Larsen & Toubro Minerals & Metals

NMDC Nagarnar 2 MTPA pellet plant, Jagdalpur – 494001.

WELDING PROCEDURE SPECIFICATIONS (WPS)

Welding Procedure Specification No. WPS/01 Date: Qualified to: IS 7307 Part-I
Supporting PQR No.(s) PQR /01 Dated

Welding Process(es): SMAW Type(s) : Manual

Prepared By: Neeraj Dubey

JOINTS (QW-403) Details

Joints Design: As per production Drawing
Root Spacing : As per production Drawing
AS PER PRODUCTION DRAWING
Backing : No For Root run &Yes for Hot passes

Backing Material (Type) : Weld Metal

Retainers: NA
□ Metal □ Nonfusing Metal
□ Non metallic □ Other
BASE METALS (QW-403)
P.No.:1, Group No.: 1 TO P.No.:1, Group No.: 1 (Without Impact)
OR
Specification and type / grade or UNS Number : IS2062 or Equivalent
to Specification and type / grade or UNS Number : IS2062 or Equivalent

Thickness Range:
Base Metal: Groove: 5.0 to 200.00 mm Fillet: All
Maximum Pass Thickness ≤ ½ in. (13mm) Yes
T Limits : Not Applicable
FILLER METALS (QW- 404) SMAW
Spec. No. (SFA) 5.1

AWS No. (Class) E7018

F.NO. 4

A.NO. 1

Size of Filler Metals. ɸ3.15, 4.0 & 5.0 mm

Filler Metal Product Form. Not Applicable

Supplemental Filler Metal. None

Consumable Insert None

Weld Metal
Thickness Range

Groove 200.00 mm (Max.)

Fillet All

Flux NA

Flux Trade Name NA

Other With filler metal only

Positions (QW 405) Post weld Heat Treatment (QW 407)

Position(s) of Groove : All Temperature Range : NA

Soaking Time Range: NA

Welding Progression: Uphill if vertical T Limits: NA

Other : Nil
Position(s) of Fillet : All

Other :Nil

PREHEAT (QW 406)

Preheat Temp. Min. :100C
Inter pass Temp. Max. : 2500C
Preheat Maintenance : None
Other : Nil
Gas (QW 408) Percent Composition

Gas (es) (Mixture) Flow rate

Shielding Nil Nil Nil

(GTAW)
Trailing Nil Nil Nil

Backing Nil Nil Nil

Other Nil
Electrical Characteristics (QW 409)
Filler Metal Current Volts Travel Speed Other (e.g., Remarks,
Weld Classification Diameter Type and Amp (Range) (Range) mm Comments, Hot wire
Pass(es) Process (mm) Polarity (Range) Addition, Technique, Torch
Angle etc.)
All SMAW E7018 3.15MM DCEP 70-140 10-14 As Required
Passes SMAW E7018 4.0MM DCEP 70-90 12-14 As Required
SMAW E7018 5.0MM DCEP 80-100 12-16 As Required
Nil

Pulsing Current : Not Used Heat Input (max.) : NA

Tungsten Electrode Size and Type: None
Mode of Metal Transfer for GWAW (FCAW) : NA
Electrode Wire feed speed range: NA
Other : Nil
TECHNIQUE (QW 410) SMAW
String or Weave Bead Weave

Orifice or Gas Cup Size 6.25 to 10mm

Method of Cleaning Brushing & Grinding
Method of Back Gouging Grinding
Oscillation NA
Closed to Out chamber NA
Multiple or Single Pass Multiple
Multiple or Single Electrodes: Single
Manual or Automatic Manual
Electrode Spacing NA
Peening: Not Allowed
Use of Thermal Processes Not Applicable

Other: 1.This Procedure Shall be used for Tacking, Welding & Weld Repair.