Occidental of Oman INC.: (Area - Wl-1000 Wadi Rafash)

Occidental of Oman INC.
WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT)

CONSTRUCTION WORK PACK – PIPELINE (PHASE-1)
(AREA – WL-1000 WADI RAFASH)
WP. No. WL-1000-PIP-OXY-2005-1208823-B

Occidental Of Oman INC.
Construction Workpack Summary
Work Pack Title WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT)
Work Pack Number WL-1000-PIP-OXY-2005-1208823 Rev. B
Project Summary
This work pack covers the off-plot piping work for Wadi Rafash Water injection project. The scope of
project is installation 12” & 8” water Injection header (off-plot) with Tie-in provision of flow lines for WI
Wells.
Work pack Overview
NIL.
Mechanical Requirements
MECHANICAL SCOPE OF WORK:

The Mechanical Scope of work includes:
1) Fabrication, Testing and Installation of 12” & 8” water Injection header as per P&ID and Pipeline
Route maps provided.
2) Pipe spools and fittings shall be internally ROTO lined / PE Lined.
ISOLATION REQUIREMENTS:
Not Applicable.
Electrical Requirements
Refer Separate work pack
Instrumentation Requirements
Refer Separate work pack
Civil Requirements
Refer separate work pack
Oxy Specifications
Page: 1 of 3
The following Oxy Specification shall apply for this Work pack
Document No Description Rev
OMN-FAC-202 Pipe Welding Specification Latest
OMN-FAC-200 External Painting & Protective Coatings Latest
OMN-FAC-287 Worksite Storage and Equipment Protection Latest
OMN-QAC-823 Material Traceability-System Requirements Latest
OMN-QAC-829 Material Verification Program including counterfeit or suspect items Latest
OMN-QAC-706 Flange Bolting and Torquing Procedure Latest
OMN-QAC-810 Corrective & Preventive Action Latest
OMN-QAC-805 Non-Conformance Latest
OMN-QAC-830 Procedure for the Control of Suspect or Counterfeit Items Latest
Notes:
1) Oxy shall forward the latest revisions of the above mentioned specifications to Construction Contractor
2) The Contractor shall cross check PID and Pipeline route maps for any discrepancies. Contractor shall
immediately bring any discrepancies to Oxy’s attention for prompt resolution. Prior to fabrication, the
contractor shall verify site measurements and identify and allow sufficient “green” length for field fit up.
Page: 2 of 3
Project Safety Summary

YES NO YES NO
Toolbox Talk  Safety case update review required 
On site job safety analysis  Maintenance system update required 
Requirement for hazop / hazid  Impact on environment  
Requirement for formal onshore risk Assessment  COSHH / HAZCOM assessment required  
Impact to operation of systems & facilities  Potential for NORM contamination 
Impact on Planned maintenance routines  Potential for Pyrophoric Scale 
Workpack Safety Critical Elements

NOTE: Does the implementation of this Project have any temporary or permanent impact on systems covered by the Performance Standards:
YES NO YES NO
Impact on active fire protection  Impact on escape routes 
Impact on blowdown & flare system  Impact on structural integrity 
Impact on communications & alarms  Impact on ventilation 
Impact on emergency electrical power supply  Impact on vessel & pipework integrity 
Impact on Ex equipment  Impact on fire & gas detection 
Impact on emergency shutdown  Impact on lifting equipment 
Workpack Construction Requirements

YES NO YES NO
Hot work (Note-1)  Asbestos operations required 
Stress relieving  Over the side working 
Shot blasting  Confined space entry 
Needle gunning / descaling  Rope access 
Use of Hilti gun  On site lift plan required (Loler) 
High pressure water jetting  Mechanical isolations 
Pressure testing  Electrical isolations 
N2 leak testing  High Voltage 
Radiography(Note-1)  Instrument isolations 
Removal of handrail / grating  JB opening 
Load Testing  Safety system isolations 
Shutdown required (Oil Production Header)  Flowarm Flushing 
Shutdown required (Steam Header)  Shutdown required (Drain Header) 
Shutdown required (Casing Gas Header) 
Notes:
1. To be carried out in safe area
B RE-Approved for Construction 06.08.17 SRM AFM/HAO SP

A Approved for Construction 08.06.17 SRM AFM/HAO SP
REV DESCRIPTION DATE ORIGINATOR CHECKED APPROVED
Page: 3 of 3
DRAWING / DOCUMENT SUMMARY SHEET
WORKPACK ISSUE REVISION - DD.MM.YY
Sr.No. DRWG / DOC NUMBER REV. TITLE ELECTRONIC FILE NAME AS BUILT REMARKS
A B C D E F G H
1 WL-1000-PIP-OXY-2005-1208823 B 08.06.17 06.08.17 WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT) - WORK PACK SUMMARY WL-1000-PIP-OXY-2005-1208823
2 OMN-WL-1000-PIP-2018-001 A 08.06.17 OVERALL ROUTE PLAN - 12"-W.I. DISTRIBUTION HEADER - AREA-1000-WL-WADILATHAM OMN-WL-1000-PIP-2018-001
3 OMN-WL-1000-PIP-2019-001 A 08.06.17 KEY PLAN FOR ROUTE PLAN AND DETAILS - 12"-W.I. DISTRIBUTION HEADER - AREA-1000-WL-WADILATHAM OMN-WL-1000-PIP-2019-001
4 OMN-WL-1000-PIP-2020-001 B 08.06.17 06.08.17 ROUTE PLAN AND DETAIL - 12"-WI. DISTRIBUTION HDR. AREA WL-1000 WADI RAFASH OMN-WL-1000-PIP-2020-001
61 OMN-WL-1000-PIP-MTO-2005-002 C 08.06.17 06.08.17 PIPING MTO - WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT) AREA WL-1000 WADI RAFASH OMN-WL-1000-PIP-MTO-2005-002
62 STD-3-0296-005 A 18.01.16 PIPE SUPPORT - TYPICAL PIPE GUIDE DETAILS STD-3-0296-005

63 STD-2-0144-001 E 15.07.13 PIPE SUPPORTS - SLEEPER DETAILS STD-2-0144-001
64 STD-3-0296-002 A 18.01.16 PIPE SUPPORT - TYPICAL PIPE STOP / ANCHOR DETAILS (W/O SHOE) STD-3-0296-002
WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT)
Occidental of Oman Inc. DRAWING / DOCUMENT SUMMARY SHEET

B RE-APPROVED FOR CONSTRUCTION SRM AFM/HAO SP 06.08.17 A Subsidiary of Occidental Petroleum Corporation
A APPROVED FOR CONSTRUCTION RPP AFM/HAO SP 08.06.17 WORK PACK NO. SHEET REV
LE/DH PE
REV DESCRIPTION BY CHKD DATE WL-1000-PIP-OXY-2005-1208823 1 OF 1 B
APPD BY
WRNDWI-3
WADI RAFASH SOUTH -2

WRSWI-1
WRSWI-2
WRNDWI-3

WRSWI-1
WRSWI-2
(SCALE : 1:2)
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12"-WI-10320-900#
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12"-WI-10320-900#
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8"-WI-10322-900# 12"-WI-10320-900#
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12"-WI-10320-900#
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12"-WI-10321-900#
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12"-WI-10320-900#
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12"-WI-10320-900#
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12"-WI-10321-900#
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12"-WI-10320-900#
12"-WI-10320-900#
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(SCALE : 1:20)
12"-WI-10321-900#
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12"-WI-10321-900#
8" SPARE
12"-WI-10320-900#
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(SCALE : 1:20)
(SCALE : 1:20)
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OMN-WL-1000-PIP-MTO-2005-002-C_final
DOC # : OMN-WL-1000-PIP-MTO-2005-002
DATE : 06.08.17
WADI RAFASH WATER INJECTION PROJECT
REV : C
PIPING SPECS : E1W, 900#
SURPLUS
QUANTITY
PIPING SPEC / CONTINGENCY TOTAL QUANTITY SHORTAGE OSC
ITEM # SIZE MATERIAL DESCRIPTION UNITS REMARKS
RATING QUANTITY QUANTITY QUANTITY (SURPLUS)
REV.A REV.B REV.C OMN MUK
PIPE
1 4" PIPE, BE, SEAMLESS, ASTM A-106 GR.B, SCH-120 (E1W) 900# Mtrs. 36 0 36
2 8" PIPE, BE, SEAMLESS, API 5L Gr.X52, 8.18MM THK 900# Mtrs. 8600 -765 0 7835
3 12" PIPE, BE, SEAMLESS, API 5L Gr.X52, 12.7MM THK 900# Mtrs. 13200 -2469 -1795 8936
86 12" PIPE, BE, SEAMLESS, API 5L Gr.X52, 12.7MM THK, 3LPE EXTERNAL COATED 900# Mtrs. 0 0 2100 2100
87 12" PIPE, BE, SEAMLESS, ASTM A-106 GR.B, SCH-120 (E1W) 900# Mtrs. 0 0 5 5
88 8" PIPE, BE, SEAMLESS, ASTM A-106 GR.B, SCH-120 (E1W) 900# Mtrs. 0 0 5 5
COLD BEND
4 8" BEND, 15 DEG, 40D COLD BEND, BUTT-WELD ENDS, API 5L Gr.X52, 8.18MM THK. (900#) 900# Mtrs. 4 -4 0 0
6 8" BEND, 33.5 DEG, 40D COLD BEND, BUTT-WELD ENDS, API 5L Gr.X52, 8.18MM THK. (900#) 900# Mtrs. 2 -2 0 0
10 8" BEND, 45 DEG, 40D COLD BEND, BUTT-WELD ENDS, API 5L Gr.X52, 8.18MM THK. (900#) 900# Mtrs. 92 15 0 107
19 12" BEND, 45 DEG, 40D COLD BEND, BUTT-WELD ENDS, API 5L Gr.X52, 12.7MM THK. (900#) 900# Mtrs. 0 211 20 231
ELBOW
20 2" ELBOW LR 90 DEG., BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.160 (E1W) 900# Piece 0 24 0 24
REDUCER ECCENTRIC
21 12"x4" REDUCER ECCENTRIC, BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.120 900# Piece 1 -1 0 0
22 12"x8" REDUCER ECCENTRIC, BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.120 900# Piece 0 1 0 1
REDUCING TEE
23 4"x2" REDUCING TEE, BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.120 x SCH.160 900# Piece 24 0 0 24
24 8"x4" REDUCING TEE, BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.120 900# Piece 6 0 0 6
EQUAL TEE
27 12" EQUAL TEE, BW, ASTM A-234 GR.WPB, ASME B16.9, SEAMLESS, SCH.120 900# Piece 1 0 0 1
WELDOLET
28 8"x2" WELDOLET, BW, MSS SP-97, ASTM A-105N, SCH.120 x SCH.160 (E1W) 900# Piece 1 0 0 1
29 12"x2" WELDOLET, BW, MSS SP-97, ASTM A-105N, SCH.120 x SCH.160 (E1W) 900# Piece 1 0 0 1
30 12"x4" WELDOLET, BW, MSS SP-97, ASTM A-105N,SCH.120 x SCH.160 (E1W) 900# Piece 18 0 0 18
FLANGE
31 2" WNRF - WELD NECK FLANGE, RF, ASTM A-105N, SCH. 160 (E1W) 900# Piece 26 0 0 26
32 4" WNRF - WELD NECK FLANGE, RF, ASTM A-105N, SCH.120 (E1W) 900# Piece 72 0 0 72
35 8" 900#, RF, WN, SMOOTH FINISH, MSS SP-44 WPHY F52, SCH.STD (8.18mm THK.) 900# Piece 98 0 0 98
37 12" 900#, RF, WN, SMOOTH FINISH, MSS SP-44 WPHY F52, SCH.XS (12.7mM THK.) 900# Piece 170 -4 10 176
BLIND FLANGE
06/08/2017
PROJECT: 1 of 3
DOC # : OMN-WL-1000-PIP-MTO-2005-002
DATE : 06.08.17
REV : C
SURPLUS
QUANTITY
38 2" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 26 0 0 26
GASKET
43 2" 4.5mm THK, 900# ASME B16.20 410 SS GRAPHITE SPIRAL WOUND WITH INNER RING FLEXITALLIC “CG” OR EQUAL E1W Piece 26 0 0 26
44 4" 4.5mm THK, 900# ASME B16.20 410 SS GRAPHITE SPIRAL WOUND WITH INNER RING FLEXITALLIC “CG” OR EQUAL E1W Piece 24 0 0 24
STUD BOLT
45 2" STBT - STUD BOLT - 7/8"x155 (WITH NUTS), 8 E1W Sets. 208 0 0 208
46 2" STBT - STUD BOLT - 7/8"x160 (WITH NUTS), 8 (ROTO+BARE) E1W Sets. 208 0 0 208
47 4" STBT - STUD BOLT - 1 1/8"x180 (WITH NUTS), 8 E1W Sets. 192 0 0 192
48 4" STBT - STUD BOLT - 1 1/8"x185 (WITH NUTS), 8 (ROTO+BARE) E1W Sets. 384 192 0 576
49 4" STBT - STUD BOLT - 1 1/8"x190 (WITH NUTS), 8 (PE+BARE) E1W Sets. 192 -192 0 0
50 6" STBT - STUD BOLT - 1 1/8"x215 (WITH NUTS), 12 (PE+BARE) E1W Sets. 12 0 0 12
52 8" STBT - STUD BOLT - 1 3/8"x235 (WITH NUTS), 12 (ROTO+BARE) E1W Sets. 36 -24 0 12
53 8" STBT - STUD BOLT - 1 3/8"x270 (WITH NUTS), 12 (PE+PE) E1W Sets. 540 36 0 576
54 8" STBT - STUD BOLT - 1 3/8"x245 (WITH NUTS), 12 (ROTO+PE) E1W Sets. 0 216 0 216
55 12" STBT - STUD BOLT - 1 3/8"x270 (WITH NUTS), 20 (ROTO+BARE) E1W Sets. 60 20 0 80
56 12" STBT - STUD BOLT - 1 3/8"x280 (WITH NUTS), 20 (ROTO+ROTO) E1W Sets. 60 -20 0 40
58 12" STBT - STUD BOLT - 1 3/8"x295 (WITH NUTS), 20 (PE+ROTO) E1W Sets. 20 760 0 780
59 12" STBT - STUD BOLT - 1 3/8"x310 (WITH NUTS), 20 (PE+PE) E1W Sets. 1560 -300 60 1320
BALL VALVE (RB)

60 2" BALL VALVE REDUCED BORE FLANGED, BA-105W (E1W) 900# Piece 26 0 0 26
PIPE SUPPORT
64 12" SLT-07 (STD. SLEEPER) - Piece 1170 -1170 0 0
65 8" SLT-07 (STD. SLEEPER) - Piece 611 521 0 1132
66 12" SLT-15 (STD. SLEEPER) - Piece 0 2 -2 0
67 12" SLT-10 (STD. SLEEPER) - Piece 0 1387 -337 1050
68 12" PSPL-1208823-001 - Piece 0 4 2 6
69 4" PSPL-1208823-002 - Piece 0 18 0 18
70 12" PSPL-1208823-003 - Piece 0 17 -8 9
71 8" PSPL-1208823-004 - Piece 0 4 0 4
72 12" PSPL-1208823-005 - Piece 0 1 0 1
73 8" PSPL-1208823-006 - Piece 0 1 0 1
74 4" PSPL-1208823-007 - Piece 0 5 0 5
75 8" PSPL-1208823-008 - Piece 0 9 0 9
PIPE LIMIT STOP
76 12" LIMIT STOP - Piece 21 -4 -9 8
77 8" LIMIT STOP - Piece 13 -4 0 9
PIPE GUIDE
78 12" PIPE GUIDE - Piece 302 18 -103 217
79 8" PIPE GUIDE - Piece 302 6 0 308
FOR ANNULUS VENT
80 12"x3/4" THREADOLET - Piece 0 83 0 83
06/08/2017
PROJECT: 2 of 3
DOC # : OMN-WL-1000-PIP-MTO-2005-002
DATE : 06.08.17
REV : C
SURPLUS
QUANTITY
81 8"x3/4" THREADOLET - Piece 0 65 0 65
82 3/4" THREAD PLUG - Piece 0 148 0 148
STOPAQ WRAPING TAPE
83 12" TAPE:INNER WRAP CZHT;150MM WD X 30M LG X 3MM THK;GREEN;MFG:STOPAQ; OUTER WRAP HTTP;150MM WD X 30M LG X 3MM THK;BLACK;MFG:STOPAQ - Piece 0 0 18 18 For 3LPE pipes, Field weld application
84 12" TAPE:INNER WRAP CZHT;150MM WD X 30M LG X 3MM THK;GREEN;MFG:STOPAQ; OUTER WRAP HTTP;150MM WD X 30M LG X 3MM THK;BLACK;MFG:STOPAQ - Piece 0 0 373 373
85 8" TAPE:INNER WRAP CZHT;150MM WD X 30M LG X 3MM THK;GREEN;MFG:STOPAQ; OUTER WRAP HTTP;150MM WD X 30M LG X 3MM THK;BLACK;MFG:STOPAQ - Piece 0 0 15 15
NOTES:
1)
2)
3)
OCCIDENTAL OF OMAN INC.

C 06.08.17 RE-APPROVED FOR CONSTRUCTION SRM AFM/HAO SP SP
B 12.06.17 APPROVED FOR CONSTRUCTION SRM AFM/HAO SP SP A Subsidiary of Occidental Petroleum Corporation
A 16.05.17 ISSUED FOR COMMENTS SRM AFM/HAO SP SP
REV DATE DESCRIPTION BY CHKD LE APRD
06/08/2017
PROJECT: 3 of 3
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Occidental of Oman INC.: (Area - Wl-1000 Wadi Rafash)

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Occidental of Oman INC.

WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT)

WP. No. WL-1000-PIP-OXY-2005-1208823-B

Work pack Overview

MECHANICAL SCOPE OF WORK:

Refer Separate work pack

Refer Separate work pack

Refer separate work pack

Project Safety Summary

Workpack Safety Critical Elements

Workpack Construction Requirements

B RE-Approved for Construction 06.08.17 SRM AFM/HAO SP

REV DESCRIPTION DATE ORIGINATOR CHECKED APPROVED

62 STD-3-0296-005 A 18.01.16 PIPE SUPPORT - TYPICAL PIPE GUIDE DETAILS STD-3-0296-005

WADI RAFASH WATER INJECTION PROJECT (OFF-PLOT)

Occidental of Oman Inc. DRAWING / DOCUMENT SUMMARY SHEET

WADI RAFASH SOUTH -2

WADI RAFASH SOUTH -1

WADI RAFASH SOUTH -2

WADI RAFASH SOUTH -1

GR. EL. +0.000

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(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:10) (SCALE : 1:20)

(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:20) (SCALE : 1:20)

(SCALE : 1:20) (SCALE : 1:20)

(SCALE : 1:10) (SCALE : 1:10)

(SCALE : 1:20) (SCALE : 1:20)

GR. EL. +0.000

38 2" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 26 0 0 26

39 4" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 24 0 0 24

40 6" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 1 0 0 1

41 8" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 3 0 0 3

42 12" BLFL - BLIND FLANGE, RF, 900# (E1W) 900# Piece 1 0 0 1

BALL VALVE (RB)

64 12" SLT-07 (STD. SLEEPER) - Piece 1170 -1170 0 0

65 8" SLT-07 (STD. SLEEPER) - Piece 611 521 0 1132

66 12" SLT-15 (STD. SLEEPER) - Piece 0 2 -2 0

67 12" SLT-10 (STD. SLEEPER) - Piece 0 1387 -337 1050

68 12" PSPL-1208823-001 - Piece 0 4 2 6

69 4" PSPL-1208823-002 - Piece 0 18 0 18

70 12" PSPL-1208823-003 - Piece 0 17 -8 9

71 8" PSPL-1208823-004 - Piece 0 4 0 4

72 12" PSPL-1208823-005 - Piece 0 1 0 1

73 8" PSPL-1208823-006 - Piece 0 1 0 1

74 4" PSPL-1208823-007 - Piece 0 5 0 5

75 8" PSPL-1208823-008 - Piece 0 9 0 9

PIPE LIMIT STOP

76 12" LIMIT STOP - Piece 21 -4 -9 8

77 8" LIMIT STOP - Piece 13 -4 0 9

78 12" PIPE GUIDE - Piece 302 18 -103 217

79 8" PIPE GUIDE - Piece 302 6 0 308

FOR ANNULUS VENT