Jacobs Engineering Canada Jacobs Contract No. CE4123, Client: Suncor Firebag Wellpad 110 Supplier’s Document Review Sheet Equipment Numbers ‘Comments 110PV-80002 Review Status Codes Project/Req Title | Firebag Wellpad 110 w 11 -Work May Proceed Supplier CCI VALVES INC 2.- Revise and Resubmit: Work may Proceed subjoct to. incorporation cf Changes indicated 3 = STOP WORK per attached wren Instructions 4 + Review Not Required: Work may recood PLEASE NOTE: Femitont pcs des ot cepa o prov of deen dey eatin, ties, metodo mer dev or sacl ty te Doc. Description CCI - INSTALLATION OPERATION AND. MAINTENANCE MANUAL INDEX - TAG 140PV-80002 Vendor Document No. 1OM INDEX Client Document No. VP110-J-85-1 Ses nat re st el ce th Senna tence Purchase Order No. Doc Cat. Issue « 02-03112-CC083148 L111 1A SIGN: oo $Y Categories Othercategories DATE : 4 2. Date Received 01/24/2013'T COVER SHEET el DOCUM! We Solve Control Valve Problems” PROJECT INFORMATION CUSTOMER NAME ‘SUNGOR ENERGY PROJECT : FIREBAG SAGD JPROJECT NUMBER ——: 203537 PURCHASE ORDER _:_ CE412330-CC083148-00 DOCUMENT INFORMATION DOCUMENT TITLE 7 Installation, Operation & Maintenance Manual Index DOCUMENT NUMBER — : 203537-1-IOMM Index JDOCUMENT REVISION = 0 {TAG NUMBER 110PV-80002 DOCUMENT TYPE + Manual |PURPOSE 2 Comments / Approval |SFOG NUMBER 1 33856 2 REVISION HISTORY 0 24-Jan-13 | 1st issue REV DATE DESCRIPTIONINSTALLATION,OPERATION, MAINTENANCE MANUAL 900D TABLE OF CONTENTS SECTION 1 CATALOG INFORMATION A16 SECTION 2 4 SAFETY IS GOOD BUSINESS: 1 IMPORTANT TECHNICAL ASSEMBL Y/DIS-ASSEMBLY INSTRUCTIONS ARE INCLUDED IN THE DRAWINGS. ‘SEE SECTION 8,INTRODUCTION. 2.1, GENERAL DESCRIPTION... 2.2. PRINCIPLE OF OPERATIOI 2.3. INTRODUCTION... SECTION 3 ‘HANDLIN 3.1 SCOPE. 3.2. INTRODUCTION. o.... 3.3. RECEIVING AND INSPECTION. 3.4 STORAGE. 3.8. REMOVAL FROM SHIPPING CONTAINER. 3.6 INSTALLATION. : 7 3.7. WELDING OF VALVE BODY TO PIPE AND POST-WELD STRESS RELIEF... 3.8 LINE FLUSHING AND CHEMICAL CLEANING... 3.9. INSULATING HOT VALVES... 3.10 COMMISSIONING CHECKLIST... 3.11 START-UP AND OPERATION. : 3.12 INSTRUCTIONS FOR ACTUATORS 3.13 POSITIONER CALIBRATION. 1... 3.14 SNAP ACTING RELAY CALIBRATION. SECTION 4 PNEUMATIC ACTUATOR-YOKE ASSEMBLY 4.1 SCOPE. 4.2 DISASSI 4.3. ASSEMBLY... SECTION 5, TRIM ASSEMBLY 8.1 SCOPE 5.2 DISASSEMBLY. 5.3 ASSEMBLY... SECTION 6 ACTUATOR 6.1 SCOPE xcs 6.2. INTRODUCTION... 63 DISASSEMBLY. 64 ASSEMBLY... 65 TESTING....... SECTION 7. ‘MAINTENANCE. 7.1 SCOPE... 7.2 PREVENTATIVE MAINTENANCE OV RRR R666 ble NN! 7.3. FAULT-FINDING AND RECOMMENDED REPAIR OT 7.4 INSPECTION AND REPAIR. 30 7.5 CLEANING MATERIALS REQUIRED 31 7.6 CLEANING METHODS. ve 3t ‘CONTROL COMPONENTS, Bie (R) BSETETT 22801 AVENIDA. EMPRESA Fa (40) 850-678 REV: NC. RANCHO SANTA MARGARITA CA $2688 EMALINFO@CONALVE COMYe SoWve Conta vale Probleme INSTALLATION, OPERATION, MAINTENANCE MANUAL 900D | 7.7 RECOMMENDED SPARE PARTS. enn 3t 7.8 LONG LEAD TIME ITEMS... i sn SECTION 8 33 ‘SPECIAL VALVE COMPONENTS (ASCO SOLENOID VALVE, DVC POSITIONER, REGULATOR & VOLUME BOOSTER SECTION 9 34 VALVE OUTLINE & DIMENSIONAL DRAWINGS J05 34 INSTRUMENT TERMINATION DETAILS JO6 35 PNEUMATIC CONTROL SCHEMATICS J28 36 SECTION 10 37, CONTROL VALVE SIGNATURE CURVE J34 7 CONTROL VALVE SIZING J45 38 SECTION 11 39 RECOMMENDED SPARE PARTS LIST_NOt 39 CONTROL COUPONENTS-INE PE (o) SSOTOTT 22501 AVENIOA. EMPRESA FA (oe) 858-1678 REV: NC RANCHO SANTAMARGARITA,CA 97608 EMALINFO@COWVALVE COM