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Materials Today: Proceedings 47 (2021) 3313–3319

Contents lists available at ScienceDirect

Materials Today: Proceedings


journal homepage: www.elsevier.com/locate/matpr

Biomimetic 4D printed materials: A state-of-the-art review on concepts,


opportunities, and challenges
Ayushi a, Umesh Kumar Vates b, Sanjay Mishra c, Nand Jee Kanu d,⇑
a
Department of Mechanical Engineering, Amity University, Greater Noida, Uttar Pradesh 201310, India
b
Department of Mechanical Engineering, Amity University, Noida, Uttar Pradesh 201313, India
c
Department of Mechanical Engineering, MMMUT, Gorakhpur, Uttar Pradesh 273016, India
d
Department of Mechanical Engineering, JSPM Narhe Technical Campus, Pune, Maharashtra 411041, India

a r t i c l e i n f o a b s t r a c t

Article history: The additive manufacturing is a transformative technique which improves the mechanical properties,
Available online 21 July 2021 e.g., the strength of the fabricated light weight industrial products. CAD softwares are integrated in the
rapid prototyping setup and fabrication of the product is done through bottom-to-top approach via
Keywords: layer-wise deposition using stereo lithography file format as input. The 4D printed biomimetic materials
Biomimetic are having shape changing capabilities, i.e., stimuli responsive features such as heat and thermal sensi-
Smart materials tivity, electromagnetic sensitivity, so, and so forth, as that comes under the fourth dimension. 4D printing
Additive manufacturing
is not just the extended technique of 3D printing but also the manufacturing technique of fabricating
4D printing
Biomedical and environmental
complex three-dimensional objects which can change the shape and forms when they are exposed to
external environmental stimuli. 4D printing is appending one more dimension in the 3D printing, i.e.,
time. The review paper covers all aspects related to shape changing mechanisms from conceptual to
actual design and emphasize has been given to the modern advancements in biomimetic 4D printing
and sustainable biomedical and environmental applications.
Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 3rd International Con-
ference on Advances in Mechanical Engineering and Nanotechnology.

1. Introduction with modified exterior shape and predefined internal morphology


[4], extrusion based production technology enable us to produce
The steady advance of 3D printing techniques over the past intricate and highly inter-related pore structures, which make
years have been noticed due to their ability to print intricate these structures viable for accommodating cells and leads to the
shapes and geometries by the extensive diversification of materials encouragement of its proliferation. Biomimetic materials are
such as shape memory alloys, shape memory polymers, biomateri- developed using inspiration from nature. These may be used to
als. Additive manufacturing printing has been extensively used in design the composite materials which can be used for fabricating
biomedical sectors such as tissue engineering and pharmaceutics. various products using 4D printing. 4D printed materials show
Over the last decades, a significant development has been seen in stimulated response and have shape changing features.
the 3D bio printing of human tissues, organs, and customized pros-
thetics. One of the significant advancements in 4D printing is inte-
2. 4D printing
grated tissue organ printer (ITOP). The combination of
biodegradable polymers and hydrogels enabled integrated human
4D printing primarily uses additive manufacturing techniques
tissue printing [1,2]. There are several other inkjet and extrusion
in association with smart materials. Critical and intricate shaped
based printers that have been developed [3]. A rapid advancement
biomedical components are being produced currently using 4D
has been observed in the tissue engineering field related to addi-
printing techniques. Applied technique is expressing outstanding
tive manufacturing that it has been used to manufacture a scaffold
performance for the industrial demand [5,6]. Additive manufactur-
ing is defined as a process of constructing a three-dimensional
⇑ Corresponding author. object from a CAD model. It is considered as the opposite function-
E-mail address: nandssm@gmail.com (N. Jee Kanu). ing of subtractive manufacturing methodology. Smart materials

https://doi.org/10.1016/j.matpr.2021.07.148
2214-7853/Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 3rd International Conference on Advances in Mechanical Engineering and Nanotechnology.
Ayushi, U. Kumar Vates, S. Mishra et al. Materials Today: Proceedings 47 (2021) 3313–3319

that are suitable to recuperate their shape under external stimuli heating it whereas shape changing phenomenon is, in which mate-
are the easiest choice when identifying materials for additive man- rials responses to the applied stimulus in a linear or nonlinear fash-
ufacturing [7]. An outspread scope of metals, plastics, composites, ion with or without hysteresis. The phenomenon is quite different
ceramics, alloys, polymers, and hydrogels are used to provide from the shape memory effect. Crystalline phase change of shape
heterogeneity for making products from additive manufacturing memory materials (also known as ‘‘thermo elastic martensitic
or 3D printing [8]. Time influenced explicit nature of 3D printed transformation” shape memory alloys) shows martensitic phase
materials is the function of external stimuli such as stress, temper- at temperatures below the transformation temperature. Generally,
ature, moisture, pH and electricity, etc. [8]. Layer -by-layer deposi- microstructure is identified by ”self-accommodating twins” in such
tion of smart materials during the fabrication of complex shaped condition, soft martensitic state is distorted quite easily by de-
biomedical devices are adequately possible through additive man- twinning. When materials are heated above transformation tem-
ufacturing [9]. The use of additive manufacturing processes gave perature it gets the ability to recover the previous shape. SMM
the opportunity to develop freeform objects directly from the dig- have been inspected well, when they have been exposed to suit-
ital file without the requirement for intermediate shaping tools able external stimuli. All shape memory materials (SMMs) shows
with zero waste. 4D printing techniques are being recently applied that special characteristic which entitle to recover the original
for security purposes [10], precise optical surfaces for electronics shape after being quasi-statically deformed [17–19]. Super elastic-
use [11], novel actuators [12], and biomedical applied components, ity in alloys and visco-elasticity in polymers can be observed under
etc. [13]. It is evident that 4D printed smart materials are applied in deformation conditions. Shape memory effect takes place in three
aerospace, defence, and biomedical components to improve its different ways. Change in shape and size of materials takes place
characteristics. In 4D printing, smart materials such as shape mem- below its transition temperature called one way [20–24]. The phe-
ory polymers, shape memory alloys are highly researched areas nomenon in which shape memory material (SMM) can remember
wherein the deformation mechanisms have been incorporated as two shapes one at low temperature and other at high temperature
per the response of the materials. The collaborated functioning of as (Fig. 3). These effects become intrinsic when it happens in the
various components (shown in Fig. 1) of 4D printing gives accurate absence of an external force [25–28].
and desirable results and these components wrought as significant
factors to make the technology reliable and futuristic.
4. Shape change mechanism
To explain the procedure of 4D printing process mentioned,
three components are required: first is stimulus responsive mate-
Smart materials that can change the shape in the presence of
rials (smart material) having complex composition as per the suit-
external stimuli such as light or heat, shows an interesting novelty
able application, second is the specific stimulus which can trigger
feature and look very much magical as they mysteriously fold and
the particular response transforming intensity [14] and the third
unfold themselves. In the below section a few shape changing
is the multi-materials printer. Primary characteristics of 4D printed
mechanisms applicable in many engineering applications as pri-
objects are time-dependent shape-changing behaviour. External
mary driving mechanisms for shape memory alloys and polymers
stimuli, e.g., temperature, pressure, ionic strength, and pH, these
are reviewed in-depth.
are the responsible factors to show the effect of variation in config-
uration, shrinkage, expansion and folding of printed objects. 3D
printing methodology having specific feature of shape memory 4.1. Active origami and self-folding techniques
characteristics of composite materials are called as 4D printing.
4D printing can be applied for embedding bio-inspired morphing Origami is the oldest art of paper folding, and the technology
features into materials [15–20]. Fig. 2 is depicting the difference has attracted engineers to design self-foldable products. Current
between 3D and 4D Printing. studies show that most of the researchers have shown their inter-
est in active or smart materials to achieve the desired folding beha-
viour. Origami is a sheet with negligible thickness surfaces that
3. Shape memory effect neither stretch nor contracts [29]. Origami offers the designer or
engineers several ways to manufacture, assemble, and to morph
Shape memory effect are the capability of a material to reinstate the structure. Origami has been indicated to be applicable in some
the indigenous shape memory of a plastically deformed sample by of the fields where self-folding feature is required to function prop-
erly. Another aspect which is also covered in the review is the
shape changing mechanism. Other advanced applications of
origami-inspired engineering are various structures used in space
applications (solar cell, solar panels, telescope lenses [30]),
micromirrors [31], adequate properties of capacitors [32–35], nano
robots [36], adjustable wings and airplanes, for improving struc-
tural, physical and mechanical properties [37]. The technologies
which are being used to create origami-inspired engineered prod-
ucts are new and developing rapidly. Smart materials are the nec-
essary component to the functioning of self-folding origami
inspired structures.

4.2. Active self-folding structure

Self-adjusting property of the structure is an external manipu-


lation which needs not to fold and/or unfold of the structure.
Active materials have the property that they convert other forms
of energy into mechanical work which can be used in some cases
Fig 1. States involved in the fabrication of biomimetic 4DP materials and their for unfolding operations [29,38–42]. Folding and unfolding are
stimulus responsive features. the mechanisms which are being used to induce large deformation
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Ayushi, U. Kumar Vates, S. Mishra et al. Materials Today: Proceedings 47 (2021) 3313–3319

Fig 2. Graphical representation depicting the difference between 3D and 4D printing (reprinted with permission from ref. 20. Copyright 2020 Elsevier).

Fig 3. One way, two ways and three way shape memory effect (reprinted with permission from ref. 27. Copyright 2021 Elsevier).

and motion in nature. Some of the examples such as winged


insects and tree leave [43–48]. Researchers have explained and
demonstrated the behaviour of self-folding active material systems
and their functioning in the influence of thermal, electrical, chem-
ical, optical, and magnetic [29,49–57]. Emphasis has been given to
the combination of different materials and geometries to extend
the design options. Few considerations should be given to drive
the design decisions such as folds that should show reversibility
in design, boundary limitations, and restriction in the overall
folded structure. Some of the foldable applications in various fields
have been given in Fig. 4 [57–59].

4.3. Stimuli based actuation

The application of stimulus response materials in sensing tech-


nologies and for actuation systems has generated enormously
interest over the past few years [61–77]. These stimuli-based actu-
ation materials can possess e.g., responsive behaviour towards
temperature, pH, biomolecules, CO2, light, and electricity [39]. Fig 4. Potential applications of origami-inspired structures with and without self-
Actuators (Fig. 5) have gained attention in the scope of sensors folding capability. (a) Micro grippers [57]. (b) Stents [58]. (c) Foldable resister [59].
(d) Robots with variable wheel size [36].
[40], robotics [41], optical systems, and micro-electro-mechanical
systems [42].
tances are generally quite small and the temperature gradient is
4.4. Thermally induced actuation large. Hence, heat transport out of micro regions is usually rapid.
With proper design, a small region can be heated and cooled in
The transportation of heat by conduction depends upon the microseconds. As a result, actuators depending on temperature
temperature gradient. In the micromechanical domain, the dis- can have fast responses. Thermal actuators have very low effi-

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Ayushi, U. Kumar Vates, S. Mishra et al. Materials Today: Proceedings 47 (2021) 3313–3319

activations [43]. A shape change completely depends upon the


hydrogen bonds for the actuation system. Shape change was
achieved by desorption for disrupting the hydrogen bonds and
absorption to reforming hydrogen bonds. The actuation system
solely depends upon the humidity, so these are difficult to control.
The result proposed by them inspires other researchers and devel-
opers to implement the mechanism for the surgical application,
electrical and electronics components [44].

4.6. Magnetically induced actuation

Even though electronic actuation is the focus of research, but


magnetic actuation has its special advantages. In micro machines,
the frictional force is a barrier to many applications. However,
the magnetic actuation can give a distant component motion
through the magnetic field effect without any physical contacting.
Motor is the most widely used device that is driven by magnetic
force and torque. Minimum possible resistance and high induc-
Fig 5. Stimuli based actuation (reprinted with permission from ref. 39. Copyright tance are the key factors for micro-machined magnetic devices.
2019, Royal Society of Chemistry). Other important features such as coupling factor and saturation
current make them applicable for filters, sensors, and switches of
electrical and electronic components.

5. Hydrogels

Hydrogels are three-dimensional cross-linked polymer net-


works, these structures can absorb and retain large amounts of
water or biological fluids, and thus they have the capability to be
used for biosensors, drug delivery vectors, carriers or matrix for
cells in tissue engineering [72]. In comparison with other biomate-
rials, hydrogels have better biocompatibility, required biodegrad-
ability, fast response time and permeable structure, and so on.
However, still due to the drawbacks such as low mechanical
strength and fragile nature, the application area is still limited.
Advanced research have been carried out for synthesizing multi-
functional hydrogels to replace naturally created hydrogels to
achieve high capacity, longer service life, high capacity for water
absorption, and high gel strength [74,74]. A variety of researches
have been carried out to prepare synthetic hydrogels from artificial
components which are capable to show remarkable stability even
under severe conditions such as intense acidic or basic environ-
ment and high temperature, anoxic environment, ultraviolet dam-
age and in some of the applications in marine environment.

6. Self-healing materials
Fig 6. The shape transformation of 4D printed smart materials (reprinted with
permission from ref. 78. Copyright 2019 American Chemical Society). (a) The Self-healing materials have that remarkable ability to heal
uniaxial expansion of a dual shape-changing tube. (b) The structure of a coral polyp. themselves when they are damaged due to mechanical exposure
(c) The schematic representation of a dual-function tube. (d) The 4D printed and
photocured tube with fingers. (e) The gripping of (and thereafter lifting up) the cube
or stimulus from the outside. Self-healing materials are used in
at 25 °C due to the uniaxial expansion of the tube when suspended in water. (f) On autogenously repair of composites to reinstate the functionality
heating at 50 °C, the fingers were opened up to release the cube. and structure properties. Self-healing property has the potential
to increase the service life of a material without human interven-
ciency in terms of energy transfer. However, the total energy con-
tion. The key component for designing the artificial intelligence
sumption by a thermal actuator is many times lower than micro-
apparatus which can produce high mechanical properties and
computers or many other drive electronics. For discussing the
extended service life is ultra-stretchable, tough, and self-healing
thermally induced actuation system (one of the shape transforma-
materials [75]. Self-healing technology has been developed at a
tion effects), some of the examples have been shown in Fig. 6
faster rate and opened up to develop new polymers, blended poly-
showing the shape transformation of 4D printed smart materials
mers, polymer composites and smart materials with self-healing
[77].
capability. In the present time, the self-healing material which is
widely being used in various applications such as automobile,
4.5. Moisture or solvent-based actuation aerospace, energy, construction, and sporting equipment applica-
tions is fiber-reinforced polymer (FRP) composites due to its high
Moisture activated actuators have recently been developed and strength and stiffness-to-weight ratio, excellent corrosion resis-
these are independent of chemical, electrical, and other critical tance and high thermal resistivity [76].
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Ayushi, U. Kumar Vates, S. Mishra et al. Materials Today: Proceedings 47 (2021) 3313–3319

7. Future scope and applications ments. It is one of the superior technologies adhered to quality,
efficiency, and performance. Future scope of 4D printing in the
Additive manufacturing of smart materials has gained enor- field of medical is listed in Table 1.
mous interest since its first came into application in the year
2013. 4D printing is introduced to the stage of development of
additive manufacturing. It has widened scope in the research area 8. Challenges and opportunities
of smart materials processing and technology (Table 1). Modern
industries focusing their aim to produce flexible biomedical objects There are several researches and 4D printed oriented develop-
in various applications, such as heart stents, surgical equipment, ment projects are on the way in industries such as electronic, aero-
and turbine blade, etc. [45], soft robotics, morphing airplane or space, defense and automotive, consumer based products, fashion
drone wings, etc. In Future, 4D printing application will surely gain industry, textile, construction, and industrial machinery [70].
success in the fields of engineering to fulfil the inventive require- Potential 4D printing opportunities are vast and have been

Table 1
Applications of 4D printing in various fields.

Applications Description Future Scope Reference


4D Printed stents In 4D Printing, length is a function of temperature and time. Using smart multi print modeling, information about the blood [22,46,60–
Stents made by smart materials can get extended and take the clot & loss, infection in the chest wound, and breathing 69]
required shape due to the heat of the patient’s body. difficulty can be achieved. Surgeons would be able to produce
smart anatomies for the individual patients due to the high
ease of manufacturing medical models using 4D printing which
was not possible previously.
Organ Printing The emerging technology has great flexibility in creating Miniature organs are the future trend in organ printing and can [52–54]
complicated parts such as body organs. Printing organs for result as a fully functioning organ. These miniature organs can
patients where the own cells of patients are used to fabricate closely perform the primary functions of the associated organs.
the tissues. Organ printing can be the best possible solution for
organ shortage in the field of medical science.
Printing of internal 4D printing technology has become so useful that it can also The trending technology is able to print these parts which [46,55,56]
organs such as print human heart, kidney, or liver using biocompatible smart require great flexibility with suitably précised fit and absolute
heart, Kidney, or materials. biocompatibility.
liver.
Dyspnea (breathing 4D Printing has become very helpful for saving the lives of 4D printed smart materials, implants, or splints, which can [61,61]
problem) babies suffering from dangerous decease related breathing change the shape with respect to time with the growth of
problem called Dyspnea. babies, support the breathing system for such babies.
Smart materials These are the application where mechanical properties changes A new adaptable class of biomaterials called semi-synthetic [63,46]
implants and with respect to time, temperature, or pressure as our body gets biomaterials has come up with versatile applications such as
tissue engineering active such as muscle, bone, and cardiovascular tissues. The implants to promote wound healing and tissue regeneration.in
implants and tissues created through 4D printing can change the field of biomedical
the shape inside the body.
Manufacturing of 4D printing has become the first choice to make complex smart 4D printing helps manufacturers to create devices which can be [46,63–
smart medical medical instruments and devices having magnificent functional matched to a patient’s anatomy (patient-specific devices) or 66]
devices properties. devices with very intricate internal structures, which were not
easy to manufacture using conventional manufacturing
processes. Tiny devices inserted or implanted in a patient’s
body for diagnosis provide minimally invasive and less painful
insertion into the body. Such as dental restorative and
prosthetic devices.
In renewable energy 4D Printing is being looked to as an efficient way to not only Wind turbine blades fabricated through 4D printing similar to [47]
clean up the renewable energy supply chain but to also lower leaving structure shows 4D printing is the best solution to
the cost and boost the development process. It has also come make ecofriendly wind turbines based on biodegradable
up as the helping technology to encourage the renewable sector materials having bend-twist coupling but also gas turbine
to thrive so that it can take over from fossil fuels. blades made faster with metals 3D printing.
In soft actuators 4D printing has widely investigated and applied in the field of Fabrication of soft actuators using 4D printing enables new [48,67,68]
and soft robotics Soft robotics and actuators. Biomedical field is being benefitted possibilities of applying these prosthetics in the human body
by an embarrassing feature of controllable and unlimited that can secure a well and energetic life.
reversible actuation of biomimetic materials in 4D printing.
In fashion Requisite attempts have been by researchers in the field of 3D printed shoes have been created with thermally induced [49,50]
fashion industry. shape memory polymer. 4D printed has developed such kind of
textiles which can change the geometry and texture look such
as color and configuration according to the external
environment.
In the material 4D printing might become one of the adapted technologies in As the 4D printing set-up includes the whole printer unit and [46,63–
handling and the market in a new direction with reduced inventory, spare does not require much heavy machinery and equipment during 66]
transportation parts, and ultimately optimize business efficiency by making fabrication, also 4D printed parts which can be easily shipped in
the product easily transportable and easy to handle. a flat pack manner so that the shipping volume could be
reduced in a foldable flat pack system and those printed parts
can be activated after delivery to resume 3D dimensions and
functions. The prospect of 4D printing is majorly used in
construction.
In defense The field of application of 4D printing is yet to be explored. The recent developments in the particular field could change [46]
application State -of-art technology would surely find its way to contribute the scenario of war using stimulus responsive materials in the
to the defense sector. army soldier’s uniform ordinance, tanks, and submarines. 4D
printing would bring a new revolution in the weapons industry
to make light weighted defensive shielded weapons for army
shoulders.

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Ayushi, U. Kumar Vates, S. Mishra et al. Materials Today: Proceedings 47 (2021) 3313–3319

explored and acknowledged up to an extent by several experts in the intensity of transformation (section 2). The review is also cov-
the field. One can expect the beginning of the initiation of the mar- ering the concept of shape memory effect. All shape memory mate-
ket of 4D printing, possessing to many research and development rials (SMMs) are specified by the shape memory effect, which
initiatives. The opinion about the market growth of the recent allows them to regain the original shape after being gradually
technology is varying among the experts. 4D printing is one of deformed. The shape memory materials (alloys or polymers) exhi-
the promising technologies in the field of manufacturing, but it bit one-way, two-ways and three-ways shape memory effect (sec-
needs to overcome several technological hurdles before it becomes tion 3). Another aspect which is covered in the review paper is
the first choice as a widely adopted technology. shape-changing mechanisms such as active origami and self-
There are few challenges in the 4D printing industry, which folding techniques, self-folding structures, stimuli-based actuation,
include the inability to supply support structure for complex and thermally induced actuation, moisture or solvent-based actuation
intricate geometrical objects, absence of multi materials printers, and magnetically induced actuations (section 4). 4D printing pro-
high set-up cost, slow printing time, and the point of reliability gression curve shows that it has the potential to impact various
of 3D printed objects in the long run to eliminate the first limita- fields. In the review, emphases have been given to the important
tion related to the support structure can be handled by 5-axis applications of 4D printing and their future scope. The thorough
printing equipment, which can eliminate the problem of building review has been presented in a tabular manner (Table 1).
support structure up to a certain extent but still other challenges
remain. Other than the aerospace above mentioned limitations,
Declaration of Competing Interest
there are few more feedbacks which came to notice in the context
of 4D or 3D printing, challenges related to the slow and ambiguous
The authors declare that they have no known competing finan-
actuation, and losing control over intermediate states of unex-
cial interests or personal relationships that could have appeared
pected distortion. Bounded material availabilities are the other
to influence the work reported in this paper.
major reasons for the slow acquisition of 4D printing. Despite of
having these mentioned limitations, 4D printing is able to achieve
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