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Contractor: Engineering: Client:

SCOP
BAGHDAD - IRAQ
Contract: 2084 Job.: 06202 Sheet 1 of 12 Doc. No.: 06202-ELE-SP-000-024 SCOP Doc. No.: –

ADDITIONAL DEVELOPMENT
OF
LUHAIS & SUBBA OIL FIELD
PROJECTS

GENERAL
SPECIFICATION FOR DESALTER TRANSFORMER
(SCOP SPECIFICATION E-1106.1 WITH AMENDMENTS)

IF0 09-06-2010 ISSUED FOR INQUIRY-FINAL S.Caputi J.Strazynski


W0 04-04-2008 APPROVED FOR CONSTRUCTION S.Caputi J.Strazynski PETREL
Rev. Date Revision title ENR Prep. ENR Check. PMJV App. SCOP App.

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 2 of 12 Rev. IF0 -

INDEX

PART I INTRODUCTION ....................................................................................................................3


1 GENERAL ....................................................................................................................................3
1.1 Scope of the document ..........................................................................................................3
1.2 Reference Documentation .....................................................................................................3
1.2.1 Codes and Standards .....................................................................................................3
1.2.2 Project Documentation....................................................................................................3
1.3 Definitions ..............................................................................................................................3
1.4 Abbreviations .........................................................................................................................4
1.5 Site Conditions ......................................................................................................................6
1.6 Units of Measurements ..........................................................................................................6
1.7 Language...............................................................................................................................7
PART II AMENDMENTS ......................................................................................................................8
PART III ANNEX ...............................................................................................................................12
SCOP SPECIFICATION NO. SPC/E-1106-1 .....................................................................................12

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 3 of 12 Rev. IF0 -

PART I INTRODUCTION

1 GENERAL

1.1 Scope of the document


This specification defines the minimum technical requirements for Electrical Systems for
Desalter Transformer for Luhais & Subba Oil Fields.

1.2 Reference Documentation

1.2.1 Codes and Standards


IEC 60076 : Power Transformer

IEC 60085 : Thermal Evaluations and Classification of


Electrical Insulations
IEC 600137 : Bushings for Alternating Voltages above 1000V

IEC 60044-1 : Current Transformers

IEC 60439 : Low Voltage Switchgear and Control Gear


Assemblies
IEC 60529 : Classification of Degrees of Protection Provided by
Enclosures
IEC 60551 : Determination of Transformer and Reactor Sound
Levels
IEC 60185 : Current Transformers

IEC 60445 : Identification of equipment terminals and of


terminations of certain designated conductors,
including general rules for an alphanumeric system
IEC 60606 : Application guide for Power Transformer

1.2.2 Project Documentation


06202-ELE-SP-000-001 Electrical Design Philosophy
06202-ELE-SP-000-006 Power Transformer

1.3 Definitions
Project: is the Additional Development of The Luhais & Subba Oil Field Projects

Company: SCOP Baghdad - Iraq

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 4 of 12 Rev. IF0 -

Contractor/Buyer: PETREL/MAKMAN JV

Engineering: ENERECO S.p.A. - Italy

Supplier or Vendor: any company who received the Purchase Order from the Buyer
(Manufacturer )

Sub – Supplier: any person ,firm, partnership, company, corporation or combination


thereof other than Buyer supplying to Supplier Goods or parts thereof
in connection with the Purchase Order

Purchase Order: the Purchase Order placed on the Supplier by the Buyer which shall
incorporate Terms and Conditions of Purchase, the Material
Requisition, drawings, specification, and other documents referred to
in the Purchase Order and any written amendments

Construction Contractor Any Contractor in contract with the Company for the construction
and commissioning of the Additional Development of Luhais &
Subba Oil Field Projects

Goods: all items and services to be provided whether expressly or by implication


under the Purchase Order

1.4 Abbreviations

A.C. or a.c. Alternating current or voltage

BSI British Standards Institution

CACA Totally Enclosed, Air Circuit Machine with Air Cooler

CACW Totally Enclosed, Air Circuit Machine Water Cooled Air Cooler

CCW Rotation Viewed from Driven End – Counter Clockwise

CT Current transformer

CW Rotation Viewed from Driven End – Clockwise

FLC Full Load Current

FLT Full Load Torque

DE Drive End of Shaft

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 5 of 12 Rev. IF0 -

DOL Direct on Line Start Motor

Ex-d Flame Proof Enclosure

Ex-e Increased Safety Enclosure

Ex-i Intrinsic Safety

Ex-nA Non – sparking

Ex-p Pressurized Enclosure

FAT Factory Acceptance Test

IEC International Electrotechnical Commission

ITP Inspection and Test Plan

LV Low Voltage

MV Medium Voltage

NDE Non-Drive End of shaft

OCTC Off-circuit tap changing

OLTC On-load tap changing

RCC Regional Control Center

RTD Resistance Temperature Detector

RTU Remote Terminal Unit

SD Supplier Document Index

S.I. System International

Star/Delta Star- Delta Start Motor

T1 Temperature

TEAAC Totally Enclosed, Air to Air Cooled

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 6 of 12 Rev. IF0 -

TEFC Totally Enclosed, Fan Cooled

TENV Totally Enclosed Motor

TETC Totally Enclosed, Tube Cooled

1.5 Site Conditions

Unless stated otherwise, following design conditions shall apply:


Altitude: 100m or less

Ambient Temperature
Maximum : 55°C (in shade) and 83°C (exposed to sunlight)
Minimum : -5°C

Design Temperature:

Outdoor:
Maximum : 55°C (in shade) and 83°C (exposed to sunlight)
Minimum : -5°C

Indoor : +40°C

Indoor in all substations with dual Air Conditioning System : +22°C

Relative Humidity
Maximum at 43°C : 95%
Average at 54°C : 60%

Wind velocity for design : 160 km/Hr

Occurrence of internal condensation shall be considered in the design.

Atmosphere shall be regarded as dusty, sulfurous, saliferous and corrosive as commonly


encountered in petrochemical/refinery/pipeline installations.

1.6 Units of Measurements

The standard for measuring units shall be S.I. system.


06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 7 of 12 Rev. IF0 -

1.7 Language

All correspondence, drawings, instructions, data sheets, design calculations or any other
written information shall be in the English Language.

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 8 of 12 Rev. IF0 -

PART II AMENDMENTS

6.2 Shall be:


The required accessories will be those requested on the “Data Sheet” . Accessories should be
Ex-d or Ex-p type.

9 DOCUMENTATION (new chapter)

SUPPLIER DOCUMENT REQUIREMENTS LIST (SDRL)

GENERAL DOCUMENTS

SUPPLIER DOCUMENTS WHICH SATISFY THE SDRL CODES REQUIRED BELOW SHALL BE LISTED ON THE
SUPPLIER DATA REGISTER – SDRL CODE G01
Abbreviations : A – Award, D – Delivery, „-„ – Before, „+‟ – After, Blank – No Requirement
Example : +4A = four weeks after Purchase Order award, -2D = two weeks before delivery
IOM – Installation, Operations and Maintenance Manual
MDB – Manufacturing Data Book
PURPOSE & TIMING
SDRL With For Databook ()
SDRL – CODE DESCRIPTION
CODE Bid () Revie IOM MDB
w
SUPPLIER DATA REGISTER
List every document drawing, calculation, manual, etc. to be submitted to fulfill the
G01 +2A
requirements of this SDRL. Including submission dates, whether for information or
review and the manual reference. To be updated on a continuous basis.
OUTLINE / GENERAL ARRANGEMENTS
List all items and show arrangement of components for each unit. Give over all
dimensions. Locate foundation supports, anchor bolts and all Buyer termination points
including instrument and electrical. Also show details of shipping splits and/or items
G02 removed during shipping. Plan, evaluation and end views shall be shown. Scale used
 +4D
should be indicated. Arrangement drawings shall at least show base plate(s),
equipment, components, drivers, coolers, major values, all instruments, ladders,
platforms/gratings etc
DATA SHEETS
G03 Review and comments on information on Buyer data sheets.  +4D
Complete where applicable, and provide all Supplier and Sub-Supplier data sheets.
WEIGHTS AND LOADS
G06 Give weight and C of G positions for dry and normal operations case.  +4D
PROJECT PLAN/SCHEDULE
G10 A milestone bar chart of all activities from award though to shipment of  +2A
equipment/materials suitable for bid evaluation.
ENGINEERING/PROCUREMENT/FABRICATION SCHEDULE
A network or bar chart developing and confirming the chart in G09 above, containing
G11 complete details of Suppliers and major Sub-Supplier‟s activities. It shall also be suitable
+4A
for Supplier for report progress and Buyer to assess and monitor performance.
G12 SCHEDULE OF SUB-SUPPLIERS  +2A
G13 PERIODIC PROGRESS REPORTS +4A
Frequency as specified in Purchase Order
QUALITY CONTROL INSPECTION PLAN 
G14 Draft or Typical with Bid complying with Specification. All major Sub-Suppliers shall +2A +4D
submit Quality Control Inspection Plans
G15 HSE PLAN 
G16 INDEX OF QA MANUAL/MANUFACTURING QC PROCEDURES  +2A
Applicable to Purchase Order Workscope

G17 QA ACCREDITATION CERTIFICATES 


For Purchase Order manufacturing facilities, including major Sub-Suppliers

G18 TECHNICAL QUERIES AND CONCESSIONS  +4A +4D


Submitted on an „as required‟ basis
G19 MANUFACTURING DATA BOOK (MDB) INDEX +4A
G20 MANUFACTURING DATA BOOK +4D
Contents as detailed by the requirements of this SDRL

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 9 of 12 Rev. IF0 -

INSTALLATION OPERATION AND MAINTENANCE MANUAL (IOM)


G21 INDEX +12A

G22 INSTALLATION OPERATION AND MAINTENANCE MANUAL(IOM) +4D


Contents as detailed by the requirements of this SDRL
G23 LUBRICATON SCHEDULES-GAS SCHEDULE  +4D
COMMISSIONING SPARE PART LISTS
Consumables regarded necessary by the Supplier for start-up and commissioning
G25
(filters, gaskets, etc.) shall be part of the equipment package. Itemised and priced. With
 +4D
full ordering references.
SPARE PARTS INTERCHANGEABILITY LIST
G26 For two year operation, itemised and priced, with full ordering references. Include details  +4D
on form provided as part of this requisition.
LIST OF SPECIAL TOOLS
G27 Itemised and priced, including recommended calibration equipment/materials suitable  +4D
for bid evaluation.
G29 COMMISSIONING MANUAL AND PROCEDURES +4D
G30 SUPPLIER CATALOGUES  +4D

PROCEDURES

SUPPLIER DOCUMENTS WHICH SATISFY THE SDRL CODES REQUIRED BELOW SHALL BE LISTED ON THE
SUPPLIER DATA REGISTER – SDRL CODE G01
Abbreviations : A – Award, D – Delivery, „-„ – Before, „+‟ – After, Blank – No Requirement
Example : +4A = four weeks after Purchase Order award, -2D = two weeks before delivery
PURPOSE & TIMING
SDRL With For Databook
SDRL – CODE DESCRIPTION
CODE Bid () Revie IOM MDB
w
FACTORY ACCEPTANCE TEST (FAT) PROCEDURES
P09 Specific performance, functionality, inspection and test criteria to be +4A
satisfied are defined in Specification No. XXX, Section YYY.

ELECTRICAL / TELECOMMUNICATIONS DOCUMENTS

SUPPLIER DOCUMENTS WHICH SATISFY THE SDRL CODES REQUIRED BELOW SHALL BE LISTED ON THE
SUPPLIER DATA REGISTER – SDRL CODE G01
Abbreviations : A – Award, D – Delivery, „-„ – Before, „+‟ – After, Blank – No Requirement
Example : +4A = four weeks after Purchase Order award, -2D = two weeks before delivery
PURPOSE & TIMING
SDRL With For Databook
SDRL – CODE DESCRIPTION
CODE Bid () Revie IOM MDB
w
GENERAL ARRANGEMENT DRAWINGS
Show main dimensions and weights, fixing/mounting sizes and locations, terminal box
E01 locations and cable entries, size of cable entry threads, location and size of earthing

connection. Also show detail of shipping splits and/or items removed during shipping.
ELECTRICAL TERMINATION/ WIRING DIAGRAM
E02 Show details of terminal arrangements, cables, cable glands, etc.
+2A +4D
ELECTRICAL SCHEMATICS +4D
E04 Show full control logic, illustrating component identification legend and setting ranges for +4A
all protective devices.
CIRCUIT SCHEDULE +4D
E05 +4A
Showing installed and absorbed kW ratings of motors, heaters, controls, etc.
ELECTRICAL LAYOUT DRAWING +4D
E06 Show location of electrical equipment, cable trays, junction boxes, etc. Routing of +4A
cables, Buyer cable entry and connection point locations.

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 10 of 12 Rev. IF0 -

E08 PROTECTION DEVICE OPERATING CURVES +6A +4D


ELECTRICAL EQUIPMENT SCHEDULE
Schedule all electrical items giving details of quantity, manufacturer, type no.,
E09 certification type, hazardous area classification, apparatus group, temperature class,
 +2A +4D
type approval certificate no., and authority.
CONSTRUCTION DRAWINGS
E10 Show construction details of equipment and components such as busbar, loop wiring +4A +4D
channels, cut-outs, etc

E11 CABLE BLOCK DIAGRAM +4A +4D


Including interface responsibilities.

E14 SOFTWARE SCHEDULE/REGISTER +8A +4D

CERTIFICATION DOCUMENTS

SUPPLIER DOCUMENTS WHICH SATISFY THE SDRL CODES REQUIRED BELOW SHALL BE LISTED ON THE
SUPPLIER DATA REGISTER – SDRL CODE G01
Abbreviations : A – Award, D – Delivery, „-„ – Before, „+‟ – After, Blank – No Requirement
Example : +4A = four weeks after Purchase Order award, -2D = two weeks before delivery
PURPOSE & TIMING
SDRL With For Databook
SDRL – CODE DESCRIPTION
CODE Bid () Revie IOM MDB
w
TYPE TEST/APPROVAL CERTIFICATE +4D
C02 Attesting that equipment has been approved by an independent and internationally 
recognized testing authority.
HAZARDOUS AREA CLASSIFICATION SCHEDULE AND +4D
C03 CERTIFICATES
Certificates testifying to suitability of electrical/electronic apparatus for use in Hazardous
Areas.
INGRESS PROTECTION SCHEDULE AND CERTIFICATES +4D
C04 Certificates testifying to suitability of electrical/electronic apparatus for use in Hazardous 
Areas.
CONFORMITY CERTIFICATE
C05
Attesting conformance to type approval.

MANUFACTURER‟S STATEMENT OF CONFORMITY/COMPLIANCE
C07 The Supplier shall confirm that the requirements in the requisition for design,  +4D
calculations, production, testing, inspection and traceability for all items have been met.

C14 VISUAL INSPECTION REPORT +4D


MANUFACTURING PROCEDURE QUALIFICATION TEST RESULTS
C16 +4D
RECORD
+4D
C20 FUNCTION TEST REPORT/CERTIFICATES -2D
PERFORMANCE ACCEPTANCE TEST REPORTS/CERTIFICATES +4D
C21 Test reports shall be provided by the Supplier and it Sub-Suppliers and confirm full -2D
compliance to FAT Procedures (P09)

C24 ELECTRICAL TEST RESULTS +4D


CALIBRATION TEST CERIFICATE
C29 Detailing operating characteristics established by tests highlighting method used and -2D +4D
errors established.
C32 CERTIFICATES FOR SUPPLIER PURCHASED MATERIALS +4D
C33 AS BUILT DRAWINGS -2D +4D

C35 PACKING FOR SHIPMENT REPORT -D

C36 INSPECTION RELEASE CERTIFICATE -D

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 11 of 12 Rev. IF0 -

06202-ELE-SP-000-024-IF0
ADDITIONAL DEVELOPMENT OF LUHAIS & SUBBA OIL FIELD PROJECTS
GENERAL SPECIFICATION FOR DESALTER TRANSFORMER
06202-ELE-SP-000-024 Sheet 12 of 12 Rev. IF0 -

PART III ANNEX

SCOP SPECIFICATION NO. SPC/E-1106-1

“GENERAL SPECIFICATION DESALTER TRANSFORMER”

Rev 0

July 2002

06202-ELE-SP-000-024-IF0

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