Double Block & Bleed TOSV

Triple Offset Segment Valves

Double Block & Bleed Triple Offset Segment Values

New design provides a high integrity double seal with bleed facility between

For over 40 years Solent & Pratt has been at the forefront of the design, development and manufacture of high quality butterfly valves for engineering projects around the world. An absolute commitment to outstanding quality and reliability is the key of our success, particularly in environments such as the oil and gas, chemical, petro-chemical and power generation industries.

Any seapage through the first seal drains through hole between seals

Drain tap to check for leakage

1

Double Block & Bleed Triple Offset Segment Values

Applications As safety and environmental issues have become of greater concern to mankind, the need for assured valve shut off providing absolute and verifiable isolation are regularly becoming the standard specification for critical applications. Typical areas of application include offshore and onshore petro-chemical production including, gas injection, water injection, oil and gas transmission lines including airport fuelling facilities and other areas where flammable and toxic emissions are unacceptable. Design Previous common practice has been to use two valves (Fig 1), such as plug or ball valve designs, in series with a bleed facility located between them in order to establish the sealing integrity of the upstream valve. This configuration is far from optimum as more space is required, with considerable extra weight quite apart from the additional maintenance requirements of having two valves and the extra associated costs. The Solent & Pratt Double Block and Bleed design (Fig 3) utilises our well established, patented triple offset segment valve (TOSV). Two seals are incorporated on the disc segment thus providing sequential sealing. The downstream seat is not spring loaded, as is the practice for trunnion mounted pipeline valves (Fig 2), which are also very heavy and expensive. Sealing integrity is therefore maintained should the upstream seat fail. When the valve is closed a channel between the two seats connects with a purge or bleed port in the valve body which is connected to an external outlet where an isolation valve or relief valve may be fitted for manual or automatic bleed. This compact Double Block and Bleed Design negates the need for using two valves in series. Fig 1 Conventional Double Block & Bleed installation. Two valves (1) and (2) plus spool piece (3) with bleed facility (4).

Fig 2 Single trunnion supported ball valve is a heavy and expensive option

Fig 3 Double Block & Bleed TOSV saves space, weight and costs.

Double Block & Bleed Triple Offset Segment Values

Inherently Firesafe primary metal/metal sealing certified to API 607 Shut off class API 598. Zero leakage shut off available in both directions. Replaceable body seat and laminated disc seal. Triple offset Design (non-rubbing). Internal anti-blowout stem standard. External to API 609 optional. Materials of construction available to NACE requirements. Wafer, lugged, double flanged and butt weld ends available. ANSI 150, 300, 600, 900 & 1500 with fully rated trims. Quality Assurance Systems approved to ISO 9001. Patented in UK with worldwide patents pending. Size range 6 (150mm) to 84 (2100mm) ANSI 150, 300 & 600. Size range 6 (150mm) to 36 (900mm) ANSI 900 & 1500. Large sizes on request.

Zero Interference

Triple Offset Segment Valve (TOSV) Geometry The shaft is offset in two directions. The disc is a segment taken from a cone where the apex is offset from the centre line of the valve. No interference (rubbing) occurs between disc (segment) and seat making it ideal for metal seated valves.

Results of Computational Fluid Dynamics (CFD) analysis showing velocity contours.

Dimensions
Typical metal seated Double Block & Bleed TOSV envelope dimensions 6 (150mm) - 24 (600mm)

Class 150# range (dimensions in mm)

Valve size Inches mm 24 20 18 16 14 12 10 8 6 600 500 450 400 350 300 250 200 150 Gearbox size Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Wt. A B C D E F G H I Kg. 133.5 470 114.5 415 111 108 95 89 370 340 315 285 705 587 610 525 610 610 762 762 97 60 154 123 526 496 427 492 496.6 725 401.1 524 343.2 380 292.9 317 254 233 MJF50/S5/R24 267 MFF57/S3/R24 229 M16/R30 M15/R30 M14/R24 M14/18 M12/18 M12/R12 M10/R8 222 216 190 178 165 152 140

Notes 1 Dimensions I represents the maximum swing thro of the blade into the pipework. 2. 150Ib & 300Ib detailed. For 600, 900 & 1500Ib refer to Solent & Pratt for details. Body styles Wafer flangeless, lugged (through drilled and tapped), double flanged and top entry butt weld ended body style are available. Flange standards All flange standards can be accommodated including ANSI, API, MSS, BS, PN and ISO. Face to face dimensions Face to face dimensions shown are to BS.5155. Options include ANSI B16.10 and API 6D. Non standard dimensions are available on request. Operators Valves can be supplied with manual, electric, pneumatic or hydraulic operators. Fail-safe systems for emergency operation are also available. Materials Carbon Steels, 316 S/S, Duple S/S. 6MO S/S, Super Duplex, Bronze, Monel, Hastelloy B & C, Titanium, Zirconium, Incoloy.

550.5 474 496 456 421 366 329 282 440

412.5 610 377.5 457 327 290 250 457 305 200

89.5 389 89.5 329 67 67 52 262 293

271.5 190 166.7 136 107.4 96

82.5 240 76 70 200 170

175.5 16.2 62

28 (700mm) through 84 (2100mm) refer to factory

Class 300# range (dimensions in mm)

Valve size Inches mm 24 20 18 16 14 12 10 8 6 600 500 450 400 350 300 250 200 150 Gearbox size Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Wt. A B C D E F G H I Kg. 133.5 520 114.5 453 111 108 95 89 408 365 335 305 801 678 641 572 534 466 415 364 296 708 585 564 510 457 410 359 762 457 610 610 914 762 610 237 237 97 52 154 123 123 651 581 525 494 467 402 366 496.6 1120 401.1 841 343.2 649 292.9 501 254 383 MLF60/D12/R30 267 MLF60/D12/R18 229 MJF30/S5/R24 MFF36/S5/R24 M16/R36 M15/R30 M15/R24 M14/R18 M12/R12 222 216 190 178 165 152 140

271.5 282 166.7 207 107.5 130

82.2 260 76 70 220 190

320.5 457 257 305

89.5 354 67

229.5 16.5 89

28 (700mm) through 84 (2100mm) refer to factory

Block & Bleed Seals

The special block and bleed seal configuration (Fig 4) consists of two metal laminate seals with an intermediate bleed channel which connects to the bleed purge port in the valve body when the disc/segment is in the closed positions.

24 (600mm) Disc showing the results of a finite element stress analysis carried out by Solent & Pratts Design Department

Weight
Description Solent & Pratt Double Block & Bleed TOSV 2 Butterfly Valves & spool bleed piece Single trunnion Ball Valve with bleed facility Double Plug Valve, single body design 2 Ball Valves in series and spool bleed piece Size 8 (200mm) 8 (200mm) 8 (200mm) 8 (200mm) 8 (200mm) Weight (typical) ANSI 300Lb 90kg 195kg 255kg 360kg 525kg 198lbs 429lbs 561lbs 792lbs 1115lbs Number of Actuators for Automation 1 2 1 2 2

Additional Products

Quarter Turn - TOSV Triple Offset Segment Valves

R-Series Resilient Seal Butterfly Valves

Quarter Turn - TOGV Triple Offset Gate Valves - Metal Sealing with Zero Leakage

T- Series, PTFE Sealed Firesafe Valve

Cryogenic TOSV Triple , Offset Segment Valves Double Block & Bleed TOSV , Triple Offset Segment Valves

E-Series, Ebonite Lined Butterfly Valves

Other product ranges available from Solent & Pratt include: R-Series Resilient Seal Butterfly valves. Sizes: 2 (50mm) to 84 (2100mm) E-Series Ebonite Lined Butterfly valves. Sizes : 3 (80mm) to 84 (2100mm) T-Series High Performance Butterfly valves, Teflon - sealed firesafe. Sizes: 3 (80mm) to 48 (1200mm) TOSV Quarter Turn series. Sizes: 3 (800mm) to 84 (2100mm). Temperature range up to 1292F (700C) TOGV Gate Valve Series. Sizes: 3 (80mm) to 24 (600mm). Temperature range to up to 1292F (700C) TOSV Double Block and Bleed series. Sizes: 6 (150mm) to 84 (2100mm). Temperature range up to 932F (500C) TOSV Cryogenic series. Sizes: 3 (80mm) to 84 (2100mm). Temperature range down to -320F (-196C) Control Butterfly Valves. Actuated for both isolation and control duty.

Solent & Pratt A Division of Curtiss-Wright Flow Control (UK) Ltd. Corporate Headquarters 202 St. Andrews Road, Bridport, Dorset DT6 3BS Phone: +44 (0) 1308 422256 Fax: +44 (0) 1308 427760 E-mail: sales@sp.curtisswright.com Website: www.cwfc.com U.S.Sales Office 10195 Brecksville Road Brecksville, OHIO 44141, U.S.A. Phone: 440-838-7690 Fax: 440-838-7699 E-mail: farris@farris.curtisswright.com Website: www.cwfc.com For a listing of worldwide offices and representatives, visit out website at www.cwfc.com

While this information is presented in good faith and believed to be accurate, Solent & Pratt, A Division of Curtiss-Wright Flow Control (UK) Ltd., does not guarantee satisfactory results from reliance on such information. Nothing contained herein is to be construed as a warranty or guarantee, expressed or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with patent. Solent & Pratt, A Division of Curtiss-Wright Flow Control (UK) Ltd., reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. TOSV/DBB/08/01 5