TWLY -ZD Series

Automatic Feeder

Operation Manual

Prior to use, please read through this operation manual

carefully and keep it properly for reference in future.
Foreword
1. Thanks for your purchase of FAMSUN TWLY -ZD Series Automatic Feeder
2. This Operation Manual is an important technical document for the safe and correct operation of the
machine.
3.Prior to operation, please read over this operation manual carefully get to know the safety instructions,
performances, requirements for installation and operation etc. of this feeder in order to adroitly operate
and use this machine, and to create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.

6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER ones.
7. Operation and maintenance personnel should read this Operation Manual carefully before they carry
out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look it up at any moment.
9. Please operate and maintain this machine with thorough understanding of this Operation Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please pass this Manual along with the machine.
12. Attention, following are some explanations about its usage and the warranty of this machine.
① Application: It is used to feed hammer mill.
② Warranty item: Feeder Equipment.
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.
[Note]:
(1)FAMSUN Co., Ltd reserves the copyright of this document and related contents. The recipient of this
Manual shall recognize the copyright and shall not provide the document wholly or partially to the third
party without FAMSUN’s authorization in writing beforehand, and shall not use it for other purpose.
(2)No notification shall be given should the related technologies and the parameters change.
(3) The foreign language version of this Operation Manual is translated based on the Chinese version of
this Operation Manual of FAMSUN, therefore, in case of divergence, the Chinese version of this
Operation Manual shall govern.
 CONTENTS
1Safety instructions ................................................................................................................................ 1
1.1 Environment conditions ................................................................................................................... 1
1.2 Description of warning signs ........................................................................................................... 1
1.3 Description of safety signs ............................................................................................................... 2
1.4 General safety instructions ............................................................................................................... 3
1.5 Safety instructions in transportation, storage and installation ......................................................... 3
1.6Safety instructions in operation, inspection and maintenance .......................................................... 4
1.7 Personal protection ........................................................................................................................... 5
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard............................. 7
1.9 Other safety precautions (environmental protection measurements) ............................................... 8
2 General description ............................................................................................................................. 9
2.1 Application and adaptability ............................................................................................................ 9
2.2Main features and functions .............................................................................................................. 9
2.3 General outline and main structure feature ...................................................................................... 9
2.4 Production process (feeding and discharging) ............................................................................... 11
3 Feeder specification .......................................................................................................................... 13
3.1 Basic Specifications ....................................................................................................................... 13
3.2 Main technical parameters ............................................................................................................. 14
4Transportation, installation and adjustment ....................................................................................... 15
4.1 Transportation ................................................................................................................................ 15
4.2Mechanical installation ................................................................................................................... 16
4.3Electric installation ......................................................................................................................... 19
4.3.1Electric connection ....................................................................................................................... 19
4.3.2 Installation procedure, methods and precautions ........................................................................ 20
4.3.3 Layout of the panel of control cabinet ........................................................................................ 22
4.3.4 Schematic diagram of electric wiring of control cabinet ............................................................ 22
4.3.5 Schematic diagram of electric control ........................................................................................ 23
4.3.6 Schematic diagram of electric control principle ......................................................................... 29
4.4 Instruction of HMI operations........................................................................................................ 30
4.4.1 Basic introduction of HMI operation .......................................................................................... 30
4.4.2 Keyboard operation on screen..................................................................................................... 31
4.5 Operation instructions for the human-machine interface of feeder ............................................... 31
4.5.1 Control panel ............................................................................................................................... 31
4.5.2 Configuration for control parameters .......................................................................................... 35
4.5.3 Alarm information ....................................................................................................................... 37
4.5.4 Trend picture display................................................................................................................... 37
4.6 English human-machine interface .................................................................................................. 38
5 Running ............................................................................................................................................. 43
5.1 Attention points for operations ....................................................................................................... 43
5.2 Functional inspection prior to test-run ........................................................................................... 43
5.3 Commissioning .............................................................................................................................. 43
5.4 Use and operation........................................................................................................................... 45
6 Inspection, repair and maintenance ................................................................................................... 46
6.1 Instructions for inspection, repair and maintenance ...................................................................... 46
6.2 Daily inspection and regular inspection ......................................................................................... 47
6.2.1 List of daily inspection items (prior to or during each running) ................................................. 47
6.2.2 List of regular inspection items ................................................................................................... 47
6.2.3 Machine shutdown ...................................................................................................................... 48
6.2.4 Mechanical maintenance ............................................................................................................. 49
6.3 Malfunction and troubleshooting ................................................................................................... 50
6.4 Tools for repair and maintenance ................................................................................................... 51
6.5 Long-term out-of-service ............................................................................................................... 52
6.6 Spare parts ...................................................................................................................................... 52
6.6.1 Spare parts ................................................................................................................................... 52
6.6.2 Electric spare part list .................................................................................................................. 52
6.6.3 Exploded diagram of different components ................................................................................ 53
6.6.4 Ordering list of spare parts .......................................................................................................... 61
7. Appendix .......................................................................................................................................... 62
7.1 Attached documents ....................................................................................................................... 62
7.2 FAMSUN Automatic Feeder (list of Operation Manuals) ............................................................. 63
1Safety instructions
1.1 Environment conditions
Please install the equipment according to the following conditions for safe operations.
(1) Please install this equipment indoors according to following conditions for safe operations:
. Ambient temperature range (-10～+40℃)
. Relative humidity range: 30%~85%
. Altitude: less than 1000m
Ensure indoor clean and well vented
Ensure the equipment far away from the corrosive gas, inflammable and explosive gas as well as steam
(2) Power source: as for Voltage and Frequency, please refer to motor nameplate; Compressed air
pressure ≧0.6Mpa.
(3)To facilitate use, operation, maintenance and inspection of the machine, adequate clearances around it
shall be required.
(Please refer to scaled drawing for installation in chapter 4)
(4) Please place the equipment horizontally.
(5)The vibration by other complicated environmental conditions may not exceed 12mm∙s-1.
(6)Airflow speed should be controlled within25～30m/s, refer to the section"5.3 Commissioning" in the
operation manual
1.2 Description of warning signs
(1) In order to well understand this operation Manual, the safety warning signs are classified as
following.
(2) These warning signs have been set up according to the operating regulations and safety precautions
for this equipment. In order to avoid dangerous accidents, this Operation Manual also includes detailed
preventions. Please operate this equipment according to the instructions based on sufficient
understanding of warning signs.

This sign warns: In order to avoid death and serious injury

accidents, please be sure to operate this equipment according to
relevant stipulations of safety instructions.

This sign warns: In order to avoid potential dangerous accidents

and serious injuries, please follow relevant guidelines of safety
instructions to operate the equipment.

This sign warns:In order to avoid minor and potential moderate

injuries,please operate this equipment according to relevant
stipulations of safety instructions.

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 1.3 Description of safety signs
(1)Relevant safety signs are posted at the corresponding dangerous positions of this equipment to
personal safety. See Fig.1-1.
(2) All the safety signs are indicated in Table 1-2. Please carefully understand and install, adjust, operate,
maintain and inspect this equipment according to the contents in Table 1-2.
(3) Please post these safety signs near the equipment.
(4) When these safety signs have fallen off or been damaged, please replace them with new signs.
(5)If you want to order new signs, please contact our company.

2 3

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2

Fig.1-1 Signs for danger positions

Safety signs in Fig.1-1:

Safety sign near the access door

Beware of injury by the machine

Safety sign for maintenance to comply with the operation manual

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 2

Safety sign: Do not remove the safety guard.

Safety sign "Beware of electric shock"

1.4 General safety instructions

(1)The said equipment operators refer to all personnel who should participate in operation,
inspection and maintenance etc.
(2)The equipment operator must possess satisfactory understanding of the Operation manual.
(3) The owner has the duty and obligation to educate all operation personnel with the safety
instructions of the Operation Manual for the equipment.
(4)While obeying all the safety instructions herewith, the users must comply with all other
safety regulations and stipulations to prevent accidents.
(5)All concerned employees should receive safety training. The enterprise management
should be in charge of the training and observe the national, local and other company safety
regulations.
(6)This equipment is used to feed powdery and granular materials. All the responsibilities for
any accidents or damage to the equipment shall not be borne by manufacture and commission
agent if the equipment is not operated according to the Operation manual.
(7)Please install, use and operate the equipment correctly. Whoever taking off guard to
destroy its function should be responsible for the safety consequences.
(8) Any changes to the equipment shall not affect the functions and safety performances of the
equipment.
(9)Be sure to run the feeder under strict obeying of all regulations for prevention of accidents.
(10) If any accidents are caused due to failure in obeying the stipulations of the
Operation Manual and the control system for FAMSUN equipment is not used as per
the conditions mentioned above, FAMSUN will deny any responsibility. If FAMSUN Co., Ltd
is required to take the responsibility, we will reserve the right to investigate and affix the
liability of the party who is responsible.

1.5 Safety instructions in transportation, storage and installation

(1)The equipment must be placed and handled by professionals.

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 (2)Please use designated tools (steel cable, crane, hoist, etc.) to lift the equipment according to
designated sequence and method.
(3)Authorized staff only for lift operation.
(4) In order to prevent serious injury accidents, no one is allowed to present under the equipment
during hoisting.
(5)The capacity of hoisting tools should be more than total weight of the equipment.
(6)When the equipment is stored temporarily, please place the equipment at level and keep a
constant temperature and indoors clean.
(7)For transportation, it is not allowed to damage the equipment by packing. It should be
reported to the manager immediately in case of any machine damage or missing parts during
transportation.
(8)In installation, enough clearance should be allowed for future maintenance and replacement
of the equipment.
(9)Prior to installation, all machine parts must be kept in their original package. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunlight and damp.
(10)In installation, enough clearance should be allowed for future maintenance and replacement
of the equipment.

1.6Safety instructions in operation, inspection and maintenance

(1)The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to applicable specifications provided
together with the equipment. Electric installation shall be performed only by professional
persons according to relevant electric safety standards.
(2)For maintenance or repairing, the power must be cut off so as to prevent the motor from
unauthorized start.
(3)Maintenance and installation should be done after power shutdown. For operation,
installation, repair and maintenance, please be sure to turn off and lock the main power switch,
and place the signboard on the workshop gateway, in front of the electric control panel in the
control room and near the feeder respectively to prevent the motor from accidental stripping.
(4) In operation, a special attention shall be paid to the positions with attached safety signs.
(5) Do not operate when the safety protection device is off and access door is open. It is
prohibited to open the access door until the machine comes to full stop.
(6) The safety protection devices can never be dismounted, covered or bypassed at liberty. It
can never be opened until the machine comes to complete stop. And the machine can only be
started when these safety protection devices are in good order.
(9)When the machine is scheduled to stop, the feeder must be prevented from being started
by any unauthorized start.
(10) Except the maintenance of the equipment, it is not allowed to take off guards and safety

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 devices.
(11)When the safety guards or access door are opened or the safety devices have to be
disassembled in order to inspect, adjust, repair and maintain the equipment or replace the
parts, required safety measures must be in place prior to such operations.
(12)When the machine is running, it is strictly forbidden to put fingers near the running
components. Such work as inspection, maintenance and cleaning etc cannot be done until the
rotor in the feeder has been completely stopped.
(13)In case maintenance and inspection work should be done with a welder or other tools that
can generate sparks, strict safety precautions must be taken against dust explosion and
combustion (see "Explosion protection").
(14)If the parts are damaged, please repair or replace them immediately.
(15)Ensure the safety of the electric system. Before the electric circuit is powdered off, it is
strictly prohibited to open the terminal box to avoid electric shock.
(16)The electric control system of the feeder must comply with the following instructions.
Otherwise, the technical safety responsibility of the supplier will be denied.
① The electric control system of the feeder must be supplied by FAMSUN Co.,Ltd.

②The equipment must be checked up by an expert from FAMSUN before commissioning.

③The electric control is a component part of the safety regulations for accident prevention.
④ Prior to commissioning the control system must be tested by an expert from FAMSUN
according to the testing list and a permit will be signed off by the expert.
⑤If the control system for FAMSUN Co., Ltd equipment does not go through the conditions
above, FAMSUN Co., Ltd will deny any responsibility. If FAMSUN is required to take the
responsibility, we will reserve the right to investigate and affix the liability of the party who is
responsible.
1.7 Personal protection
(1) All the mechanical equipments manufactured by FAMSUN Co., Ltd has safety devices
that are consistent with modern technical frontier and generally effective safety rules prior to
shipping out, so that the customers can use the machines in accordance with the regulations.
(2) If the operators employed lack of communication skills, the owner has the responsibility
to explain to them clearly where dangers exist and warn them that special attention should
be exercised.
(3) In order to ensure safety and health for the workers during production process, it
is necessary to use personal protection equipment (such as gloves, breathing masks and
safety shoes) during operation.
(4) Please execute the special regulations on accident prevention in the operation
manual provided by FAMSUN.
(5) The enterprises are obligated to execute following regulations to ensure operators' safety.

①The guards should be mounted at any time and kept in place. It is very dangerous when
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they are opened or dismantled. It may cause casualty accident. This is also applicable to the
preventive device of the robot.
②The safety limit switches should always be kept in good order. Bypass or discard of the
safety limit switches is not allowed.
③The drive motor must be switched off completely to stop the machine when carrying out
inspection, commissioning, repair and maintenance. This can be done through a full-phase cut
off and lockable switch which is installed near the machine or on the operation desk, or the
control panel on site. It is not enough only to screw off the fuse wire!
④ If the machine needs other energy like pneumatic, hydraulic, steam and hot water, it is
necessary to cut off their energy supply or turn off the switch and to release the pressure in the
internal pipeline system of the machine.
⑤ As for handling heated or cooled parts and components of the machine, watch for the
danger of burning or scalding, frost-bitting.
⑥ If you have pressed the emergency- stop switch to shut down the machine and you want to
reset the switch, it is not permissible to only re-press this button rather to turn on the main
switch to restart the machine.
⑦ If some machines are equipped with a partial shutdown system, especial care should be
taken. Read the instruction manuals attached with the machine carefully. In such machines
with a partial shutdown system, temperature will rise because pressure or vacuum will build up
after they have been used for a while.
⑧ The cleaning, lubricating and oiling of the machine or its parts and components may be
carried out only when the machine is not in running. If you have to climb on or enter the
machine to do such work, the following rule shall be mandatory without exception: the power
supply of motors must be cut off completely and the switch must be locked out with warning
tag attached. Attention must be paid to safety measures for climbing.
⑨Be careful: sampling from inside of the machine can never be carried out unless there is not
any danger. Usually, the samples can be taken from the pipe under the machine instead of
inside of machine.
⑩ Clean out the deposited dust,dirt and materials frequently. Keeping the machine clean can
enhance production safety and housekeeping level of workshop, and is also beneficial to
prevent dust explosion.
⑪In case of oil (grease) leakage, clean it up immediately and seal well the place where
leakage occurs. Oil or grease leakage on the floor will easily bring about hazards to the
operators.
⑫During operation, the machine must be equipped with safety devices, which may be neither
removed and abandoned nor reduced in functions. Otherwise, FAMSUN is not responsible
for any accidents resulted wherefrom and reserves the right to investigate as certain where
the responsibility lies.

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1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard
(1) General housekeeping
① Keeping the workplace with combustible dust free is an important condition for safe production.
② Try not to pile bagged or bulk materials between machines.
③ In order to reduce dust emission to surrounding areas, all conveying devices, air pipe, filtering bag
should be kept in good condition without any leakage especially pipes and covers of the conveying
devices.
④ In order to reduce dust explosion hazard, dusts must be cleaned out frequently and effectively
everywhere.
⑤ Keep all motors free of deposited dusts.

(2) Regular inspection and maintenance

① Check the safety devices such as speed monitor or the like apparatus regularly, at least once a week.
② Check and clean the magnetic separator, at least once a day.
③ In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts and
bearings, at least once a week, and to fill up with lubricant on regular basis.

(3) Electric apparatus

Regularly check the electric apparatus and articles, and special attention should be paid to the
following:
①It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
glass.
②It is forbidden to use any cable extension or electric heater.
③It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.
④The cables without conduits are not allowed to be installed on the floor.
⑤ Cut off the power supply of the machine after work.
⑥An electrician should be assigned to check the insulation of all the power lines of electric
network according to relevant regulations, at least once a year.

(4)Smoking and welding

①Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as
guests, customers, foreigners and drivers visiting the factory.
②If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a designated site.
③If it is necessary to carry out occasional welding or the like work directly in production area
or warehouse, written applications must be submitted to a concerned supervisor in advance
for written approval. The above mentioned operations can be carried out only when special
safety measures have been taken, such as laying water soaked canvas or the covering

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 canvas special for the surrounding area and preparing fire extinguishers. After completion of
the operation, the welding site and the surrounding area are to be monitored at least for 10
hours.
④The gas cutting sparks are very dangerous. They travel across through the narrow
clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in
distance. If the sparks drop in dusts, fire accidents may occur at any time.
⑤Welding is prohibited on a running conveyor. If the welding work is required, shut down the
machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to
disassemble them or disconnect their lower ends with silo or tank and seal them to avoid
welding sparks entering the conveying pipes or silos.

(5) Beware of static electricity

①To ensure the safety of electric circuits and avoid explosion resulted from spark discharge.
② The paint coat at the electric connections must be removed.

1.9 Other safety precautions (environmental protection measurements)

If you decide not to use the machine any longer after it is used for a certain number of years (about
8-10 years), the measures for environmental protection and reutilization should be taken.
(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the designated workshop.
(2) The plastic parts shall be picked up for reutilization.
(3) The metal parts shall be sorted out for special handling.

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2 General description
2.1 Application and adaptability
TWLY-ZD Series automatic feeder (hereafter referred to as "the feeder") is a feeding device for a
hammer mill with the function of automatical control of feeding speed and impurity removal such as stone
and iron. It is applicable to the use in poultry and livestock feed grinding, such as corn, wheat, soybean
meal and peanut meal etc. The size of the raw material is not bigger than 10mm and the perforation of the
screen should be Φ2.0mm and above.
2.2Main features and functions
(1)Based on the working current of the hammer mill, the feeding to the hammer mill can be actually
controlled through a VFD and thus the opening of the feeding gate for hammer mill to reach its full load
condition quickly and run steadily under this condition.
(2)A humanized human-computer interface is adopted for the controller, with simple and convenient
operation, which significantly reduces the operation difficulty for operations.
(3)A stone removal structure with air classification is employed, which can effectively eliminate impurities
such as stone.
(4)The magnetic separator device is used, which can remove the ferrous substance from the material flow
to guarantee that the clean material stream is provided for the hammer mill;
(5)A long roller with shallow pockets is adopted to reduce the possibility of material jamming in the pocket.

2.3 General outline and main structure feature

(1)Main structure (see Fig.2-1)

1. Material inlet 2.Auxiliary air inlet 3.Machine body 4.Inspection window 5.Adjustment plate for
material flow 6.Adjustment plate to block impurities 7. Material outlet 8.Impurity collection box (or
auger) 9.Air inlet 10.Ferrous impurity collection box 11.Magnetic gate 12.Feeding roller 13.Feeding gate
Fig.2-1 Schematic diagram of the whole machine
This feeder is mainly composed of machine body, inspection window, adjustment plate for material

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flow, adjustment plate to block impurities, impurity collection box, ferrous impurity collection box, magnetic
gate, feeding roller and feeding gate etc.

(2)Working principle

The material enters the feeding roller through the top inlet. Certain opening is given by the feeding
gate for the materials to flow down while the feeding roller rotates at the same time, which ensures the
material flow in a uniform and smooth manner. Any ferrous impurity is eliminated when the material flow
arrives at the magnetic gate; The materials continue to flow down at a certain angle through the
adjustment plate for material flow. The stone is separated from the material by the effect of the air flow
coming from the air inlet. Thus the stone and other impurities should follow along the inclined plane and
be collected by the plate to block impurities being adjusted to proper angle.
The feeding amount can be automatically adjusted. The control principle is as follows: A sensor
detects the real-time working current of the hammer mill and transmits the signal to the step motor of the
feeder and the controller of the VFD. Then the signals is compared with preset current to determine the
adjustment of the opening of the feeding gate and rotating speed of VFD, therefore to automatically
control the feeding amount.

(3)Structure of main working components

①Auxiliary air inlet

It is used for the air supplement of hammer mill and can affect the air speed at air inlet(9) by
adjusting its opening, which is able to finetune the air speed at air inlet(9).
②Adjustment plate for material flow
It is used for the adjustment of the falling angle of material flow, ready for stone removal.
③ Adjustment plate to block impurities
It is used to block impurities such as stone into the hammer mill. It can also remove different
impurities by adjusting the inclined angle of the plane.
④Impurity collection box
It is used to collect the impurities such as stone or the like.It requires regularly cleaning.
⑤Ferrous impurity collection box
It is used to collect ferrous impurities.It requires regularly cleaning.
⑥Magnetic gate
It is mainly used to eliminate the magnetic substance in the material flow to keep the material
clean.
⑦Feeding roller
It is mainly composed of blades and a shaft welded together that form pockets to perform
uniform feeding and fine adjustment for feeding.
⑧Feeding gate
It plays a main role to control the feeding speed.

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2.4 Production process (feeding and discharging)
喂料器
Feeder

粉碎机
Grinder
Dust collector除尘器
沉降室
Settling chamber

料封绞龙
Material seal auger

Fig.2-2 Grinding with air-assist

In order to get a better effect of stone removal, a certain air suction is required for the feeder, see Table1-1
for details.
Table1-1 Required air suction amount for feeder
Item
Minimum air Recommended dust collector
Model of feeder suction m3/h
LNGM30(40 air bags)
Note: It is required to include
TWLY 36ZD 5000
impulse control instrument to
ensure normal jet blowing.
LNGM45 (60 air bags)
Note: It is required to include
TWLY65ZD 9000
impulse control instrument to
ensure normal jetting.
LNGM54(72 air bags)
Note: It is required to include
TWLY 80ZD 9500
impulse control instrument to
ensure normal jetting.
LNGM63A(84 air bags)
Note: It is required to include
TWLY 100ZD 11500
impulse control instrument to
ensure normal jetting.
LNGM63A(84 air bags)
TWLY 102ZD 11000 Note: It is required to include
impulse control instrument to
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Recommended fan
TLGF-LY-11-2A/11kW (rotating
speed 2930r/min, air
volume3500-8200m3/h, full
pressure 3400-5600Pa)
TLGF-LY-18-2A/18.5Kw
(rotating speed 2930r/min, air
volume 6800 ～ 14000m3/h,
wind pressure3800～5600Pa)
5-48-12NO5.6A/22kW(Rotating
speed 2900r/min, air
volume9900-12000m3/h, full
pressure 3600-4700Pa)
5-48-12 NO6.3C/30kW
(rotating speed 2700r/min, air
volume10000-15000m3/h, full
pressure 4100-5800Pa)
5-48-12 NO6.3C/30kW
(rotating speed 2700r/min, air
volume10000-15000m3/h, full
 ensure normal jetting.
LNGM72A(96 air bags)
Note: It is required to include
TWLY 125ZD 13000
impulse control instrument to
ensure normal jetting.
pressure 4100-5800Pa)
6-30-9C/37KW(rotating
speed1800r/min, air volume
8100-17000m3/h, full pressure
4000-5400Pa)

Note: Air suction systems differ in air resistance, therefore select a proper fan according to the specific
system to ensure the air suction to meet the minimum air volume listed in Table 1-1.

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3 Feeder specification
3.1 Basic Specifications
(1) Material characteristics
Particle size of incoming material: The maximum size shall be less than 10mm
Bulk density: 0.2～0.7kg/dm3
Moisture content: not exceed 18%
(2) Environmental conditions
①Ambient temperature range (0~+40°C not freezing)
② Relative humidity range: 30%~85%
③ Altitude: less than 1000m
④ Temperature range for normal transportation:-25～55℃
⑤ Compressed air for normal use is above 0.6Mpa
⑥ Voltage for normal use: AC380V (excluding the step motor)
Note: if the actual condition fails to comply with the environment condition No. ①, proper temperature
adjustment shall be required. If it fails to comply with conditions No.② and No. ③, a gear motor shall be
customized. If it fails to comply with condition ⑥, please refer to the motor specifications to customize the
gear motor.
(3) Configuration conditions
①The feeder should match the hammer mill in process flow.
②Power supply for normal use (permissible voltage deviation ±5%, frequency deviation±1Hz)
③The user must configure an over-voltage protection device for the power supply.

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 3.2 Main technical parameters
(1) Main technical parameters (see Fig.3-2)

Table 3-2 Main technical parameters

Item Max. rotating Diameter of Nominal width of Power required kw
Model speed of feeding feeding roller the feeding
roller, r/min mm chamber
mm
TWLY36ZD drawer type 0.55
50 150 360
TWLY36ZD auger type 0.55+0.25
TWLY65ZD drawer type 50 150 650 0.75
TWLY80ZD drawer type 0.75
50 150 800
TWLY80ZD auger type 0.75+0.37
TWLY100ZDdrawer type 1.1
50 150 1000
TWLY100ZD auger type 1.1+0.55
TWLY102ZDdrawer type 1.1
50 150 1020
TWLY102ZD auger type 1.1+0.55
TWLY125ZDdrawer type 1.1
50 150 1250
TWLY125ZD auger type 1.1+0.55

(2) Model nomenclature

T WL Y □ ZD

Suffix code: Automatic type

Main specification: width of the feeding room, cm
Model Code: rotary type
Machine code: feeder
Industry code: grain and oilseed machinery

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4Transportation, installation and adjustment
4.1 Transportation
(1)Hoisting
①When hoisting, the lifting devices on machine body should be used properly. (See Fig.4-1
Hoisting diagram of the hammer mill)

Fig.4-1 Hoisting diagram

②When hoisting, the cables shall be capable of handling the weight of the hoisted equipment and not too
short in order to avoid any damage to the equipment. The angle between every two cables is not
necessarily equal to 60°; Actually an angle less than 60°is better, but it requires a much longer cable. The
bearing capacity of the hoisting equipment shall be 2 times greater than the weight of the equipment to be
hoisted.
(2) Transportation
①For shipment, whether to use a packing case is determined according to actual conditions.
②If a packing case is not used in transport, water-proof protection shall be taken and the
goods shall be prevented against collision and overturn of the equipment.
③If a packing case is used, the complete machine and accessories shall be fixed securely in
the case and a certain clearance shall be reserved from the boards of the packing case so as
to avoid collision and damage in transport. If the height is in excess of the standard, partial
packing should be employed.
④During transportation, any overturn, heavy loads or collision are not allowed onto the
machine body.
(3)Storage
① If the machine equipment is to be stored in an open air, the facilities for prevention of rain,
sunshine and water accumulation should be available. When the machine equipment is to be
stored indoors, the measures for ventilation and damp proof shall be taken.
②The equipment should be stored in ventilated, dry and cool place for long-time storage with
damp proof measures. The exposed surfaces without painting should be covered with
rust-proof oil.

15
 4.2Mechanical installation

(1) Unpacking and inspection

①When the machine arrives at the destination, unpack and check it over carefully if any signs such as collision or rubbing occur during the transportation.
② Check the documents and accessories in the shipment against the packing list. Make a complete record with pictures.
(2)Overall view for installation
Scaled drawing for installation, specific size can refer to (Fig. 4-1, 4-2a, 4-2b)
Table 4-1 Installation dimensions for WLY-ZD automatic feeder

size
Model
B C D E F G I J K M L1 L2 L3 L4 L5 L6 n1 n2

TWLY36ZD / 334 416 446 / 420 480 300 80 440 350 460 723 366 492 1038 8 8

TWLY65ZD 242 664 726 752 245 736 480 300 80 440 680 776 1038 692 / / 10 10

TWLY80ZD 416 764 832 856 288 864 380 300 40 345 780 900 1153 796 707 1471 12 10

TWLY100ZD 228 1072 1140 1164 586 1172 380 300 40 345 1088 1208 1470 1104 861 1816 14 12

TWLY102ZD 210 984 1050 1076 360 1080 480 300 80 440 1000 1120 1382 1016 817 1728 14 16

TWLY125ZD 432 1234 1296 1326 267 1335 380 300 40 345 1250 1370 1632 1266 942 1978 16 14

16
Fig.4-2a Scaled drawing for TWLY-ZD automatic feeder (impurity discharge of drawer type)

17
Fig.4-2b Scaled drawing for TWLY-ZD automatic feeder (impurity discharge of auger type)

18
 Installation requirements:
a. The feeder is delivered generally as a complete set. First check upon unpacking if there is
any damage during transportation;
b. Installation field should be solid and roomy. When installation, leave enough clearances for
maintenance and replacement of parts;
c.(Please refer to Table 4-1 the scaled drawing of the hammer mill installation provided at
ordering;)
d.The proper maintenance platform and staircase should be provided if necessary, The
staircase shall be equipped with handrails.

4.3Electric installation
4.3.1Electric connection
①Please refer to Fig.4-3 for electric control diagram. The electric cables are connected
to the central control room.
② The cable channels/trays in central control room must be properly protected.
③The central control room should be kept clean and free of dust.

Fig. 4-3 Layout of electric connection

19
4.3.2 Installation procedure, methods and precautions
It is suggested that the controller is mounted on the wall in the power distribution room of the hammer
mill. Installation of wires from the bottom is recommended (to benefit dust-proof) with on-panel screen
about 1.6 cm off the ground, which facilitates operation and maintenance. This control box is delivered
only with single machine sale. In engineering design, this apparatus can be integrated to the electric
control panel of central control room. Or it can also be installed as a stand-alone unit.
The current inductor delivered along with the controller should be mounted in
the power distribution panel for the grinder. Any one of power lines L1, L2 or L3 for the grinder should
pass through the coil of induct or as shown in Fig.4-4:

TA1 ②

PA1
125 126

126
U4

①
③

Fig.4-4 Schematic diagram for the wiring of current inductor

Note: ① Part of control panel of hammer mill: current inductor ②One power line of hammer mill motor
③Controller of the feeder: current insulation transmitter.
Here the ammeter can be omitted. It is recommended to dismount one end of connection line of the
ammeter in the power distribution panel for the grinder and pass it through the cable hole of the
transmitter as shown in Fig.4-4.Then make sure of good connection.
Output current of the current inductor is 0～5A.In order to reduce the cable loss, it is
recommended to use RVV2×2.5mm2 (when the line distance exceeds 15m, it is suggested
to use RVV2×4 mm2) cable to reduce cable loss and avoid current signal distortion.

The user should install an overload protection device for the power supply of this equipment.
Please install an emergency stop button near the equipment to facilitate the operation so as to protect
the safety of working environment.
The linkage and interlock between upstream and downstream equipments should be taken into
account in design and control of the process flow.
Choose the current inductor referring to Table 4-3

20
 Table 4-3 Parameters selected for the current inductor

Power of main motor(kW) Model of current inductor

22 50/5
30 100/5
37 100/5
45 150/5
55 150/5
75 200/5
90 250/5
110 250/5
132 300/5
160 400/5
200 500/5
220 500/5
250 600/5
315 800/5
355 800/5

21
4.3.3 Layout of the panel of control cabinet
A schematic diagram for panel of controller is shown in Fig. 4-5:

Fig.4-5 Schematic diagram of panel of controller

4.3.4 Schematic diagram of electric wiring of control cabinet

Fig.4-6 Layout diagram of the control cabinet terminal of TWLY-ZD automatic feeder

22
4.3.5 Schematic diagram of electric control
The schematic diagram of the control circuit of this equipment is shown in Fig.4-7.
AC 3P / N / PE 380V & 50Hz

L1
A
L2
B
C L3

N QFa
PE
QF1 QF2

KM1 KM2
U1 L1; L2; L3
V.F.D
VLT-2800 U; V; W

W1' V1' U1' U2 V2 W2

U1 V1 W1

M1 M1' M2
① ② ③

Fig.4-7a Schematic diagram of electric control principle for TWLY-ZD automatic feeder 1
Note: ①Feeding motor; ②Fan of feeding motor; ③Auger for discharging impurities

23
 L1(S100) DC24V 24V+
D02
N

PLC_L+
DC24V

PLC_M
DC0V
24V+
与DC0V并联

QFk QFdc
DP1
OSMC32N2C10 明纬 DR-120-24 OSMC32N1C6

D01
L1 N L+ M 1M 2M 0 1
DIa DIb AI
AC 220V DC 24V
24VDC
E-STOP
SB 1232 S7-1214C（DC/DC/DC）
AQ 1×12 bit

XB2ES542C 6ES7 232-4HA30-0XB0

DQa
3L 3M

DC0V PLC-CPU
6ES7 214-1AE30-0XB0

N-1 DC0V

① ② ③ ④ ⑤
Fig.4-7b Schematic diagram of electric control principle for TWLY-ZD automatic feeder 2
Note:① Breaker of the control circuit ②Emergency stop; ③ Power supply of direct-current; ④Direct-current breaker ⑤PLC power supply

24
 ① ② ③ ④ ⑤ ⑥
24V+

DC0V DC0V
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 I1.1 I1.2 I1.3 I1.4 I1.5

1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 2M 0 1
DIa DIb AI

S7-1214C（DC/DC/DC）

PLC-CPU
Fig.4-7c Schematic diagram of electric control principle for TWLY-ZD automatic feeder 3
Note: ①Arc door closed to the desired place ②Arc door opened to the desired place ③Automatic operation; ④Manual operation;⑤ Signal for breaker
⑥Grinder trouble;⑦Frequency converter trouble;⑧Feeder running;⑨Low material level for grinding bin; ⑩Auger for discharging impurities running.

25
 PLC-CPU

S7-1214C（DC/DC/DC）

1L 3M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1

24V+ Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 Q1.0 Q1.1
FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8 FU9 FU10
DC0V

HAD1

KM1 KM2

AD16-SM/DC24V
DC0V

① ② ③ ④ ⑤
Fig.4-7d Schematic diagram of electric control principle for TWLY-ZD automatic feeder 4
Note: ① Impulse of stepping motor ②Direction of the step motor ③Start/stop of feeding motor ④Start/stop of auger for material discharging ⑤ Sound-light
alarm

26
 Fig.4-7e Schematic diagram of electric control principle for TWLY-ZD automatic feeder 5
Note: ①Automatic operation; ②Manual operation; ③Signal for limit switch; ④Motor protection circuit closed; ⑤Grinder running; ⑥VFD AL alarm;
⑦Feeding motor in running; ⑧ Working current input of grinder

27
 Fig.4-7f Schematic diagram of electric control principle for TWLY-ZD automatic feeder 6
Note: ① Signal for door closed to the desired position; ② Signal for door opened to the desired position; ③ Current detection for grinder;④Trouble detection for
VFD ⑤HOA

28
4.3.6 Schematic diagram of electric control principle
The schematic diagram for control circuit of the machine, as shown in Fig.4-8:

Fig.4-8 Wiring connection diagram for TWLY-ZD automatic feeder

Note: On site, please configure and connect the wire according to the diagram.

29
4.4 Instruction of HMI operations
4.4.1 Basic introduction of HMI operation
Human Machine Interface (HMI) provides touch screen and function keys. The control panel or the
running program is controlled through touch screen and function keys.
(1) The operation of touch screen
The operator controls are the keys of sensitive-to-touch on the touch screen. The principle of Touch
-screen operation is the same as that of Mechanical button operation. The operator controls are activated
by fingers.

The damage to the touch screen

Spiky head or sharped objects may damage the plastic surface of touch screen Please
always operate the touch screen with finger or touch pen.

Trigger off unexpected action

It is possible to trigger off unexpected action when touching a few operating control at the
same time. Please only touch one operating control at a time on the touch screen.

(2) Function keys

The keys F1-F4 at the lower screen are the function keys for the parameter setting for four kinds of
typical materials, as shown in Fig.4-9, the Initial Image. The parameters setting interface can be
respectively accessed by operation keys.
It is on the control interface screen (Initial and Automatic mode) only for the operation of the four
function keys to be effective!!!

Fig.4-9 Initial Image

30
4.4.2 Keyboard operation on screen
Following are common keystrokes on HMI:
Cursor left

Cursor right

Delete character

Cancel input

Enter

The number keys on the HMI are as follows:

1. Touch the keys of required operator controls.
The number key operation window displays.
2. Input the numbers. With number inputs, the HMI
device sends out corresponding audible signal.
3. Press <ESC>key to cancel input. At the same
time the on-screen operation window is closed.
4. Press <Enter>key to confirm input. At the same
time the on-screen operation window is closed.

4.5 Operation instructions for the human-machine interface of feeder

4.5.1 Control panel
Switch on power supply in the panel to start HMI. The "start-up image" will appear on the screen (as
shown in Fig 4-10). Press "Start" key to access the initial image, as shown in Fig.4-11.

Fig.4-10 Startup interface of HMI

31
 Fig.4-11 Initial image

If the Startup image displays "# # # #", not "0.00", please check the wiring
for normal connection. The device will not start if the problem remains.

The system major parameters on the control panel include: "current of grinder motor ","load
ratio", "Feeding motor frequency" and “degree of gate opening
Current of grinder motor--display the running current for the motor of the grinder.
Load ratio--the running current of the grinder motor/ the expected running current of the grinder.
Feeding motor frequency---- the frequency of feeding motor (VFD), Hz
Degree of gate opening ---- the degree for the feeding gate opening.
The user can use the four keys “Language switch", "Alarm information", "Clear alarm "and
"Trend " Exchange of Chinese and English language in the human-machine interface by clicking
"Language switch", as shown in Fig.4-12; Access to the summary screen of alarm information by
clicking the "Alarm information"; Cancellation of alarm by clicking the "Clear alarm";Current trend for
principal machine by clicking the "Trend"

Fig.4-12 English Screen

32
 The keys F1-F4 at the lower screen represent the setting parameters of the four kinds of typical
materials. User to input main parameters according to the properties of formulated material during the
commissioning. Each time, all the users need to do is to click F1-F4 to bring up corresponding parameters
according to the characteristics of present material being ground. The screen displays "The current
running parameter is Fn"(n is 0-4, F0 represents null load parameters.

Please confirm the current running parameters Fn is correct when starting

"automatic" mode each time. To set the parameters, please see 4.5.2.

The mode "Auto start" and "Manual start" are displayed on the control panel. The choice depends on
the selection switch on the electrical panel, as shown in Fig.4-13, just toggle the switch for desired mode.

Fig.4-13 Mode selection

(1)Automatic mode
The screen of the automatic mode is shown in the Fig.4-14.The basic parameters are consistent with
those on Initial image, but the screen displays the actual running values and the current parameter setting
number.

Fig.4-14 Control panel (automatic mode)

33
 (2)Manual mode

Fig.4-15 Control panel (manual mode)

Manual mode is used to adjust gate opening and feeding motor frequency manually to reach optical
feeding conditions. Manual screen is shown as Fig.4-15. Control panel screen also displays the system
major parameters "Current of principal machine", "Load ratio", “feeding motor frequency”, "Degree
of gate opening". The definitions of the four parameters are the same as above.
Manual control instruction: "Distance", "Frequency", “Move forward", "Move backward",
"Language switch".
Distance--step distance setting for each running of stepping motor of feeding gate.
Frequency-frequency setting for feeding VFD
Move forward--stepping motor of the feeding gate is moving a step distance forward (opening the
gate) upon one clicking.
Move backward--stepping motor of the feeding gate is moving a step distance backward (opening the
gate) upon one clicking.
Language switch--Chinese-English switch in human-machine screen.
For "distance" and "frequency" setting, just click any number to access keyboard screen. See Fig.
4-16. Refer to 4.4.2 for number input.

Fig.4-16 Screen of number setting

34
4.5.2 Configuration for control parameters
The control parameter screen can be entered by clicking the key F1-F4 at the lower screen, as shown
in Fig.4-17 to Fig.4-20. Keys F1-F4 represent the control parameters of four different characteristic
materials. There is no need to modify the basic parameters, which facilitates customer's operation. Here
to take F1 as an example to demonstrate the meaning of parameters setting and operation methods.
Click F1 to enter control parameter screen, as shown in Fig.4-17. The parameter setting on this
screen includes "rated current", "expected current", "overcurrent", "start frequency"," low load
step"," moderate load step "," high load step", "high load frequency ","Down-regulated
frequency ""Up-regulated frequency" and "inducer ratio".
Rated current--Rated current for the principal machine of the grinder. (nameplate label)
Expected current--the expected running current for material 1(be sure to < rated current)
Overcurrent--the overcurrent setting for the principal machine of grinder. Overcurrent should stop the
feeding.
Start frequency--the initial frequency for startup of feeding gate motor.
Low load step--opening step for the stepping motor of feeding gate when the grinder is running with a
low load.
Moderate load step-- opening step for the stepping motor of feeding gate when the grinder is running
with a moderate load.
High load step-- opening step for the stepping motor of feeding gate when the grinder is running with
a high load.
High load frequency increase--the frequency increasing rate when the grinder reaches stable
running.
Down-regulated frequency --the down- adjusting frequency when the grinder with stable load.
Up-regulated frequency increase--the up-adjusting frequency when the grinder with stable load.
Inductor ratio--The ratio setting for the current inductor of grinder.

Fig.4-17 Running parameter setting for material 1

When setting the parameters, just click the number to enter the number setting screen, as shown in
Fig.4-16, Input the parameters with simulation keyboard. Refer to 4.4.2 for number input

35
 Fig.4-18 Parameter setting for the running of the material

Fig. 4-19 Parameter setting for the running of the material 3

Fig. 4-20 Parameter setting for the running of the material 4

36
4.5.3 Alarm information
The alarm screen can be entered when clicking the button "alarm information", as shown in
Fig.4-21, which displays all malfunction alarm information, and the user can do troubleshooting according
to the alarm information. Click the button << at the up left corner to return to the control panel.

Fig.4-21 Alarming picture

4.5.4 Trend picture display
Click the button "trend" on the control panel to display the trend picture, as shown in Fig.4-22.This
figure display the current running curve of the principal machine for grinder. Click the button << at the
upper left corner to return to the control panel.

Fig.4-22 Trends picture

37
4.6 English human-machine interface

38
39
40
41
42
5 Running
5.1 Attention points for operations
Note: When operation is implemented on the machine, besides the safety points specified in Chapter
1, the regulation items of the owner's enterprise shall also be obeyed.
(1) Pay attention to the place where the dangerous marks are attached when operating.
(2)The safety protection devices can never be dismounted, covered or overlapped at will.

5.2 Functional inspection prior to test-run

(1)Before leaving the manufacture plant, a perfect test-run has already been conducted to the
machine.
(2)The initial test run in the user’s factory cannot be done until following checks have been
conducted.
①There should be no abnormal contact of the automatic feeder or between the other
accessories.
②All connecting points must be checked carefully to ensure there is not any looseness.
③Check the adjusting plate for flexible rotating, therefore, it may need to start the motor for a
short time.
④Check the feeding rotors for their rotating directions matching with that indicated. Therefore,
it may need to start the motor for a short time.
5.3 Commissioning
Commissioning can only be carried out by the trained specialized personnel.
Do not open the grinder, and switch the selection switch to manual position under the condition of the
bin without material, then switch the display screen to the manual commissioning screen, and set the
openness of the feeding door for the value of 20, firstly, check whether the adjusting door for feeding is
opened gradually.
If there is no any sign for door open within 10s, the reasons are as follows:
(1)The wiring for switch of door opening to the desired place is wrong, please check whether
the electric wiring of approach switch is wrong or not, or check for any loose condition,
according to the electric schematic diagram.
(2)Check wiring of the controller of stepping motor for any looseness.
(3)If the wiring is correct, and the stepping motor has heating phenomenon, it means that the
rotating direction of the motor is wrong, it is just needed to exchange any two pieces of the
U,V,W.
(4)Check whether the rotating direction of the feeding roll is right or not, if it is opposite,
exchange any two piece of the U,V,W. Change the frequency of the feeding roll and check the
adjustment of the rotating speed for any abnormal.

43
Adjustment plate for material flow

Adjustment plate for

blocking impurities

Air suction
Wind deflector

Positioning disc

Fig.5-1 Schematic diagram for the commissioning of the stone removal structure
The stone removal structure consists of adjustment plate of material flow, adjustment plate for
blocking impurities, wind deflector and air inlet, etc. The adjusting plate of material flow can rotate around
the pin shaft, and is positioned by the positioning disc, generally the left third or the fourth hole on the
positioning disc is chosen(to make the adjusting plate of material flow tend to vertical).Adjusting plate for
blocking impurities is fixed on the inclined plane for discharge by rotating handle, and loose the rotating
handle, adjust the adjusting plate for blocking impurities along the inclined plane to proper location to
collect stone and other impurities, and the vertical section in the inner end should be located at the right
side of the end of adjusting plate for blocking impurities The specific requirement is with a few scattered
corn and the wheat grain falling to the impurities blocking plate. The air flow enters into the feeder from
the air inlet along the passage composed of the wind plate and lower inclined plane, and the speed at the
air flow passage should be controlled within25～30m/s. The scattered corn and the wheat grain will return
to the feeder with the effect of high speed air flow.

44
5.4 Use and operation
(1)The operator should well know the structure, performance and operation procedures of
the machine and have received the training organized by FAMSUN Co., Ltd.
(2)In operation, first start the fan and grinder, then open the door of the feeding chamber and
at last open the feeder; The shutdown procedure of the machine is to close the gate of the
feeding bins firstly, then cut off the feeder and at last shut down the grinder and fan.
(3)In any case, as long as switch the selection switch on the controller of the feeder to the stop
position, the frequency conversion motor can be immediately stopped, and close the adjusting
plate quickly, stop feeding.
(4)Although a frequency conversion motor is used for this feeder, its working frequency should
not be less than 10Hz for long time, otherwise the motor will easily be damaged.
(5)Carry out necessary cleaning and inspection when each shift of work is finished.
(6)Check the working condition of fasteners after using for a few hours.
(7)Avoid overload running, so as to protect the main shaft from broken.
(8)If the power is cut off, please close the feeder immediately, and empty out the material in
the grinder waiting for the next working.
(9)The relevant instruction manuals should be taken as the criterion for installing and using the
electric elements, which are required to run accurately, reliably and flexibly.

45
 6 Inspection, repair and maintenance
6.1 Instructions for inspection, repair and maintenance
Besides safety instructions in Chapter 1, comply with the following instructions for inspection, repair
and maintenance.
(1)Cut off power first before inspection, commissioning, repair and maintenance.
(2) Only can manual operation to open mixer gate and air flow be allowed when power is off
and mixer is at complete stop.
(3) Only is trained technical personnel allowed to do danger-potential work such as parts
replacement and repair.
(4) The replacement or maintenance of electric control system, circuit and electric parts and
components should only be done by trained personnel.
(5)The equipment can be operated only when the protection device available.
(6)When in need to open the safety guards or access doors or to take the safety devices off for
inspection, adjustment, repairing, maintenance and parts replacement, please set up the
required safety procedures and work out safety actions plans prior to such operations.
(7)Be sure that the above said safety devices and guards are put back to their positions and
ensure their proper functions after inspection, adjustment, repair and maintenance.
(8) Before doing maintenance and inspection, please be sure the warning tags [Maintenance
and Inspection work in process] are placed on the gate, so as to caution other people about it
and prevent the motor from accidental staring.
(9) Attention! Improper operation and maintenance may cause accident.

Note: The machine must be operated in strict compliance with operation regulations,
necessary checking and cleaning should be conducted before each working shift
The inside of the machine can be cleaned by flushing with material such as corn.

46
6.2 Daily inspection and regular inspection
During daily and regular inspection, stop the machine immediately and take proper steps in case of
any abnormality in machine operation. Resume the operation after confirming that the machine is
recovered to normal conditions.

6.2.1 List of daily inspection items (prior to or during each running)

No. Position Inspection item Cycle Method Solution
1 Machine Check for any abnormal noise Everyday Listening Checking
Check for temperature lower Checking
Step motor Everyday Thermometer
2 than 85℃
Step motor Check for any abnormal noise Everyday Listening Checking
Check whether the
Motor temperature rising is lower Everyday Thermometer Checking
than 45℃
3
Check whether the current
Motor Everyday Ammeter Checking
value is in rated range.
Motor Check for any abnormal noise Everyday Listening Checking

6.2.2 List of regular inspection items

No. Position Inspection item Cycle Method Solution
Approach Check whether the Replace it
1 Weekly Inspection
switch indicator light is on or not. if failure
Stepping motor Once every Measuring Replace it
2 Check for normal running
drive month if failure
Bearing with Working for Replace it
3 Check for any oil leakage Inspection
pedestal 1000 h if failure
Check the warning marks
Every month Inspection Replacing
for missing or abrasion
4 Safety device
Once every Replace it
Safety switch Cleaning
month if failure

Note1):
1. Assuming the duty cycle as 12h a day and 25 days a month. Customers can adjust it by themselves
according to actual conditions
2. Three recommended grease brands for lubricating bearing
①LITEAEP6-077(ASEOL)
②BEACOMPZ (ESSO)
③ARALUBHLP (ARAL)

47
 Rated Output rotating
Rated power
Model current speed Remarks
kw
A r/min
TWLY36ZD drawer type 0.55 1.6 50 Variable frequency
Variable frequency / without
TWLY36ZD auger type 0.55/0.25 1.6/0.8 50/10
variable frequency
TWLY65ZD drawer type 0.75 2.0 50 Variable frequency

TWLY80ZD drawer type 0.75 2.0 50 Variable frequency

Variable frequency / without
TWLY80ZD auger type 0.75/0.37 2.0/1.0 50
variable frequency
TWLY100ZD drawer type 1.1 2.9 50 Variable frequency
Variable frequency / without
TWLY100ZD auger type 1.1/0.55 2.9/1.6 50
variable frequency
TWLY102ZD drawer type 1.1 2.9 50 Variable frequency
Variable frequency / without
TWLY102ZD auger type 1.1/0.55 2.9/1.6 50
variable frequency
TWLY125ZD drawer type 1.1 2.9 50 Variable frequency
Variable frequency / without
TWLY125ZD auger type 1.1/0.55 2.9/1.6 50
variable frequency

Note:
(1)The above mentioned current is the maximum current of motor during the feeder working.
(2)If current of motor is greater than the normal working current, it is needed to check the bearings of main
shaft and make sure the conditioner is not overloaded.
(3) The instantaneous current of machine when startup is exceptional.

6.2.3 Machine shutdown

(1) Before any maintenance or repairing work, the machine and other related equipment
must be shut down.
(2)When the machine is shut down, prevention to eliminate the possibility for the feeder from
accidental starting must be in place.

48
6.2.4 Mechanical maintenance
(1)The replacement of the feeding roll
① Disassemble the guard hood and motor at both end of the feeding roll.
② Then disassemble the bearing with pedestal at both ends and cover plate.
③ Finally, take out the feeding shaft.

Feeding roll
Cover plate

Bearing with
pedestal

Reducing motor

Fig.6-1 Replacement for feeding roll

49
 6.3 Malfunction and troubleshooting
For prompting the malfunction and troubleshooting by the controller (See Table 6-1)
Table 6-1 Malfunction and troubleshooting
Trouble Cause Solutions
Caused by the lack of material Feed raw material into material bin.
The gate of the raw material for
Material the material discharging gate.
discharging material is not opened.
Spout blockage Knock the spout with rubber hammer.
The sieve slice of the grinder is
Replace the sieve slice
damaged.
Stop the grinder, shut down the power supply
Feed adjusting plate get stuck. of the feeder controller, and inspect the
The opening of
adjusting plate and proximity switch.
adjusting plate
Under the condition of power off for the
exceeds the limitation.
controller, check the corresponding wire
The wire connection of the voltage
connection terminal in the controller for any
transformer is loosened.
loose according to the control schematic
diagram.

The failure of voltage transformer Replace with a new voltage transformer.

The material is easy to be ground,

and the output of the grinder is Reduce the setting current
larger than that of the feeder.
The contactor of the
The wiring of the control box is Check the electric circuit according to control
feeding roll is not
wrong or falls off. box.
enclosed.
1. Check whether the feeding roll is stuck by
1. The breaker is not closed.
The breaker of the foreign material.
2. The motor of feeding roll is
feeding roll tripped. 2. If there is not any abnormal condition, close
overloaded.
circuit break again.

Check whether the feeding roll is stuck by

Malfunction for Circuit malfunction or overload for
foreign material, and check the electric circuit
frequency converter motor of feeding roll.
for short circuit or poor contact condition.

Wrong ratio for The parameters of the transformer Fill the parameters of the transformer
transformer are not a multiple of 50. according to actual conditions

50
6.4 Tools for repair and maintenance

Table 6-2 Tools for repair and maintenance

No. Tool name Spec. Function

2 Plumber wrench Tighten the round nuts of bearing pedestal.
A group of inner
3 hexagon Width (mm):4～22 Tighten bolts
wrench(Allen wrench)
Opening width
4 Fixed wrench (mm): 8×10, 12×14, Tightening bolts and nuts
17×19;
5 Adjustable wrench Installation for bearing with pedestal
7 Chain block (2T) Used for hoisting heavy parts
8 Steel cable Used for hoisting heavy parts
9 Scissors Cutting
10 Screwdriver Tighten screws
11 Ammeter Measuring the motor current
12 Thermometer Measuring the temperature of motor and bearing
13 Knife Cutting
14 Vernier caliper Length measuring
15 Taper ruler Length measuring
16 Long straight ruler Length measuring
17 Oil gun Filling oil
18 Hammer Hitting
19 Rubber hammer Knocking
Portable electric drill
20 Drilling hole
(0～13mm)
21 Retainer pliers Taking snap ring on/off
22 Glass cement gun Filing glass cement
23 Multimeter Resistance, voltage Measuring
24 Hearing needle Checking
25 Scraper Cleaning
26 Metal bush Cleaning
27 Air nozzle Cleaning

51
6.5 Long-term out-of-service
If the machine is to be halted for a long time, thoroughly clean both inside and outside to avoid rusting
of the machine and aging of rubber parts.

6.6 Spare parts

Important note:
FAMSUN guarantees repairing or replacing parts without any change to the customer (excluding
wearing parts) by defects due to manufacturing quality within one year from the date of leaving the
factory under normal use and safekeeping by the customer, excluding the operations not in accordance
with the operating instructions and human factor. We continue to undertake maintenance and repair
after one year from the date of leaving the factory to ensure normal use of the customer, but the
expenses shall be borne by the customer.

6.6.1 Spare parts

Some parts and components of this equipment are worn out gradually upon operation. If such parts
are still in use after worn out to a certain degree, the performance of equipment should be affected and
dangerous accidents should occur accordingly. Therefore, these parts and components shall be replaced
in timely fashion after a certain service period. The spare parts in this Operation Manual are also called
wearing parts.
Timely and accurate ordering of spare parts will inspire your production. So in order to purchase
correct spare parts, when placing an order, please indicate the corresponding serial number, code,
description of the spare part and the quantity required in the order list. And provide us with the order list
(see Table 7.3)
Via mailing or e-mail; if possible, please attach a sketch of the spare parts you require.

6.6.2 Electric spare part list

Table 6-3 List of electric spare part

Technical
No. Designation Code name Qty Supplier Remarks
specification

1 Gear motor M1 1

2 Step motor 1

Approach
3 Ni5-G12-Ap6X 2
switch

4 Manual valve VH202-02 1 Hengli

5 Cylinder CDM2D40-200A 2 SMC

Note: If the components or spare parts configured for the hammer mill not in line with that mentioned
above, please subject to the configuration that delivered to your factory.

52
6.6.3 Exploded diagram of different components

(1)TWLY-ZD Series Automatic feeder

Fig.6-2a TWLY-ZD Series Feeder (material discharge in drawer type)

53
Fig.6-2b TWLY-ZD Series Feeder (material discharge in auger way)

54
 Table 6-4 Code of the TWLY-ZD Automatic Feeder

QTY Deliver Recomm

Replaceme
for TWLY TWLY Classif y cycle ended
No. Designation TWLY 65ZD TWLY 80ZD TWLY 100ZD TWLY 102ZD Supplier nt
asse 36ZD 125ZD ication (month storing
frequency
mbly ) QTY
（pie
1 Screw M12 4 ABA01201 ABA01201 ABA01201 ABA01201 ABA01201 ABA01201 2 GB 1 / As required
ce/set
）
TWLY0211 TWLY01611 TWLY021113 TWLY021113 TWLY0211135 TWLY02111
2 Bearing hood 1 1 FAMSUN 1 / As required
1355 592 55 55 5 355

H0204000 Honeywe
3 Approach switch 2 H02040008 H02040008 H02040008 H02040008 H02040008 2 1 2 As required
8 l

Regulating lever
TWLY0161 TWLY01611 TWLY016115 TWLY016115 TWLY0161154 TWLY01611
4 for approach 1 1 FAMSUN 1 1 As required
1546 546 46 46 6 546
switch

Bracket for TWLY0169 TWLY01691 TWLY01691 TWLY01691 TWLY0169137 TWLY01691

5 1 1 FAMSUN 1 / As required
approach switch 1376 376 376 376 6 376

G0212010 G02120100 G021201000 G021201000 G021201000

6 Manual valve 1 G02120100003 2 Hengli 1 / As required
0003 003 03 03 03

Support for TWLY0161 TWLY01611 TWLY016115 TWLY016115 TWLY0161154 TWLY01611

7 1 1 FAMSUN 1 / As required
manual valve 1548 548 48 48 8 548

Welded assembly TWLY0190 TWLY01691 TWLY01900 TWLY02290 TWLY0190011 TWLY02191

8 1 1 FAMSUN 1 / As required
for machine 00321 358 0161 001 61 300
(drawer type)

55
9 Nut M8×1.25 4 FAD00811 FAD00811 FAD00811 FAD00811 FAD00811 FAD00811 2 GB 1 / As required

Adjustment plate TWLY0110 TWLY01611 TWLY011000 TWLY022113 TWLY0110029 TWLY02111

10 2 1 FAMSUN 1 / As required
of ventilation 01001 534 471 01 51 333
door TWLY0190 TWLY01691 TWLY01900 TWLY01900 TWLY0190012 TWLY02191
11 Adjustment plate 1 1 FAMSUN 1 / As required
00481 362 0231 0021 71 311
Adjustment
TWLY0190 TWLY01691 TWLY01900 TWLY02291 TWLY0190011 TWLY02191
12 welded plate for 1 1 FAMSUN 1 / As required
00351 386 0181 300 91 308
impurities

Stardischarge
type handle Q0299016
13 with through-hole 2 Q02990168 Q02990168 Q02990168 Q02990168 Q02990168 2 Easytool 2 / As required
8
M10×50

Impurities TWLY0190 TWLY01691 TWLY01900 TWLY01900 TWLY0190012 TWLY02191

14 1 1 FAMSUN 1 / As required
discharge box 00361 370 0251 0041 51 313
Wind deflector TWLY0190 TWLY01691 TWLY01900 TWLY01900 TWLY0190012 TWLY02191
15 1 1 FAMSUN 1 / As required
welded assembly 00471 387 0301 0051 41 315
Magnetic gate TWLY0190 TWLY01691 TWLY01900 TWLY02291 TWLY0190012 TWLY02191
17 1 1 FAMSUN 1 / As required
mechanism 00441 371 0191 301 01 303
18 Feeding wheel 1 TWLY0190 TWLY01691 TWLY01900 TWLY01900 TWLY0190012 SWLZ00190 1 FAMSUN 1 / As required
19 Feeding gate shaft 1 TWLY0110
00421 TWLY01611
366 TWLY011000
0271 TWLY011000
0071 TWLY0110031
91 TWLY02111
004 1 FAMSUN 1 / As required
01111 542 611 091 01 343
Adjustment plate TWLY0190 TWLY01691 TWLY01900 TWLY01900 TWLY0190012 TWLY02191
20 1 1 FAMSUN 1 / As required
for feeding 00381 372 0291 0061 31 310
Step motor TWLY0169 TWLY01691 TWLY01691 TWLY01691 TWLY0169137 TWLY01691
21 1 2 FAMSUN 2 / As required
assembly 1373 373 373 373 3 373
22 Gear motor 1 120104000 R03150025 R03150025 R03030011 R03030011 R03030011 2 GB 2 / As required
23 Support of air 2 TWLY0169
20 TWLY01691 TWLY01691 TWLY01691 TWLY0169137 TWLY01691 1 FAMSUN 2 / As required
24 Aircylinder
cylinder 2 G0103020
1374 G01030200
374 G010302000
374 G010302000
374 G01030200020
4 G010302000
374 2 SMC 2 / As required
25 Inspection window 2 TWLY0161
0020 TWLY01611
020 TWLY016115
20 TWLY016115
20 TWLY0161153 TWLY01611
20 1 FAMSUN 1 / As required
26 Pentagram handle 1 Q0204005
1533 Q02040051
533 Q02040051
33 Q02040051
33 Q02040051
3 Q02040051
533 2 Easytool 2 / As required
27 Pentagram handle 4 Q0299025
1 Q02990259 Q02990259 Q02990259 Q02990259 Q02990259 2 Easytool 2 / As required
9

56
 Welded assembly
TWLY0190 TWLY01900 TWLY01900 TWLY0190013 TWLY02191
28 for machine 1 / 1 FAMSUN 1 / As required
00581 0391 0101 31 316
body(auger type)
Bearing with DAE09050 DAE0905070 DAE0905070 DAE090507
29 2 / DAE09050701 2 GB 2 / As required
pedestal 701 1 1 01
Impurities TWLY0219 TWLY02191 TWLY02191 TWLY0219131 TWLY02191
30 1 / 1 FAMSUN 1 / As required
discharge hopper 1318 318 318 8 318
31 Gear motor 1 120104000 / 1201040002 1201040002 12010400022 1201040002 2 GB 2 / As required
23
TWLY0190 1
TWLY01900 2
TWLY01900 TWLY0190013 2
TWLY02191
32 Auger 1 / 1 FAMSUN 1 / As required
00561 0431 0121 61 321

57
 (2)Step motor unit
1

Fig.6-5 Step motor unit

Table 6-5 Spare parts code for stepping motor

Qty Deliv
Recomme
ery Replacem
（pie TWLY TWLY TWLY Classificat nded
No. Designation TWLY 36ZD TWLY 65ZD TWLY 80ZD Supplier cycle ent
ce/set 100ZD 102ZD 125ZD ion storing
(mon frequency
） th )
QTY

As
1 Step motor 1 M07010007 M07010007 M07010007 M07010007 M07010007 M07010007 2 BAUR 2 /
required
Step motor TWLY01611 TWLY01611 TWLY01611 TWLY01611 TWLY01611 TWLY01611 As
2 1 1 FAMSUN 1 /
base 580 580 580 580 580 580 required
Components
TWLY01691 TWLY01691 TWLY01691 TWLY01691 TWLY01691 TWLY01691 As
3 for shaft 1 1 FAMSUN 1 /
383 383 383 383 383 383 required
sleeve
Speed As
4 1 R09020002 R09020002 R09020002 R09020002 R09020002 R09020002 2 KNORVAY 2 /
reducer required
, Shanghai
Bracket for TWLY01611 TWLY01611 TWLY01611 TWLY01611 TWLY01611 TWLY01611 As
5 1 1 FAMSUN 1 /
reducer 581 581 581 581 581 581 required

58
(3)Adjustment plate

Fig.6-4 Adjustment plate

Table 6-6 Spare parts code of adjustment plate

Deli
ver Reco
Qty y mme
Class
（pie TWLY cycl nded Replacement
No. Designation TWLY 36ZD TWLY 65ZD TWLY 80ZD TWLY 100ZD TWLY 102ZD ificati Supplier
ce/se 125ZD e stori frequency
on
t） (mo ng
nth QTY
)
Adjustment
TWLY01900049 TWLY01691 TWLY0190002 TWLY0190000 TWLY0190012 TWLY02191
1 plate welded 1 1 FAMSUN 1 / As required
1 385 41 11 81 312
assembly
TWLY01100120 TWLY01611 TWLY0110005 TWLY0110000 TWLY0110030 TWLY02111
2 Screw shaft 1 1 FAMSUN 1 / As required
1 515 41 41 71 345
Adjustment TWLY01691 TWLY0169136 TWLY0169136 TWLY0169136 TWLY01691
3 1 TWLY01691368 1 FAMSUN 1 / As required
handle 368 8 8 8 368
59
 (4)Discharge box

Fig.6-5 Impurities discharge box

Table 6-7 Spare parts code for impurities discharge box

Reco
Qty Repla
mme
Delivery ceme
（pie TWLY Classifi nded
No. Designation TWLY 36ZD TWLY 65ZD TWLY 80ZD TWLY 100ZD TWLY 102ZD Supplier cycle nt
ce/set 125ZD cation storin
(month ) frequ
） g
ency
QTY
As
Square type Q029901
1 2 Q02990173 Q02990173 Q02990173 Q02990173 Q02990173 2 Easytool 2 2 requir
handle 73
ed
Welded
assembly for As
TWLY016913 TWLY0190002 TWLY0190000 TWLY0190012 TWLY021
2 impurities 1 TWLY019000371 1 FAMSUN 1 / requir
65 61 31 61 91314
discharging ed
hopper

60
6.6.4 Ordering list of spare parts
Ordering list of spare parts

Model Power Series No.

No. Part code FAMSUN code Designation Qty Remarks

Note: This list can be copied or made into electronic form.

61
7. Appendix
7.1 Attached documents

No. Designation Unit Qty No.

1 Operation Manual of motor Copy 1 1

Operation manual of FAMSUN

2 Copy 1 2
TWLY_ZD Series Automatic Feeder

3 Instruction of approach switch Copy 1 3

4 Packing list Copy 1 4

5 Quality certificate of product Copy 1 5

Sheet of customer's feedback

6 Copy 1 6
information

62
7.2 FAMSUN Automatic Feeder (list of Operation
Manuals) Equipment designation: FAMSUN TWLY-ZD Series
Automatic Feeder REV of the original edition: August, 2014
Author
Revision Revision
Item Description Pages of Remarks
No. date
Revision
Original
0 I All Augst,2014 Tang Jun
edition

10

63
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Address: 1 Huasheng Road, Yangzhou, Jiangsu Province, China

Phone：+86-514-85828888

Service hotline：+86-514-87848666

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