danfoss | May 2022 BC152886483241en-001201 | 35


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

• Configurable System Mode & Direction change


• Load independent pump displacement control with integrated Swash Plate Angle Sensor (AC-2)
• Hydraulic-motor displacement control including brake pressure defeat function

Performance functions
• ECO fuel saving mode with automatic reduction of the engine speed during transport (Cruise control)
• Vehicle constant speed drive control
• Vehicle speed limitation
• Dynamic brake light, automatic park brake, reverse buzzer and status LED outputs
• Vehicle speed controlled output function.
• Temperature compensation for predictable performance
• Advanced CAN J1939 interface for the information exchange with the vehicle control system

Protection and safety functions


• Safety controlled vehicle start protection with engine speed check, battery check and FNR must be in
neutral, etc..
• Operator presence detection
• Hydraulic system overheat and low-temperature protection
• Hydraulic motor over speed protection
• Park brake test mode for roller applications to fulfill SAE J1472 / EN500-4.
• SIL2 compliant

Engine control and protection


• CAN J1939 engine interface
• Engine speed control via drive pedal with safety controlled monitoring function
• Engine antistall protection
• Engine over speed protection during inching
• Engine speed dependent Retarder control
• Engine cold start protection

Installation features
• Factory calibration for hysteresis compensation.
• Starting current adjustment in the factory
• Pre-installed application software and parameter files

For more information, see Automotive Control for H1 Single Pumps Technical Information,
BC152986482596.

36 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Fan Drive Control (FDC)


The Fan Drive Control (FDC) is a non-feedback control in which an electrical input signal activates the
proportional solenoid that ports charge pressure to either side of the pump servo cylinder. The single
proportional solenoid is used to control pump displacement in the forward or reverse direction.
The control spool is spring biased to produce maximum forward pump displacement in the absence of
an electrical input signal. Based on the spring bias spool default forward flow for a CW rotation pump is
out of port B while default forward flow for a CCW rotation pump is out of port A.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.

FDC control FDC schematic


M14

C1 C2

T P
F00B F00A P301 442

P301 441

The pump should be configured with 0.8 mm control orifices to provide slowest response and maximize
system stability. Additionally, pressure limiter (PL) valves are used to limit maximum fan trim speed in
both (forward and reverse) directions.
H1 pumps with FDC will be delivered from factory with nominal pressure limiter setting of 150 bar [2175
psi]. The PL must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the
cooling needs of the system. HPRV setting must be always at least 30 bar [435 psi] higher than PL setting.
For more information necessary to properly size and configure a hydraulic fan drive system, see Hydraulic
Fan Drive Design Guidelines AB152886482265.

W Warning
Use in other systems could result in unintended movement of the machine or it’s elements. Loss of the
input signal to this control will cause the pump to produce maximum flow.
The FDC is for Fan Drive systems only!

Due to the fail-safe functionality of the FDC control the pump will stroke to max. displacement in case the
input signal to the pump control and the Diesel engine will be switched off at the same time. In this
situation a low loop event can occur which may damage the pump. Therefore, it’s strictly recommended
to keep the input signal to the pump control alive while switching off the engine.
For further information please contact your Danfoss representative.

© Danfoss | May 2022 BC152886483241en-001201 | 37


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control Signal Requirements, FDC 060/068


The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characteristic also provides a power limiting function by reducing
the pump swash plate angle as system pressure increases. A typical response characteristic is shown in
the accompanying graph below:
Forward
100%

∆p
=0
∆p

ba
=3

r
00
ba
r
Displacement

N b
a ∆p Max. current
=0
ba
r

100%
0 Signal current (mA(DC Avg))
Reverse

a – Forward threshold
b – Reverse threshold
N – Neutral override current

Control current requirements


Voltage* a N b Pin config.
12 VDC 780 mA 1100 mA 1300 mA
any order
24 VDC 400 mA 550 mA 680 mA
* Factory test current, for fan movement expect higher or lower value.

Control Solenoid Data


Description 12 V 24 V
Maximum current 1800 mA 920 mA
Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω
@ 80 °C [176 °F] 4.52 Ω 17.52 Ω
Inductance 33 mH 140 mH
PWM signal frequency Range 70 – 200 Hz
Recommended* 100 Hz
IP Rating IEC 60 529 IP 67
DIN 40 050, part 9 IP 69K with mating connector
Connector color Black
* PWM signal required for optimum control performance.

38 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Single Pump Output Flow Direction

Pump output flow direction vs. control signal


Shaft rotation ClockWise CounterClockWise
Control Logic 12 V 0-780 mA 1100 mA 1300-1800 mA 0-780 mA 1100 mA 1300-1800 mA
24 V 0-400 mA 550 mA 680-920 mA 0-400 mA 550 mA 680-920 mA
Port A in no flow out out no flow in
Port B out no flow in in no flow out
Servo port pressurized M5 n/a M4 M5 n/a M4

W Warning

Loss of input signal to the control will cause the pump to produce maximum flow.

Control response
H1P controls are available with optional control passage orifices to assist in matching the rate of swash-
plate response to the application requirements (e.g. in the event of electrical failure).
The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to
zero (deceleration) is a net function of spool porting, orifices, and charge pressure.
A swash-plate response times table is available for each frame size. Testing should be conducted to verify
the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi]


Charge pressure = 20 bar [290 psi]
Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F]
Speed = 1800 min-1 (rpm)

Connector
Connector DEUTSCH, 2-pin
2 1

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

Response Time, FDC 060/068


Stroking direction 0.8 mm [0.03 in] orifice
Full flow to neutral 2.6 s
Full forward flow to full reverse flow 3.7 s

© Danfoss | May 2022 BC152886483241en-001201 | 39


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Manual Override (MOR)


All controls are available with a manual override functionality, either as a standard or as an option for
temporary actuation of the control to aid in diagnostics.
Control with manual override

P003 204

MOR schematic (EDC control shown)


M14

C1 C2

F00B F00A T P

Feedback from swash plate.

The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the
plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should
be engaged anticipating a full stroke response from the pump.
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force
of 45 N to engage the plunger. Additional actuation typically require less force to engage the MOR
plunger.
Proportional control of the pump using the MOR should not be expected.

W Warning
Unintended MOR operation will cause the pump to go into stroke; example: vehicle lifted off the ground.
The vehicle or device must always be in a safe condition when using the MOR function.
Refer to control flow table for the relationship of solenoid to direction of flow.

40 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Swashplate angle sensor for EDC controls


The angle sensor detects the swash plate position with an accuracy dependent upon the calibration
effort done for the application and direction of rotation from the neutral position. At minimum the sensor
can be used for forward, neutral and reverse (FNR) detection.
The sensor works on the hall-effect technology. The implemented technology is based on a
measurement of the magnetic field direction in parallel to the chip surface. This field direction is
converted to a voltage signal at the output.
Enhanced calibration of the non-linear behavior leads to more exact calculation of the pump swashplate
angle. The 4-pin DEUTSCH connector is part of the sensor housing. The swashplate angle sensor is
available for all EDC controls for 12 V and 24 V.
Swashplate angle vs. output of supply voltage
100%

90%
Sensor output, % of supply voltage

80%

70%

60%

50%

40%

30%

20%

10%

0%
-18° -13° -8° -3° 0° 2° 7° 12° 17°
Swashplate angle

W Warning
Strong magnetic fields in the proximity of the sensor can influence the sensor signal and must be
avoided.
Contact your Danfoss representative in case the angle sensor will be used for safety functions.

Swash plate angle sensor parameters (EDC)


Parameter Minimum Typical Maximum
Supply voltage range 4.5 VDC 5 VDC 5.5 VDC

Supply protection – – 18 VDC

Pump neutral output (% of supply voltage) – 50% –

Working range (swash plate angle) –18° – 18°

Required supply current – – 30 mA

Output current signal – 9 mA 11 mA

Working temperature –40 °C 80 °C 115 °C

Electrical Protection Standard Class


IP Rating IEC 60 529 IP 67
DIN 40 050, part 9 IP 69K with mating connector
EMC Immunity ISO 11452-2 100 V/m

© Danfoss | May 2022 BC152886483241en-001201 | 41


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Calibration of the sensor output within the software is mandatory. Vehicle neutral thresholds in the
software (±0.5°) are vehicle dependent and must consider different conditions, example: system
temperature, system pressure and/or shaft speed.
For safety function: If the sensor fails (invalid signal <10% or >90% of supply voltage), it must be sure
that the ECU will go into a diagnostic mode and shift into limited mode in order for the driver to take the
full control or the mechanical breaks should be activated. Strong magnetic fields in the proximity of the
sensor can influence the sensor signal and must be avoided.

H1P Swash Plate Angle Sensor Connector


Connector DEUTSCH, 4-pin
4 1

3 2

1 Ground (GND)

2 Not connected

3 Output signal 1 (SIG 1)

4 Supply (V+)

Description Quantity Order number


Mating connector 1 DEUTSCH DTM06-4S-E004
Wedge lock 1 DEUTSCH WM-4S
Socket contact 4 DEUTSCH 0462-201-2031
Blind socket 1 DEUTSCH 0413-204-2005
Danfoss mating connector kit 1 11212713

Interface with ECU (EDC)


Interface with ECU diagram

Supply
100 nF

VCC
ECU Signal OUT

100 nF 20 kΩ GND

GND

42 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Swash Plate Angle Sensor for NFPE and AC2 Controls


The angle sensor detects the swash plate angle position and direction of rotation from the zero position.
The swash angle sensor works on the AMR sensing technology. Under the saturated magnetic field, the
resistance of the element varies with the magnetic field direction.
The output signal give a linear output voltage for the various magnet positions in the sensing range.

P301 750

Swash Plate Angle Characteristic


The volumetric losses depend on pump max. displacement, actual displacement, speed, delta pressure,
viscosity and temperature.
Swashplate angle vs. output voltage (calibrated at 50 °C)
5

4.5
1
2 4

3.5
(V)

3
Output voltage

2.5

1.5

0.5

0
-25° -20° -15° -10° -5° 0° 5° 10° 15° 20° 25°

Swashplate angle

1. Signal 1 (nominal)
2. Signal 2 (redundant)
The displacement can be calculated by: The corresponding flow is:

tan α • V V • n • h vol
V= (cm3) Q= (l/min)
tan 18° 1000

© Danfoss | May 2022 BC152886483241en-001201 | 43


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Swash Plate Angle Sensor Parameters (NFPE/AC)


Parameter Minimum Typical Maximum
Supply voltage range 4.75 V 5V 5.25 V

Supply protection – – 28 V

Supply current – 22 mA 25 mA

Output current (Signal 1, 2) – 0.1 mA –

Short circuit output current to supply or GND1) – – 7.5 mA

Sensitivity 70.0 mV/deg 78.0 mV/deg 85.8 mV/deg

Working range (swash plate angle) –18° 0° 18°

Correlation between signals 1 and 22) 475 mV 500 mV 525 mV


1) Up to duration of 2.5 seconds at 25°C

2) Signal 1 (nominal) is lower than signal 2 (redundant)

H1P Swash Plate Angle Sensor Connector (NFPE)


4 1

3 2

1 Ground (GND)

2 Output Signal 2 (SIG 2) – Secondary (redundant)

3 Output signal 1 (SIG 1)

4 Supply (V+)

Description Quantity Order number


Mating connector 1 DEUTSCH DTM06-4S-E004
Wedge lock 1 DEUTSCH WM-4S
Socket contact 4 DEUTSCH 0462-201-2031
Blind socket 1 DEUTSCH 0413-204-2005
Danfoss mating connector kit 1 11212713

Interface with ECU (NFPE)

E1
V+
0.1uF

E2 340R 340R VCC


Sig1 Out 1
Gnd
5.6 nF
ECU
E3 340R 340R VCC
Sig2 Out 2
Gnd
5.6 nF

Gnd

Minimum recommended load resistance is 100 kΩ.

44 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Control Cut Off Valve (CCO)


The H1 pump offers an optional control cut off valve integrated into the control. All EDC, NFPE and MDC
controls are available with a CCO valve. This valve will block charge pressure to the control, allowing the
servo springs to de-stroke both pumps regardless of the pump´s primary control input.
There is also a hydraulic logic port, X7, which can be used to control other machine functions, such as
spring applied pressure release brakes. The pressure at X7 is controlled by the control cut off solenoid.
The X7 port would remain plugged if not needed.
In the normal (de-energized) state of the solenoid charge flow is prevented from reaching the controls. At
the same time the control passages and the X7 logic port are connected and drained to the pump case.
The pump will remain in neutral, or return to neutral, independent of the control input signal. Return to
neutral time will be dependent on oil viscosity, pump speed, swashplate angle, and system pressure.
When the solenoid is energized, charge flow and pressure is allowed to reach the pump control. The X7
logic port will also be connected to charge pressure and flow.
The solenoid control is intended to be independent of the primary pump control making the control cut
off an override control feature. It is however recommended that the control logic of the CCO valve be
maintained such that the primary pump control signal is also disabled whenever the CCO valve is de-
energized. Other control logic conditions may also be considered.
The CCO valve is available with 12 V or 24 V solenoid.
The response time of the unit depends on the control type and the used control orifices.
CCO schematic (MDC shown)
M14 X7

P005 703

Brake gauge port with MDC

C Caution

It is not recommended to use brake port for any external flow consumption to avoid malfunction of CCO
function.

CCO Connector (MDC)


Connector DEUTSCH, 2-pin
2 1

© Danfoss | May 2022 BC152886483241en-001201 | 45


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Description Quantity Order data


Mating connector 1 DEUTSCH DT06-2S
Wedge lock 1 DEUTSCH W2S
Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 K29657

H1P CCO Connector (EDC, NFPE)


Connector CCO DEUTSCH, 2-pin with key C
2 1

Description Quantity Order number


Mating connector 1 DEUTSCH DT06-2S-C015
Wedge lock 1 DEUTSCH W2SC-P012
Socket contact 4 DEUTSCH 0462-201-16141
Danfoss mating connector kit 1 11212714

CCO solenoid data


Nominal supply voltage 12 V 24 V
Supply voltage Maximum 14.6 V 29 V

Minimum 9.5 V 19 V

Bi-directional diode cut off voltage 28 V 53 V

Nominal coil resistance at 20 °C 10.7 Ω 41.7 Ω

Supply current Maximum 850 mA 430 mA

Minimum 580 mA 300 mA

PWM frequency Range 50 – 200 Hz

Preferred 100 Hz

Electrical protection class IP67 / IP69K with mating connector

CCO solenoids are design for battery voltage application within the voltage range in the table above, in
consideration of a wide range of environmental temperature common for known hydraulic applications.
Closed loop PWM current supply can be also applied and is helpful in case that the voltage range is
exceeded, or ambient temperature could rise in an unusual manner.

46 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Control Options

Displacement Limiter
H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max.
displacement. The maximum displacement of the pump can be set independently for forward and
reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50%
displacement.
Adjustments under operating conditions may cause leakage. The adjustment screw can be completely
removed from the threaded bore if backed out to far.

P003 266

H1P 060/068 Displacement Change (approximately)


Parameter Size 060 Size 068
1 turn of displacement limiter screw 5.9 cm3 [0.36 in3] 6.6 cm3 [0.40 in3]

Internal wrench size 4 mm

External wrench size 13 mm

Torque for external hex seal lock nut 23 N•m [204 lbf•in]

For more information, see H1 Axial Piston Pumps, Service Manual, AX152886482551, the section
“Displacement Limiter Adjustment”.

© Danfoss | May 2022 BC152886483241en-001201 | 47


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P 060/068 Input Shaft Option G1 (SAE C, 14 teeth)


E

1
C

D 2

A
B

1. Surface of mounting flange 127 – 4 per ISO 3019-1 (SAE C); to be paint free
2. Spline Data: 14 teeth, Pressure angle: 30°, Pitch: 12/24, Ø29.633 [1.167]; Fillet root side fit per ANSI
B92.1-1996, Class 6
3. Coupling must not protrude beyond this point
4. Shaft to be paint free

Dimensions
A B C D1) E
Ø31.58 ±0.09 [1.243 Ø25.72 ±0.12 [1.024 48.0 ±0.68 [1.89 28.8 ±1.0 [1.134 8.0 ±0.8 [0.315 ±0.03]
±0.004] ±0.005] ±0.003] ±0.039]
1) Minimum active spline length for the specified torque ratings.

Torque rating
Rated torque Maximum torque
534 N•m [4720 lb•in] 592 N•m [5240 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

48 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P 060/068 Input Shaft Option F1 (SAE C, 21 teeth)


E

1
C

D 2

A
B

1. Surface of mounting flange 127 – 4 per ISO 3019-1 (SAE C); to be paint free
2. Spline Data: 21 teeth, Pressure angle: 30°, Pitch: 16/32, Ø33.338 [1.313]; Fillet root side fit per ANSI
B92.1-1996, Class 6
3. Coupling must not protrude beyond this point
4. Shaft to be paint free

Dimensions
A B C D1) E
Ø34.42 ±0.09 [1.335 Ø31.0 ±0.12 [1.22 48.0 ±0.5 [1.89 ±0.02] 34.5 ±0.15 [1.433 8.0 ±0.8 [0.315 ±0.03]
±0.004] ±0.005] ±0.01]
1) Minimum active spline length for the specified torque ratings.

Torque rating
Rated torque Maximum torque
760 N•m [6730 lbf•in] 1137 N•m [10 060 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

© Danfoss | May 2022 BC152886483241en-001201 | 49


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H1 (SAE A, 11 teeth)


C

8.1 ±0.25

R0.8

[3.489] +0.005
∅88.621+0.13
max

+0.076

[3.252]+0.003
-0
-0
∅ 82.601-0
-0
3

2x 53.2 1.956 [0.077] 5


4 ±0.175
2x 106.4 ±0.35 B
[4.189 ±0.014]
A

1. Auxiliary mounting pad for mating flange 82-2 per ISO 3019-1 (SAE A); Paint free
2. Spline Data: 11 teeth, Pressure angle: 30°, Pitch: 16/32, Ø17.463 [0.688]; Fillet root side fit per ANSI
B92.1b, Class 7e
3. O-ring seal required; Ref. Ø82.22 ID x 2.62, cross section
4. Thread: M10x1.5-6H; 15 [0.59] min. depth (4x)
5. Mating shaft and shaft shoulder must not protrude beyond this point

Dimensions and torque


A B C Max. Torque
68.4 [2.693] min.; Shaft 19.4 [0.764] min.; Shaft 258.5 ±2.5 [10.177 ±0.003] 296 N•m [2620 lbf•in]
clearance clearance

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

C Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

50 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H2 (SAE A, 9 teeth)


C

8.1 ±0.25

R0.8

[3.489] +0.005
∅88.621+0.13
max

+0.076

[3.252]+0.003
-0
-0
∅ 82.601-0
-0
3

2x 53.2 1.956 [0.077] 5


4 ±0.175
2x 106.4 ±0.35 B
[4.189 ±0.014]
A

1. Auxiliary mounting pad for mating flange 82-2 per ISO 3019-1 (SAE A); Paint free
2. Spline Data: 9 teeth, Pressure angle: 30°, Pitch: 16/32, Ø14.288 [0.563]; Fillet root side fit per ANSI
B92.1b, Class 7e
3. O-ring seal required; Ref. Ø82.22 ID x 2.62, cross section
4. Thread: M10x1.5-6H; 15 [0.59] min. depth (4x)
5. Mating shaft and shaft shoulder must not protrude beyond this point

Dimensions and torque


A B C Max. Torque
68.4 [2.693] min.; Shaft 19.4 [0.764] min.; Shaft 258.5 ±2.5 [10.177 ±0.003] 162 N•m [1430 lbf•in]
clearance clearance

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

C Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

© Danfoss | May 2022 BC152886483241en-001201 | 51


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H3 (SAE B, 13 teeth)


C

11.4 ±0.25

4
R0.8

+0.076
+0.13
max

∅107.823 -0

∅101.651 -0
3

2x 73 1.956 ±0.076 5
±0.175
2x 146 ±0.35 B
A

1. Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B); Paint free
2. Spline Data: 13 teeth, Pressure angle: 30°, Pitch: 16/32, Ø20.638 [0.813]; Fillet root side fit per ANSI
B92.1-1996, Class 6
3. O-ring seal required; Ref. Ø94.92 ID x 2.62, cross section
4. Thread: M12x1.75-6H; 19.75 [0.778] min. depth (4x)
5. Mating shaft and shaft shoulder must not protrude beyond this point

Bolt length > 19.75 mm could result in a leak or damage to the unit.

Dimensions and torque


A B C Max. Torque
68.4 [2.693] min.; Shaft 19.4 [0.764] min.; Shaft 258.5 ±2.5 [10.177 ±0.003] 395 N•m [3500 lbf•in]
clearance clearance

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

C Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

52 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H5 (SAE B-B, 15 teeth)


C

11.4 ±0.25

4
R0.8

+0.076
+0.13
max

∅107.823 -0

∅101.651 -0
3

2x 73 1.956 ±0.076 5
±0.175
2x 146 ±0.35 B
A

1. Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B); Paint free
2. Spline Data: 15 teeth, Pressure angle: 30°, Pitch: 16/32, Ø23.813 [0.938]; Fillet root side fit per ANSI
B92.1b, Class 7e
3. O-ring seal required; Ref. Ø94.92 ID x 2.62, cross section
4. Thread: M12x1.75-6H; 19.75 [0.778] min. depth (4x)
5. Mating shaft and shaft shoulder must not protrude beyond this point

Bolt length > 19.75 mm could result in a leak or damage to the unit.

Dimensions and torque


A B C Max. Torque
68.4 [2.693] min.; Shaft 19.4 [0.764] min.; Shaft 258.5 ±2.5 [10.177 ±0.003] 693 N•m [6130 lbf•in]
clearance clearance

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

C Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

© Danfoss | May 2022 BC152886483241en-001201 | 53


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H6 (SAE C, 14 teeth)


C
1

4 5 D

127.05 +0.076
134.06 +0.13
181 ±0.35

-0.1

0
3 6

4x 57.25 1.96 ±0.076


±0.175
B
2x 114.5 ±0.35
A

1. Auxiliary mounting pad for mating flanges: 127-2, 127-4 per ISO 3019-1 (SAE C); Paint free
2. Spline Data: 14 teeth, Pressure angle: 30°, Pitch: 12/24, Ø29.6334 [0.813]; Fillet root side fit per ANSI
B92.1-1996, Class 7
3. O-ring seal required; Ref. Ø120.32 ID x 2.62, cross section
4. Thread: M12x1.75-6H; 21 [0.827] min. depth (4x)
5. Thread: M16x2-6H; 25 [0.984] min. depth (2x)
6. Mating shaft and shaft shoulder must not protrude beyond this point

Bolt length > 19.75 mm could result in a leak or damage to the unit.

Dimensions and torque


A B C D Torque
61.25 [2.41] min.; 21.75 [0.856] min.; 259.6 ±2.5 [10.22 13.5 ±0.5 [0.532 816 N•m [7220 lbf•in]
Shaft clearance Shaft clearance ±0.003] ±0.02]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,
BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

C Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

54 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Displacement Limiter, Option B


2x (128.2)
120.3 ±1.2

1
79.5 ±0.8

1. Displacement limiter screw (2x)


2. Displacement limiter seal nut (2x)

Wrench size, torque


Wrench size for DL screw Wrench size for DL seal nut Torque
4 internal hex 13 external hex 24 N•m [18 lb•ft]

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 55


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Single Pump Ports

255.9 Y
106.4 135.5
B 1 M4 12.45±0.25
X

L4

173.9

2x 57.25 ±0.25
∅127.0 -0.05
0

X Z
99.4

4x ∅14.34 –+ 0.1
0.3

2x 57.25 ±0.25
A MA S
Z M5

E
Y
M3

F
SAE-C PTO 138.5
All other 124.5

1
SAE-C PTO 224.1
All other 211.0

MB M14 L2

23.6
M6 246.5
255.3

Ports per ISO 11 926-1


Port Description Size
A, B System ports Ø25.4–450 bar; Split flange boss per ISO 6162
L2, L4 Case drain ports 11∕16–12
MA, MB System A/B gauge ports 9∕
16–18
E/F Charge filtration ports 7∕
8–14
M3 Charge pressure gauge port 9∕
16–18
M4, M5 Servo gauge port 7∕
16–20
M14 Case gauge port (EDC, FNR, NFPE) 7∕
16–20
S Charge inlet port 15∕16–12
1 Connector DEUTSCH DT04-2P, to be paint free

Please contact Danfoss representative for specific installation drawings.

56 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P Dimensions

Y
255.9 ±2.5
202.1±1.2
190.1 ±1.2
2x 146.3 ±1.2
2x 131.3 ±1.2
71.8 ±0.8
2x 28.6 ±0.25 Mounting flange
flange 127-4
Per ISO 3019-1 (SAE C)

15 ±0.25
12.45 ±0.25
4x 13.9 ±0.25

A 1.5 ±0.7
2x 147.9 ±1.2

R0.8 max
2x 121.1 ±1.2

45°
±5°
2x 65 ±0.8

A
B C

coupling diameter
Z

∅74.2 max

∅127 0-0.05
B C
Paint free

Name plate
paint free
X

© Danfoss | May 2022 BC152886483241en-001201 | 57


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Z
206 ±2.5
106.4 ±1.5
135.5 ±2.5 2x 64.2 ±0.8

173.9 ±2.5
90 ±0.8
(22)

99.4 ±1.5
91.7 ±0.8 Approximate
center of gravity
(134) E-E 15° (212.6)
187.6 ±1.2
"
ort "E
tion p /8-14
e filtra -1 - 7
Y ChargISO 11926
Port filter
212.6 ±1.2 from
D-D
100 ±0.8
93.2 ±0.8

Shaft CL

E E
60 ±0.8
6 ±0.5

F-F 15° (212.6)

t "F"
F F n por 4
e fi ltratio6-1 - 7/8-1
ChargISO 1192
65 ±0.8

r
Po ert
to filt
93.2 ±0.8

69.2 ±0.8
215.8 ±1.2

1 — Approximate center of gravity

58 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

X
202.1 ±1.2

MA
65 ±0.8

CCW CW

2x 57.25
±0.25
4x ∅14.34 +0.3
-0.1

2x 57.25
±0.25

1 — Other side screw head space

© Danfoss | May 2022 BC152886483241en-001201 | 59


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Controls

EDC Options A2 and A3 (12/24 V)


X 3

5
2x 64.2 ±0.8

1 X
206 ±0.8

2
4

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20
Pin Assignment Alternative Pin Assignment
1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

60 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

EDC with MOR, Options A4 and A5 (12/24 V)


X 3

2x 64.2 ±0.8 1
X
209 ±0.8

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20
Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump
response as per coil and rotation dependent control logic.
Connector C1/C2: DEUTSCH DTM04-2P
2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 61


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

EDC with CCO (key C), Options E7 and E8 (12/24 V)


3

1 5
6
X
2x 64.2 ±0.8

6.5 ±0.5
206 ±0.8
39.5 ±0.8

1 Key C 1

7
2
2 2

4
X
1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free
2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Brake gauge port X7 per ISO 1926-1: 7⁄16–20
6. Case gauge port M14 per ISO 1926-1: 7⁄16–20
7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free
Pin Assignment Alternative Pin Assignment
1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

62 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

EDC with ASNSR, Options: H2 and H3 (12/24 V)


3
1

1
2
X

2x 64.2 ±0.8
206.2 ±0.8

14.5 ±1

1 2
5
2
4 3

4
X
1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free
2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Angle sensor connector S2 DEUTSCH DT04-4P, paint free

Connector DEUTSCH, 4-pin 4-pin assignment:


1. Ground (GND)
4 1
2. Not connected
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Connector C1/C2: DEUTSCH DTM04-2P


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 63


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

EDC with MOR and ASNSR, Options H6 and H7 (12/24 V)


X 3

5 X
2x 64.2 ±0.8
209 ±2.5

1 1 2

2
2 4 3

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Connector DEUTSCH, 4-pin 4-pin assignment:


1. Ground (GND)
4 1
2. Not connected
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Connector C1/C2: DEUTSCH DTM04-2P


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

64 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

EDC with CCO and ASNSR, Options H8 and H9 (12/24 V)


3

1
X
6 7

2x 64.2 ±0.8
8 ±0.5
206 ±0.8
39.5 ±0.8

1 Key C 1 1 2

5
2
2 2 4 3
1

4
X
1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free
2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20
6. Brake gauge port X7 per ISO 1926-1: 7⁄16–20
7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free
Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump
response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin Angle sensor connector S2: DEUTSCH DTM04-4P


1. Ground (GND)
4 1
2. Not connected
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Connectors C1/C2/C4: DEUTSCH DTM04-2P


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 65


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

MDC Option: M1

Case gauge port M14


7.5±1° ISO 11926-1 -7/16-20
-0.02
3x11 -0.08 4x M6x1-6H thd.
9 min. full thd. depth
paint free

Control handle shaft

2x24±0.5
2x22±0.5
Shaft

48.7±0.8 Mounting flange


60.5±0.8
65.7±0.8
93.1±0.8
9.6 +10

215.3±2.5
172.4 ±1.2

Shaft 060/068_70102281-D10

Connector DEUTSCH, 2-pin


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

66 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

MDC with Neutral Start Switch Option: M2

7.5±1° Case gauge port M14


ISO 11926-1 -7/16-20
-0.02
3x11 -0.08 4x M6x1-6H thd.
9 min. full thd. depth
Control handle shaft
paint free

2x24±0.5
2x22±0.5
Shaft

48.7±0.8
Mounting flange
60.5±0.8
65.7±0.8
93.1±0.8

Neutral Start Switch connector:


Deutsch DT04-2P
paint free
9.6 +10

215.3±2.5
172.4 ±1.2

Shaft 060/068_70102283-D11

Connector DEUTSCH, 2-pin


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 67


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

MDC with CCO, Options: M3, M4

Brake gauge port X7


ISO 11926-1 -7/16-20

7.5±1° Case gauge port M14


-0.02 ISO 11926-1 -7/16-20
3x11 -0.08
4x M6x1-6H thd.
Control handle shaft 9 min. full thd. depth
paint free

2x24±0.5
2x22±0.5
Shaft
72.15±0.8

48.7±0.8
Mounting flange
60.5±0.8
65.7±0.8
93.1±0.8
Control Cut Off connector C4:
Deutsch DT04-2P 98.774±1.5
paint free
9.6 +10

215.3±2.5
172.4 ±1.2

Control Cut Off connector C4:


Deutsch DT04-2P
paint free
Shaft
060/068_70102283-D12

Connector DEUTSCH, 2-pin


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

68 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

MDC with NSS and CCO Options: M5, M6

Brake gauge port X7


ISO 11926-1 -7/16-20
Case gauge port M14
7.5±1°
ISO 11926-1 -7/16-20
-0.02
3x11 -0.08
4x M6x1-6H thd.
9 min. full thd. depth
Control handle shaft
paint free

2x22±0.5
2x24±0.5
Shaft
72.15±0.8

48.7±0.8
60.5±0.8
Mounting flange
65.7±0.8
Neutral Start Switch connector: 93.1±0.8
Deutsch DT04-2P Control Cut Off connector C4:
paint free 98.774±1.5
Deutsch DT04-2P
paint free 9.6 +10
215.3±2.5
172.4 ±1.2

Control Cut Off connector C4:


Deutsch DT04-2P
paint free

Shaft 060/068_70102283-D13

Connector DEUTSCH, 2-pin


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 69


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P HDC, Options: T1, T2


Dimensions in mm

Hydraulic signal port “X1”


Inch = ISO 11926-1 9/16-18

Case gauge port “M14”


Hydraulic Port

ø 21 max clearance dia for fitting


“X1” and “X2”
2x 87.4 ± 0.8
174.8 ± 2.5

Shaft

Hydrailic signal port “X2”


Inch = ISO 11926-1 9/16-18

70 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR, Options: N1, N2 (12/24 V)


Non-Feedback Proportional Electric control with Manual Over Ride options N1 (12 V) and N2 (24 V).
3

5
2x 64.2 ±0.8
1
209 ±0.8

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20
Control solenoid connectors C1/C2 DEUTSCH DTM04-2P pin/assignment
2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 71


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR, CCO, ASNSR, Options: N3, N4 (12/24 V)


Non-Feedback Proportional Electric control with Control-Cut-Off valve with key C, Manual Over Ride and
Angle Sensor, options N3 (12 V) and N4 (24 V).
3
A–A

A
5
2x 64.2 ±0.8
8 ±0.5
209 ±2.5

39.5 ±0.8

28.8 ±0.5
6 A

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Case gauge port M14 per ISO 1926-1: 7⁄16–20
6. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free
Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump
response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin Pin/assignment:


1. Ground (GND)
4 1
2. Output Signal 2 (SIG2) – Secondary (redundant)
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Control solenoid connectors C1/C2/C4 DEUTSCH DTM04-2P pin/assignment


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

72 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR and ASNSR, Options: N5, N6 (12/24 V)


Non-Feedback Proportional Electric control with Manual Over Ride and Angle Sensor, options N5 (12 V)
and N6 (24 V).
3
A–A

A
2x 64.2 ±0.8
209 ±2.5

28.8 ±0.5
A
2

5
4

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Angle sensor connector S2 DEUTSCH DT04-4P, paint free

Connector DEUTSCH, 4-pin Pin/assignment:


1. Ground (GND)
4 1
2. Output Signal 2 (SIG2) – Secondary (redundant)
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Control solenoid connectors C1/C2 DEUTSCH 2-pin/assignment


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 73


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR and CCO, Options: N7, N8 (12/24 V)


Non Feedback Proportional Electric control with Manual Over Ride and Control-Cut-Off valve key C,
options N7 (12 V) and N8 (24 V).
3

6
2x 64.2 ±0.8

5
6.5 ±0.5
209 ±2.5

39.5 ±0.8

2
4

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free


2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free
3. Control Manual OverRide C1
4. Control Manual OverRide C2
5. Brake gauge port X7 per ISO 1926-1: 7⁄16–20
6. Case gauge port M14 per ISO 1926-1: 7⁄16–20
7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free
Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump
response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin Pin/assignment:


1. Ground (GND)
4 1
2. Output Signal 2 (SIG2) – Secondary (redundant)
3. Output signal 1 (SIG 1)
4. Supply (V+)
3 2

Control solenoid connectors C1/C2 DEUTSCH DTM04-2P pin assignment


2 1

Pin Assignment Alternative Pin Assignment


1 Supply OR 1 Ground
2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

74 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Automotive control (AC)


C1

V
220 ±2.5
CC1
110 ±1.5
61.2 ±0.8 61.2 ±0.8

209 max
CAN
30.2 ±0.8
CC2 CC2 CCC3
CAN

CC2

C2

CCC3

V
1 2

1 Plug removing can cause contamination issues

2 PPU wire harness is factory installed to speed sensor

Connectors description
Port Description
C1 and C2 1. Control manual override C1
2. Control Manual Override C2

CC1 Port A control connector DEUTSCH DTM04-12P; paint free

CC2 Port B control connector DEUTSCH DTM04-12P; paint free

CC3 Control connector DEUTSCH DT06-2S; paint free; For using connector, the plug may be removed.

CAN Control connector DEUTSCH DTM04-3P; paint free; For using connector, the plug may be removed.

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 75


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

AC connectors dimensions
C1
CAN

2x 61.2 ±0.8
30.2 ±0.8
9.6 ±0.8 CC2
PPC CC1

CC3

CAN PPC

CC2

206 ±2.5
C2

CC3
74.5 ±0.1

PPU

PPU wire harness is factory installed to speed sensor.

CC3 CAN PPC

Connector DEUTSCH, 2-pin Connector DEUTSCH, 3-pin Connector DEUTSCH, 6-pin


2 1
6 1

5 2
1. Digital output A1 (+)
2. Digital output A2 (-) 1 2 3 4 3
1. CAN High 1. Sensor A (+)
2. CAN Low 2. Analog input A
3. CAN Shield 3. Sensor A (-)
4. Sensor B (-)
5. Analog input B
6. Sensor B (+)

CC1 CC2
Connector DEUTSCH, 12-pin 1. Battery (-) 1. Inch input (analog – red)
1 2 3 4 5 6 2. Battery (+) 2. Mode switch B input (digital –
3. Sensor (+) nominal)
4. Sensor (-) 3. Motor prop/PCOR driver
5. Motor rpm input (frequency) 4. Motor direction input (analog)
6. Forward input (digital) 5. Sensor (+)
7. Reverse input (digital) 6. Sensor (-)
8. Sensor (+) 7. Inch input (analog – nominal)
9. Sensor (-) 8. Motor BPD driver
12 11 10 9 8 7 10. Drive pedal input (analog – 9. Digital output B2 (-)
nominal) 10. Digital output B1 (+)
11. Drive pedal input (analog – red) 11. Mode switch A input (digital)
12. Neural input (digital) 12. Mode switch B input (digital – red)

76 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Filtration

H1P 60/68 Suction Filtration Option L

A-A
92.5 ±0.8

190.1 ±1.2
Shaft CL

A S

S Charge inlet port per ISO 11926-1; 1 5/16-12

© Danfoss | May 2022 BC152886483241en-001201 | 77


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

H1P 60/68 Remote Full Charge Pressure Filtration Option P


Remote Filtration for end cap option F5 (SAE-C PTO)
217.1 ±1.2
212.6 ±1.2
A-A
15° (212.6)

A A
60 ±0.8
6 ±0.5

93.5 ±0.8
B B

B-B
15° (217.1)

F
190.1 ±1.2

110.7 ±0.8

S
C
C-C
92.5 ±0.1

C
Shaft CL

E Charge filtration port per ISO 11926-1; 7/8-14 from filter

F Charge filtration port per ISO 11926-1; 7/8-14 to filter

S Charge inlet port per ISO 11926-1; 1 5/16-12

78 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Internal Filtration Option M (End Cap Option: D3)


The Filtration option M for end cap option D3 – Internal full flow charge pressure filtration with filter
bypass sensor.

124.5 ±1.2
187.5 ±1.2

210.1 ±2.5

Charge gauge port "M6" 23.6 ±0.5


Port ISO 11926-1 - 9/16-18 77.8 ±0.8 246.5 ±1.2
before the filter Filter bypass sensor connector
Deutsch DTM04-2P 255.3 ±2.5
to be paint free
P700 34 552-1

Z (2:1)
1
FILTER BYPASS
SENSOR CONNECTOR
PIN ASSIGNMENT PIN ASSIGNMENT
1 SUPPLY OR 1 GROUND
2 GROUND 2 SUPPLY
2

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 79


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

Internal Filtration Option M (End Cap Option: F4)


The Filtration option M for end cap option F4 – Internal full flow charge pressure filtration with filter
bypass sensor.

138.5 ±1.2
201.5 ±1.2

224.1 ±2.5

23.6 ±0.5
Charge gauge port "M6" 246.5 ±1.2
Port ISO 11926-1 - 9/16-18 77.8 ±0.8 Filter bypass sensor connector
before filter Deutsch DTM04-2P 255.3 ±2.5
to be paint free P700 34 552-2

Z (2:1)
1
FILTER BYPASS
SENSOR CONNECTOR
PIN ASSIGNMENT PIN ASSIGNMENT
1 SUPPLY OR 1 GROUND
2 GROUND 2 SUPPLY
2

Please contact Danfoss representative for specific installation drawings.

80 | © Danfoss | May 2022 BC152886483241en-001201


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

External Filtration Option E (End Cap Option: D8)


The outlines of External full flow charge pressure filtration option E for end cap option D8.
212.6 ±1.2

A-A

15° (212.6)

"
ort "E
ion p 4
rg e filtrat -1 - 7/8-1
Ch a 192 6 A A
o r t ISO 1
P

60 ±0.8
filter
from 93.2 ±0.8

P700 45 736-1

Please contact Danfoss representative for specific installation drawings.

© Danfoss | May 2022 BC152886483241en-001201 | 81


Technical Information
H1P 060/068 Axial Piston Single Pumps

Dimensions and Data

External Filtration Option E (End Cap Option: F5)


The outlines of External full flow charge pressure filtration option E for end cap option F5 (SAE-C PTO).
212.6 ±1.2
A-A
15° (212.6)

"
ort "E
tion p /8-14
h arg e filtra926-1 - 7
C 1
ISO 1
Port filter
from A A

60 ±0.8
93.5 ±0.8

P700 45 736-2

Please contact Danfoss representative for specific installation drawings.

82 | © Danfoss | May 2022 BC152886483241en-001201


Products we offer: Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
• Cartridge valves
that excel in the harsh operating conditions of the mobile off-highway market as well as the
• DCV directional control marine sector. Building on our extensive applications expertise, we work closely with you to
valves ensure exceptional performance for a broad range of applications. We help you and other
• Electric converters customers around the world speed up system development, reduce costs and bring vehicles
• Electric machines and vessels to market faster.
• Electric motors Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
• Gear motors electrification.

• Gear pumps Go to www.danfoss.com for further product information.


• Hydraulic integrated We offer you expert worldwide support for ensuring the best possible solutions for
circuits (HICs) outstanding performance. And with an extensive network of Global Service Partners, we also
• Hydrostatic motors provide you with comprehensive global service for all of our components.
• Hydrostatic pumps
• Orbital motors
• PLUS+1® controllers
• PLUS+1® displays
• PLUS+1® joysticks and
pedals
• PLUS+1® operator
interfaces
• PLUS+1® sensors
• PLUS+1® software
• PLUS+1® software services,
support and training
• Position controls and
sensors
• PVG proportional valves
• Steering components and
systems
• Telematics Local address:

Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com

Danfoss
Power Solutions Trading
Danfoss Danfoss Danfoss (Shanghai) Co., Ltd.
Power Solutions (US) Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 2080 6201

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

© Danfoss | May 2022 BC152886483241en-001201

You might also like