The Wet Strength of Water-And Foam-Laid Cellulose Sheets Prepared With Polyamideamine-Epichlorohydrin (PAE) Resin

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Nordic Pulp & Paper Research Journal 2018; 33(3): 496–502

Paper technology

Mika Vähä-Nissi*, Timo Lappalainen and Kristian Salminen

The wet strength of water- and foam-laid cellulose


sheets prepared with
polyamideamine-epichlorohydrin (PAE) resin
https://doi.org/10.1515/npprj-2018-3056 Wet strength paper retains at least 10 % of its origi-
Received April 19, 2018; accepted June 27, 2018 nal dry tensile strength after being fully soaked in water
Abstract: Some paper and paperboard grades require (Crisp and Riehle 2009). The relative wet strength can ex-
strength also when rewetted. The purpose of this study ceed 35 % without significantly reducing the absorbency
was to investigate the impact of web forming method, dif- of the paper. Some of the dry strength is typically retained
ferent foaming agents, polyamideamine-epichlorohydrin with the help of wet-strength resins such as polyamide-
(PAE) wet strength resin, and retention aids on the epichlorohydrin (PAE) added to the neutral and alkaline
strength development of hand sheets. Only a slight, if any, papermaking stock.
improvement in dry tensile strength due to PAE resin was The wet strength development of cellulose sheets pre-
observed. PAE improved the wet strength of the water-laid pared with PAE has been extensively studied as such
sheets, and the retention systems had a minor but positive (Crisp and Riehle 2009; Espy 1995; Fisher 1996; Obokata
impact. Although wet strength was lower at given PAE ad- and Isogai 2007; Obokata and Isogai 2009; Wågberg and
dition levels, the trend was similar with the sheets foam- Björklund 1993). Improved wet strength is due to self-
laid with an anionic foaming agent, except at high PAE crosslinking within the resin and physical resin/fiber in-
levels. With the non-ionic surfactant the maximum level teractions around the contact points of fibers and forma-
of wet strength was reached already at a low PAE addi- tion of covalent ester bonds between the resin and the car-
tion level and use of retention aids decreased wet strength. boxyl groups on the fiber surfaces. The latter mechanism
Such differences between the water- and foam-laid sheets is more effective and better understood (Crisp and Riehle
are most likely due to the chemical interactions between 2009). The wet strength development depends on pH, the
PAE, foaming agents, and other additives. local concentration of resin and temperature. The optimal
wet strength level is reached only after storage for some
Keywords: foam forming; foam-laid forming; PAE; tensile weeks.
strength; wet strength. The cationic groups of PAE make it naturally sub-
stantive to the anionic adsorption sites on cellulose fibres
through electrostatic interactions (Crisp and Riehle 2009;
Introduction Obokata and Isogai 2007; Wågberg and Björklund 1993).
The effective surface charge area on the fibre is reduced by
Papers and paperboards requiring wet strength include, PAE adsorption to a saturation point where the fibre can-
for example, papers for sacks and bags, wallpapers, label, not retain any additional resin. However, anionic polyacry-
tissue, filter and laminating papers, and liners and paper- lamides (A-PAM) can be added to further increase anionic
boards for special packaging applications (Dunlop-Jones sites on the fibres and thus the retention of PAE. The an-
1996; Crisp and Riehle 2009). Breaking of such substrates ionic polymer interacts with the resin already retained on
when rewetted in the course of converting or intended use the fibre and forms polyelectrolyte complexes (Crisp and
has to be prevented. Riehle 2009). Similarly, complexes of A-PAM and C-PAM
(cationic polyacrylamide) are stated to improve retention
*Corresponding author: Mika Vähä-Nissi, VTT Technical Research without impairing formation (Bessonoff et al. 2006). Also,
Centre of Finland Ltd, Box 1000, FI-02044 VTT, Espoo, Finland, refining of fibres increases the surface area and carboxylic
e-mail: mika.vaha-nissi@vtt.fi
sites capable of attracting PAE. However, the resin absorbs
Timo Lappalainen, VTT Technical Research Centre of Finland Ltd, Box
1603, FI-40101 Jyväskylä, Finland, e-mail: timo.lappalainen@vtt.fi
also onto the fines, which needs then to be retained in the
Kristian Salminen, VTT Technical Research Centre of Finland Ltd, Box sheet for maximum wet strength. Likewise, alkalinity and
1300, FI-33101 Tampere, Finland, e-mail: kristian.salminen@vtt.fi swelling of fibres expose more reactive sites, improve resin

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Table 1: Water-laid (1–4) and foam-laid (5–12) samples.


retention onto the fibre and increase the rate of bond for-
mation.
Sample Surfactant (g/l) PAE (kg/t) A-PAM (kg/t) C-PAM (kg/t)
Using foam-laid technology for papermaking has been
1 0 0 0
studied intensively recently (Al-Qararah et al. 2012; Al-
2a 1.5 0 0
Qararah et al. 2013; Kinnunen et al. 2013; Koponen et al. 2b 1.5 0 0.2
None
2016; Lappalainen and Lehmonen 2012; Lappalainen et al. 2c 1.5 0.2 0.2
2014; Lehmonen et al. 2013; Mira et al. 2014). While this 3 3 0 0
technology provides good formation and increased bulk, 4 4.5 0 0
5 0 0 0
the strength properties need special attention (Kinnunen
6a 1.5 0 0
et al. 2013; Lappalainen et al. 2014). The type and dosage of 6b 1.5 0 0.2
surfactant in foam forming also have a significant impact SDS; 0.6
6c 1.5 0.2 0.2
on both the papermaking process and the properties of the 7 3 0 0
paper (Lappalainen et al. 2014). Interestingly, PAE resins 8 4.5 0 0
9 0 0 0
have been stated to provide good surface properties for the
10a 1.5 0 0
formation and stability of foam (Crisp and Riehle 2009). 10b 1.5 0 0.2
In this study, the impact of web forming method (water LUT XP; 3.5
10c 1.5 0.2 0.2
and foam), different foaming agents, PAE addition level, 11 3 0 0
and retention systems on the dry and wet strength devel- 12 4.5 0 0
opment of laboratory sheets was investigated.

changes in electrolyte concentration and water hardness.


Materials and methods The critical micelle concentration (CMC) is defined as the
concentration above which surfactants in solution form
Materials micelles and beyond which the surface tension of a sur-
factant solution remains unchanged. The value of CMC of
Bleached never dried and slightly refined softwood kraft SDS and Lutensol XP 100 in water are 2.4 g/l and 1.0 g/l, re-
pulp with Schopper-Riegler freeness of 19 from Metsä Fi- spectively. Samples were made using a hand sheet mould,
bre, Äänekoski, Finland was used for the hand sheets. which is sensitive to rheological properties of the foam-
PAE resin was Kymene 25X-Cel, a generation two resin fibre mixture. Therefore, a stable foam-fibre mixture, with
from SOLENIS. The cationic starch used as a strength ad- an air content of 65–70 % is needed. Surfactant dosages
ditive was Raisamyl 50021 (Chemigate Ltd). Retention aids (g/l) presented in this article were calculated by taking
were A-PAM Fennopol A321 from Kemira and C-PAM PC435 the active content given by the producer into account. For
from Ashland Industries. Suitable surfactants should al- each surfactant, the minimum surfactant concentration
low rapid production of foams fulfilling the requirements required to reach the target air content (>65 %) depends
of the foam forming process regarding air content (ca. on its solution properties and its interactions with pulp
66 % v/v air) and bubble size distribution. Surfactants and other components in the formulation. The surfactant
should be biodegradable, and an advantage would be doses required to achieve the target air content are shown
if they were approved for food contact. Two commer- in Table 1.
cially available surfactants tested in this study were an-
ionic sodium dodecyl sulphate SDS (Merck Chemicals Ltd)
and non-ionic Lutensol XP 100 (BASF AG). The molec- Methods
ular weight of SDS (CH3 (CH2 )11 SO4 Na) and Lutensol XP
100 (C10 H21 (CH2 CH2 O)10 H) are 288 g/mol and 600 g/mol, Fibres were diluted with tap water and then blended, un-
respectively. Both surfactants were commodity products der mild stirring and in the following order with stock
used, for example, in laundry and personal-care products. solutions/dispersions of i) PAE resin, ii) cationic starch,
In addition, both surfactants are readily biodegradable. iii) foaming surfactant, iv) A-PAM, and v) C-PAM. The
SDS is mentioned in the recommendation of BfR in the list blending time for both the PAE and the cationic starch was
of materials intended to come into contact with food. With at least 30 min. 5 kg/t of cationic starch was used for all
respect to anionic charged surfactants, non-ionic surfac- the samples. Foaming was carried out until the vortex was
tants present the advantage of being much less sensitive to closed. Plain C-PAM was added 20 s after starting foaming,

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air content amount (%) of air in foamed stock. Foaming


time was the time from the beginning of the stirring to
the closing of the vortex. The air content was calculated
from the original volume of the stock and the volume of the
foamed stock when the vortex was closed. These measure-
ments were repeated eight times. Tests for basis weight
(g/m2 ), thickness (µm), density (kg/m3 ), and bulk (cm3 /g)
were carried out in a standard conditioned room at 23 °C
and 50 % RH. The basis weight of the samples was deter-
mined according to ISO 536. The thickness of the paper
sample was measured according to ISO 534. A combina-
tion of the basis weight and sheet thickness was then used
to calculate density and bulk for the 7–11 sheets of each
sample. Sheets for the determination of dry matter con-
tent (%) after wet pressing were taken from the centre of
Figure 1: The foam-forming hand sheet mould with one-sided dewa-
tering. each wet pressed pile of sheets. These sheets were cut in
half, and both halves were weighed before and after dry-
ing. An average from both measurements is then reported
for each sample. In this study, the formation was charac-
while in case of both A-PAM and C-PAM the addition time terized using optical formation measurements system (by
was reduced to 10 s for each. using a light transmission technique). The sample was il-
Water-laid sheets were prepared from stock with a con- luminated using a backlight. The amount of light falling
sistency of 0.02 % and foam-laid sheets with a consistency on CCD sensor was kept as constant as possible. In other
of 0.6 %. While standard water formed handsheets were words, the average gray level of the image was held con-
prepared according to the standard method ISO 5269-1, stant (2048). In practice, there are two methods to control
a special foam forming mould (Figure 1) was used for foam- the amount of light falling upon CCD-sensor: change of ex-
laid sheets. This mould removes the foam from the slurry, posure of the sensor or change of luminous intensity of
making a 32 cm × 22 cm handsheet. The target grammage the light source. One must notice that normally the spec-
of sheets was 80 g/m2 . Hand sheets were always made tral power distribution of light source is not stable when
from fresh foam-fibre mixtures. The foam was poured into the voltage changes. When adjusting the exposure time
the top of the mould where a funnel directs it to one side. of the sensor the noise can be a problem if the amount
Then the foam-fibre mixture spreads from one end of the of light falling upon sensor is small. However, in our sys-
mould to the other. This flow is enough to orient fibres in tem, the amount of light falling upon sensor is high, and
the flow direction. Finally, the foam-fibre mixture lies on furthermore, the CCD-sensor was cooled down to –12 °C.
top of the forming fabric that mimics a paper machine. The In our system, only exposure time was adjusted. The lens
funnel is removed, and a plastic cover is placed on top of of our system was Micro-Nikkor f=55 mm. F-number of the
the foam to create a seal for the vacuum. The foam is re- lens was 8, to minimize vignetting (darkening of the cor-
moved by vacuum, which leaves a fibre mat onto the fabric. ners relative to the center of the image). Number of pix-
All hand sheets were wet pressed using a pneumatic els/mm in the image was 17.3. The size of the area mea-
laboratory sheet press (Lorentzen & Wettre) in order to sured was 74 mm × 59 mm. Floc size was used to describe
consolidate wet sheets and to simulate wet pressing in a the uniformity of the formation. Floc size (in mm) was cal-
paper machine. Wet pressing was carried out in two steps. culated from the thresholded image (binary image) using
The first pressing was at 1.5 bar (5 min ± 2 s), and then the the run-length method. This was repeated three times for
blotters were removed and replaced before the second wet each sample. The tensile strength properties, i. e. tensile
pressing at 1.5 bar (2 min ± 2 s). Sheets were dried by feed- strength (N/m) and strain at break (%), were measured
ing them through a cylinder drying device (Kodak rotary using a tensile tester (Lorentzen & Wettre), in accordance
drum dryer). The sheets were fed into the machine be- with ISO standard 5270:1998. Wet strength was measured
tween two blotter papers. Samples are listed in Table 1. as a tensile strength after immersing the sheets in water
In this study, foaming dynamics were recorded with a for 60 s. Relative wet strength is the ratio between wet and
CCD-camera (Lappalainen et al. 2014). Foaming was char- dry tensile strengths. The tensile strength properties were
acterized with the time (s) required for foaming and the measured ten times for each sample.

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Figure 2: Foaming time of foamed stocks prepared with SDS (5–8) Figure 3: Air content of foamed stocks prepared with SDS (5–8) and
and LUT XP (9–12). LUT XP (9–12).

Results
Stocks
Foams meeting the target air content (65 % v/v air) were
obtained with both surfactants. The time required for
foaming was much higher with Lutensol XP (LUT XP) than
with SDS, although the concentration of LUT XP was al-
most six times higher (Figure 2). This is due to the larger
size of the surfactant molecule (lower diffusion rate) and
especially to the lower critical micelle concentration (CMC)
Figure 4: Dryness of water- and foam-laid hand sheets after wet
of the non-ionic surfactant. Thus, when the concentra-
pressing.
tion exceeds CMC a significant proportion of the surfac-
tant molecules are in the micelles and are unable to stabi-
lize air bubbles. Free monomers are necessary for a stable
foam. Due to the surfactant monomers, the air-water in-
terface becomes elastic. This means that the bubbles can
withstand being deformed. When the CMC is low, the mi-
cellar breakup time can be a rate-limiting step in the sup-
ply of monomers. High addition levels of cationic PAE to-
gether with anionic SDS resulted in slightly decreased air
content in the foam (Figure 3) and increased time for foam-
ing (Figure 2), which indicates interactions between the
two additives. With the non-ionic surfactant (LUT XP) the
time required for foaming was decreased due to the PAE
addition and the air content remained roughly the same, Figure 5: The bulk of water- and foam-laid hand sheets.
which supports the role of PAE also as a foaming aid.
LUT XP increased dewatering more than the SDS (dry-
ness 57.7 % and 53.1 %, respectively, versus 51.7 % for the
atic impact of PAE was observed. However, adding C-PAM
water-laid hand sheets). Stocks with C-PAM provided the
or, in specific, combination of C-PAM and A-PAM resulted
highest water retention (Figure 4).
in the poor formation in the case of water-laid sheets with
PAE. It seems that in foamed stocks, such stable flocs were
Handsheets not formed, or the retention aids formed another type of
chemical complexes.
Foam-laid sheets, in line with previous studies, had higher It was not surprising that the dry tensile strength of
bulk (Figure 5) and better formation (Figure 6). No system- water-laid sheets with C-PAM and A-PAM having poorer

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Figure 6: Floc size (mm) of water- and foam-laid hand sheets. Figure 8: Elongation at break of water- and foam-laid hand sheets.
In case of foam-laid hand sheets these are geometric averages of
stretch values in the machine- and cross machine-direction.

Figure 7: Tensile index of water- and foam-laid hand sheets. In case


of foam-laid hand sheets these are geometric averages of tensile
index values in the machine- and cross machine-direction. Figure 9: The relative wet strength of water- and foam-laid hand
sheets. In case of foam-laid samples the values are geometric
means of those in the machine- and cross machine-direction.

formation was somewhat lower than with the other water-


laid samples (Figure 7). Only a slight, if any, improve-
ment in tensile strength due to the increased amount of indicated the dual reaction mechanism of PAE, i. e. co-
PAE was observed with water- or foam-laid sheets. In- valent bonding with the fibre surface and internal cross-
terestingly, the tensile strength of foam-laid sheets pre- linking.
pared with anionic SDS decreased slightly with the reten- With the anionic SDS the lowest addition level of PAE
tion aids and at moderately high addition levels of PAE. (1.5 kg/t) was not enough for reaching the critical level
This was likely due to chemical complexes formed be- of wet strength (relative wet strength ≥10 %). However,
tween these additives. On average, foam-laid sheets pre- both retention systems (C-PAM and A-PAM/C-PAM) had a
pared with a non-ionic surfactant (LUT XP) were some- slight positive impact at this PAE addition level similar to
what stronger and had a higher elongation at break (Fig- the water-laid sheets. This was opposite to the dry ten-
ure 8) than SDS sheets. Water-laid sheets were stronger sile strength. However, at high PAE addition levels the wet
and had a higher elongation at break than foam-laid strength actually decreased, which possibly indicates in-
sheets, except with the water-laid sheets with C-PAM and teractions between excess cationic PAE resin and the an-
A-PAM. ionic foaming surfactant.
Figure 9 shows the relative wet strength of the sheets. With non-ionic LUC XP already 1.5 kg/ton of PAE was
Unlike with dry tensile strength increased dosage of PAE enough to provide wet-strength and to cover the anionic
led to increased wet strength. In the case of water-laid sites on the fibres. Cationic C-PAM had a slightly neg-
sheets the higher the addition level of PAE the stronger ative effect on wet strength. However, C-PAM together
were the rewetted sheets. The retention chemicals had a with A-PAM had an even stronger negative impact on wet
slightly positive impact on the wet strength, which was dif- strength, which could indicate reactions between PAE and
ferent to the negative impact on the dry tensile strength, A-PAM. Excess PAE is lost with water and the foaming sur-
especially with the combination of C-PAM and A-PAM. This factant.

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Conclusions Acknowledgments: The authors wish to thank Metsä Fi-


bre for providing the pulp, and all the chemical suppliers
The purpose was to investigate the impact of web forming for the product samples.
method, foaming agents, PAE resin, and retention aids on
the key characteristics of stocks and hand sheets, and in Conflict of interest: The authors declare no conflicts of in-
specific on the strength development of the sheets. terest.
Foams with the target air content were obtained with
all the stocks for foam forming, although high addition
levels of PAE had a slight impact on foaming behaviour,
which indicates the function of PAE also as a surface ac- References
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Obokata, T., Isogai, A. (2007) The mechanism of wet-strength (PAE) resin by physical interactions. Nord. Pulp Pap. Res. J.
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sheets prepared with polyamideamine-epichlorohydrin

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