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Freeze-Thaw Durability of Concrete With Ground Waste Tire Rubber
Freeze-Thaw Durability of Concrete With Ground Waste Tire Rubber
Freeze-Thaw Durability of Concrete With Ground Waste Tire Rubber
Used tires represent an increasingly serious environmental problem in cement concrete. In freeze-thaw tests, 100 percent of the coarse or fine
the United States. This study examines the freeze-thaw durability of con- aggregate was replaced with rubber by volume. The results of freeze-
crete with ground waste tire rubber. Various percentages of rubber, by thaw tests indicated that the reduction of dynamic modulus of elastic-
weight of cement, were added to a control concrete mixture. To evaluate
ity with increasing number of freeze-thaw cycles was relatively more
the freeze-thaw durability of these “rubcrete” mixtures, freeze-thaw tests
in accordance with ASTM C666 Procedure A and microscopic analyses for concrete with rubber than for plain concrete. In addition, coarse
in accordance with ASTM C457 Procedure B, were conducted. Results aggregate replacement was observed to cause more reduction than did
show that the rubcrete mixtures with 10 and 15 percent rubber by weight the sand replacement, and the use of larger-size tire chips caused more
of cement are freeze-thaw durable. Results of the microscopic analysis reduction of the dynamic modulus than the use of smaller sizes.
indicate that properties such as air content and spacing factors are diffi-
cult to determine accurately because of the problems associated with
polishing of the rubcrete specimens. PRODUCTION OF FINE RUBBER PARTICLES
FROM USED TIRES
Used tires present a major environmental problem in the United
States. Each year about 250 million automobile tires and 25 mil- The rubber used in this investigation was in the form of a fine rub-
lion truck tires are worn out, resulting in a significant solid waste ber powder called Ultrafine, with a product code of GF-120 desig-
disposal problem. In addition, about 3 billion used tires are cur- nated by the manufacturer, Rouse Rubber Industries. Properties and
rently stored in waste piles throughout the country (1). This used gradation of ground rubber particles are given in Table 1. Several
rubber is nearly indestructible and also presents safety, health, and steps are necessary to turn bulky tires into the superfine powder. A
environmental problems at hundreds of disposal sites across the simplified explanation of the steps in this procedure (6 ) follows:
country.
The problem has reached such proportions that two pieces of con- 1. Primary reduction: Bulky material is reduced to 4- to 6-in.
gressional legislation include provisions that address the waste tire (10- to 15-cm) pieces for storage and handling purposes;
problem (2). Scrap tire recycling mandates have been written into 2. Secondary reduction: 4- to 6-in. (10- to 15-cm) pieces are
Senate reauthorization bills for both the Federal Highway Act and reduced to less than 5/8-in. (16-mm) chunks for further reduction to
the Resource Conservation and Recovery Act. Federal highway minus 10 mesh (2.0 mm);
funds would be withheld from states not complying with the recy- 3. Fiber separation: Steel fibers, if present in the material, are
cling requirements. Waste tire recycling initiatives written into these removed during the various reduction stages;
bills could require states to recycle up to 120 million tires annually. 4. Wet grinding: The minus-10-mesh (2.0-mm) particles are
Solutions to this problem are still being sought. Among the most then put through a wet grinding process to produce various sized fine
promising alternatives are reuse of whole tires and reuse of ground particles; and
tire rubber in a variety of rubber and plastic products, the thermal 5. Drying, packaging, and shipping.
destruction of tire waste for the production of steam or electricity,
and the use of tire waste in asphalt mixes. EXPERIMENTAL PROGRAM
Even if all the obstacles are overcome, additional uses for tire
wastes are still needed because of the already immense accumula- The experimental program includes a discussion of the constituent
tion of waste tires compounded by the rapid rate of consumption of materials, development of mixture proportions, evaluation of the
new tires. One possible application is the use of ground tire waste in plastic concrete, conduction of freeze-thaw tests, and microscopic
portland cement concrete mixes. To explore this aspect of using analysis.
ground tire waste, two distinct studies were initiated at North Car-
olina State University. One study examined the mechanical proper-
ties of “rubcrete” (concrete with ground tire waste as additive) Constituent Materials
(3) and was reported in a recent paper (4). The work reported in this
paper focuses on the freeze-thaw durability of rubcrete. The cementitious materials for the mixes included a Type I portland
Eldin and Senouci (5) investigated the potential of tire chips cement and Class F fly ash meeting ASTM C150 and ASTM C618
[between 25 mm (1 in.) and 6 mm (1/4 in.)] and rubber particles [less requirements. The coarse aggregate used was a crushed granite with
than 2 mm (0.08 in.)] as a substitute for mineral aggregate in portland a 25-mm (1-in.) nominal maximum size. This aggregate has ade-
quate freeze-thaw resistance (7). The fine aggregate was a lillington
Department of Civil Engineering, North Carolina State University, NCSU sand with a fineness modulus of 2.86. A naphthalene-based high-
Yarborough Dr., Mann Hall, Rm. 414, Raleigh, N.C. 27695. range water reducer (HRWR) and a completely neutralized vinsol
Savas et al. Paper No. 970050 81
was not enough to make the mixture acceptable according to ASTM percent rubcrete mixtures, which caused them to absorb more water
C666, Procedure A. after cracking due to freezing and thawing. Therefore, in 20 percent
Figure 6 shows the variation of the weight of the specimens with rubcrete mixtures, some percent of the paste and rubber lost from
the number of freeze-thaw cycles for air-entrained mixtures (except hydraulic pressure may have been replaced with water. The average
Mixture 10-D). The initial weights reduce with the increase in rub- weights of 30 percent rubcrete mixture specimens increased toward
ber content because the air content of the rubcrete mixtures the end of the freeze-thaw tests (Table 5), which also indicates that
increases as the rubber content increases, and rubber is a lighter water was absorbed after cracking was induced by freeze-thaw
material than cement and aggregates. For all the mixtures (except effects.
Mixture 30-B), weight reduces with increasing number of freeze-
thaw cycles (Figure 6). During the initial stages of freeze-thaw
tests, some paste started to wear off all of the specimens. The wear-
ing of the paste seemingly increased with the number of freeze-thaw Microscopic Analysis Results
cycles. For 20 percent and 30 percent rubcrete mixtures, severe
scaling was observed. Toward the end of the freeze-thaw tests, Microscopic analyses of the concrete samples were conducted,
coarse aggregates were exposed on the surface, and because of and parameters such as spacing factors and specific surface were
severe scaling, some aggregates actually wore off. Table 5 shows calculated. These are important tools for estimating the possibility
that the average percent weight reductions of 20 percent rubcrete of frost damage to concrete. The spacing factor is a parameter
mixtures are lower than those of control concrete (0-B) and 10 per- related to the maximum distance in the cement paste from the
cent rubcrete mixtures. This difference can be attributed to the periphery of an air void. Specific surface is the surface area of the
higher permeability of the 20 percent rubcrete mixtures than the 10 voids divided by their volume.
According to ASTM C457, the spacing factor is calculated as The results of microscopic analysis include air content, spacing
factors, and specific surfaces for each of the specimens examined
L = p /(α z A) if p/ A ≤ 4.342 (2a ) (see Table 6).
Figure 7 shows the calculated air contents of hardened Mixtures
L = [3 /α ] z [1.4 z [1 + p/ A]1 / 3 − 1] if p/ A > 4.342 (2 b) 0-B, 10-B, and 20-B versus the measured air contents of the same
mixtures in a plastic state. The 45-degree line represents the ideal
where condition when the calculated air contents of hardened concrete and
– measured air contents of plastic concrete are equal to each other.
L = spacing factor,
The difference in calculated air contents of hardened concretes and
A = air content,
measured air contents of plastic concretes increases as the percent-
p = paste content,
age of rubber content increases. This increase indicates that for mix-
α = specific surface, and
tures with a higher percentage of ground rubber, it is more difficult
p/A = paste-air ratio.
to calculate accurately the air content in the hardened state.
The specific surface is calculated as The calculated air contents of Slices 0-B1 and 0-B2 were only
slightly higher than the measured air content of Mixture 0-B (Table 6).
α = 4/l (3) The air contents calculated from microscopic analysis on Slices 0-B1
and 0-B2 are 7.1 percent and 8 percent, respectively, and the mea-
–
where α is the specific surface and l is the average chord length. sured air content of Mixture 0-B in the plastic state is 6.8 percent
(Table 6). The proximity of the results of calculated air content in the In addition, there is some difference between the calculated air con-
hardened state and those for the measured air content in the plastic tents of the two slices of 10-B (Figure 7). The number of voids in the
state indicates that the microscopic analyses on all the slices were paste increased after the surface of the slices was polished. The actual
performed correctly. air voids and the voids created by the rupture of the paste surround-
Microscopic analysis on Mixture 0-B indicated a good air-void ing the rubber particles were not distinguishable. Therefore, the voids
distribution system consistent with results of adequate freeze-thaw formed by the rupture of the paste due to the rubber particles were
durability. As seen in Table 6, although specific surfaces of Mixture included in the total count of air voids.
0-B were a little bit low [compared with the limit of ASTM C457, In the microscopic analysis of 20 percent rubcrete mixtures, the
25 l/mm (600 l/in.)], the spacing factors were close to the limits problem discussed above was encountered on a larger scale because
specified by ASTM C457. Small, specific surfaces imply that of the increase in the amount of rubber. With the reduced strength of
the air-void system has relatively large air bubbles. According to the paste, more voids were created with polishing, resulting in a
Powers’ investigations on air-void systems (10), concretes with higher calculated air content. The calculated air content of Slice 20-
these specific surface values can still provide freeze-thaw durability B1 of 22.5 percent seems unrealistic (Figure 7). Note the large dif-
when the air content of the fresh concrete is around 7 percent. ference between the calculated and the measured air contents for
Table 6 shows that standard spacing factors of Mixture 10-B are Slice 20-B1 (Figure 7). The spacing factor of Slice 20-B1 is very low
within the specified limits of ASTM C457. However, air contents because it is calculated by using a high air content (Table 6). No
calculated from microscopic analysis of hardened rubcrete mixtures attempt was made to perform microscopic analysis on 30 percent
are higher than the measured air content of plastic rubcrete mixtures. rubcrete mixtures because the problem associated with polishing
became much more significant with the increase in the amount of tion of air voids is assumed. Therefore, this analysis would yield low
ground rubber. spacing factors only if an assumption is made that there exists a uni-
Unfortunately, it is difficult to determine air content of rubcrete form distribution of air. In reality, the distribution of air voids in
mixtures accurately from air-content measurements of hardened rubcrete mixtures might not be uniform (more air bubbles might
concrete. Microscopic analysis on hardened concretes may have form around the rubber particles). Although rubcrete mixtures have
given more representative information on the air content of rubcrete high air contents, this nonuniform distribution of air might be
mixtures. However, because of the problems encountered during another possible reason for lack of freeze-thaw durability of rubcrete
polishing, it appears that microscopic determination of the air mixtures, especially for the mixtures with high contents of rubber.
content of rubcrete mixtures needs more investigation.
In this study, it is difficult to provide any conclusive statement
regarding the air-void distribution system of the rubcrete mixtures SUMMARY, CONCLUSIONS, AND
because the calculations of important parameters such as spacing fac- RECOMMENDATIONS
tor and specific surface for a slice are based on the total number of air
voids counted for the slice. In addition, it is hard to compare the air- This study investigated the freeze-thaw durability of concrete with
void system of concrete Mixture 0-B without ground rubber with that ground waste tire rubber. On the basis of the results, the following
of the rubcrete mixtures since the results of the analyses on rubcrete conclusions can be drawn:
slices are not accurate. Because of the problems in preparing the sec-
tions for air-void analysis, these parameters of rubcrete slices were • As the percent of ground rubber in the concrete is increased,
not so indicative of the actual air-void distribution system. freeze-thaw durability as measured by ASTM C666, Procedure A, is
If microscopic analyses had been conducted on rubcrete mixtures decreased. Rubcrete mixtures with 10 percent and 15 percent of
without the damage resulting from polishing, the results would ground rubber by weight of cement exhibited durability factors higher
probably have indicated lower spacing factors, since the air content than 60 percent when tested according to ASTM C666, Procedure A.
increases as the rubber content increases. However, in microscopic • For rubcrete mixtures with 10, 20, and 30 percent ground rub-
analysis conducted according to ASTM C457, a uniform distribu- ber, air entrainment did not provide significant improvement in
freeze-thaw durability.
• For rubcrete mixtures with 20 percent ground rubber, addition of
fly ash did not have a significant effect on the freeze-thaw durability.
• During the freeze-thaw tests, scaling (as measured by the reduc-
tion in weight) increased with the increase in number of freeze-thaw
cycles and amount of ground rubber in the concrete.
• Microscopic analysis of the hardened slices of rubcrete mix-
tures to calculate air-void distribution system parameters, such as air
content and spacing factors, did not give accurate results because of
problems associated with polishing.
spacing factors for quantification of air-void systems of rubcrete 3. Fedroff, D. Mechanical Properties of Concrete with Ground Rubber.
mixtures. In addition, more detailed scaling resistance tests and tests MS thesis. Department of Civil Engineering, North Carolina State
University, Raleigh, March 1995.
for abrasion resistance need to be conducted. 4. Fedroff, D. Mechanical Properties of Concrete with Ground Waste Tire
Rubber. In Transportation Research Record 1532, TRB, National
Research Council, Washington, D.C., 1996, pp. 66–72.
ACKNOWLEDGMENTS 5. Eldin, N. N., and A. B. Senouci. Observations on Rubberized Concrete
Behavior. Cement, Concrete and Aggregates, Vol. 15, No. 1, Summer
1993, pp. 74–84.
The authors would like to acknowledge the contributions of 6. Rouse, M. W. The Development and Application of Superfine Tire
Rouse Rubber Industries in Mississippi. Without their generos- Powders for Rubber Compounding. Rubber World. Vol. 206, June 1992,
ity and cooperation this project would not have been possible. pp. 25–31.
The authors would also like to thank the Center for Transporta- 7. Zia, P., et al. Mechanical Behavior of High Performance Concretes,
Vols. 1–6. SHRP C361-C366. Strategic Highway Research Program,
tion and Environment at North Carolina State University for their National Research Council, Washington, D.C. 1993.
support. 8. ACI Committee 201, Proposed Revision of Guide to Durable Concrete.
ACI Materials Journal, Vol. 88, No. 5. Sept./Oct. 1991, pp. 544–582.
9. Virtanen, J. Effects of Mineral By-Products on the Frost Resistance of
Concrete. Report 107. Department of Structural Engineering, Helsinki
REFERENCES University of Technology, Espoo, 1990.
10. Neville, A. M. Properties of Concrete, 3rd ed. Longman Scientific &
1. Funding Available for Materials Recycling Research. Focus, Strategic Technical, Essex, U.K., 1981, 779 pp.
Highway Research Program, July 1992.
2. Public Law 102–240. Intermodal Surface Transportation Efficiency Act Publication of this paper sponsored by Committee on Mechanical Proper-
of 1991. U.S. Congress, 1993. ties of Concrete.