Professional Documents
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Parts Precedent
Parts Precedent
Parts Precedent
PARTS LIST
ý WARNING
• This manual is to be used only for identification and ordering of service parts. Be sure to read
and use the maintenance and service manual before attempting any vehicle repairs.
This manual covers all 2005 and 2006 Club Car® Precedent® Professional and Champion vehicles.
The manual is divided into 17 sections. Sections 1 through 5 pertain to both gasoline and electric vehicles,
sections 6 through 12 pertain to gasoline vehicles only, sections 13 through 16 pertain to electric vehicles
only, and section 17 pertains to tools that are used on all Club Car products. Note that there are two or three
flags on the outside edge of each page. The first flag contains the section number of which that page is a
part. The other flag (or flags) contains either the letter G or E, signifying that the page pertains to either the
gasoline or electric vehicle only, or to both the gasoline and electric vehicles.
Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek.
The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be
found in that section. The index can be used to find specific parts and assemblies. The index is divided into
numerical and alphabetical listings with the page numbers in italic text.
There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an
illustration showing the parts in their relative positions; the parts are each tagged with an item number in a
balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers
(corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Some item
numbers have more than one part number because several configurations of a component are represented
together on one spread.
Note that a part description may be indented. This indention corresponds to a parts assembly level indicated
by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part
that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is
a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part
preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next
higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that
the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
www.clubcar.com
NOTE: This illustrated parts list represents the most current information at the time of publication. Club
Car, Inc. is continually working to further improve its vehicles and other products. These improve-
ments may affect the parts used to service the vehicle. Any modification and/or significant change
in specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, when
applicable, appear in future editions of this illustrated parts list.
Club Car, Inc. reserves the right to change specifications and designs at any time without notice
and without the obligation of making changes to units previously sold.
SECTION 3 – DECALS
FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets .............. 8-3
FE350 Engine – Ignition Components and Flywheel ....................................................................... 8-5
FE350 Engine – Oil Circulation ........................................................................................................ 8-7
FE350 Engine – Cylinder Head ........................................................................................................ 8-9
FE350 Engine without ACR – Crankcase, Camshaft, and Oil Sensor ............................................. 8-11
FE350 Engine – Crankcase and Crankshaft .................................................................................... 8-13
FE350 Engine Mounting ................................................................................................................... 8-15
SECTION i – INDEX
1
TYPICAL
2 PLACES
3
TYPICAL
2 PLACES
000437-001
12
1
3-10 TYPICAL
4 PLACES
11
1
TYPICAL
5 PLACES
13 14
1
TYPICAL
5 PLACES
000434-001
TYPICAL
1 2 PLACES
6
TYPICAL
3 PLACES 2 5
3
TYPICAL
2 PLACES
000438-001
E 4 PLACES
D
7
6
10 11
TYPICAL
3 PLACES
4
14
6
TYPICAL 1
16 2 PLACES
TYPICAL
2 PLACES
8
9 7
12 13
2 3
15
000497-001
11
1
5 9
2 4 8
6 10
3 7
000501-001
2 3
000500-001
11
1 4 7
10 12
2 5 8
3 6 9
2 5 8
3 6 9
FR 12
O
VE NT O
HIC F 14 18
LE
15 19
13 17
000440-001
E TYPICAL
2 PLACES 10
D 12
13
2
TYPICAL
2 PLACES
14
5-7
1
TYPICAL
2 PLACES
4
TYPICAL
4 PLACES 15
16
000435-001
28 1
31
27
11
TYPICAL
2 PLACES
5 6 10
10
TYPICAL TYPICAL
2 PLACES 3 2 PLACES
17 18
2
10
14 TYPICAL
2 PLACES 30 32
16
12
32
15
13
29
12
000436-001
9
E
D
7 16
TYPICAL
2 PLACES
TYPICAL
8 17 4 PLACES 20
TYPICAL
4 PLACES 13
12 TYPICAL
4 PLACES 5
10
TYPICAL
2 PLACES
TYPICAL
4 PLACES
12 14
TYPICAL
4 PLACES 30 37
22
USED WHEN
TYPICAL CANOPY IS NOT
2 PLACES
23 21
4 28 35
24 31 38
29 36
19 26 33
3 27 34
000439-001
9
E
D
7 16
TYPICAL
2 PLACES
TYPICAL
8 17 4 PLACES 20
TYPICAL
4 PLACES 13
12 TYPICAL
4 PLACES 5
10
TYPICAL
2 PLACES
TYPICAL
4 PLACES
12 14
TYPICAL
4 PLACES 30 37
22
USED WHEN
TYPICAL CANOPY IS NOT
2 PLACES
23 21
4 28 35
24 31 38
29 36
19 26 33
3 27 34
000439-001
D
15
17
13
TYPICAL
2 PLACES
10 11 12
5 18
TYPICAL
2 PLACES
14
16
4
TYPICAL
TYPICAL 4 PLACES
5 4 PLACES 1
TYPICAL
2 PLACES
9
3
19
5
TYPICAL
4 PLACES
000494-001
7
1
TYPICAL
10 PLACES
2
5 6
TYPICAL
6 PLACES
TYPICAL
3
4 PLACES
TYPICAL 10
2 PLACES
8 9
TYPICAL
4 PLACES
2 4
000493-001
19
14
12
24
18 23
13
3
16
11
10 26
27
15
8 7 6 17 2
000505-001
19
14
12
24
18 23
13
3
16
11
10 26
27
15
8 7 6 17 2
000505-001
19
14
12
24
18 23
13
3
16
11
10 26
27
15
8 7 6 17 2
000505-001
4 TIRE
1 7 TIRE
9 VALVE
STEM
11 TIRE
000474-001
2 TIRE
FOR FRONT
1 3 PRIVATE SPEED
OR REAR RIM
Kenda®
4 VALVE
STEM
9
6 TIRE
FOR FRONT
5 7
OR REAR RIM PRO TOUR
Kenda
8 VALVE
STEM
000475-001
E
D 5
FRAME GROUND
(NEAR BATTERY)
ROTATING PARTS AND
! HOT MANIFOLD DECAL
(ON STARTER/GENERATOR,
ENGINE, AND TRANSAXLE)
4
2
000444-001
CCI 102518001
6
11
PRIVATE SPEED DECAL
(IQ VEHICLES WITH PRIVATE SPEED OPTION)
OFF
CCI 102555901
CCI 102518301
4
3 TOW/RUN DECAL
(ON ELECTRICAL COMPONENT COVER)
F
R
TOW/RUN DECAL
(ON REAR WALL OF
BATTERY BUCKET)
7
8
BATTERY TERMINAL WARNING DECAL
(ON ELECTRICAL COMPONENT MOUNTING PLATE)
000441-001
000495-001
E
TYPICAL 4 PLACES
PLACES
2
D
12
10
11
14
15
7
13 8
REF. 6
BRAKE CABLE
TYPICAL
9 2 PLACES
000186-001
2 6
4 8
1 5
3 7
000467-001
E 3
2 PLACES
ACCELERATOR CABLE
ATTACHMENT/REMOVAL
7
11
2
9
4
10
000443-001
E 3
2 PLACES
7
10
2
8
4
000442-001
6 4
11
12
TYPICAL
13 3 PLACES
TYPICAL
15 2 PLACES
2
13
9
GCOR
TYPICAL
14 16 2 PLACES
000487-001
6 4
11
12
TYPICAL
13 3 PLACES
MCOR
TYPICAL
15 2 PLACES 13
9
14 16
000488-001
TYPICAL 6
2 PLACES
5
7
3 4
1
TYPICAL
4 PLACES
10
000470-001
5
2
4
3
7
TYPICAL
2 PLACES
1
6
8
TYPICAL
2 PLACES
000471-001
2
TYPICAL
4 PLACES
000469-001
1
14
15 7
6
11 5
16 4
13 17
22 18
12 21
9
10 11
20
19
12
13
14
15 1
24 23
000476-001
2 8
000445-001
20
21
22
4
7 10
11 21
6
8 1
13 2
5
3
12
16
17 19 18
15
14
000477-001
D
EACH SIDE
OF VEHICLE
14 REF.
REF. 15
14
15
15 19
5 13
17
16
18 19 15
20 19
11
8
14
4 10
7 19
3 9 18
12
2
19
4 10 TYPICAL 2
PLACES
1
000446-001
D
EACH SIDE
OF VEHICLE
14 REF.
REF. 15
14
15
15 19
5 13
17
16
18 19 15
20 19
11
8
14
4 10
7 19
3 9 18
12
2
19
4 10 TYPICAL 2
PLACES
1
000446-001
16
15
12 16 20
14 18
13
17
10 20 16
21
4 9
7 15
19 20
3 8
22
20
6 3 19
2
11
20
TYPICAL 2 4
PLACES
000492-001
REVERSE
BUZZER 9
VIEWED FROM
UNDERSIDE OF
INSTRUMENT
PANEL
11
10
7
5
1 12
000490-002
8
12 7
11
2
7 5
10
9
1
6
AS SEEN FROM
DRIVER SIDE
OF VEHICLE
000479-001
E
D
000481-001
000481-001
E
D
000489-001
000489-001
G 3 PLACES 23 21 2 PLACES
TYPICAL
4 PLACES
15
TYPICAL
4 PLACES
4 6
E
TYPICAL
2 PLACES
14
34 AT F1 AND
TYPICAL F2 TERMINALS
D 2 PLACES
32
DF
33 TERMINAL
18 17
TYPICAL
2 PLACES
AT A1 AND 16
A2 TERMINALS
20
5
19
TYPICAL
24 TYPICAL 4 PLACES
2 PLACES
TYPICAL
2 PLACES
27
26
TYPICAL 31
3 PLACES
13
29
10 3 30
8 11
9
12
7 1
000124-001
9
A1
TERMINAL
F1
A2
TERMINAL TERMINAL 1
7
12
2 3
F2
D
F
10 6
12
4
5
8
000238-004
E
PLACES
8 19 7
D
TYPICAL 4
18 PLACES
7
TYPICAL 4
PLACES
11
17 CARBURETOR
REMOVED
TYPICAL 2 FOR CLARITY 2
PLACES
15 19
TYPICAL 2 8
PLACES
4
10 15
TYPICAL 3
PLACES 7
1
12
13
14
6
7
TYPICAL 2
PLACES
000194-001
12
20 TYPICAL 2
3 PLACES
11
2
22
13
15
24
10
8 25
6 21
TYPICAL 3
14 23 PLACES
17
1
4
TYPICAL 2
PLACES
18
000195-001
Clamp .................................................................................................................... 1
G
2 1016445 Bracket, RPM Limiter ............................................................................................ 1
3 1016455 Bolt, Flange Head ................................................................................................. 2
E
4 1016456 Bolt, Flange Head, M6 x 1 x 12 mm ...................................................................... 2
5 1016493 Cap, Spark Plug .................................................................................................... 1
D
6 1016497 Screw, Pan WP Cross ........................................................................................... 1
7 1016505 Nut, Hex, Fine ....................................................................................................... 1
8 1016544 Screw .................................................................................................................... 1
9 1016548 Washer, M16 Flat .................................................................................................. 1
10 1016561 Clamp .................................................................................................................... 1
11 1016562 Key ........................................................................................................................ 1
12 1016578 Grommet ............................................................................................................... 1
13 1016579 Band, RPM Limiter Mount ..................................................................................... 1
14 1016586 Damper, RPM Limiter ............................................................................................ 1
15 1016587 Clamp .................................................................................................................... 1
16 1016588 Tube, 7mm X 10mm X 70mm ............................................................................... 1
17 1017448 Bolt, Flanged ......................................................................................................... 3
18 1017455 Plate, Flywheel Fan .............................................................................................. 1
19 101881101 Spark Plug, OHV (Autolite) .................................................................................... 1
20 101909201 Coil, Ignition .......................................................................................................... 1
21 101909301 Lead Wire Assy ..................................................................................................... 1
22 101909401 Limiter, RPM ......................................................................................................... 1
23 101909501 Clamp, Steel .......................................................................................................... 1
24 101915701 Flywheel Complete, FE290 ................................................................................... 1
25 101915801 Fan, FE290 (cw) ................................................................................................... 1
26 AM10724 Spark Plug, OHV (NGK) ........................................................................................ 1
11
13
TYPICAL 2 10
PLACES
1
15
7 6
3
8
4
TYPICAL 2
PLACES
2
9
12
14
5 TYPICAL 6
PLACES
000196-001
8
22 INTAKE
15
17 7
18 2
TYPICAL 2 TYPICAL 2
PLACES
AT EXHAUST PLACES
CONNECTION
25
28
27
TYPICAL 2
PLACES
12
24
19
14
13
TYPICAL 2
PLACES TYPICAL 6
PLACES 1 31
000197-001
TYPICAL 2
PLACES
16
13
CLAMP
14 ONLY
15
9
17
12
6
3 TYPICAL 2
PLACES
8
18 7 TYPICAL 3
PLACES
10
4
TYPICAL 2
1 PLACES
11
2
5
20
TYPICAL 6
19 PLACES
TYPICAL 2
PLACES
000198-001
25
4
28
30 11 13
TYPICAL 2
PLACES
25
1 2 3
10 12 10 12
31
27
26
32
33
32
14 33
TYPICAL 4
PLACES
34
29 8 35
TYPICAL 4 16 - 24
PLACES
9
15
000199-001
Piston .................................................................................................................... 1
G
2 101645902 Piston, Engine 0.25 mm Over ............................................................................... 1
3 101645903 Piston, Engine 0.50 mm Over ............................................................................... 1
E
4 1016460 Pin, Piston ............................................................................................................. 1
5 101646101 Ring Set, Piston .................................................................................................... 1
D
6 101646102 Ring Set, Piston 0.25 mm Over ............................................................................ 1
7 101646103 Ring Set, Piston 0.50 mm Over ............................................................................ 1
8 1016469 Weight, Counterbalance ........................................................................................ 1
9 1016470 Shaft, Guide, Counterbalance ............................................................................... 1
10 101647501 Rod Assembly (includes item 11) .......................................................................... 1
11 1016509 Bolt .................................................................................................................... 2
12 101647502 Rod Assembly, Connecting 0.50 mm Under (includes item 13) ............................ 1
13 1016509 Bolt .................................................................................................................... 2
14 1016541 Stud, 6x14 ............................................................................................................. 4
15 1016547 Nut ........................................................................................................................ 4
16 101655001 Shim, Crankshaft T=1.13 ...................................................................................... A/R
17 101655002 Shim, Crankshaft T=1.18 ...................................................................................... A/R
18 101655003 Shim, Crankshaft T=1.23 ...................................................................................... A/R
19 101655004 Shim, Crankshaft T=1.28 ...................................................................................... A/R
20 101655005 Shim, Crankshaft T=1.33 ...................................................................................... A/R
21 101655006 Shim, Crankshaft T=1.38 ...................................................................................... A/R
22 101655007 Shim, Crankshaft T=1.43 ...................................................................................... A/R
23 101655008 Shim, Crankshaft T=1.48 ...................................................................................... A/R
24 101655009 Shim, Crankshaft T=1.53 ...................................................................................... A/R
25 1016558 Ring, Snap ............................................................................................................ 2
26 1016559 Spacer ................................................................................................................... 1
27 1016562 Key ........................................................................................................................ 1
28 1016568 Seal, Oil ................................................................................................................ 1
29 1016571 O-Ring ................................................................................................................... 1
30 101915501 Crankcase Complete, FE290 (cw) ........................................................................ 1
31 101922301 Crankshaft, FE290 Left-Hand Thread (includes items 32 through 35) .................. 1
32 1016516 Rod (includes item 33) ...................................................................................... 2
33 1016580 Bearing, Plane .............................................................................................. 1
34 1016532 Gear, Spur ......................................................................................................... 1
35 1016533 Gear, Helical ..................................................................................................... 1
D
LE
REFERENCE
ENGINE
TYPICAL
2 PLACES
TYPICAL 8
4 PLACES 5
11
13
TYPICAL
2 PLACES 10
3 TYPICAL
2 PLACES
TYPICAL
4 PLACES
3
9
TYPICAL
15 4 PLACES
14
4
12
TYPICAL
4 PLACES
2
TYPICAL
4 PLACES
1
TYPICAL
2 PLACES
6 7
10
TYPICAL
4 PLACES
000200-001
TYPICAL 4 PLACES
FOR ITEM 3
TYPICAL 2 PLACES
FOR ITEM 6
13
TYPICAL 2
PLACES 17
10 7
CARBURETOR
REMOVED
15 TYPICAL 2
FOR CLARITY
PLACES 2
17
7
12 1
10
TYPICAL 2 PLACES
FOR ITEM 9
6 4
14
9
000201-001
13
16
18 26 9
19 TYPICAL 2
3 PLACES
23
8
24
TYPICAL 3
PLACES
14
21
10
12
7 25
6 17
20
22 5 15
2
1 11
4
TYPICAL 2
PLACES
000202-001
Clamp .................................................................................................................... 1
G
2 1016445 Bracket, RPM Limiter ............................................................................................ 1
3 1016455 Bolt, Flange Head ................................................................................................. 2
E
4 1016456 Bolt, Flange Head, M6 x 1 x 12 mm ...................................................................... 2
5 1016497 Screw, Pan WP Cross ........................................................................................... 1
D
6 1016544 Screw .................................................................................................................... 1
7 1016561 Clamp .................................................................................................................... 1
8 1016562 Key ........................................................................................................................ 1
9 1016578 Grommet ............................................................................................................... 1
10 1016579 Band, RPM Limiter Mount ..................................................................................... 1
11 1016586 Damper, RPM Limiter ............................................................................................ 1
12 1016587 Clamp .................................................................................................................... 1
13 1016588 Tube, 7mm X 10mm X 70mm ............................................................................... 1
14 1017448 Bolt, Flanged ......................................................................................................... 3
15 1017455 Plate, Flywheel Fan .............................................................................................. 1
16 1017463 Cap Asm Plug ....................................................................................................... 1
17 1017490 Washer, Flat .......................................................................................................... 1
18 101881101 Spark Plug, OHV (Autolite) .................................................................................... 1
19 101909201 Coil, Ignition .......................................................................................................... 1
20 101909301 Lead Wire Assy ..................................................................................................... 1
21 101909401 Limiter, RPM ......................................................................................................... 1
22 101909501 Clamp, Steel .......................................................................................................... 1
23 101916201 Flywheel ................................................................................................................ 1
24 101916301 Fan (cw) ................................................................................................................ 1
25 N/A Nut, Hex, 18 mm Fine ........................................................................................... 1
26 AM10724 Spark Plug, OHV (NGK) ........................................................................................ 1
11
8
1
14 12
5
15
16
6
TYPICAL 2
PLACES 2
9
10
13
3 TYPICAL 6
PLACES
TYPICAL 2
PLACES
000203-001
25
TYPICAL 2
4 PLACES
3
27
2
8
1 15
22
20 21 EXHAUST
24
12 INTAKE
7
9 23
10
TYPICAL 2 19
PLACES
AT EXHAUST TYPICAL 2
CONNECTION PLACES
14
17
16
TYPICAL 2
PLACES
13
11
26
6
TYPICAL 2
PLACES TYPICAL 6
PLACES 18 31
000204-001
11
18
8
9
10
16 7
2
1
TYPICAL 2
PLACES
4
TYPICAL 3
PLACES
17 3
6
19
TYPICAL 2
13 PLACES
15 14
14
24
20
TYPICAL 6
12 PLACES
21 - 23
TYPICAL 2
PLACES
000205-002
TYPICAL 2
PLACES 13 15
18
17
30 5 6
12 14
12 14
31
32
16
33
33
2
TYPICAL 4
PLACES
35
34
11
10
19 - 29
4
TYPICAL 4
PLACES
1
3
000206-001
D
LE
REFERENCE
ENGINE
TYPICAL
2 PLACES
TYPICAL 9
4 PLACES 2
12
14
TYPICAL
2 PLACES 11
4 TYPICAL
2 PLACES
TYPICAL
TYPICAL 4 PLACES
4 PLACES
4 11
4
10 TYPICAL
4 PLACES
16
15 6
5
13
TYPICAL
4 PLACES
3
TYPICAL
4 PLACES
1
TYPICAL
2 PLACES
7 8
11
TYPICAL
4 PLACES
000200-003
D 11
1 12
16 1
9
18 1
12
7 17
3 1
15
14 6
4 5
1
8
12
10
TYPICAL 1
2 PLACES
1
12 2
TO CRANKCASE
000449-001
15
13 5
7
14
11
1-4 6
12
10
000211-001
Note: 101642582 for 0 - 3,000 feet; 101642580 for 3,000 - 5,000 feet;
101642578 for 5,000 - 8,000 feet; 101642575 for 8,000 - 10,000 feet;
101642572 for 10,000 feet and higher.
5
13
7
14
11
1-4 6
12
10
000212-001
Note: 101642585 for 0 - 3,000 feet; 101642582 for 3,000 - 5,000 feet;
101642580 for 5,000 - 8,000 feet; 101642578 for 8,000 - 10,000 feet;
101642575 for 10,000 feet and higher.
E 1
D
17
7
11
6
15
16
14
16
5 3
10
12
TYPICAL 13
2 PLACES
000213-001
17
G
1
E 16
6
10
18
14
15
13
15
5 3
11
TYPICAL 12
2 PLACES
000213-002
4
6
TYPICAL
2 PLACES
TYPICAL
2 PLACES
10
TYPICAL
2 PLACES
11
2
1
5
000215-001
E 4
14 9
13
16
17
CHOKE 11 11
12
15
10
18
4 6
4
1
CHOKE 3
CONNECTION
2
KICK PLATE
000484-001
2 7
11
1
3
TYPICAL 2
8
PLACES 6
12
10
9 TYPICAL 2
PLACES
000485-001
11
6
8
1
3
TYPICAL
2 PLACES
5
7
4
12
10
9 TYPICAL 2
PLACES
000491-001
26
E 21
D TYPICAL
3 PLACES
13
17
16 2
30
14
15
31
28
29
3
4
18
9
10 11
6
27 12 7
5
8
1
33
35
32
34
000217-001
000218-001
10
TYPICAL 3
6 PLACES
13
1
12
14
000219-001
3
29 26
31 2
27
4 30
13
25
22 19
17 21
11 7
23
6 9
10
20
8
12
18
16
Clu
bCa
r 24
15
REFERENCE AXLE
TUBES
14
000220-002
24
10 3
14
29
21 3
22
28
2
14
16
7 1
31 32
8 7
6
27
22
14
29
9
23
26
17
19
18
31
30
12
REFERENCE
DRIVER SIDE 30
CASE
11
15
20 REFERENCE
PASSENGER SIDE
CASE
Clu
b Ca
r
000456-001
E 9
12
D
2
24
23
3
28 13 3
20 1
21 30
27 2 33
13 7
15 6
7
26
32
8 21
13 SEALED C3
28 BEARING
29
22
SEALED
BEARING
25
16
18
17
32
31
11
REFERENCE
31
DRIVER SIDE
CASE
10
14 REFERENCE
PASSENGER SIDE
19 CASE
Clu
bC
ar
000221-001
E
D 19
15
27
16
4
18
26
17
14
3
25
1 2
28
2 20
5
1
Clu
bC
22
ar
25
24 4
23 27
21
28
6
8
11
12
10
9
13 000222-001
D 18 23
2 PLACES
22 21
10 17
TYPICAL
2 PLACES
14
11
4 15
5 13 10
16
12
16
20
3 TYPICAL REFERENCE
3 PLACES TRANSMISSION
CABLE
6 24
7
26
25
000472-001
000473-001
000473-001
REVERSE
BUZZER 11
VIEWED FROM
UNDERSIDE OF
INSTRUMENT
PANEL
12
13
7
8
6
4
1 14
000490-001
E
D
000498-001
CHANGE
CONNECTION
WITH LIGHTS BUT
NO DC TO DC
CONVERTER
000498-001
10
5
4
000462-001
TYPICAL
12 2 PLACES
TYPICAL
11 2 PLACES
TYPICAL
1 8 PLACES
TYPICAL
7 6 2 PLACES
TYPICAL 3
3 PLACES
2
TYPICAL
8 PLACES TYPICAL
4 PLACES
5
8 9
10 4
TYPICAL
2 PLACES
000463-001
+
B
MOUNTING 2 M–
PLATE REAR
1S
S
B–
8
8
13
10
11
8
8 8 1
TYPICAL 2
2 PLACES
3
12
000486-001
E 6 THROUGH 31
26 22
29 TYPICAL
D
2 PLACES
30 12
27 24
28 19
16 23
18
17
31
32
25
TYPICAL
4 PLACES
13
15
1
34
4
A2
F2
F1 1
A
10
8
11
9
33
2 7
TYPICAL
3 PLACES
000349-001
15
E
TYPICAL
INCLUDES
2 PLACES
ALL 4 SPRINGS
18 22
7 14
D
21
TYPICAL
4 PLACES 20
8
19 29
TYPICAL
2 PLACES
INCLUDES
ALL 4 BRUSHES 31
30 28
10
TYPICAL
2 PLACES 33
11 32
13
12
16
25
TYPICAL
2 PLACES 24
27
23
9
36 1 26
34
17
5
TYPICAL
3 PLACES
4
35
2
000185-001
E 4
D
21
29
8
7
5
3
31
11
24
.3 cm
46
31 22
2 17
31
32 26
20
25
14
28
27
24
30
13
6 2
16
18 29
30
.8 cm
15 28
16
23
19
24
23
9
10
000223-001
Note: If either the Differential Output Gear (item 28) or the Differential
Housing (item 27) require replacement, both must be purchased at the
same time. Items 27 and 28 are replacements for all gear and
differential housing combinations in this transaxle.
E 4
D
15
23
28
27
29
3
31
5
18
.4 cm
50
31 16
2 11
31
32 20
14
19
8
22
21
18
30
7 26
2
10 23
30
12
.3 cm
9
25
10
17
13
17 18
24
25
000223-002
11
15 14
17
13
18 12
6 7
19
8 9 10 5
4 11
21
000291-001
Note: Item 16 not shown. Level 1 Battery Charger part numbers include
one AC and one DC cord. They do not include all of the level 2 cords
listed.
E
D
19
10
17
9
14 15 16 5
4
C
lu
b
C
18
ar
R
11
20
12 13 7
000351-001
Note: Level 1 Battery Charger part numbers include one AC and one
DC cord. They do not include all of the level 2 cords listed.
E
D 20
12
15
18
13
17 16
19
8 9 4
3
C
lu
b
C
ar
R
14
10 11
6
000352-001
Note: Level 1 Battery Charger part numbers include one AC and one
DC cord. They do not include all of the level 2 cords listed.
E
D 16
19
17
14
5
15
11
13 12
15
6 7 4
3
C
lu
b
C
ar
R
10
21
20
000353-001
Note: Level 1 Battery Charger part numbers include one AC and one
DC cord. They do not include all of the level 2 cords listed.
D L RAT
HE O
IG R
HT
1 2 3 4 5 6 7
8 9 10 11
BR
EQ A
K
U E
AL C
IZ AB
AT L
IO E
N
H EP
PEDAL CIRCUIT
POT CALIBRATION: SET MODE SWIT CH TO "PO T".
H L PEDAL LIMIT SWIT CH, READ THE POTENTIOMETER SET VOLTAGE FROM THE
L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE.
14 15
16 17 18
12 13
19 20
The following tool list includes all tools available from Club Car for
G
maintenance and service procedures for gasoline, electric, and/or
diesel vehicles, both past and present models. Be sure to carefully E
examine the tool list for applicability to your vehicle before ordering.
D
1 101871001 Accelerator Pedal Adjustment Tool ................................................. 1 1
2 101813202 Adhesive, Guide Ring, 3-Gram Tube .............................................. 1
3 101641202 Arbor ............................................................................................... 1
4 101831901 Battery Discharge Machine, 36/48 Volt ........................................... 1
5 1014305 Battery Terminal Protector Spray .................................................... 1 1 1
6 1011767 Battery Thermometer ...................................................................... 1 1 1
7 1016417 Bearing and Oil Seal Remover Assembly ....................................... 1 1 1
8 1016416 Bearing Driver Set ........................................................................... 1 1 1
9 1012811 Bearing Puller ................................................................................. 1 1 1
10 1012812 Bearing Puller Wedge Attachment .................................................. 1 1 1
11 1013582 Brake Adjustment Tool (used only on vehicles with
manually adjusted mechanical brakes) ........................................... 1 1
12 102555501 Brake Cable Release Tool .............................................................. 1 1 1
13 102249901 Brake Pedal Adjustment Tool Kit (used for the Carryall Electric
Industrial Truck only) (includes items 14 and 15)............................. 1
14 **** Brake Pedal Adjustment Tool ...................................................... 1
15 **** Brake Pedal Tension Tool ........................................................... 1
16 102669601 Connecting Rod Small End Bushing Tool
(for Kubota D722 Diesel Engines) ................................................... 1
17 101887101 Calibration Test Module .................................................................. 1
18 101808401 Cam Installation Tool ....................................................................... 1
19 102562401 Charger Bezel Tool ......................................................................... 1
20 102686101 Clutch Removal Tool
(for XRT 1500, Carryall 294, and Bobcat 2200 Vehicles) ............... 1 1
W
A
R
N
IN
E
G
D
22 23 24 25 26 27 28
21
30
29 31 33
32
A B C E F G H
COMMUNICATION
DISPLAY MODULE
DISPLAY FUNCTIONS:
PRESS AND HOLD
BUTTON TO SHOW
FUNCTION NUMBER.
RELEASE BUTTON TO
SHOW FUNCTION VALUE.
Func1 - Battery voltage.
Func2 - Energy units removed since last charge cycle.
Func3 - Total accumulated energy units removed.
Func4 - Last charge termination type (1 = Incomplete,
2 = DVDT, 4 = Normal, 8 = Max. timer).
R
POWER
ON
OFF
Club Car
PART #17075
35 36 37
34
41 42 43
38 39 40
44 45 46 47 48
52 53 54
55 56 57 58 59
63
Gasket
Liquid
2 3
62
60 61 64 65 66
67 68 69 70 71 72
Safety First
Never use a vehicle that is unsafe.
Inspect each day.
NEED(S)
Inspect GOOD ATTENTION
• Brakes
• Park Brake
• Steering
• Accelerator
• F & R Selector
• Reverse Buzzer
• Key Switch
• Speeds
• Tires
• Bag Straps and Buckles
PERFECT CIRCLE
•
•
•
Damage
• Right Side
• Left Side
• Front No Damage
• Rear
• Other: ______________
NEED(S)
Cleanliness ATTENTION
• Seats
• Floor Mat
• Dash Compartments
• Bag Well
(Over)
CCI 1018231
73 74 75 76 77
AM10753
ON OFF
STR SPK
MAX
MIN GAS
DSL
GAS/DIESEL
TACHOMETER
78 79 80 81 82 83 84
89 90 91 92 93
85 87
86
96
94 95
- +
WAVETEK 5XL
V OFF V
1000 500
200 200
20 200
2 2m
200 20
m m
200
2000
k m
200k
20k 200
2k A
45 45 V ! COM ! 200nA
MAX
1000 ---
FUSED
750V
97 98 99 100
101
U
U-bolt 1-29, 1-31, 1-33, 5-19
u-bolt 5-15, 5-17
underbody cover 1-25, 1-29, 1-31, 1-33
underbody cover kit 1-21, 1-23
underbody, front 1-9
underbody, rear 1-19
unitized transaxle 12-3
V
valve
exhaust 7-9, 8-9
intake 7-9, 8-9
reed 7-9, 8-9
valve clearance adjuster screw 17-9
valve guide 8-9
valve guide driver tool 17-9
valve guide reamer 17-9
valve guide replacement tool 17-9
valve guide, intake 7-9, 8-9
valve seat 7-7, 8-7
valve seat cutter 17-5, 17-11
valve seat cutter guide 17-11
valve seat cutter tool 17-5
valve seat t-wrench 17-11
valve spring 8-9
valve spring compressor 17-11
valve spring retainer 7-9, 8-9
valve stem 2-3, 2-5
vent barb 9-3
volt ohm meter 17-11
voltage regulator 6-5
voltage suppressor 16-5, 16-7, 16-9
W
warning light, low oil 6-3
wedge, bearing puller 17-3
weight
clutch 11-3
counterbalance 7-13, 8-13
secondary clutch 11-3
weldment
press 17-5
wheel 2-3, 2-5
wheel and tire 5-5
wheel, steering 5-3
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Thank You!
Club Car Technical Publication Department
NOTES
Club Car, Inc. Web www.clubcar.com
P.O. Box 204658 Phone 1.706.863.3000
Augusta, GA 30917-4658 1.800.ClubCar
USA Int’I +1 706.863.3000
Fax 1.706.863.5808