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Module1 (OHS) 5S
Module1 (OHS) 5S
Note: You must not forget to sort inside drawers, lockers and cabinets.
Practical “SEIRI” practices:
1. Never put personal efforts in the workplace.
2. Remove facilities other than what is being used.
3. Scrap useless molds and dies. Keep them at a position
away from the workplace when used on rare occasion.
4. Dispose of documents not used more than one (1)
month on the desk or drawer.
5. Do not put scrap of paper, old cloth, defective parts,
tools, etc. on or inside the shelf in the workplace.
6. Remove from the workplace all objects other than what
are needed for operation.
7. Control parts and materials in order to keep the
minimum quality in the workplace.
SEITON
STEP 1: Make sure that all unnecessary items are
eliminated from your workplace.
STEP 2: Decide where to put things, taking into
consideration the point of view of efficient operation, using
the principle “put most frequently needed items closer to the
user so as to minimize the movement of the person”.
STEP 3: Make sure that everyone in the workplace know
what and where items are kept. It is preferred to make a list
of items with their respective locations, and label each drawer
to show what is kept inside.
Note: the objective of SEITON is to make a safe and efficient workplace.
Practical “SEITON” practices:
1. Place tools in good order in the toolbox or put them into the holder
attached to the side of the production line.
2. Set up the depository for indirect parts or materials, like oil, solder,
grease, waste cloth, paper, etc, needed for the manufacturing and never
put excessive ones in the workplace.
3. Put parts or materials in proper places to maintain the best process
efficiency through process analysis.
4. It is important to view machine layout wide in three dimensions.
5. You should recognize that the process retarded and overflowing with
material unlike smooth flowing water in a river may be caused by a wrong
order.
6. Make a flow of production straight and direction of the flow is clear.