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Solutions For Polyolefins: Great Solutions With Small Particles
Solutions For Polyolefins: Great Solutions With Small Particles
Solutions For Polyolefins: Great Solutions With Small Particles
Polyolefins
1
Weathering stability
White + soft + cost-efficient
White + soft + cost-efficient
The following properties are essential in the selection of
the most suitable white pigment:
Dispersibility
Optical properties
Resistance to yellowing
Resistance to lacing
Cost-efficiency
Noise suppression
Sachtleben‘s HOMBITAN, SACHTLEBEN, LITHOPONE and
SACHTOLITH white pigments comprehensively fulfill the
needs of polyolefin processor and users.
Long-term stability
UV barrier
Productivity
2
White pigments -
Rutiles for outdoor applications
SACHTLEBEN R420
SACHTLEBEN R420 is an alumina-silica-zirconia surface-
treated hydrophobic rutile titanium dioxide pigment and
combines outstanding durability with excellent optical
properties. SACHTLEBEN R420‘s fine crystallite and parti-
cle sizes position it in the group of neutral/blue-undertone
plastics grades. SACHTLEBEN R420 is highly suited for use
in nearly all polymers Thanks to its high level of resistance
to outdoor exposure, it is particularly popular for use in
products for outdoor service, including window-profiles,
tubes, PVC and polyolefin films, etc.
SACHTLEBEN R620K
SACHTLEBEN R620K has been developed for applications
with maximum requirements for resistance to weathering.
Thanks to its hydrophobic coating, SACHTLEBEN R620K
is notable for its good dispersibility, also permitting high
filling levels.
SACHTLEBEN RD3
SACHTLEBEN RD3 is an alumina-zirconia surface treated
hydrophilic rutile titanium dioxide pigment and combines
outstanding outdoor durability with excellent optical pro-
perties, i.e., high brightness and lightening power, opacity,
excellent gloss and easy dispersibility. SACHTLEBEN RD3‘s
crystal and particle sizes position it in the group of neutral
undertone plastic grades. SACHTLEBEN RD3 is highly re-
commended for high-quality plastics, particularly those for
exterior applications.
Inorganic treatment
(compounds based on:) AI, Zr, Si AI, Si AI, Zr
3
White pigments -
Rutiles for indoor applications
SACHTLEBEN R405
SACHTLEBEN R405 is an alumina surface-treated hydro-
phobic titanium dioxide pigment offering rapid and excel-
lent dispersibility in a large range of polymers.
SACHTLEBEN R405‘s fine crystal and particle sizes position
it in the group of blue undertone plastics grades.
SACHTLEBEN R405 is particularly recommended for use in
systems in which fineness of pigment dispersion in the po-
lymer is the top priority: polyolefins, styrenics, engineering
polymers, etc.. SACHTLEBEN R405 permits production of
highly pigmented concentrates, such as polyolefin master-
batches, for instance.
SACHTLEBEN R320
SACHTLEBEN R320 is an inorganically untreated but po-
lyol coated rutile titanium dioxide pigment. Its crystal and
particle sizes position SACHTLEBEN R320 in the group of
warm undertone plastics grades.
Inorganic treatment
(compounds based on:) AI -
4
Titanium dioxide white pigments - Anatase
Anatase - a specialty in its own right Diffuse reflectance behaviour of TiO2 and anatase
Titanium dioxide crystallizes into three modifications, known
as rutile, anatase and brookite; only rutile and anatase are of 100
70
white pigment applications, and the selection of anatase as
60
a white pigment should be based on other specific proper- 50
Inorganic treatment
(compounds based on:) AI AI
5
HOMBITAN MCT300
HOMBITAN MCT300
HOMBITAN MCT300 is a cutting-edge anatase pigment spe-
cially tailored for use in highly sophisticated applications. This
product assures important benefits for users, including good
HOMBITAN MCT300
rheological (flow) properties and low dust generation; it is
readily wettable in a large range of polymer systems, assu-
ring high throughput rates. HOMBITAN MCT300‘s excellent
dispersibility permits production of extremely thin films, and High-quality
anatase
of laminated films, with exceptionally low lacing, even at high pigments
6
Zinc sulfide white pigments
SACHTOLITH HD-S
The Mohs hardness scale
SACHTOLITH HD-S is the only white pigment which makes
it possible, thanks to its low Mohs hardness, of 3, to retain
the mechanical properties of white glass-fiber reinforced
plastics (GRPs) at a high level. SACHTOLITH HDS is a white
Diamond 10
pigment based on synthetic zinc sulfide produced from Corundum 9
highly purified solutions. SACHTOLITH HDS is therefore
Topaz 8
free of disruptive impurities such as iron and quartz, for Quartz 7
example, which act as catalysts for polymer degradation Barytes 6
Rutile
Calcite 3
Gypsum 2
Talcum 1
5
SACHTOLITH HD-S
4 HOMBITAN LW
HOMBITAN R 610 K
3
delta E
0
0 100 200 300 400 500
Exposure at 105° C [h]
7
Lithopone
By permitting partial replacement of TiO2, fillers and po-
lymers, LITHOPONE 30%DS enables masterbatch produ-
cers to achieve both improved products and optimized
cost-structures. It has, for instance, been demonstrated
that the use of LITHOPONE 30%DS in PE films increases
the product‘s ultimate elongation; the impact strength of
many thermoplastics (including PP and ABS, for examp-
le) was also improved. Proneness to lacing is also reduced
when the TiO2 content is lower, since LITHOPONE 30%DS
does not cause lacing.
Masterbatches containing 50% TiO2 and 25% LITHOPO-
NE 30%DS achieve the same or better hiding power than
batches containing 60% TiO2 (rutile), with a significantly
higher extruder output. Processing costs are thus reduced,
thanks to the modified fixed-costs structure. The lower
Mohs hardness of LITHOPONE 30%DS reduces abrasion
in extruders compared to the use of TiO2, with significant
benefits for maintenance costs and intervals.
New masterbatch formulation Resin demand 50% lower than with TiO2
reduced friction
Lower abrasive wear on the extruder
100%
Titandioxid compared to TiO2
80%
Polyethylen Higher extruder output for masterbatch and
Lithopone
film production
60%
delta E
40% Approximately
20% replacement of
titanium dioxide
20%
35% replacement of
polyethylene
0%
8
Inorganic UV-Absorbers
UV radiation Chemistry
In addition to visible light, sunlight also contains electroma- This high level of effectiveness is achieved by means of syste-
gnetic wavelengths which are not perceptible to the human matic adjustment of so-called microrutile to accord with the
eye. High-energy UV-A and UV-B radiation, in particular, special technical requirements of this particular field. The
constitute a significant potential danger to organisms, orga- scattering behaviour and photoactivity of the titanium dio-
nic substances and pigmented systems. The crystal size of xide particle can be controlled by manipulating primary cry-
pigmentary titanium dioxide is around 200-300 nm, that of stal size. The smallest possible particle diameter is selected,
ultra-fine titanium dioxide around 10-15 nm. Pigmentary ti- in order to ensure a high level of film transparency. An inor
inor-
tanium dioxide scatters visible light most efficiently and im- ganic protective coating around the TiO2 core reduces pho-
parts good hiding power, whereas ultra-fine titanium dioxide toactivity and thus prolongs the useful life of the plastic.
effectively absorbs UV light and transmits visible wavelengths
through the crystal. Ultra-fine TiO2 thus no longer exhibits
pigmentary properties but is, instead, transparent, and can
therefore be used as an efficient inorganic UV absorber in
pigmented systems and in clear systems. UV absorbers ba-
sed on ultra fine-particled titanium dioxide long ago proved
their efficiency in such applications. These systems are nota-
ble for their high transparency, lack of migration hazards and
their extremely good absorption performance. This property
profile is also indispensable for UV protection in packaging
applications.
Organic coating
Inorganic coating
TiO2
Scale: 100nm
9
HOMBITEC RM - ultra-fine transparent
titanium dioxide UV absorbers
HOMBITEC RM130F is a highly efficient transparent UV
absorber based on Sachtleben‘s microrutile technology.
Its organic coating and small primary particle size assure
good dispersibility and high performance. This grade is
recommended for packaging films and for all applications
requiring medium- to long-term UV protection.
Long-term UV protection
HOMBITEC RM assures better long-term UV protection
and higher efficiency than organic UV absorbers. Like
pigmentary TiO2, HOMBITEC RM is insoluble in all widely
used polymer systems and is therefore not subject to mi-
gration - unlike most organic UV absorbers.
Transmission (%)
Wavelength (nm)
10
Inorganic UV-Absorbers
Applications Performance
HOMBITEC RM130F Impact of organic coating
The properties discussed on the previous page make Both the effectiveness and the transparency of the system
HOMBITEC RM130F suitable for all packaging systems as a whole are highly dependent on the dispersion of the
requiring high transparency, color neutrality and effective micro-rutile in the polymer. The production of HOMBITEC
UV protection of the packaged goods. RM therefore features an adjusted organic after-treatment
(coating) which guarantees easy incorporation and excel-
lent dispersion of the product in polyolefins.
HOMBITEC RM230L
HOMBITEC RM230L is an excellent choice for long-term
applications such as industrial wrapping films and agricu-
ltural foils. Photo-stabilization is significantly improved by
special doping of the micro-rutile crystallite base and addi-
tional inorganic surface treatment.
11
Inorganic metal deactivators
SACHTOTEC MD300
SACHTOTEC MD300 is a preparation consisting of ultra-
fine zinc sulfide and an organic dispersion agent. As a
co-stabilizer, it combines excellent metal-deactivation
properties with outstanding migration stability and ease
of use. Thanks to its fine crystallite and particle sizes,
SACHTOTEC MD300 can be used in a large range of sys-
tems without affecting color.
Since SACHTOTEC MD300 is an inorganic product, it is
immune to fogging.
12
Inorganic metal deactivators
6000
5000
4000
3000
2000
1000
0
120 130 140 150
Temperature °C
13
Higher doses of the organic component, in particular, will
not increase the thermal stability of the polymer, whether SACHTOTEC MD300 Additional effect of SACHTOTEC MD300
MD: organic metal deactivator: hindered phenol
used in combination with SACHTOTEC MD300 or alone. Cu source: copper plate
3000
14
Fillers
Further properties
An inert product, lightfast and
weathering-resistant
Neutral hue, thanks to low refractive index
High brilliance in colored systems
Low specific surface area
Low abrasiveness, thanks to low Mohs hardness
BLANC FIXE micro Pulver
15
Pigment stabilization / replacement
Synthetic barium sulfates and, in particular, BLANC FIXE
micro, are used as functional extenders in plastics. They
make it possible to reduce plastic-formulation costs and
also enhance the efficiency of the pigments used. Barium
sulfate particles act as ideal spacers for pigment particles.
BLANC FIXE micro is, for example, widely used for partial
replacement of both white and colored pigments without
any loss of optical performance properties, such as gloss
and color strength. This modification alone can achieve
significant cost-savings for white and colored pigments.
The pigment-stabilizing action of BLANC FIXE micro per-
mits replacement of 5 to 10% of titanium dioxide, carbon
black and colored pigments content. An example of a mo-
dified formulation is shown below.
Gloss
Impact strength
20° 60°
100 6
Gloss
90
5
80
70 4
60
50 3
40
2
30
20 1
10
0
0 no filler + 10% + 20% + 30%
2% Black MB + 10% + 20% + 60% BLANC FIXE BLANC FIXE BLANC FIXE
in ABS BLANC FIXE micro BLANC FIXE micro BLANC FIXE micro micro micro micro
16
Noise suppression in water and drain pipes
Drainage pipes can cause significant noise nuisance, par- The lower density of polypropylene results in the reoc-
ticularly at night. Such problems naturally occur most fre- currence of the „old“ problems of noise, however. A filler
quently in multi-occupant residential buildings, in which with a significantly higher density than calcium carbonate
a large number of tenants are connected to a common is now used to compensate for the lower density of poly-
drainage system. The source of the noise can generally propylene. The filler of choice for this function is synthe-
be found in the waste-water flowing from the WC, from tic (= BLANC Fixe) or high-quality natural barium sulfate
roof-mounted gutters, from kitchens and from other (Barytes).
drains. It is generated by the water impacting at a high
energy level on pipe walls, bends and other elements in
the drainage system. This initially results in noise which
propagates through the system at a characteristic velocity
dependent on the materials encountered:
The second stage is that the impact-generated noise is Specific gravity of filled polymers
transmitted into the air, enabling it to reach people‘s ears,
4,5
disturbing and, not infrequently, annoying them. The -
4,0
also not infrequent - addition of resonance phenomena
3,5
can raise acoustic levels and make the noise problem even 3,0
worse. So-called „noise“ normally includes a broad spec- 2,5
trum of the most varied acoustic frequencies. The major 2,0
More modern PVC pipes are filled using (for instance) cal-
cium carbonate (CaCO3) and achieve, in combination with This diagram compares the density of PVC/CaCO3 (calcium
the higher density of the PVC, a (just about) acceptable carbonate) and PP (polypropylene)/BaSO4 (barium sulfate)
level of noise suppression. It is not possible to use filler systems as filler loadings increase.
loadings of above 75% or 80%, for technical reasons. For It is readily apparent that the higher density of PVC initially
a number of years now, the pipe-producing industry has gives this material the advantage over polypropylene. For
every density of the PVC/CaCO3 system (up to 75%
increasingly been replacing PVC with polypropylene (PP)
CaCO3), there is a corresponding PP/BaSO4 system of the
as the pipe material. The driving force behind this trend
same density, however. At filler loadings of above 80%,
appears, on the one hand, to be consumers‘ subliminal
the PP/BaSO4 system possesses significant benefits in terms
anxieties concerning chlorine and, on the other hand, the of the density of the plastic material.
possible generation of dioxins if a fire should occur.
17
Sachtleben recommends two products for this application:
Thermal stability
Lightness (L*) Silicon content (%)
3000
100 0.25
2500
99 0.2
2000
98 0.15
Hours
1500
97 0
1000
96 0.05
500
95 0
0
BLANC FIXE ALBAWHITE BLANC FIXE ALBAWHITE Plain PP 30% BLANC FIXE N 30% ALBAWHITE 70
N 70 N 70
Barium sulfate of 3 to 4 µm mean particle size have been product. Potentially degrading impurities of barytes red-
shown to be beneficial for noise dampening application. uce the basic high brightness of barium sulfate and are
Widely used are ALBAWHITE 70, a natural white barite the most visible difference between both product families.
and BLANC FIXE N, a synthetic product of similar particle Less visible silicate and quartz content is responsible for
size. the higher abrasion of natural barium sulfate compared to
Whereas ALBAWHITE 70 is a good value product, BLANC its synthetic counterpart.
FIXE N is the better choice from a technical point of view.
Being more pure, brightness, low abrasion and other im-
purity related characteristics are superior with the synthetic
18
Sachtleben does not guarantee the accuracy, topicality, correctness, completeness, quality or usefulness of any information provided.
Any liability claims in connection with such information are excluded.
04.025.04.11. e