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PRECISION

MACHINING

&
TESTING

TESTING LABORATORY
LABORATORY
HIGH PRECISION TOOL ROOM

YEC ADDITIVE MANUFACTURING

YAMUNANAGAR
ENGINEERING CLUSTER PVT. LTD.
ABOUT US
Yamunanagar Engineering Cluster Pvt. Ltd. (YEC) has been established under MSE - CDP
Scheme of Ministry of MSME, Govt. of India & Financial Assistance from Govt. of Haryana. YEC, a
private limited company, provides services and solutions to day-to-day engineering problems. We
specialize in providing our clients with a tailored service at an affordable price. We provide services
like testing of materials, precision machining, reverse engineering, robotic welding to our clients.
All equipment on our site is wholly calibrated and maintained for the accuracy and
precision intermediate quality checks are there for the equipment installed. We offer products,
processes, systems, and services that our customers can rely on as transparent, accurate, and
unbiased. As a reverse engineering facility, we have the latest state of the art SLA based 3D printing
technology installed at our premises; along with it, we have a portable 3D scanner that can be used
at sites for scanning the various components and then creating a 3D model which is printable and
can be easily fabricated. For the accuracy of the machined and 3D printed components, we have
our own in-house latest metrology room. We have a co-ordinate measuring machine and vision
measuring machine. These machines provide inspection results that are highly accurate and
precise; our workforce related to these activities has extensive experience in this eld.
We have the latest CNC machines installed at our premises which can accommodate a
vast range (100mm diameter to 2500mm diameter) of sizes for various machining operations like
turning, milling, boring, etc. Using these CNC machines, we are meeting the increasing speed of
the target market. We help our customers understand and meet the demands of the marketplace
through our consulting, testing, and various state-of-the-art services (reverse engineering, robotic
welding, prototyping, and inspection) in different industrial sectors.

OUR CUSTOMERS
Industries Dealing with: End-user Industries are:
• Metals • Dies & Molds Making
• Plastics • Additive Manufacturing
• Rubbers and Elastomers • Automotive
• Composites • Construction
• Rapid Prototyping • Educational Institutions
• Others • Aerospace & Defense
• Medical Devices
• Others
YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.
YEC is providing complete end to end solution for Research & Development
using Reverse Engineering & Prototyping Services

Material Material Functional


Scanning a Optimization Components
Solid Modeling Identication Finite Element 3D Prototyping Inspection
Component /Dies & Molds Testing of the
Using Analysis as per the
Using making using Component
Analytical Availability &
CNC Machinery

1
3D-Scanner Requirement
Techniques

Finite
3D Prototyping
3D Model Element
Material Material for Aesthetics Functional CMM
3D Scanning Creation using Analysis for Testing
Identication Recommendations and Fitment Components Inspection
Solid works optimization of
Check
Design

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.


ADDITIVE
MANUFACTURING SERVICES

3-D PRINTER
SLA FORM 3L
Build Volume : 335×200×300 mm
3D PRINTING

3D PRINTED MODELS

SLA
USING
Gear &
Pinion
Nut TECHNOLOGY
& Bo
Mesh lt

CREATURE
Structure
Den
ture

3-D PRINTER
FDM EXTREME 1500
Build Volume : 1100×515×820 mm

Some 3D Printed Components


using FDM 3D Printer.

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

2
3D SCANNER

3D SCANNING & INSPECTION


BLUE LIGHT(HEXAGON)

SCAN SIZE : 2000×2000 mm

SOME REVERSE ENGINEERED COMPONENTS AT YEC

WHEEL
HANDLE

3D
INSPECTION
A full range of easy-to-understand
reporting is provided by YEC for detailed
inspection in 2D & 3D. Our team can
deliver complete surface color-deviation
maps, GD&T inspections back to
drawings with the full-eld scan data and
sufcient resolution required.

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

3
PRECISION TOOL ROOM
HIGH
VERTICAL
MACHINING CENTER
Make : MAZAK
(Working Size : 1020×510×460mm)
Spindle Rotation Speed: 25000
RPM

AUTOMATIC TOOL CHANGER (ATC) : 30


PATTERNS & MOLDS

5 - AXIS

VERTICAL

ATC : 20
MACHINING CENTER
(Working Size : 820×510×510 mm) Make : JYOTI CNC
Spindle Rotation Speed: 10000 RPM

USING LATEST CNC MACHINES


(Working Size : 980×590×600 mm)

WE ARE CATERING CASTING


DISCHARGE MACHINE
ELECTRICAL

INDUSTRIES FOR MAKING PATTERNS


Make : Electronica India

PATTERNS

YEC IS ALSO FACILITATING


AUTOMOTIVE INDUSTRIES BY
MAKING MOLDS

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

4
YEC IS ALSO FACILITATING
UTENSILS/ELECTRICAL APPLIANCES
INDUSTRIES BY MAKING BENDING
DIES & PUNCH

BLADE SAMPLE

PUNCH

DIE

MAKING OF FORGING DIES


(USING REVERSE ENGINEERING)
DIES
ADDITIVE
MANUFACTURING
CYCLE FOR FORGING
DIES AT
YEC
3D FINISHED
SCANNING PRODUCT
Scanning of the Final Machining
Component of Forged
using Hexagon Components
3D Scanner using 5-Axis
CNC Machines

3D SOLID FORGING
MODEL CAVITIES
Making a Solid Machining of Forging
Model out of point Cavities using CNC
Cloud Data Machinery & 3D CAM
COMPLETE SOLID
PART ASSEMBLY
Extraction of Forging Cavities
Out of Solid Model
in 3D CAD Software

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

5
CNC VERTICAL
Make: Qiqihar Heavy

TURNING LATHE
CNC Equipment
BEARING BUSH

Machined Component
using Vertical Working Size : 2500×2000 mm
Turning Lathe (Swing Dia×Height
at YEC Spindle Rotating Speed : 63 RPM

DISCHARGE SCROLL
ATC : 12

ATC : 12

HORIZONTAL Working Size : 300×500 mm TURN MILL


MACHINING CENTER (Turning Dia × Length)
CENTRE
Spindle Speed : 4000 RPM
Make : JYOTI CNC Make : Emco
(Working Size : 800×730×750 mm)
Machined Component using Turn Mill at YEC
Spindle Rotation Speed:
8000 RPM

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

6
DIMENSIONAL
ACCURACY MEASUREMENT

COORDINATE
MEASURING MACHINE
800 × 1500 × 600
MEASURING GEOMETRY OF
PHYSICAL OBJECTS USING
DESCRETE POINTS

VISION
MEASURING
MACHINE

300×200×200 mm
OPTICAL MEASUREMENT OF THE OBJECTS
IN MAGNIFICATION RANGE OF 30x-180x
YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

7
ROBOTIC WELDING
YEC IS PROVIDING STATE OF THE ART
SERVICE OF ROBOTIC WELDING TO
AUTOMOBILE, AGRICULTURAL
IMPLEMENTS AND SHEET METAL
FABRICATION SECTORS.

USING OUR ROBOTIC WELDING ARRANGEMENT


WE ARE AUTOMATING THE WELDING PROCESS
BY PERFORMING THE WELDING OPERATION
AND HANDLING THE COMPONENTS.

BENEFITS OF ROBOTIC WELDING


• More Consistent, Higher Quality Welds
• Greater Productivity, Yields and High Throughput
• Reduced waste and less rework
• Drastically Reduced post - weld cleanup

It is equipped with 2 Welding


Swiveling Tables of size
1500 × 3000 mm
Reachability : 2 meter
Travel : 3 meter
Make : OTC Daihen

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

8
9
HARDNESS
TESTERS

MECHANICAL TESTING
FOR RUBBERS &
POLYMERS
Shore- D scale Shore- A scale

TENSILE TESTING MACHINE


P L A S T I C S A N D P O LY M E R S
HARDNESS TESTER

Standard Used: ASTM D638-2014


BRINELL

Hardness Testing of Metallic 50 kN


Materials in BHN Scales

PAINT
COATING GLOSS
THICKNESS METER
TESTER (FERROUS & It will be used to measure specular reection
NON-FERROUS MATERIALS) (Gloss) of a surface.

Range : 1-1000mm Standard Used: ASTM D 523, ASTM D 2457,


Accuracy : +/- 1mm ISO 2813, GB/T 9754

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

10
Twisting Force Evaluation
of Metallic Rods,
TMT Bars & Wires

Standard Used: ASTM A938-2018 ; IS 1717 - 2012

TORSION
TEST MACHINE J)
100 Nm 0 0

MECHANICAL TESTING
IN
E (3
CH
TESTING MA

Impact Testing of Metals


(Ambient to -600C)
• Charpy Test • Izod Test

Standard Used: IS 1757 ; IS 1598


CT
M PA
I

INVERTED
METALLURGICAL
METALLURGICAL

MICROSCOPE (100x - 450x)


MICROSCOPE

Microstructural analysis & Grain


1 8
2 7
Size Measurement of Metals and
UPRIGHT

3 6
4 5
Alloys using optical Microscopy

• Steels • Stainless Steels • Cast Iron


• SG Iron • Other Metals & Alloys
50x - 400x
Standard Used: ASTM E407-2015
Standard Used: ASTM E112-2012 ASTM E3-2017 ; ASM handbook vol. 9

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.

11
OPTICAL EMISSION
SPECTROMETER

CHEMICAL TESTING
Standard Used: ASTM E415-2019 ; ASTM E1086, 2014 ;
ASTM E999-2018 ; ASTM E352-2018

WET CHEMISTRY
CHEMICAL ANALYSIS OF METALS & ALLOYS

Standard Used: IS 228

Corrosion Test
SALT SPRAY
TEST MACHINE
• Metal and Alloys
• Surface Coatings

YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.


Standard Used: ASTM B117-2019

12
SUPPORTING
EQUIPMENTS

SPECTROPHOTOMETER
(ACCURATE ANALYSIS & TRANSMISSION
OF LABORATORY COLOUR)
Reectance Range : 0-200%
MUFFLE FURANCE
PROGRAMMABLE

STEREO ZOOM
MICROSCOPE
(SOFTWARE BASED SPECIFICALLY FOR
WELD PENETRATION ANALYSIS)

12000C Chamber Size:


300×300×600 mm

SUBZERO
PROJECTOR
PROFILE

BATH
200×100 mm It is used as a supporting equipment for
impact testing of metals at very Low
MEASUREMENT OF V-NOTCH OF IMPACT
temperatures upto (-600C)
TEST SPECIMENS & TOPOGRAPHY OF
STAMPED SURFACE YAMUNANAGAR ENGINEERING CLUSTER PVT. LTD.
YEC
YAMUNANAGAR
ENGINEERING CLUSTER PVT. LTD.

Regd. Address: VPO Rattangarh, Delhi Road, Yamuna Nagar-135001 (Haryana)


E-mail: customer.service@ynr-enggcluster.com • Website: www.ynr-enggcluster.com
Tel.: +91 98136 13365 • Toll Free : 1800 270 36400

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