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1 s2.0 S1876107012000107 Main
1 s2.0 S1876107012000107 Main
A R T I C L E I N F O A B S T R A C T
Article history: Biodiesel as an alternative fuel was produced by transesterification of Malaysian RBD (Refined, Bleached,
Received 4 October 2011 and Deodorized) palm oil with alkaline catalysts. Potassium and sodium hydroxide were used as catalysts
Received in revised form 15 January 2012 in this reaction at temperature of 60 8C in a stirred tank reactor with 600 rpm stirring. Gas
Accepted 25 January 2012
chromatography was used to determine the fatty acid methyl ester (FAME) contents in the produced
Available online 18 February 2012
biodiesel. Yield of reaction which was carried out with KOH as a catalyst is a higher value than the
reaction when NaOH was used as a catalyst. A second-order reaction mechanism which was purposed by
Keywords:
Leevijit et al. (2004) was applied to calculate the product concentrations. There was a good agreement
Biodiesel
between the methyl ester concentrations measured experimentally and what was predicted from the
Transesterification
Methyl ester kinetic model. Finally important fuel properties of produced biodiesels were obtained and compared with
RBD palm oil petro diesel and the ASTM standards which indicate that the biodiesel with acceptable quality was
Catalysts synthesized experimentally.
Crown Copyright ß 2012 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights
reserved.
1876-1070/$ – see front matter . Crown Copyright ß 2012 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.jtice.2012.01.009
M.R. Shahbazi et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 504–510 505
Table 1 k1
TG þ ROH @ DG þ ME (2)
Products from the harvested crops and world supply of vegetable oils [11]. k2
transparent one if more times have been given for settling. Usually, where ROH shows one mole of alcohol consumed in the reactions.
the complete separation could take as long as 8–18 h. The methyl Based on the kinetic studies of transesterification reaction, it
ester which was the upper layer in the decanter was washed three was supposed that the production of methyl ester is just via the
times with the warm distilled water to remove excess methanol, above mechanism and there is no direct conversion of reactant to
catalyst, and remained glycerol. In the washing stage, water to the final product. Therefore, the general form of the governing set
methyl ester ratio was considered to be 2:1.Washed biodiesel was of second-order rate equations, characterizing the above reactions
dried using heating up approximately to 110 8C in an open for transesterification of palm oil, without shunt reaction, is
container until making sure that no more steam rises from it. written as follows:
Indeed the heating process can also drive off any traces of moisture d½TG
and remained methanol [24]. Finally the mixture was filtrated and ¼ k1 ½TG½ROH þ k2 ½DG½ME (5)
dt
cooled down to the room temperature and the pure biodiesel was
stored for any further tests. d½DG
¼ k1 ½TG½ROH k2 ½DG½ME k3 ½DG½ROH
dt
2.4. Analysis þ k4 ½MG½ME (6)
CN ¼ 33:6 þ 0:539ðC18 : 0Þ þ 0:303ðC18 : 1Þ þ 0:0878ðC18 where MWi and mi are the oil molecular weight and the percentage
: 2Þ þ 0:233ðC22 : 1Þ (1) of fatty acid i in the raw material, respectively. The constant value
of 38 is the summation of atomic weights of carbon and hydrogen
where CN indicates the cetane number and (C18:0), (C18:1), atoms in the triglyceride structure (C3H2) without considering
(C18:2), (C22:1) are mass concentration of stearic, oleic, linoleic, three fatty acids (RCOOH).
and erucic acids, respectively. Using the known values of methanol to oil molar ratio and their
molecular weights, the initial molar concentrations of methanol
3. Product predictions using the reaction kinetics and oil were calculated as 4.9614 mol/L and 0.8269 mol/L,
respectively. Therefore by using triglyceride, diglyceride, and
The kinetics mechanism of the transesterification reaction can monoglyceride concentrations which mentioned in Section 2.1, the
be presented as a three stepwise reversible reactions. Two initial molar concentrations of them were obtained as 0.7963047,
intermediates of diglyceride (DG) and monoglyceride (MG) and 0.0264608, and 0.0041345 mol/L, respectively. Methyl ester and
one mole of methyl ester (ME) in each step are produced. Indeed glycerin concentrations at the beginning of reaction also were
one mole of glycerin (GL) in the third stage is produced. The three considered to be zero. The reaction rate constants are presented in
stepwise reversible reactions are as follows [15,16]: Table 2 [15].
M.R. Shahbazi et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 504–510 507
where MWi and %mi are the molecular weight and the weight
percent of fatty acid i obtained from the GC analysis, respectively,
and constant value of 14 is the molecular weight of CH2 in the
methyl ester molecular structure without considering the fatty
acid.
The methyl ester concentrations in two cases of using NaOH and
KOH as catalyst were measured experimentally as 2.31 mol/L and
2.43 mol/L, respectively, after 60 min. There is a good agreement
between the experimental results and what was predicted from
the kinetic model when using the rate constants of Table 2.
Therefore a second-order kinetic mechanism using the mentioned
reaction rate constants can justify the palm oil transesterification
reaction, properly. Mathematical models that used for kinetic
studies can be applied to predict the product concentrations,
Fig. 1. The concentration profiles of methyl ester (ME), methanol (MeOH), glycerol
(GL), triglyceride (TG), diglyceride (DG), and monoglyceride (MG) during the design the experiments, and optimize the biodiesel production
transesterification of palm oil at temperature of 60 8C, methanol/oil molar ratio of processes. The kinetics of palm transesterification reaction studied
6:1, catalyst concentration of 1 wt% oil and mixing speed of 600 rpm. by different researchers and the second-order kinetics presented
for this reaction [15,16]. The second-order kinetics proposed on
Fig. 1 shows the typical concentration profile for each transesterification reaction of soybean, sunflower, brassica car-
component in transesterification of palm oil at 60 8C as a function inata oils as well [14,36–38]. In some studies the mass transfer
of time. This figure shows the rate of consumption of triglyceride controlling step on the rate of transesterification reaction was
and formation of methyl ester and glycerin as well as the investigated and the sigmoidal kinetics shape was analyzed
intermediate compounds. The rate of consumption of alcohol [39,40]. The kinetics of transesterification reaction of triglycerides
and its extra value also have been shown. The results revealed that with methanol was compared with interesterification reaction
the production rate of methyl ester at the beginning of reaction is with methyl acetate in a recent work [41]. In this study 15
fast in such manner that the molar concentration of methyl ester reactions including the transesterification reactions with second-
reaches to an equilibrium constant value of 2.41 mol/L at about order kinetics scheme were considered.
22 min. At last the biodiesel conversion can be calculated as [42]
The FAME content (Yester) was determined based on the GC where Yester is the biodiesel content, m is the weight, MW is the
results as follows [34]: molecular weight, and subscripts O and B show the oil and
biodiesel, respectively.
P
A As CsV s The conversion of RBD palm oil to biodiesel at mentioned
Y ester ð%Þ ¼ 100 (12)
As m optimum conditions was calculated as 81% and 90% for two types
of produced biodiesels using NaOH and KOH as catalyst,
P
where A is the summation of the GC peak areas for all methyl respectively. The biodiesel produced using potassium hydroxide
esters (C14:0–C24:1), As is the increasing amount of the GC peak as a catalyst shows that the higher conversion of palm oil
area of methyl myristate after adding standard solution, Cs is the transesterification as is in good agreement with what was reported
concentration of standard solution as 10 mg/ml, Vs is the volume of by Meher et al. [25] on higher transesterification conversion of
standard solution (5 ml), and m is the amount of sample (250 mg). soybean oil with potassium hydroxide as a catalyst. Rashid and
Based on this relation, methyl ester contents in the final biodiesels Anwar [5] reported the yield of 95–96% in a process of
were calculated as 88 and 93 wt% for cases when NaOH and KOH transesterification of rapeseed oil after the reaction time of
used as catalyst, respectively. This value obtained as 97–98% for 120 min and at temperature of 65 8C with other conditions same as
Karanja oil (a non-edible oil) transesterification with methanol and the present work. Comparing different catalysts, they also
KOH as a catalyst under the optimized conditions [35]. concluded that the potassium hydroxide was the best catalyst.
Fig. 2(a)–(c) shows the chromatograms of fatty acid of feedstock Indeed Darnoko and Cheryan [16] reported 87 wt% and 90 wt% for
and produced biodiesel by transesterification of palm oil using palm oil methyl ester concentrations in 50 8C and 65 8C in the
potassium hydroxide and sodium hydroxide as catalyst mixed presence of KOH as the catalyst, respectively, which are
with the standard solution. The results of analysis have been given comparable with the results obtained in the present work. As it
in Table 3. is seen the results agree well with those achieved by the other
As it is given in Table 3, according to the gas chromatographic researchers. The biodiesel yield was reported as 97% for virgin oils
analysis there are no significant changes in the concentration of of sunflower and soybean [43], 92% and 89.8% for waste frying and
508 M.R. Shahbazi et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 504–510
Fig. 2. The GC chromatograms of (a) RBD palm oil, (b) biodiesel, using NaOH as a catalyst mixed with the standard solution, (c) biodiesel, using KOH as a catalyst mixed with
the standard solution.
cooking oil [43,44] when alkali catalyst used in the course of the As the major characteristic of the fuels, the kinematic viscosity
transesterification reaction. of the produced biodiesels was measured and reported in Table 4
The quality of synthesized alkyl esters was evaluated by based on the method presented in the ASTM standard D445 [29].
measuring some important fuel properties and comparing with the As it is reported, the values are in an acceptable range of 1.9–
ASTM standards for biodiesel and the properties of conventional 6 mm2/s. High viscosity leads to the poor atomization of the fuel,
diesel fuel. The quality of biodiesel is significant from the engine incomplete combustion, choking of fuel injectors, ring carboniza-
point of view. Different factors have been specified to check the tion, and accumulation of fuel in the lubricating fluid. The ASTM
quality. The results have been given in Table 4. D93 [30] was applied for the flash point calculation. The flash point
is a very important parameter to consider in the handling, storage
Table 3 and safety of fuels and flammable materials. The higher values in
Fatty acid compositions in RBD palm oil and produced biodiesel in presence of flash point mean the risks of fire to be decreased. The acid number
NaOH and KOH as a catalyst.
of produced biodiesels was measured as acceptable values in
FAME RBD palm oil After using NaOH After using KOH comparison with the maximum acid value of 0.5 mg KOH/g
Myristic (C14:0) *
1.06 1.14 1.0 reported in the ASTM D6751 [46] on biodiesel standards. Another
Palmitic (C16:0) 42.56 42.04 42.54 important qualified parameters for biodiesels are water and the
Palmitoleic (C16:1) 0.21 0.14 0.16 sediment content. Water in the biodiesel can promote the
Stearic (C18:0) 4.76 4.43 4.39
microbial growth and leads to the corrosion and formation of
Oleic (C18:1) 40.08 39.97 39.83
Linoleic (C18:2) 10.69 11.74 11.60 emulsions and also causes the fuel hydrolysis and oxidation. The
Linolenic (C18:3) 0.53 0.44 0.39 results of testing the humidity in the present work were obtained
Arachidic (C20:0) 0.11 0.09 0.08 based on the ASTM D6751 [46]. The ASTM D976 was applied to the
*
Numbers in parenthesis indicate the numbers of carbons and unsaturated calculation of the cetane index for biodiesel produced in the
bonds. presence of KOH as catalyst. The cetane index was measured as
M.R. Shahbazi et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 504–510 509
Table 4
Physical properties of produced biodiesels and conventional diesel.
Property Palm oil ASTM Stand. Using NaOH Using KOH Petro diesela
2
Kinematic viscosity (40 8C) (mm /s) 39.4 1.9–6 4.59 4.61 3.06
Flash point (8C) 256 Min. 130 164 166 69
Density (g cm3) 0.881 – 0.875 0.876 0.855
Acid number (mg KOH/g) 0.1 Max. 0.5 0.24 0.16 0.11
Water and sediment (vol %) 0.03 Max. 0.050 0.042 0.036 –
Cetane numberb 40 Min. 47 49.13 49.05 50
49.5c
a
Ref. [45].
b
Calculated from the correlation presented in Ref. [33] using fatty acid methyl esters profiles.
c
Measured by The National Iranian Oil Products Distribution Company (NIOPDC).
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