NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 1
CLOCKWISE CIRCULAR ARC INTERPOLATION
1.1 Objective 1.2 Theory 1.3 Procedure 1.4 Apparatus required 1.5 Diagram 1.6 Result 1.7 Pre-
Requisite 1.8 Post- Requisite

1.1 OBJECTIVE:

To perform clockwise circular arc interpolation using CNC programming on a given work piece on
CNC Milling machine tool.

1.2 THEORY:

Circular interpolation defines the path which tool travel during machining operation. Tool travel in
two ways one is linear and another in the non-linear paths with respect to the work piece, the non-
linear motion of the tool is treated as circular if the path traveled is form a circular shape.
This can be understand from the diagram given in the table below

Command Program Function/ Command Illustration

group Code syntax

Circular Interpolation in
clock-wise direction
Tool Motion G02 G02 Xx Yy Ii Jj
G02 Xx Zz Ii Kk
G02 Yy Zz Jj Kk

Circular Interpolation in
clock-wise direction
Tool Motion G02 G02 Xx Zz Ii Kk
(or)
G02 Xx Zz Rr

EXP No (1) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

1.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

1.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software (CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

EXP No (1) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

1.5 DIAGRAM:

Fig. Drawing of required shape

1.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

1.7 PRE REQUISITE:

Q1. What is part programming?

Q2. What is linear interpolation?

Q3. What is non linear interpolation?

1.8 POST REQUISITE:

Q1. What is the difference between linear and non-linear interpolation?

Q2. How circular interpolation dependence on the plane selection?

EXP No (1) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 2
CHAMFERING AND CLOCKWISE CIRCULAR ARC INTERPOLATION
2.1 Objective 2.2 Theory 2.3 Procedure 2.4 Apparatus required 2.5 Diagram 2.6 Result 2.7 Pre-
Requisite 2.8 Post- Requisite

2.1 OBJECTIVE:

To perform chamfering and clockwise circular arc interpolation using CNC programming on given
work piece on CNC Milling machine tool.

2.2 THEORY:

Chamfering is transitional edge between two vertices of an object also known as bevel.
Circular interpolation defines the path which tool travel during machining operation. Tool travel in
two ways one is linear and another in the non-linear paths with respect to the work piece, the non-
linear motion of the tool is treated as circular if the path traveled is form a circular shape.
This can be understand from the diagram given in the table below

Command Program Function/ Command Illustration

group Code syntax

Circular Interpolation in
clock-wise direction
Tool Motion G02 G02 Xx Yy Ii Jj
G02 Xx Zz Ii Kk
G02 Yy Zz Jj Kk

Circular Interpolation in
clock-wise direction
Tool Motion G02 G02 Xx Zz Ii Kk
(or)
G02 Xx Zz Rr

EXP No (2) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

2.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

2.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

EXP No (2) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

2.5 DIAGRAM:

Fig. Drawing of required shape

2.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

2.7 PRE REQUISITE:

Q1. What is chamfering?

Q2. What is non linear interpolation?

Q3. What is clockwise circular interpolation?

2.8 POST REQUISITE:

Q1. What is the difference between circular and non-linear interpolation?

Q2. What is the difference between chamfering and trimming interpolation?

EXP No (2) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 3
CHAMFERING AND COUNTER-CLOCKWISE CIRCULAR ARC
INTERPOLATION
3.1 Objective 3.2 Theory 3.3 Procedure 3.4 Apparatus required 3.5 Diagram 3.6 Result 3.7 Pre-
Requisite 3.8 Post- Requisite

3.1 OBJECTIVE:

Chamfering and Counter-Clockwise Circular Arc Interpolation using CNC programming.

3.2 THEORY:

Chamfering is transitional edge between two vertices of an object also known as bevel.
Circular interpolation defines the path which tool travel during machining operation. Tool travel in
two ways one is linear and another in the non-linear paths with respect to the work piece, the non-
linear motion of the tool is treated as circular if the path traveled is form a circular shape.
This can be understand from the diagram given in the table below

Command Program Function/ Command syntax Illustration

group Code

Circular Interpolation in
counter-clock-wise direction
Tool Motion G03 G03 Xx Yy Ii Jj
G03 Xx Zz Ii Kk
G03 Yy Zz Jj Kk

Circular Interpolation in
counter clock-wise direction
Tool Motion G03 G03 Xx Zz Ii Kk
(or)
G03 Xx Zz Rr

EXP No (3) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

3.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

3.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

EXP No (3) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

3.5 DIAGRAM:

Fig. Drawing of required shape

3.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

3.7 PRE REQUISITE:

Q1. What is chamfering?

Q2. What is non linear interpolation?

Q3. What is anti clockwise circular interpolation?

2.8 POST REQUISITE:

Q1. What is the difference between circular and non-linear interpolation?

Q2. What is the difference between chamfering and trimming interpolation?

EXP No (3) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 4
INCREMENTAL PROGRAMMING
4.1 Objective 4.2 Theory 4.3 Procedure 4.4 Apparatus required 4.5 Diagram 4.6 Result 4.7 Pre-
Requisite 4.8 Post- Requisite

4.1 OBJECTIVE:

Incremental system or Relative system of programming using CNC Milling machine.

4.2 THEORY:

In Absolute programming, all measurements are made from the part origin established by the
programmer and set up by the operator. Any programmed coordinate has the absolute value in respect
to the absolute coordinate system zero point. The machine control uses the part origin as the reference
point in order to position the tool during program execution.

In Incremental programming, the tool movement is measured from the last tool position. The
programmed movement is based on the change in position between two successive points. The
coordinate value is always incremented according to the preceding tool location. The programmer
enters the relative distance between current location and the next point.

Command group Program Code Illustration

Absolute G90
Programming

Incremental or G91
Relative
Programming

EXP No (4) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

4.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

4.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

EXP No (4) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

4.5 DIAGRAM:

Fig. Drawing of required shape

4.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

4.7 PRE REQUISITE:

Q1. What is the mode of reference point selection?

Q2. What is relative mode of reference?

Q3. What is absolute mode of reference?

4.8 POST REQUISITE:

Q1. What is the difference between absolute and incremental references?

Q2. Why incremental is preferred over absolute mode of reference selection ?

EXP No (4) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 5
OFFSET AND COMPENSATION OF CUTTER DIAMETER
5.1 Objective 5.2 Theory 5.3 Procedure 5.4 Apparatus required 5.5 Diagram 5.6 Result 5.7 Pre-
Requisite 5.8 Post- Requisite

5.1 OBJECTIVE:

To study the different type of compensation provided in cutter and work piece. A program for cutter
diameter left compensation using CNC Milling Machine Tool.

5.2 THEORY:

Offset and compensation define the relation between the programmed path and the path travel by the
tool. For better understanding see the table given below

Command Program Function/ Illustration

group Code Command
syntax

G40 Cutter diameter

Offset and compensation
Compensation cancel

EXP No (5) (CAM - 451) Page 1 of 4

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

Cutter diameter
Offset and G41 compensation
Compensation left

Cutter diameter
G42 compensation
right

5.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

EXP No (5) (CAM - 451) Page 2 of 4

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

5.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

2.5 DIAGRAM:

Fig. Drawing of required

EXP No (5) (CAM - 451) Page 3 of 4

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

5.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

5.7 PRE REQUISITE:

Q1. What is offset and compensation?

Q2. What is right side compensation?

5.8 POST REQUISITE:

Q1. What is the difference right and left side compensation?

Q2. Why right side or zero compensation is used generally?

EXP No (5) (CAM - 451) Page 4 of 4

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 6
HOLE DRILLING
6.1 Objective 6.2 Theory 6.3 Procedure 6.4 Apparatus required 6.5 Diagram 6.6 Result 6.7 Pre-
Requisite 6.8 Post- Requisite

6.1 OBJECTIVE:

Drill holes at an angle using CNC programming.

6.2 THEORY:

Hole may be defined as the locus of circle moving along a straight line. In drilling a hole at an angle
there should be some parameter required like number of holes , angle at which hole are to be drilled
and distance between the holes. For understanding in better way see in the table given below

Command Program Function/ Command Illustration

group Code syntax

Hole drilling along a line

at some angle
Tool Motion G72 G72 IJL
for Drilling I= Distance between
Hole holes
J=Angle of holes 0˚ to
360˚
L=Number of evenly
spaced hole

6.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

EXP No (6) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

6.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

6.5 DIAGRAM:

Fig. Drawing of required shape

EXP No (6) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

6.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

6.7 PRE REQUISITE:

Q1. What is a Hole?

Q2. Differentiate between linear and circular holes drilling?

6.8 POST REQUISITE:

Q1. What is requirement of given a different syntax for the drilling holes at an angle?

EXP No (6) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 7
HOLE DRILLING
7.1 Objective 7.2 Theory 7.3 Procedure 7.4 Apparatus required 7.5 Diagram 7.6 Result 7.7 Pre-
Requisite 7.8 Post- Requisite

7.1 OBJECTIVE:

Drill holes in a circle using CNC programming.

7.2 THEORY:

Hole may be defined as the locus of circle moving along a straight line. In drilling a hole in a circle
there should be some parameter required like number of holes , angle between holes . For
understanding in better way see in the table given below

Command Program Function/ Command Illustration

group Code syntax

Hole drilling along a

circle
Tool Motion G70 G70 IJL
for Drilling I= Distance between holes
Hole J=Angle of holes 0˚ to
360˚
L=Number of evenly
spaced hole

7.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

EXP No (7) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

7.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

7.5 DIAGRAM:

Fig. Drawing of required shape

EXP No (7) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

7.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

7.7 PRE REQUISITE:

Q1. What is a Hole?

Q2. Differentiate between linear and circular holes drilling?

7.8 POST REQUISITE:

Q1. What is requirement of given a different syntax for the drilling holes at a angle?

EXP No (7) (CAM - 451) Page 3 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

EXPERIMENT No: 8
MIRRORING
8.1 Objective 8.2 Theory 8.3 Procedure 8.4 Apparatus required 8.5 Diagram 8.6 Result 8.7 Pre-
Requisite 8.8 Post- Requisite

8.1 OBJECTIVE:

Draw a mirror image about y-axis using CNC programming.

8.2 THEORY:

The mirroring command is used when features of components shares symmetry about one or more
axes and are also dimensionally identical. By using this code components can be machined using a
single set of data and length of programs can be reduced. For better understanding see the table as
given below

Command Program Function/ Command Illustration

group Code syntax

Mirroring
G10 cancellation of
Tool Motion G10 mirroring image
G11 G11 Mirror image on
G12 X axis
G13 G12 Mirror image on
Y axis
G13 Mirror image on
Z axis

8.3 PROCEDURE:

Step 1: Make the line diagram on your notebook.

Step 2: Write rough program on notebook. Now write this program in HTML file on your
computer.

Step 3: Connect the machine with computer with the help of key provided.

Step 4: Run the machining software. Import the written program in the software.

EXP No (8) (CAM - 451) Page 1 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

Step 5: Run the program without connecting the machine , simulation will run and show you the
path of the tool is proper or not.

Step 6: Place the work piece in machine and clamp it.

Step 7: Run the program with connection to the machine and get finished job.

Step 8: Switch off and clean the machine and handover the key to the leb instructor.

8.4 APPARATUS REQUIRED:

S.No. Name of Apparatus Range/Rating Quantity

1 CNC Milling Machine Tool (225mm×150mm×115mm 1
(Available in the Lab) )
HP-0.5
Rpm-(150-4000)
Software( CNC-Train6.0)

2 Drilling Bit HSS (ɸ6mm ) 1

3 Work piece Al (90mm × 100mm) 1

8.5 DIAGRAM:

Fig. Drawing of required shape

EXP No (8) (CAM - 451) Page 2 of 3

NORTHERN INDIA ENGINEERING COLLEGE, NEW DELHI DEPARTMENT OF MECHANICAL & AUTOMATION ENGINEERING

8.6 RESULT: Objective is fulfilled and desired shape is generated on the work piece.

8.7 PRE REQUISITE:

Q1. What is mirroring?

Q2. Define different type of mirroring process?

8.8 POST REQUISITE:

Q1. How useful is mirroring?

Q2. Differentiate between mirroring and origin shifting ?

EXP No (8) (CAM - 451) Page 3 of 3