PIPELINE WELDING PROCEDURE SPECIFICATION

Enbridge Pipelines Inc.

10201 Jasper Avenue
Edmonton, Alberta
T5J 2J9

WPS No: EPI-08-WP8 April 28, 2008

Scope: This welding procedure specification details the procedure to be followed for mainline
field butt welding and tie-in field butt welding of pipe as required by CSA Standard
Z662, Oil and Gas Pipeline Systems.

Normative References: This welding procedure specification was prepared in accordance

to CSA Z662-07 and incorporates by undated references, provisions from other
publications. Revision to this specification is not required unless subsequent referenced
code and or specification additions include changes to essential welding variables.

Service Restrictions: Sweet

Temperature Restrictions: Notch Toughness Tested to -5°C (23°F)

1. WELDING PROCESS & METHOD

Shielded Metal Arc Welding (SMAW) - manual method.

2. BASE MATERIAL
a) Composition: This specification applies to pipe and/or component material
manufactured in accordance with, or listed as "Acceptable Alternative Materials" in
any of the following standards:
CSA Z662, Oil and Gas Pipeline Systems
CAN/CSA-Z245.1, Steel Line Pipe
CAN/CSA-Z245.11, Steel Fittings
CAN/CSA-Z245.12, Steel Flanges
CAN/CSA-Z245.15, Steel Valves
b) Pipe Grades: 483 MPa (SMYS) or less
c) Wall Thickness Qualified: 4.0 to 19.9 mm (0.157 to 0.783 in.) inclusive
d) Pipe Diameters Qualified: 457 mm (18.0 in.) O.D. minimum
e) Carbon Equivalent: 0.28% maximum

3. FILLER METAL CLASSIFICATION & SIZE

a) Root Pass: E6010; 4.0 mm (5/32 in.)
b) Hot Pass: E8010-P1; 5.0 mm (3/16 in.)
c) Fill Pass(es): E8010-P1; 5.0 mm (3/16 in.)
d) Cap Pass(es): E8010-P1; 5.0 mm (3/16 in.)

Prepared by Ludwig Associates Ltd. Page 1 of 5

 WPS No: EPI-08-WP8

4. JOINT GEOMETRY
a) Joint Type: Groove - Single Vee Butt
b) Bevel Angle: 30°, +6° / -1.5°
c) Root Face: 1.6 mm (1/16 in.), +/- 1/32 in. (0.8 mm)
d) Root Gap: 1.6 mm (1/16 in.), +/- 1/32 in. (0.8 mm)

The surfaces to be welded shall be smooth, uniform, free of fins, laminations, tears, scale,
slag, grease, paint or other foreign matter, which may adversely affect the welding.

5. POSITION & DIRECTION OF WELDING

a) Position: Pipe horizontal, rolled or fixed position
b) Direction of Welding: Vertical down

6. PREHEATING, INTERPASS TEMPERATURE & CONTROLLED COOLING

a) Butt Welds: A minimum preheat temperature of 120°C (250°F) shall be applied to
an area at least 51 mm (2.0 in.) on each side of the weld joint for its entire
circumference prior to welding.
b) Repair Welds: A minimum preheat temperature of 120°(250°F) shall be applied to
an area at least 150 mm (6.0 in.) from any point to the area to be repaired.

If the interpass temperature falls below the minimum preheat temperature, the entire weld
joint shall be heated to the minimum preheat temperature prior to starting the next weld
pass.

The maximum interpass temperature shall not exceed 204°C (400°F). Preheating may be
applied by oxy-fuel torch, propane torch, electrical induction coils or any other method
approved by the owner. Temperature of the joint shall be verified using temperature
indicating crayons, thermocouples, pyrometers or other suitable method.

Where applicable, precautions shall be taken through the use of insulating covers or other
means to control the cooling rate of the weld after any pass.

7. POSTWELD HEAT TREATMENT

Welds prepared in accordance with this specification shall not be subjected to postweld
heat treatment.

8. ELECTRICAL CHARACTERISTICS
a) Current Type: Direct current, reverse polarity
b) Voltage, amperage & travel speed: See Table #1
c) Heat Input: See Table #1

9. TECHNIQUE
a) Minimum number of root & second pass welders: Two
b) String or Weave Bead: Root & Hot Pass: String, Fill & Cap: String or Weave

Prepared by Ludwig Associates Ltd. Page 2 of 5

 WPS No: EPI-08-WP8

9. TECHNIQUE continued
c) Type of line-up clamp & removal: Internal line-up clamps shall be used wherever
practicable and shall not be removed until the root bead has been completed.
When external line-up clamps are used, the root bead shall be uniformly spaced
around the circumference of the joint and, where practicable, shall have a
cumulative length of at least 50% of the circumference prior to removal.
d) Cleaning methods: Hand or power tools may be used. Each pass shall be
thoroughly cleaned and free of slag and scale prior to depositing the next weld
layer. The completed weld shall be brushed and free of spatter.
e) Filler and Finish Beads and Finish to be achieved: The time and interval
requirements for each welding pass is as follows:
INTERVAL TIME
Root pass to hot pass 10 minutes maximum
Hot pass to fill pass 60 minutes maximum
Fill pass to cap pass 24 hours maximum unless otherwise approved
The completed weld shall have a substantially uniform cross-section for its entire
circumference. The crown of the weld shall not be below the surface of the
adjacent base metal.

10. REMOVAL AND REPAIR OF DEFECTS

a) Repairable areas are restricted to the weld cap and shall be removed by grinding.
Welding shall be performed following the details outlined in this specification.
Subsurface weld repairs have been addressed in WPS# EPI-08-WP9-TW.

11. ATTACHMENTS
a) Procedure Qualification Test Records;EPI-08-WP8-1, EPI-08-WP8-2
b) Laboratory Test Reports; E08-213.21, E08-213.22
c) Radiographic & MPI Examination Results
d) Material Test Reports

TABLE #1
WELDING PARAMETERS

ELECTRODE CURRENT
Pass Class Size Type & Amps Volts Arc Speed Heat Input
mm Polarity mm / min. kJ / mm
(in.) (i.p.m.) (J / inch)
Root E6010 4.0 DCRP 100 - 186 19 - 32 201 - 440 0.48 - 1.00
(5/32) (7.9 - 17.3) (12,110 - 25,316)
Hot E8010-P1 5.0 DCRP 136 - 280 22 - 34 229 - 470 0.83 - 1.36
(3/16) (9.0 - 18.5) (21,031 - 34,493)
Fill E8010-P1 5.0 DCRP 124 - 250 22 - 34 84 - 195 1.66 - 3.43
(3/16) (3.3 - 7.7) (42,125 - 87,051)
Weave E8010-P1 5.0 DCRP 104 - 172 24 - 34 84 - 126 1.82 - 2.86
Cap (3/16) (3.3 - 5.0) (46,110 - 72,604)
Stringer E8010-P1 5.0 DCRP 124 - 208 24 - 34 156 - 353 0.85 - 1.81
Cap (3/16) (6.1 - 13.9) (21,514 - 45,867)

Note #1 - The use of a stripper pass is optional.

Prepared by Ludwig Associates Ltd. Page 3 of 5

 PROCEDURE QUALIFICATION TEST REPORT

PQR No. EPI-08-WP8-1 Date March 14, 2008

Welder (a) Brad Whitworth Welder (b) Shannon Whitworth
Base Material CSA Z245.1 Grade 483
Heat Number 591747 Carbon Equivalent 0.23
Size 914 mm (36.0 in.) O.D. Wall Thickness 15.9 mm (0.625 in.)
Preheat & Min. Interpass 120°C (250°F) Max. Interpass 135°C (275°F)
Technique Root & hot pass - string, Fill & Cap - weave Thermal Condition As welded
Welding Progression Vertical down Welding Position Horizontal - fixed (5G)
Time Delay: Root to Hot: 20 min. Hot to 1st Fill: 60 min. Test No.: 21D
Electrode Trade Name: E6010 (Lincoln Fleetweld 5P+), E8010-P1 (Lincoln Pipeliner 8P+)

WELDING PARAMETERS

ELECTRODE CURRENT
Pass Class Size Type & Amperage Voltage Arc Speed Heat Input
Polarity mm / min. (i.p.m.) kJ / mm (J / inch)
1a E6010 5/32 DCRP 148 23.5 251 (9.9) 0.83 (21,097)
1b E6010 5/32 DCRP 125 24.5 251 (9.9) 0.73 (18,576)
2a E8010-P1 3/16 DCRP 200 27 286 (11.3) 1.13 (28,744)
2b E8010-P1 3/16 DCRP 170 31 286 (11.3) 1.10 (28,052)
3a E8010-P1 3/16 DCRP 183 27.5 142 (5.6) 2.13 (54,110)
3b E8010-P1 3/16 DCRP 170 31 153 (6.0) 2.07 (52,656)
4a E8010-P1 3/16 DCRP 173 29.5 125 (4.9) 2.44 (62,094)
4b E8010-P1 3/16 DCRP 165 31 139 (5.5) 2.21 (56,173)
5b E8010-P1 3/16 DCRP 158 29.5 106 (4.2) 2.63 (66,848)
5b E8010-P1 3/16 DCRP 155 30.5 105 (4.1) 2.70 (68,554)
*S1a E8010-P1 3/16 DCRP 180 30 292 (11.5) 1.11 (28,174)
*S1b E8010-P1 3/16 DCRP 150 32 242 (9.5) 1.19 (30,316)
*S2a E8010-P1 3/16 DCRP 180 30 746 (29.4) 0.43 (11,020)
6a E8010-P1 3/16 DCRP 143 29 104 (4.1) 2.38 (60,503)
6b E8010-P1 3/16 DCRP 130 30.5 105 (4.1) 2.27 (57,638)

* Stripper passes

60°

3
2
1.6 mm
1

1.6mm

Prepared by Ludwig Associates Ltd. Page 4 of 5

 PROCEDURE QUALIFICATION TEST REPORT

PQR No. EPI-08-WP8-2 Date March 17, 2008

Welder (a) Brad Whitworth Welder (b) Shannon Whitworth
Base Material CSA Z245.1 Grade 483
Heat Number 591747 Carbon Equivalent 0.23
Size 914 mm (36.0 in.) O.D. Wall Thickness 15.9 mm (0.625 in.)
Preheat & Min. Interpass 120°C (250°F) Max. Interpass 140°C (285°F)
Technique Root & hot pass - string, Fill & Cap - weave Thermal Condition As welded
Welding Progression Vertical down Welding Position Horizontal - fixed (5G)
Time Delay: Root to Hot: 20 min. Hot to 1st Fill: 60 min. Test No.: 23D
Electrode Trade Name: E6010 (Lincoln Fleetweld 5P+), E8010-P1 (Lincoln Pipeliner 8P+)

WELDING PARAMETERS

ELECTRODE CURRENT
Pass Class Size Type & Amperage Voltage Arc Speed Heat Input
Polarity mm / min. (i.p.m.) kJ / mm (J / inch)
1a E6010 5/32 DCRP 155 23.5 367 (14.4) 0.60 (15,138)
1b E6010 5/32 DCRP 145 26.5 364 (14.3) 0.63 (16,105)
2a E8010-P1 3/16 DCRP 233 29 392 (15.4) 1.03 (26,289)
2b E8010-P1 3/16 DCRP 210 32 378 (14.9) 1.07 (27,095)
3a E8010-P1 3/16 DCRP 208 29 163 (6.4) 2.22 (56,430)
3b E8010-P1 3/16 DCRP 185 31 151 (6.0) 2.28 (57,809)
4a E8010-P1 3/16 DCRP 205 30 129 (5.1) 2.86 (72,542)
4b E8010-P1 3/16 DCRP 175 31 127 (5.0) 2.57 (65,334)
5a E8010-P1 3/16 DCRP 163 30 110 (4.3) 2.68 (67,971)
5b E8010-P1 3/16 DCRP 170 31.5 123 (4.8) 2.61 (66,290)
*Sa E8010-P1 3/16 DCRP 183 30 352 (13.8) 0.94 (23,870)
*Sb E8010-P1 3/16 DCRP 180 32 359 (14.1) 0.96 (24,511)
6a E8010-P1 3/16 DCRP 163 30 195 (7.7) 1.50 (38,223)
6b E8010-P1 3/16 DCRP 155 32.5 219 (8.6) 1.38 (35,010)
7a E8010-P1 3/16 DCRP 173 30 294 (11.6) 1.06 (26,892)
7b E8010-P1 3/16 DCRP 160 31.5 225 (8.9) 1.34 (34,137)

* Stripper passes

60°

6 7

3
2
1.6 mm
1

1.6mm

Prepared by Ludwig Associates Ltd. Page 5 of 5

 I ~ ,LUDWIG ASSOCIATES LTD.

'iir I·· Mat~ri;l; and Welding C~nsulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.21
10201 Jasper Avenue Date: April 22,2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-1 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 21d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Thermal Condition: As Welded

TENSILE TEST

SAMPLE NUMBER T1 T2

WIDTH mm (in.) 25.3 (0.996) 25.4 (1.00)

THICKNESS mm (in.) 15.8 (0.623) 15.8 (0.624)

AREA sq. mm (sq. in.) 400 (0.621) 403 (0.624)

ULTIMATE LOAD N (Ibs) 266 047 (59,800) 268 049 (60,300)

UTS MPa (psi) 665 (96,400) 666 (96,600)

FRACTURE TYPE Partial Cup & Cone Partial Cup & Cone

FRACTURE LOCATION Parent Metal Parent Metal

GUIDED-BEND TEST

SAMPLE WIDTH: 12.7 mm (0.500 in.) SAMPLE THICKNESS: 15.9 mm (0.626 in.)
PLUNGER SIZE: 88.9 mm (3.50 in.) YOKE SIZE: 120 mm (4.72 in.)
SAMPLE TYPE Side Bend Side Bend Side Bend Side Bend
SAMPLE NUMBER(S) S1 S2 S3 S4
RESULTS Pass Pass Pass Pass

NICK BREAK TEST

SAMPLE NUMBER(S) N1 N2
REMARKS Pass Pass

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of CSA Z662 - 07. Material information has been provided by the Customer whose name appears
on this report.
Samples associated with this report wi I be discarded in 30 days.

Laboratory Test Conducted By:~~~~~~~~~~~~~~~~~~~~~~~~_

Natashua Collier, C.E.T.

4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 I & ,LUDWIG ASSOCIATES LTD.

'ir I . Materials and 1/V~/di~~ C~~s~/tin~

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.21
10201 JasperAvenue Date: April 21,2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-1 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 21d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) w.t.
Location: Quadrant 1
Thermal Condition: As Welded

NOTCH-TOUGHNESS TEST

TYPE OF TEST: Charpy V-Notch ORIENTATION: Transverse

TEST TEMPERATURE: -5°C (23°F) SPECIMEN SIZE: 10 x 10 mm

Specimen Notch Impact Values

Number Location Joules (fUbs)

W2.1 Weld Metal within 1/16" of root 97.6 (72.0)

W2.2 Weld Metal within 1/16" of root 71.6 (52.8)
W2.3 Weld Metal within 1/16" of root 95.2 (70.2)

W3.1 HAZ >163 (>120)

W3.2 HAZ >163 (>120)
W3.3 HAZ >163 (>120)

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASME Section VIII, Div. I, UG-84 - 2007 edition and latest addenda. Material information has
been provided by the Customer whose name appears on this report.
Samples asspciated with this report /I be discarded in 30 days.

Laboratory Test Conducted By:~~~~~~~~~~~~~~~~~~~~~~~~~

Natashua Collier, C.E.T.
4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4N 1 PHONE: (780) 468-3030 FAX: (780) 468-3032
 I ~fLUDW1GASSOCIATESLTD.

~ I· Materi~/s and Weidi~g Consulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.21
10201 Jasper Avenue Date: April 21, 2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-1 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 21d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Location: Quadrant 4
Thermal Condition: As Welded

NOTCH-TOUGHNESS TEST

TYPE OF TEST: Charpy V-Notch ORIENTATION: Transverse

TEST TEMPERATURE: -5°C (23°F) SPECIMEN SIZE: 10 x 10 mm

Specimen Notch Impact Values

Number Location Joules (ft.lbs)

Y2.1 Weld Metal within 1/16" of root 94.1 (69.4)

Y2.2 Weld Metal within 1/16" of root 89.5 (66.0)
Y2.3 Weld Metal within 1/16" of root 85.4 (63.0)

Y3.1 HAZ 108 (79.8)

Y3.2 HAZ >163 (>120)
Y3.3 HAZ >163 (>120)

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASME Section VIII, Div. I, UG-84 - 2007 edition and latest addenda. Material information has
been provided by the Customer whose name appears on this report.
Samples associated with this report wlli i
discarded in 30 days.

Laboratory Test Conducted By: rlll-- .

Natashua Collier, C.E.T.
4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 Materials and Welding Consulting
LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.21
10201 Jasper Avenue Date: April 22, 2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-1 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 21d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Thermal Condition: As Welded

HARDNESS TEST

Type of Test: Vickers 10kg (HV10) Instrument: Leco V-1 00-C1

11
.
12
.
13
• .20
·21 /
·27

MidwBII~ ­

\
1mm ­
1~ = ,-----2•
\
'-----------'.
·28

1 223 3 204 11 201 19 216 27 225

2 224 4 232 12 201 20 205 28 221
5 210 13 196 21 208
6 198 14 203 22 209
7 205 15 217 23 204
8 214 16 202 24 217
9 205 17 202 25 210
10 210 18 201 26 217

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASTM E92-82 (Reapproved 2003). Material information has been provided by the Customer whose name
appears on this report.
Samples associated with 'his ",port, i/~rd.d~n 30 days

Laboratory Test Conducted By: -+-_V ~--------

atashua Collier, C.E.T.

4027 - 14 Slreet, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 I & ,LUDWIG ASSOCIATES LTD.

~ I . Materials and Welding Consulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.22
10201 Jasper Avenue Date: April 22, 2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-2 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 23d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Thermal Condition: As Welded

TENSILE TEST

SAMPLE NUMBER T1 T2
WIDTH mm (in.) 25.4 (1.00) 25.4 (1.00)
THICKNESS mm (in.) 15.8 (0.622) 15.9 (0.627)
AREA sq. mm (sq. in.) 401 (0.622) 405 (0.627)
ULTIMATE LOAD N (Ibs) 263 633 (59,300) 270 933 (60,900)
UTS MPa (psi) 657 (95,300) 670 (97,100)
FRACTURE TYPE Partial Cup & Cone Partial Cup & Cone
FRACTURE LOCATION Weld Metal Parent Metal

GUIDED-BEND TEST

SAMPLE WIDTH: 12.7 mm (0.500 in.) SAMPLE THICKNESS: 15.9 mm (0.626 in.)
PLUNGER SIZE: 88.9 mm (3.50 in.) YOKE SIZE: 120 mm (4.72 in.)
SAMPLE TYPE Side Bend Side Bend Side Bend Side Bend
SAMPLE NUMBER(S) S1 S2 S3 S4
RESULTS Pass Pass Pass Pass

NICK BREAK TEST

SAMPLE NUMBER(S) N1 N2
REMARKS Pass Pass

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of CSA Z662 - 07. Material information has been provided by the Customer whose name appears
on this report.
Sample< assodated with th;s rep~7":;scarded in 30 days.

Laboratory Test Conducted By: dvd.·

Natashua't61lier, C.E.T.
4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1
7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 I ~ ,LUDWIG ASSOCIATES LTD.

'iir I Materi~/s and Weldi~gConsulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.22
10201 JasperAvenue Date: April 21, 2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-2 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 23d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Location: Quadrant 1
Thermal Condition: As Welded

NOTCH~OUGHNESSTEST

TYPE OF TEST: Charpy V-Notch ORIENTATION: Transverse

TEST TEMPERATURE: -5°C (23°F) SPECIMEN SIZE: 10 x 10 mm

Specimen Notch Impact Values

Number Location Joules (fUbs)

G2.1 Weld Metal within 1/16" of root 64.3 (47.4)

G2.2 Weld Metal within 1/16" of root 80.8 (59.6)
G2.3 Weld Metal within 1/16" of root 75.9 (56.0)

G3.1 HAZ >163 (>120)

G3.2 HAZ >163 (>120)
G3.3 HAZ >163 (>120)

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASME Section VIII, Div. I, UG-84 - 2007 edition and latest addenda. Material information has
been provided by the Customer whose name appears on this report.
Samples associated with this ",pOd" be diswded i," 30 days.

Laboratory Test Conducted By: 10­

Natashua Collier, C.ET
4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 I ~ILUDW1G ASSOCIATES LTD.

~ I . Materials and Weldi~g C~n~ulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.22
10201 Jasper Avenue Date: April 21,2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-2 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 23d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Location: Quadrant 4
Thermal Condition: As Welded

NOTCH-TOUGHNESS TEST

TYPE OF TEST: Charpy V-Notch ORIENTATION: Transverse

TEST TEMPERATURE: -5°C (23°F) SPECIMEN SIZE: 10 x 10 mm

Specimen Notch Impact Values

Number Location Joules (fUbs)

M2.1 Weld Metal within 1/16" of root 81.9 (60.4)

M2.2 Weld Metal within 1/16" of root 69.2 (51.0)
M2.3 Weld Metal within 1/16" of root 58.6 (43.2)

M3.1 HAZ >163 (>120)

M3.2 HAZ >163 (>120)
M3.3 HAZ >163 (>120)

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASrvlE Section VIII, Div. I, UG-84 - 2007 edition and latest addenda. Material information has
been provided by the Customer whose name appears on this report.
Samples asSociated.nth th;s ,.po~ ~ed ""ys. In:o
Laborato~Te~Conducted BY:~~~~~~~~~~~~~~~~~~~~~~~~~~

•Natashua Collier, C. E.T.

4027 - 14 Street, S.E., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4NI PHONE: (780) 468-3030 FAX: (780) 468-3032
 ---_.... _ .. _ - - - - - - - - - - - - - - - ­

Materials and Welding Consulting

LABORATORY TEST REPORT
CUSTOMER: Enbridge Pipelines Inc. Laboratory Test No.: E08-213.22
10201 Jasper Avenue Date: April 22, 2008
Edmonton, AB
T5J 2J9

Attention: Bob Hogg

PQR No.: EPI-08-WP8-2 Heat No.: 591747

Material: CSA Z245.1 Gr. 483 Weld Test No.: 23d
Size: 914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
Thermal Condition: As Welded

HARDNESS TEST

Type of Test: Vickers 10kg (HV10) Instrument: Leco V-100-C1

1mm ­
1mm - ,. 11
.
12
.
13
·27

MidwaU­ - \ 6' • 23/

\ /
1mm ~ \ /
.26
1 mm - ~2' ~-----'-",

3 11 231 19 236 27 231

4 12 222 20 234 28 227
5 13 226 21 232
6 14 208 22 202
7 15 200 23 194
8 16 200 24 231
9 17 218 25 233
10 18 214 26 222

We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of ASTM E92-82 (Reapproved 2003). Material information has been provided by the Customer whose name
appears on this report.
Samples associated with this report

Laboratory Test Conducted By: ...:......~_~_="-----------

Natashua Collier, C.E.T.

4027 - 14 Street, S.£., CALGARY, ALBERTA T2G 3K6 PHONE: (403) 262-7072 FAX: (403) 266-3169 Page 1 of 1

7925 Davies Road, EDMONTON, ALBERTA T6E 4Nl PHONE: (780) 468-3030 FAX: (780) 468-3032
 •.
P.13

RTD Quality Services IIIC, Date mldly; /21a-z..- (t.- & ~

' 1431 -70 Avenue Time:
;ilia II. Edmonton, Alberta T6P 1NS
/
•
=' Tal; (780) 440-6600
f"ax: (7BO) 440-2538 Page: ,----'--
Report #: - 1
2°5£ 2---1.-.
4

Client/Contractor: RTDJob·:
--=~-=---I-~----~----
Pr()ject:~~81&J~~~~L..L:~~~~~~ RTD Procedure: Rev. H:
Location; Code/Spedfication:
Client Job #tp.O.lI: L!=S!:!~~46:::!... f--'~::L2..-I
Item(s) Inspected:
Material:

iIC:• .

0 Screens: 0.005" 0 Front' 0 Back

X-Ray
o Gamma
Type: Iridium 192
o Cobalt 60 0
Tube
Other
Source She:
Focal Spot Size: ----- 0.010" 0 ProntO Back
SOD:
----- Processing: C3"Manual o Automatic Screen Type: ,.06 . . Pil7an. an-­
OFD: Note~ The OFD (Object to Film Distance) ;shall be meatundfrom the mcvcimum distanc8!rr:>m tile source sidft'OJths object to thejilm.
IP Incomplete Penetration CK EP ExcetilS Penetration LC Low Cover vis Welder Symbol A Acceptable
LF Lack ofFUiiion S 1(; Intel'DllI COl2Ca'l<ity HB Hollow Bead T Technique R 'R,cjec;table
BT aq~\l TIvough p IU Internal Undercut Etl Bxternal Und~ut

9
'·AO<
11

.,. .~
: . ,;J..;'
.. ;, ....
Start Time: lJ?120
-=--~:..=_-

~?:»
End Time: l7 (JO Tech, Signature: _~s;;;;l:..~~~PJ:j~r.l.t~y
--"'-----"~----
Tola! Houn;: /tJ ,~. ~GSB 0 ASNT 0 SNT ~e:;-. _ _
vel: .... R.'
I. Clicllt Signaml'e Kilometres: Assistant Name: t> pAl r;:,l l,AtALP Cert":
COl1:lumables:
-DYes
- -DNa
--­ o CGSB 0 ASNT 0 SNT 0 Levell 0 QO o CEDO---ff?-T""rs...·,-ncc
Dille;

T003 Rev. 03 "Results are an interpretation of the inspection method. not a guuantee. Client signatute iudiclItes ilCCeptancc ofrcport, rC(lUll$ and spplicable CMrlle5·
Oct. 20, 2005 White - Client Green - Client Yellow - Olike l'ink- Invoice Golden Rod - TfI(:lUlician
 P.11

RTD QuslityServic:*s Inc.

1431 - 70 Avenue
Date m/d1y: ?t1. at.. .- U . 0 ~-­
Time: __~__

~
• .. I!!I ... _ Edmonton,Albena T6? 1N5 _-;~_--=
\ !! iii !! Tel: (780) 440·6600 Page: I of I
. FlIl\; (780) 440·2538 Report # ; 12 52
5~--
---=-=-=--==-"'---­
RADIOGRAPHIC TESTING REPORT
Client/Contractor: RTD Job 1/: Cia f ~I
Pro,jc(t: . RTD Procedure; g-r- (2& I Rev. II:
Location:
Client Job '/p.O.'I;
~~~~~ -b--~r<.,.!m::c 5) Code/Specification:
. Itcm(s) Inspected:
e.3sA
~
-..z. ~M :2 t:f) Z
~#t' LV. -.
co

Material: Type: Thickness: 1d:J. :1 I!::

Exposure: ~ingleWall Single Wall

X-Ray. Type: 0 Iridium 192 Tube Source Size: 0.005" 0 Front 0 Back
OGanuna o Cobalt 60 Q Other FocaJ Spot Size: ----- Screens: 0.010" 0 Front· 0 Back
SOD:
----- Processing: !3'Manual o Automatic Screen Type: rob .. t/ b2 7 <!Yl-"""'-

OFt>:
Note: The OPD (Objt(;t to Film Distance) shall be mCQSurBUfrom the maximum distance fro", the .$01l.n:6 side o/the Obj6C/ 10 the film.
Incomplete Penetration CK EP Excess Penetration LC Low Cover WS Welder Symbol A Acceptable
Lack: afFusion S Ie Internal Concavity HB Hollow Bead T Technique ~ Rejectilble
Bum Through P IU lntemal Undertut EU Extemal Undercut
~~=

15
16 ..
17
.....

19
it) ~ ":,':::': ,"

Start Time:
----"e..-:.-=-_~_

~ame~
l<!)Q Time: Tech. Signature: ..L~:.L!3.~~~~~~r.B~r
--==----=-----
E::J
ClieJlt Signlllure
Totl.lHoutl;:
Kiloll)cm:
-"---=-~-~-
E'fCGSB 0 ASNT 0 SNT
Assistant Name:
/'
~AI
evel:
~ Cc:rt .:
t::l4IAAbt.p
tl
~--~--
Date: Consumablcs, Dyes DNa o CGSB 0 ASNT 08m 0 Levell 0 QO o CEDO [31;ainec

TOO) Rev. 03 "'Results ate an interpretation of the inspection method, not a 8uarllntec, Client signature; indicares acccptllIlCc of report. results and upplicable charges.
Oct, 20, 2005 White - Client Green - CHell! Yellow - Office Pink -Invoice Golden Rod - Technician
 P.20

RTD QUALlTV SERVICES INC.

NDEREPORT # 2585

1431 -70 AVENUF., EDMONTON,

Date m/d/y: '2'l4A.-..~.!t_- O~ Page --L_... of I
ALBERTA, CANADA T6P INS

TF:T ,: (780) 440~6600 I~AX: (780) 440·2538

RTD Job #: (}O 9' 'II - - - - _...... _­

QUALITY SERVICES
R1D Dep. #: P.> o'

Client: _~.!'!II.• :itQl:~~iL- . Job location:'71.d"- d;..:;;IJ;......---=- .

Address:
---------_ - . Proccdure(s): ....:?':!l r- If) 0 S....

--------_.- _-------­ Code(s): C S Ii - Z.k 6::1. 0 1 . . . . _

PO/WO: Client Rep.:

Pan (s) Examined: 3.. t ~ 'jJ.:~ tJ<,U

Calibration Standard:
Surface Condition: -'-~eldment 0 Ground 0 Machined 0 Sundbl:lslcd 0 Painted 0 Other
---_.~-----­

Method: ~T 0 p'r 0 VT 0 Other Surface Temp (CO): 0<5 >5 ~60 D>flo
Egum.!!!~\1~ Test Medium

~ RTD Asset # Calibralion Date

Yuke t112~ ?n.4l. - 0/- tJf' 0 Wet FlumcsccIlt M?!- LPI

o "crm. Magnet CLPry Powdcr 8"AC o Water Washable

o Coil o Dlack and White 0 DC o Post 'Emulsified
oo fllaclclighl
AII(,)' Allllly?,er - - -..-,",.-.-
0 Fluorescent
0 Visible Dye
0 Continuous D Solvent Removable
0 Residual
o Hllrdm:ss Tesler _. .• - - - -.. ".•...•...- - 0 Other 0 Other Dwell Time: _ _, _

'\~D~O~t:he::..r__-...::=::::::::::::::::::.--::::::::::::.:::;;;;::~::....J.--------.L------..:D:..e:..v..:e:.:.1o~pe~l'...:T~im;",._e_:
.=:::::::::==:-~
Sc c: INSPECTION DETAILS . . . .....,.

iJl)· ~k/.~wJ..;£.~~Mf.I~·.~~/~

~~v»-~.~ .

. cLPp W LL. I /{..AlJAS .' S IZt:

1'(?~ ,2/0 3 c,. .K /5.?~~
1edajp ·3" it
. ~. I 5:, 9'~,.....,
1eE;1-,2'1 C- 3'
.b .. ~ 10 3...-w... .-..
j

1e~fe2 6tfb~ . :3"~ )C 15', fAn""'"

7es.f025'RD-olw/~ 3~" ~ I 6'. f 4tt A<"­
le ~.f.:2bR p ~f./J;fJ 3"" 'l'- I :;'. ~ ..",. ~
1'~~f~6I<P-I."..JI'" . 3"" 'f 11i'·f~..,.,..,

A~~i~tant: p t9 AJ 6t/.L1'"-'4.. .d.........

. P"-- _
Tech.nician: ~~rt5<}L.....L/...J22.l!Jf.!:..l:a~&:.J;;l..-------,r=­
o CGSD 0 ASNT 0 SNT u,vc!: 0 I 0 II
730f CGS 0 ASNT 0 SNT l . evcl: 0 r
DiscipH",,: 0 IJT 0 NIT 0 PT 0 ET 0 RT 0 VT Di.scipline: o UT [3"MT 0 PT 0 ET 0"RT 0 VT
Unil: Km: 'rr.wel Time;
-----
Start Time: Stop Time; Work hrs:
~'--­
o OT Meal 0 Subsistence reqllired Totnl hrs:
COllSlllflillJles;

1'094. Rev. 2 ·Re~ult~ arc an interpretalion oflhe inspection medtod, 1I0t a guarantee. Client 5j~'lJifture indicates acceplMce ofrepOJ1. rcmlt~ and applicable dl<lTges.
Apr. n. 03 White - Cliem Yellow - Office Pink· . Invoice Golden Rod - Technician

TOTAL P.20
~ - MILL CERTIFICATE
~.,~,~~,~:~ Chemistry
Certificate

~:~~~::t:D:
Form Number:
4454L 2422
Customer: EN BRIDGE PIPELINES INC. Customer Order Date: Size: 36.000 in
No: P4000-4722 03/04/2008
Specification: API 5L 43RD ED I ENBRIDGE EES103·2006 REV 0 8/4/06 Mill Order Time: Wall: 0.625 in
No: 70008861 13:05:41 Grade: X70 PSL 2

Coil 1 Pipe I Type 1 C I Mn lsi p 1 Si I Cu I Ni I Cr I V I Cb I Sn I Mo I AI I Ca I B·I Ti I Nice ICEpcm I SoAI

Heat 591747

1 HEAT 0.03 1.541 o.OOll O.~~:,~ 0.06 0.001 0.070! 0.0471 0.1901 0.038 0.00281 0.00011 0.016~~8L_l).(lo~1 0.151~
C52 I 3170 PRODUCT 0.03 1.571 0.0021 0.008T 0.251 ~ 0.391 0.07 0.002 0.0701 0.0381 0.1911 0.037 0.00321 0.00021 0. 015 1 0~L~~~~1
C53 1 3173 !PRODUCT I 0. 03 1 1.541 0.0021 0.0081 0.251 0.211 0.381 0.071 0.0031 0.0721 0.0431 0.1951 0.0391 0.00301 0.00021 0. 015 1 0.008! 0.0001 0.161_~

Deoxidization Practice Aluminum FUlly Killed WE HEREBY CERTI FY THAT THE PRODUCT
Furnace: ELECTRIC ARC Casting: CONTINUOUS SLAB Rolling Mill STECKEL DESCRIBED ABOVE HAS PASSED ALL THE ;& .;". /l /.... /./
TESTS REQUIRED BY THE SPECIFICATIONS_~<»:':::_·~_:._., _
::'O':::r!: ::::~~=7e i: Quality ,A.ssurance