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Research Article

Cite This: ACS Catal. 2018, 8, 11342−11351 pubs.acs.org/acscatalysis

Interfacial Interaction between FeOOH and Ni−Fe LDH to Modulate


the Local Electronic Structure for Enhanced OER Electrocatalysis
Jiande Chen,† Feng Zheng,‡ Shao-Jian Zhang,† Adrian Fisher,‡ Yao Zhou,*,† Zeyu Wang,∥ Yuyang Li,§
Bin-Bin Xu,§ Jun-Tao Li,*,† and Shi-Gang Sun†,§

College of Energy, Xiamen University, Xiamen 361005, China

Department of Chemical Engineering and Biotechnology, University of Cambridge, Cambridge CB30AS, United Kingdom
§
College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, China

Pen-tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361005, China
See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles.

*
S Supporting Information

ABSTRACT: Toward the pursuit of high-performance Ni2+/Co2+/Fe3+-


Downloaded via CORNELL UNIV on September 2, 2020 at 21:59:57 (UTC).

relevant oxygen evolution reaction (OER) electrocatalysts, the modulation


of local electronic structure of the active metal sites provides the
fundamental motif, which could be achieved either through direct
modifications of local chemical environment or interfacial interaction with
a second metal substrate which possesses high electronegativity (typically
noble metal Au). Herein, we report that the local electronic structure of Ni−
Fe layered double hydroxide (LDH) could be favorably modulated through
strong interfacial interactions with FeOOH nanoparticles (NPs). The
biphasic and multiscale composites FeOOH/LDH demonstrated an
increasingly pronounced synergy effect for OER catalysis when the average
size of FeOOH NPs decreases from 18.0 to 2.0 nm. Particularly, the
composite with average size of FeOOH NPs of 2.0 nm exhibited an
overpotential of 174 mV at 10 mA cm−2 and a tafel slope of 27 mV dec−1 in
1.0 M KOH, outmatching all the noble and non-noble OER catalysts reported so far; it also operates smoothly in various
stability tests. A mechanistic study based on XANES and EXAFS analysis, d.c. voltammetry and large amplitude Fourier
Transformed a.c. voltammetry proved the presence of high-oxidation-state Fe(3+δ)+sites with relatively short Fe(3+δ)+−O bond
from the highly unsaturated ultrafine FeOOH NPs which could reform the local electronic structure and favorably manipulate
the electronic oxidation and thus electrocatalytic behaviors of the Ni2+ species in the Ni−Fe LDH, hence leading to the easy
formation, excellent OER activity, and extraordinary structural and catalytic stability. Our work puts an emphasis on the role of
the solid−solid interfacial chemistry between a Ni−Fe LDH and a non-noble-metal component in engineering the local
electronic structure of the active metal sites, which successfully pushed forward the catalytic activity of the well-studied Ni−Fe
LDH far beyond its current limit in OER catalysis and opened up an avenue for rational design of OER electrocatalysts.
KEYWORDS: FeOOH nanoparticles, Ni−Fe LDH, local electronic structure, interfacial interaction, OER electrocatalysis

1. INTRODUCTION compounds, are even more attractive. Among them, Ni−Fe


Water splitting which employs electricity converted from solar layered double hydroxides (LDH) represent the most
energy represents a promising approach to clean hydrogen promising candidates. Ever since its intrinsically excellent
energy.1−3 Its half reaction, oxygen evolution reaction (OER), catalytic activity for OER was first identified in 2013,15
is the rate-determining step due to its sluggish kinetics.4,5 Over numerous efforts including the integration with conductive
the past decade, various nanostructured solid compounds of carbonaceous materials,16 or structure engineering such as
Fe, Co, and Ni have been explored as the most promising OER exfoliation or chemical composition optimizations have been
catalysts.6−9 Their oxyhydroxides, i.e., MOOH (M = Fe, Co, attempted to further bring down its overpotential in OER
Ni), are particularly interesting.10,11 MOOH nanocrystals with electrocatalysis.17,18 In spite of these enormous efforts,
one to three dimensions were synthesized and explored with however, so far the overpotential for a current density of 10
remarkable OER catalytic activity in the past three years;12−14 mA cm−2 in 1.0 M KOH for most OER catalysts remains
and mechanistic studies suggested that the oxidation of higher than 200 mV.19
divalent Co2+ or Ni2+ into CoOOH or NiOOH species
provided the genuine active sites for the OER process.11 Received: August 31, 2018
Compared with those single-metal catalysts, the relevant Revised: October 21, 2018
bimetal catalysts, specifically the Ni−Fe or Co−Fe solid Published: October 23, 2018

© 2018 American Chemical Society 11342 DOI: 10.1021/acscatal.8b03489


ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

To pursue high-performance OER electrocatalysts, the Scheme 1. (a) One-Pot Synthesis where (1) the
modulation of the local electronic structure of Co2+ or Ni2+ Intermediate LDH Flower Is Formed in the Early Stage, on
provides the essential motif. Toward this end, direct Which Later FeOOH NPs are Deposited to Form (2) the
modifications of the local chemical compositions render an FeOOH2 nm/LDH Composite; (b) The Stepwise Synthesis
intuitively effective strategy. Typically, the Fe3+ species, when where (3) the Preformed LDH is Used As a Support for
coexisting with Ni2+ or Co2+ in a bimetal catalysts, could Preferential Deposition of FeOOH NPs with Various
reallocate the electronic density and even rearrange their Average Sizes to Give (4) the FeOOH/LDH; and (c)
coordination structure via partial charge transfer,20 which Schematic Depiction of the Interfacial Interaction via the
appears to facilitate the oxidation of Ni2+ or Co2+ and enhance Formation of Oxygen Bridges (e.g., Fe(3+δ)+−O−Ni2+) with
their OER catalytic activity. It was also reported that only the Relative Short Bond Length between the FeOOH NPs with
surface Fe species adsorbed at the edge/defect sites (that is, Ni−Fe LDH
not those in the bulk) of the Ni2+-based phase are effective for
promotion of the catalytic performance of Ni2+.21 Additionally,
the local electronic structure of Ni2+ in the Ni−Fe LDH could
also be favorably adjusted by replacing part of the Ni2+ sites
with divalently charged Fe2+ species.18
In parallel to the chemical composition modification,
interfacing the Ni2+- or Co2+-based catalysts with a second
phase with relatively strong electronegativity were also proved
supportive for OER catalysis. This strategy so far has been
witnessed with great success for the noble metal Au which
possess the highest electronegativity. Thin film or layers of
Co3O4,22 NiOOH,23 Ni(OH)2/Co(OH)224 or MnOx25 when
supported on an Au substrate demonstrated profoundly
enhanced OER activities. In such biphasic composites, there
exists a partial electron transfer from the Co2+ or Ni2+ species
across the solid−solid interface to the more-electronegative Au
substrate, which favors the generation of Ni3+/4+ or Co3+/4+
centers and thus supports the OER process. Solid−solid
interfaces at mesocale between the Ni2+- or Co2+-based
catalysts and non-noble metal compounds via a core−shell
configuration were also attempted, although with limited
improvement in the OER catalytic activity.26,27
Herein, for the first time we report that FeOOH
nanoparticles (NPs) could profoundly boost the OER catalytic Reagent Co., Ltd. Perfluorosulfonic acid-PTEE copolymer
performance of the Ni−Fe LDH via strong interfacial (Nafion solution, 5 wt %) was from Alfa Aesar. Stainless steel
interaction. Specifically, FeOOH/LDH nanocomposites nanoparticles (SNPs, 316L, which consist of 62−72 wt % Fe,
where numerous FeOOH NPs with average size from 2.0 to 16−18 wt % Cr, 10−14 wt % Ni and 2−3 wt % Mo) were
18.0 nm were stably anchored on the thin nanopetals of the purchased from Naiou Nanotechnology Co., Ltd. (Shanghai,
hierarchically structured Ni−Fe LDH flowers were synthesized China). Deionized water was collected through the Millipore
via either a one-pot (Scheme 1a) or a stepwise hydrothermal purified water system. All the reagents were used as-received
method (Scheme 1b). More importantly, we demonstrated the without further purification.
presence of high-oxidative-state Fe(3+δ)+ species in the FeOOH 2.2. One-Pot Synthesis of FeOOH2 nm/LDH. NiCl2·
NPs which interact with the Ni−Fe LDH and modulate the 6H2O (119 mg), urea (600 mg) and NH4F (110 mg) were
local electronic structure of its Ni2+ species through the well dissolved in 60.0 mL of deionized water. Toward the
formation of oxygen bridges such as Fe(3+δ)+−O−Ni2+ with mixture, the SNPs (100 mg) which were washed with
relatively short bond length (Scheme 1c). Such interfacial deionized water and ethanol and then dried in vacuum was
interaction was found to promote the oxidation of Ni2+ in the added. The suspension was sonicated and mechanically stirred
Ni−Fe LDH and reedit their electrochemical catalytic for 10 min, which then was hydrothermally treated at 120 °C
behaviors favorably. The FeOOH/LDH composites exhibited for 15 h in a Teflon-lined stainless steel autoclave (whose
a strong catalytic synergy effect on OER electrocatalysis, and volume was 80 mL, similarly thereafter). After cooling down to
this effect was found increasingly pronounced when the room temperature, a magnet (2 × 2 × 2 cm3) was placed and
FeOOH NPs decrease from 18.0 to 2.0 nm. Impressively, the kept static in the mixture for 5 min. Afterward, those adsorbed
FeOOH2 nm/LDH with FeOOH of 2.0 nm displayed an on the magnet were removed from the mixture; and those left
overpotential of 174 mV at 10 mA cm−2 in 1.0 M KOH, in the solution, after being separated through centrifugation,
representing the most active OER electrocatalysts so far as we was redispersed in water. The above operation was repeated
know. three times to give the FeOOH2 nm/LDH composite which
was dried in vacuum at 60 °C for 10 h.
2. EXPERIMENTAL SECTION 2.3. Synthesis of the Intermediate Sample LDH-6h.
2.1. Chemicals and Materials. Nickel(II) chloride The operation and conditions for formation of LDH-6h was
hexahydrate (AR, ≥ 98%), iron(II) chloride tetrahydrate the same as that of the FeOOH2 nm/LDH composite, except
(AR, ≥ 98%), urea (AR, ≥ 99%), ammonium fluoride (AR, ≥ that the hydrothermal reaction time was 6 h for the LDH-6h
96%) and KOH (AR, ≥ 85%) were from Sinopharm Chemical whereas it was 15 h for the FeOOH2 nm/LDH composite.
11343 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

2.4. Synthesis of LDH-s. NiCl2·6H2O (119 mg), FeCl2· and chronopotentiometry measurement for catalytic stability
4H2O (22 mg), urea (600 mg), and NH4F (110 mg) were well test.
dissolved in 60.0 mL of deionized water. The solution was then Faraday efficiency (FE) was estimated by gas chromatograph
heated at 120 °C for 15 h in a Teflon-lined stainless steel in a modified two-compartment electrochemical cell, in which
autoclave. After cooling down to room temperature, the the cap was clamped to the anode chamber with a seal. A piece
product LDH-s were washed with water for three times and of Nafion membrane was used as the separator. Oxygen in the
dried at 60 °C for 10 h. air (21%) was collected used as a contrast signal (p1). The 1.0
2.5. Stepwise Synthesis of FeOOHxnm/LDH. FeCl2· M KOH solution was purged with He gas. Then a constant
4H2O (1.0−6.0 mg) and urea (20 mg) were dissolved in 60.0 current (0.1 A) was applied for water splitting prior to the GC
mL deionized water, into which 50.0 mg of the aforementioned measurement. The He gas delivered into the anode chamber at
LDH-s was dispersed by magnetic stirring for 10 min. The a rate of 20 mL min−1 and then vented into the GC to obtain
mixture was heated at 120 °C for 6 h in a Teflon-lined stainless the signal of the as-generated O2 (p2). The O2 concentration
steel autoclave. After cooling down to room temperature, the (c) was calculated from the GC peak areas (S) according to the
products were washed with water for three times and dried at equation c = 21% × Sp2/Sp1. On this basis, the Faraday
60 °C for 10 h. Note that for synthesis of FeOOH18 nm/LDH efficiency is acquired from the equation FE = 4c × V × F/(Vm
and FeOOH10 nm/LDH, a dosage of 6.0 mg and 3.0 mg FeCl2· × I × t) where V denotes the volume of the collected gas, Vm
4H2O was applied in each synthesis, respectively, and other the gas molar volume constant, F the Faraday’s constant, I the
parameters were kept the same. applied constant current, and t the time.
2.6. Characterizations. The as-synthesized samples were Large amplitude Fourier Transformed (F.T) alternating
examined by powder X-ray diffraction (PXRD, Rigaku Ultima current (a.c.) voltammetric measurements were conducted via
IV, radiation source Cu Ka) at a 2θ range of 10° to 90° with a homemade potentiostat with a standard three electrode
scan speed 5° min−1. The morphology was observed on field configuration. A GCE (3 mm diameter) deposited with 4 μL of
emission scanning electron microscope (FESEM, Hitachi S- the aforementioned catalyst ink and dried overnight was
4800 and Zeiss Supra 55), Transmission electron microscopy adopted as the working electrode. A platinum electrode was
(TEM, JEOL JEM-2100) and high-resolution TEM (HRTEM, used as the counter electrode with a silver/silver chloride (Ag/
Tecnai F30). Raman spectrum (XploRA, HORIBA) was AgCl) provided the reference electrode. All a.c. voltammetric
obtained to understand the structure information. The X-ray measurements were conducted in 1.0 M fresh KOH solution
photoelectron spectroscopy (XPS, PHI 5000 VB III) was used with scan rate = 13.04 mV s−1 and frequency = 5 Hz, providing
to explore the constitution of the samples and the binding a sufficient kinetic sensitivity because of the slow rates of the
energies reported are referenced to C 1s at 284.5 eV. The X-ray probed electron-transfer processes and enough a.c. current in
absorption near edge structure (XANES) and extended X-ray higher order harmonics.28 The amplitude ΔE = 0.1 V was
absorption fine structure (EXAFS) were performed in the applied, so a sufficient level of nonlinearity is provided to allow
transmission mode at the beamline (BL14W1) at the Shanghai detection of higher order harmonics without significant ohmic
Synchrotron Radiation Facility (SSRF). X-ray Absorption losses and broadening.29 Fourier transform technique was
spectrum (XAS) data were calibrated, normalized, and adopted to convert the time domain raw data into the
analyzed by Athena software. The reference spectra of Fe2O3 frequency domain power spectrum. Then a series of current
and NiO was used to estimate the Fe and Ni chemical state. data was generated through the usage of an inverse FT
2.7. Electrochemical Measurements. For direct current algorithm as a function of time for the power spectrum. Note
(d.c.) electrochemical measurements, a three-electrode setup that the raw data was not compensated for its iR loss.
was employed, including a Hg/HgO electrode as the reference
electrode, a graphite electrode as the counter electrode, and a 3. RESULT AND DISCUSSION
glassy carbon disk electrode (GCE, 5 mm in diameter) as the 3.1. One-Pot Synthesis of FeOOH2 nm/LDH Compo-
working electrode. The catalyst ink was prepared by dispersing site. Ni−Fe LDH or MOOH (M = Fe, Co, or Ni)
5 mg catalyst and 2 mg acetylene black powder in 1.0 mL nanocrystals with one to three dimensions have been
solution which consists of 0.50 mL deionized water, 0.47 mL synthesized and exploited separately as oxygen evolution
ethanol and 30 μL 5% Nafion solution by ultrasonication for reaction (OER) electrocatalysts over the past several years.
30 min. Then 10 μL of the ink was drop-casted on the polished Nevertheless, the composite of these two so far was rarely
GCE and dried at room temperature overnight. Potentials were reported. In this work, as depicted in Scheme 1, we first
referenced to a reversible hydrogen electrode (RHE): EvsRHE = demonstrated one-pot synthesis of the biphasic and multiscale
EvsHg/HgO + 0.098 + 0.059 × pH. The overpotential (η) was composite FeOOH2 nm/LDH which has average size of 2.0 nm.
calculated according to the following equation: η = EvsRHE And inspired by the mechanistic study of such a one-pot
−1.23 V. All the samples were activated by repetitive cyclic process, an efficient stepwise method was further established
voltammetry (CV) scans at the potential range 1.0 V - 1.8 V vs leading to the formation of FeOOHxnm/LDH nanocomposites
RHE. Linear sweep voltammetry (LSV) was recorded in an with controllable average size of FeOOH NPs.
O2-saturated 1.0 M KOH solution at a scan rate of 10 mV s−1. Shown in Scheme 1a, the one-pot synthesis of FeOOH2 nm/
All the data presented were corrected for 80% iR loss. The LDH involved the usage of stainless steel nanoparticles (SNPs,
steady state currents from the controlled-potential electrolysis diameter 60 nm, Figure S1a of the Supporting Information, SI)
using the multipotential step technique were used to acquire as a Fe source, which was hydrothermally treated with mixture
the Tafel slope of the FeOOH2 nm/LDH within the potential of NiCl2, urea and NH4F for 15 h. The as-obtained composites
range from 1.30 to 1.52 V (vs RHE). Note that the cell was assume a microflower-like morphology with numerous radially
purified with O2 for 1 h before the measurement, and the time arranged and slightly wrinkled Ni−Fe LDH nanosheets ca. 10
required to reach a steady state was 10 min. The samples were nm in thickness; their overall size range from 1.5 to 2.0 μm in
subjected to repetitive CV scans at a scan rate of 300 mV s−1 diameter (Figure 1a−c, Figure S2). EDS analysis (Figure S3a)
11344 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

Figure 2. (a) XRD patterns of the samples; XPS spectra of (b) Ni 2p,
(c) Fe 3p, (d) O 1s, and (e) Cr 2p of FeOOH2 nm/LDH. (f) Raman
spectra of the samples.

be identified in the XRD pattern, due to their small size


(average size 2.0 nm, Figures 1e,f and S5). The weak bands at
19.2° and 52.2° imply the presence of some Ni(OH)2
impurity. The peaks at 43.6°, 44.6°, 50.8°, and 64.9° originate
from the residual SNPs (Figure S1a).
The chemical compositions of such FeOOH2 nm/LDH were
further verified by XPS analyses. The full spectrum of XPS
analyses reaffirms the presence of Ni, Fe, O, F, and C elements
Figure 1. (a, b) SEM, (c−f) TEM and (g) HRTEM images of the (Figure S9a). The deconvolution of Ni 2p3/2 spectrum yields
FeOOH2 nm/LDH, inset in (g) is the FFT pattern of a FeOOH NP. two components, one at 853.1 eV with a satellite at 858.6 eV
(h) Size distribution of FeOOH NPs. for metallic Ni in the residual SNPs, and the other at 856.3 eV
with a satellite peak at 861.8 eV which is ascribed to Ni2+ in the
Ni−Fe LDH (Figure 2b).30 As the Fe 2p3/2 spectrum overlaps
and elemental mapping (Figure S4) validated the homoge- with Ni LMM Auger peaks (Figure S9b), the Fe 3p spectrum
neous distribution of Ni, Fe, O, C, and F within the sample, was acquired centered at ca. 56.4 eV which belongs to
suggesting the coexistence of CO32− and F−as the intercalating trivalently charged Fe3+ species (Figure 2c).31,32 The O 1s
anions in the LDH nanosheets (CO32−: F− = 4.4:1, Table S1). spectrum consists of three peaks occurring at 529.9 eV for Fe−
Under higher TEM magnifications, numerous ultrafine O in FeOOH, 531.4 and 532.1 eV for oxygen species in M−
FeOOH NPs were spotted which are immobilized homoge- OH (M = Ni, Fe) and CO32− in the Ni−Fe LDH as the
neously on the LDH thin nanosheets with slightly higher TEM intercalating anion, respectively (Figure 2d). The Cr 2p
image contrast (indicated by the red arrows in Figure 1e,f and spectrum shows little dissolution of Cr element from the
Figure S5b). Such ultrafine FeOOH NPs have an average size precursor SNPs into the sample (Figure 2e).
of 2.0 nm. HRTEM observation revealed that their lattice The formation of such LDH-supported FeOOH NPs was
fringes are distinctively oriented from those of the LDH further verified by Raman spectroscopy. In Figure 2f, the two
nanosheets; and based on the relevant FFT patterns (inset in bands centered at ca. 446 and 530 cm−1 are associated with
Figure 1g), two interplanar spacings were identified as 0.20 and Ni−O vibration in NiO6 octahedron in the Ni−Fe LDH.33
0.44 nm, corresponding to (120) and (010) planes of the Importantly, FeOOH2 nm/LDH composite displays two addi-
FeOOH crystal, respectively (Figures 1g and S5c,d). tional characteristic bands at ca. 571 and 660 cm−1, confirming
Accordingly, XRD pattern of such FeOOH2 nm/LDH was the formation of FeOOH NPs.34 Note that the band of
shown in Figure 2a. Well-defined peaks at 11.3°, 22.7°, 33.5°, FeOOH at 571 cm−1 overlaps partially with the Ni−O band of
34.4°, 38.7°, 46.0°, 60.0°, and 61.2° are assigned to the planes the Ni−Fe LDH at 530 cm−1, which together appear as a much
of (003), (006), (101), (012), (015), (018), (110), and (113) broader band than that of the pure LDH.35
of the Ni−Fe LDH, respectively, confirming the formation of 3.2. Stepwise Synthesis of FeOOHxnm/LDH (x = 10, 18
LDH crystals for the sample. No signals of FeOOH NPs could nm) Composites. A mechanistic study on the formation of
11345 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

the above biphasic multiscale Fe2 nm/LDH nanocomposite was


further conducted, which led to a stepwise synthesis of the
FeOOHxnm/LDH with controllable average size of FeOOH
NPs. To study the formation mechanism of the FeOOH2 nm/
LDH (which was sampled at 15 h), the intermediate was
sampled at the reaction time of 6 h (named LDH-6h), which
are only Ni−Fe LDH flowers (that is, no FeOOH NPs) as
revealed by SEM (Figure S6) and XRD analysis (Figure 2a),
HRTEM observation (Figure S7a,b) and its Raman spectrum
(Figure 2f). Such a result suggests that, in the one-pot
synthesis of FeOOH2 nm/LDH, the Ni−Fe LDH flowers
occurred in the early stage, subsequently the ultrafine
FeOOH NPs were formed on the LDH nanopetals via an
on-site manner (Scheme 1a). Consistently, the molar fraction
of Fe in FeOOH2 nm/LDH is almost two times that in LDH-6h
(Table S1).
In the early stage of such a one-pot synthesis, with a slightly
alkaline pH value from urea hydrolysis at 120 °C, Fe3+ cations
would be slowly released from the corrosion of SNPs (Figure
S5a). The occurrence of the intermediate LDH-6h suggests
that Fe3+ cations released in the early stage would all
precipitate as Ni−Fe LDH (i.e., no formation of FeOOH)
before all the Ni2+ in the solution are consumed. Such a
speculation could be supported by the formation of LDH-s, a
second control sample prepared by replacing solid SNPs with
FeCl2 to react with Ni2+. TEM observation (Figure S7c,d),
XRD analysis (Figure 2a), and Raman spectrum (Figure 2f)
confirmed that only large LDH flowers with similar Ni:Fe
atomic ratio as the FeOOH2 nm/LDH were formed in this Figure 3. TEM images and size distributions of FeOOH NPs of
LDH-s. And the LDH flowers in this sample have much larger (a,b,c,e) FeOOH18 nm/LDH and (d,f) FeOOH10 nm/LDH composites
and thicker petals due to its much higher instantaneous Fe3+ synthesized through the stepwise method. Inset in (c) is a HRTEM
image of a FeOOH NP.
concentration.
Evolving into the later stage, with all Ni2+ precursor
precipitated as Ni−Fe LDH flowers, we speculate that Fe3+ interfacial interactions between the FeOOH NPs and the
cations continuously released from the etched SNPs are Ni−Fe LDH nanosheets. More importantly, the occurrence of
expected to deposit preferentially on the LDH flower as such strong interfacial interactions was also found capable of
FeOOH NPs via heterogeneous nucleation (Scheme 1a). Note reediting local electronic structure and also OER catalytic
that the low instantaneous Fe3+ concentration well controls the property of the Ni−Fe LDH, as further addressed in following
precipitation kinetics and accounts for the ultrafine size of sections.
FeOOH (i.e., 2 nm). With enormous surface polar groups or 3.3. Size-Dependent Synergy Effect on OER Electro-
defects, the Ni−Fe LDH nanosheets would induce or favor the catalysis by FeOOHxnm/LDH Composite. The as-prepared
formation of FeOOH, e.g., through hydrogen bonding or electrocatalysts including LDH-6h, LDH-s, FeOOH2 nm/LDH,
oxygen bridge bonding.21 To verify such a hypothesis, depicted FeOOH10 nm/LDH, and FeOOH18 nm/LDH were evaluated for
in Scheme 1b, the aforementioned LDH-s (which are oxygen evolution reaction (OER) in 1.0 M KOH. After
preformed pure Ni−Fe LDH flowers, Figure S7c,d) was activated by repeated cyclic voltammogram scans (CVs, Figure
subjected to a second round of hydrothermal treatment with S10a), the polarization curves were obtained at 10 mV s−1 to
small doses of FeCl2 and urea. Interestingly, numerous reduce the capacitive current, from which the overpotential (η)
FeOOH NPs appeared on the Ni−Fe LDH flowers (Figures at 10 mA cm−2, an important criterion to evaluate the OER
3 and S8), and their average sizes could be controlled by activity, were extracted. Shown in Figure 4a and Table S1, the
modulating the relevant deposition kinetics (e.g., usage of FeOOH2 nm/LDH demonstrated η of 174 mV, compared to
SNPs as iron source, manipulation of FeCl2 concentration). 203 mV by FeOOH10 nm/LDH, 216 mV by FeOOH18 nm/
Herein two more samples were prepared via such a stepwise LDH, 266 mV by LDH-6h, and 267 mV by LDH-s, all of
method, FeOOH18 nm/LDH and FeOOH10 nm/LDH, with which are much lower than those of the SNPs, or the carbon
average size of FeOOH NPs as 18.0 and 10.0 nm, respectively. black or Ni(OH)2 nanocrystals (Figure S10b). The caculation
XRD analysis of FeOOH18 nm/LDH displays two weak peaks at of the Faraday efficiency revealed an value up to 98.5% for the
16.8° and 35.1°, corresponding to (200) and (211) planes of FeOOH2 nm/LDH composite, confirming that the current was
FeOOH NPs (Figure 2a). attributed to water splitting (Figure S15). The relevant Tafel
On this basis, we demonstrate that FeOOHxnm/LDH plots reveal a Tafel slope as small as 27 mV dec−1 for
composites with the average size of FeOOH NPs controllable FeOOH2 nm/LDH, 46 mV dec−1 for FeOOH18 nm/LDH, 71
from 2.0 to 18.0 nm could be straightforwardly synthesized mV dec−1 for the LDH-6h and 73 mV dec−1 for the LDH-s,
through either a one-pot or a stepwise method. The robust respectively. The Tafel slope for the FeOOH2 nm/LDH was
formation of such FeOOHxnm/LDH composites for the first further evaluated using the steady-state polarization currents
time suggests strong intrinsic affinity and pronounced measured with the multipotential step techniques (Figure
11346 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

FeOOH NPs decreased from 18.0 to 10.0 nm and then to


2.0 nm (Figure 4c,d).
Owing to the strong interaction between the well interfaced
FeOOH NPs and Ni−Fe LDH nanosheets, the FeOOH/LDH
composite also exhibited excellent OER catalytic and structural
stability. As displayed in Figure 4f, there was little degradation
in its catalytic activity after the FeOOH2 nm/LDH being
subjected to 1000 CV cycles in 1.0 M KOH. It also operated
smoothly at 10 mA cm−2 for at least 25 h; moreover, after
working at a constant current density as high as 50 mA cm−2
for more than 15 h, the overpotential only increased slightly
(Figure 4f), which might be caused by leakage of the
conductive carbon according to the electrochemical impedance
analysis (Figure S10c). Consistently, the structural stability of
the composites was further confirmed by XRD, SEM, TEM,
and XPS characterizations of the spent catalyst. The relevant
XRD spectrum mainly revealed the signals of Ni−Fe LDH
(Figure S17). Both the Ni−Fe LDH flowers and the ultrafine
FeOOH NPs barely changed in size after the 1000 CV cycles
(Figures 4g,h and S12). And XPS analysis displayed that a part
of the Ni became trivalently charged, owing to the emergence
of NiOOH, while little change was observed in the Fe(III)
species (Figure S17). The strong interfacial interactions
between the FeOOH NPs and Ni−Fe LDH nanosheets
function effectively to prevent the aggregation of the active
FeOOH NPs and maintain their ultrafine size throughout the
electrolysis (Figures 4g,h and S12), leading to their excellent
structural and catalytic stability.
3.4. Interfacial Interactions between FeOOH NPs and
Ni−Fe LDH. The underlying mechanism for the superior
activity and the size-dependent synergy catalytic effect of such
Figure 4. (a) LSV curves and (b) Tafel plots of various samples. (c) FeOOHxnm/LDH composites was attempted. The difference in
Comparison of the OER overpotential at 10 mA cm−2 with reported the electrochemical active surface area (ECSA) among these
non-noble catalysts. (d) Comparison of overpotentials. (e) Linear catalysts were evaluated and was excluded to be a potential
plots of cathodic charging currents versus the scan rate. (f) reason, though larger population of active sites is always
Galvanostatic polarization curves of FeOOH2 nm/LDH, insert in (f) expected for nanocrystals with smaller sizes. In this regard,
is LSV curves of FeOOH2 nm/LDH before and after 1000 CV cycles. specifically, the electrochemical double-layer capacitance (Cdl)
(g) SEM and (h) TEM images FeOOH2 nm/LDH after 1000 CV at the solid−liquid interface were obtained using the equation i
cycles. = vCdl where i denotes the cathodic charging current in CVs
obtained with different scan rates v in a non-Faradaic region
(Figures 4e and S13).36 The Cdl were obtained as 0.188 mF,
S16). The as-obtained Tafel slope of FeOOH2 nm/LDH is 35 0.164 mF, and 0.110 mF for FeOOH2 nm/LDH, LDH-s, and
mV dec−1, very close to the result acquired based on the FeOOH18 nm /LDH, respectively. Then the ECSA was
relevant LSV curve (Figure 4b). Actually, LDH-6h and LDH-s estimated from the equation ECSA = Cdl/Cs where Cs is the
demonstrated similar performances as those LDH-based specific capacitance (0.04 mF cm−2). The FeOOH2 nm/LDH
electrocatalysts reported elsewhere, and the three FeOOH/ yielded an ECSA of 4.71 cm−2. Nevertheless, the other control
LDH composites are superior to most existing OER electro- samples exhibited similar ECSA (3.72 cm−2 for LDH-6h and
catalysts (Figure 4c and Table S2). Particularly, the 2.75 cm−2 for FeOOH18 nm/LDH, respectively). Such similar
FeOOH2 nm/LDH outperformed the state-of-the-art OER ECSA for all of the samples (Figures 4e and S13, Table S1) in
catalysts reported so far. return indicates the intrinsic extraordinary catalytic activity of
Moreover, the η for FeOOH2 nm/LDH is 92 mV lower than the active sites in the FeOOHxnm/LDH composites, especially
that of LDH-6h, and η for FeOOH 10 nm /LDH and in the FeOOH2 nm/LDH. Additionally, the role of the
FeOOH18 nm/LDH are lower than that of LDH-s by 64 mV difference in the Fe content among these catalysts was also
and 51 mV, respectively. Note that the inherent OER catalytic excluded by simply relating their molar ratio of Fe to Ni with
activity of FeOOH NPs is not even comparable to the bare their corresponding OER performances (Table S1), although
LDH. For instance, when loaded on inactive AlOOH the Fe content in LDH was previously proven to affect the
nanosheets, the η of the as-formed FeOOH/AlOOH was OER performance.10,37 The intercalation of anionic types in
larger than 400 mV (Figure S11). Therefore, an evident the LDH might also play a role in their performance
synergy effect on OER electrocatalysis could be inferred sometimes. However, herein the contribution of the intercalat-
between the Ni−Fe LDH and FeOOH NPs which are well ing F− anion could be ignored, considering that all the F−
interfaced with each other.21 And such a synergy effect was species would eventually be replaced by carbonate anions
dependent on the size of the FeOOH NPs, as η for the when the catalyst was immersed in a strong base (i.e., 1.0 M
nanocomposites decreases monodirectionally when the KOH electrolyte).38
11347 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

Recently, it was revealed that only surface Fe3+ (most likely


those adsorbed at the edge or defects) are responsible for the
enhanced OER catalytic activity of Ni2+.21 In ourbipha-
sic FeOOH/LDH nanocomposite, synthesized in hydrothemal
conditions and closely interfaced with each other, interfacial
oxygen bridges such as Fe−O−Ni (Scheme 1c) are expected
to occur extensively between the FeOOH NPs and the Ni−Fe
LDH nanosheets, especially for the case with ultrafine FeOOH
NPs which have large ratio of highly unsaturated surface atoms.
Such Fe−O−Ni couples on the interface, just like the
aforementioned Fe3+ species adsorbed at the edges or defects
of Ni(II)-based catalysts,21 shall be able to promote the
oxidation of NiII in the Ni−Fe LDH, generating the synergy
catalytic effect between the two. And with decreasing sizes of
FeOOH NPs, the ratio of surface atoms and degree of
unsaturation increases, leading to stronger interfacial inter-
action between the FeOOH and the Ni−Fe LDH and hence
more pronounced synergy catalytic affect toward OER
electrocatalysis.
The occurrence of the above interfacial interaction between
the FeOOH NPs and the Ni−Fe LDH was directly proven by
their characteristic local electronic structures. Toward this end,
the FeOOH2 nm/LDH and the bare LDH-6h were further
analyzed by XAS. As displayed in Figure 5a, the XANES
spectrum of the Fe K-edge for the two samples were compared
to that of the standard Fe2O3 reference to understand the
oxidative state of Fe species. Interestingly, the XANES
spectrum of Fe K-edge for the LDH-6h agrees well with that
of the Fe2O3 reference, whereas that of FeOOH2 nm/LDH
exhibits a blue shift compared to the reference (Figure 5a,
inset). That is, the Fe element in the FeOOH2 nm/LDH exists
as Fe(3+δ)+ species, which assumes an average valence higher
than the trivalently charged Fe3+ in the bare Ni−Fe LDH
flowers of the LDH-6h. It is widely recognized that surface Figure 5. (a) XANES spectra of the Fe K-edge, and the inset is the
oxygen atoms (especially those at the edge and/or corner) are enlarged absorption edge. (b) The k3-weighted Fourier-transformed
unsaturatedly coordinated and therefore bind with foreign EXAFS R-space patterns. (c) The first cycle of CV scan and (d) the
atoms more tightly.39 Hence the highly oxidative Fe(3+δ)+ relevant cathodic peaks. (e) Total ac plus dc current versus time data
species in the FeOOH2 nm/LDH composites originate from and the corresponding (f) first, (g) second, and (h) third harmonic
the ultrafine FeOOH2 nm NPs owing to its large population of components of a.c. voltammograms.
unsaturated surface atoms. Consistently, for the Ni K-edge, the
XANES spectrum of FeOOH2 nm/LDH demonstrates the bond in the FeOOH2 nm/LDH is consistent with its higher
occurrence of Ni(3+δ)+ with oxidation state slightly larger than oxidation-state-sensitive energy of the main absorption thresh-
the divalently charged Ni2+ in the NiO reference (Figure S14), old in the XANES spectra (Figure 5a).41 The presence of such
whereas those in the LDH-6h are typical Ni2+ species which is short Fe(3+δ)+−O bond on the interface formed between
in accordance with previous reports.40 Such a result clearly FeOOH NPs and the Ni−Fe LDH is expected to interact with
proved the role of the Fe(3+δ)+ species in FeOOH NPs in Ni2+ with stronger strength and contribute to the high OER
reforming the local electronic structure of Ni2+ in the Ni−Fe catalytic performance.
LDH via interfacial interaction, as depicted in Scheme 1c. The changes in the local electronic structure of Ni2+
To further clarify the local coordination environment, imparted evident influences on their electrochemical oxidation
especially the Fe local structure, the k3 weighted extended X- and catalytic behavior, as revealed by both direct current (d.c.)
ray absorption fine structure (EXAFS) spectra were extracted and alternating current (a.c.) voltammetric measurement. The
from the relevant Fe K-edge signal (Figure 5b). The first cycle of the CV scans (from the forward to the reverse) of
FeOOH2 nm/LDH and the LDH-6h exhibited similar R-space the FeOOHxnm/LDH and the bare Ni−Fe LDH microflowers
curves with two major peaks, one at the shorter radial distance (i.e., LDH-s and LDH-6h) were analyzed. Shown in Figure 5c,
corresponding to the nearest Fe−O and a second peak at the unexpectedly, regardless of their differentiated OER perform-
longer radial distance contributed by the coordination shells of ance demonstrated in Figure 4a, all of these samples displayed
Fe−M. These peaks and the absence of major peaks at higher almost identical onset potential at ca. 1.5 V in the forward scan
radial distances indicate the local electronic structure of Fe (vs RHE). Nevertheless, in the subsequent reverse scan, the
species in FeOOH2 nm/LDH mainly assume octahedrally performances of these catalysts become clearly differentiated
coordinated MO6 units.21,40 Moreover, compared with those from each other, suggesting the occurrence of a dramatic
in the LDH-6h, the Fe−O bond in the FeOOH2 nm/LDH activation effect in the forward scan. The potential difference
exhibits evidently shorter radial distance, as depicted in Figure (Δη) at the current density of 10 mA cm−2 between the
5b and also in Scheme 1c. Such a contraction in the Fe−O forward scan and the reverse one was thus evaluated.
11348 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

Specifically, the FeOOH2 nm/LDH exhibited the largest Δη of regulating the electrooxidation behaviors and enhancing the
61 mV, compared to 50 mV for the FeOOH18 nm/LDH, 31 mV catalytic activity of Ni2+ in the FeOOH/LDH composite.
for LDH-s and 23 mV for LDH-6h. Clearly, the presence of the
numerous interfacial FeOOH NPs facilitates the activation of 4. CONCLUSIONS
the Ni−Fe LDH; and the smaller the FeOOH NPs are, the In summary, FeOOH/LDH nanocomposites with average size
more effective they would contribute to the activation. This of FeOOH NPs tunable from 2.0 to 18.0 nm were prepared
renders direct evidence to the aforementioned interfacial flexibly for the first time; more importantly, with the assistance
interaction between the FeOOH and the Ni−Fe LDH. of analytic techniques including XANES, EXAFS, d.c.
The comparison of the resulting cathodic band for Ni3+/Ni4+ voltammetry and large amplitude Fourier Transformed a.c.
reduction in the reverse scan is also revealing. Demonstrated in voltammetry, we also proved that, owing to the strong solid−
Figure 5d, compared with those bare Ni−Fe LDH micro- solid interfacial interactions between the Ni−Fe LDH
flowers (i.e., LDH-s and LDH-6h), the cathodic peaks for the nanosheets and numerous FeOOH NPs, the oxidation of
FeOOHxnm/LDH composites cover much larger areas and shift Ni2+ in the Ni−Fe LDH could be promoted effectively by the
evidently to more positive potentials, especially for the highly oxidative interfacial Fe(3+δ)+ species from the unsatu-
FeOOH2 nm/LDH with FeOOH NPs of only 2 nm in size. rated FeOOH NPs, leading to evidently enhanced OER
Such different electrochemical reduction behaviors of Ni3+/ electrocatalytic activity compared with the bare Ni−Fe LDH.
Ni4+ species clearly proved that the occurrence of a partial- Such a synergy catalytic effect was also found dependent on the
charge-transfer activation effect on the Ni2+ sites exerted by the size of the FeOOH NPs, which becomes increasingly
interfacial Fe(3+δ)+ sites. It has been well documented that pronounced with decreasing average size of FeOOH NPs.
noble metal such as gold, owing to their high electronegativity, Specifically, the FeOOH2 nm/LDH with FeOOH NPs of 2.0
could enhance the OER catalytic activity of cobalt or nickel nm outperformed all of the noble or non-noble OER
oxides or hydroxides through solid−solid interfacial inter- electrocatalysts reported so far, giving an overpotential of
action. 22 In our FeOOH/LDH composite, owing to 174 mV at 10 mA cm−2 and a small Tafel slope of 27 mV dec−1
Fe(3+δ)+species with high oxidative valence and relatively in 1.0 M KOH; it also displayed excellent structural and
short bond from the FeOOH NPs, the oxidation of the catalytic durability. With extraordinary OER catalytic activity,
adjacent Ni2+ species in the Ni−Fe LDH into Ni3+/Ni4+ would excellent stability, ease of preparation, and low cost, such
be promoted, which was believed to provide genuine active FeOOH/LDH composite is expected to be a superior OER
sites for OER. electrocatalyst for efficient water oxidation. Our FeOOH/LDH
As the anodic bands in the forward scan of the above d.c.- composites represent the first example to favorably manipulate
based CV cycles for all the samples were generally too weak for the local electronic structure of active metal sites through
analysis (Figure S10d), herein, these samples were further strong solid−solid interfacial interaction with a non-noble
analyzed by higher order harmonic data derived from large metal component in the pursuit of highly efficient OER
electrocatalysts.


amplitude Fourier Transformed (FT) a.c. voltammetry which
resembles the use of vary fast scan rates in d.c. studies but with
a major attribute of having little capacitance background ASSOCIATED CONTENT
current (Figure 5c).42 According to previous FT a.c. * Supporting Information
S
voltammetry studies on CoOx, MnOx and NiOx, their OER The Supporting Information is available free of charge on the
catalysis experiences two major processes, processes I and II. ACS Publications website at DOI: 10.1021/acscatal.8b03489.
Process I is associated with the redox transformation of the TEM image, EDX analysis, Tables, SEM images, and
metal sites which is believed not directly involved in water OER activity of control samples (PDF)
oxidation catalysis; process II is coupled to the rate-limiting
chemical step and its kinetics governs the water oxidation.28
The first, second and third harmonics derived from the a.c.
voltammograms for our FeOOH2 nm/LDH composite and bare
■ AUTHOR INFORMATION
Corresponding Authors
Ni−Fe LDH confirmed the presence of these two processes, *E-mail: zhouy@xmu.edu.cn.
which however occurred at potentials significantly more *E-mail: jtli@xmu.edu.cn.
negative than those given by the NiOx film or our control ORCID
sample Ni(OH)2 (Figure 5f−h).28 Compared in Figure 5h, in Yao Zhou: 0000-0003-4021-6597
the third harmonic component which has maximum kinetic
Jun-Tao Li: 0000-0002-9650-6385
sensitivity, the relevant peaks for process I of FeOOH2 nm/
LDH, though occurring at identical potential as that of the bare Shi-Gang Sun: 0000-0003-2327-4090
LDH-s, exhibited evidently higher current magnitude, Notes
suggesting faster electron transfer kinetics for the redox The authors declare no competing financial interest.
transformation of Ni2+ (and/or Fe3+) in the FeOOH2 nm/
LDH composite. The voltage position of the process II, which
relates closely to the water oxidation kinetics,28 is also clearly
■ ACKNOWLEDGMENTS
The National Key Research and Development Program of
differentiated among different samples. Compared with the China (No. 2017YFA0206500), the National Natural Science
LDH-s, the two relevant peaks for process II for the Foundation of China (No. 21703182, 21621091), the
FeOOH2 nm/LDH take place evidently at lower potential, Fundamental Research Funds for the Central Universities
reverifying its advantageous catalytic kinetics. Such compara- (No. 20720180080), and the Education and Scientific
tive a.c. voltammetry results directly reaffirmed the favorable Research Project for Young and Middle-aged Scholars of
role of the interfacial oxygen bridges such as Fe(3+δ)+−O−Ni in FuJian Province (No. JAT170016) were acknowledged. XAS
11349 DOI: 10.1021/acscatal.8b03489
ACS Catal. 2018, 8, 11342−11351
ACS Catalysis Research Article

measurements were performed at the beamline (BL14W1) at (18) Cai, Z.; Zhou, D.; Wang, M.; Bak, S. M.; Wu, Y.; Wu, Z.; Tian,
the Shanghai Synchrotron Radiation Facility (SSRF). Y.; Xiong, X.; Li, Y.; Liu, W.; Siahrostami, S.; Kuang, Y.; Yang, X. Q.;


Duan, H.; Feng, Z.; Wang, H.; Sun, X. Introducing Fe2+ into Nickel-
Iron Layered Double Hydroxide: Local Structure Modulated Water
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ACS Catal. 2018, 8, 11342−11351

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