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Man Sym PX 250-500K - MBPN-9NKBRT - R2 - EN
Man Sym PX 250-500K - MBPN-9NKBRT - R2 - EN
250/500 kW 400/480 V
Single and Parallel Operation
10/2016
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any registered trademarks of Schneider Electric
Industries SAS referred to in this guide are the sole property of Schneider Electric
SA and its subsidiaries. They may not be used for any purpose without the owner's
permission, given in writing. This guide and its content are protected, within the
meaning of the French intellectual property code (Code de la propriété
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agree not to reproduce, other than for your own personal, noncommercial use as
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any right or license for the personal and noncommercial use of the guide or its
content, except for a non-exclusive license to consult it on an "as is" basis, at your
own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
250/500 kW 400/480 V
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Electromagnetic Compatibility .....................................................................6
FCC Statement ..........................................................................................6
Safety Precautions .....................................................................................6
System Overview ........................................................................................8
UPS Summary Screen ..............................................................................10
Single System ....................................................................................10
Parallel System................................................................................... 11
Parallel System Summary .........................................................................12
Configuration .............................................................................................13
Set the Language and Regional Settings ....................................................13
Set the User Password Settings.................................................................13
Perform a Battery Runtime Calibration .......................................................14
Set the Battery Self-Test Settings...............................................................15
Set the Display Settings ............................................................................17
Set the Network Management Card (NMC) Settings ....................................18
Set the Alarm Settings ..............................................................................21
Set the System Settings ............................................................................23
Enable Virtual Display Application..............................................................24
Set the Door Filter Settings........................................................................26
Set the Subfeed Breaker Names................................................................27
Operation Modes ......................................................................................28
UPS Modes..............................................................................................28
Normal Operation ...............................................................................28
Battery Operation................................................................................29
Requested Static Bypass Operation/Forced Static Bypass
Operation ...........................................................................................30
ECO Mode (Option) ............................................................................31
Battery Test ........................................................................................32
System Modes .........................................................................................32
On .....................................................................................................32
Off .....................................................................................................32
Requested Static Bypass Operation/Forced Static Bypass
Operation ...........................................................................................33
ECO Mode .........................................................................................33
Maintenance Bypass Operation ...........................................................34
Autostart Countdown ................................................................................34
Operation Procedures ..............................................................................35
Access Screens Protected by User Password.............................................35
Start Up the System..................................................................................35
Shut Down System from Normal to Maintenance Bypass Operation .............37
Operate the Battery Breaker Manually........................................................38
Transfer from Normal to Requested Static Bypass Operation .......................39
Transfer from Requested Static Bypass to Normal Operation .......................39
Enable ECO Mode (Option).......................................................................39
Disable ECO Mode (Option) ......................................................................40
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250/500 kW 400/480 V
4 990–2748J-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 250/500 kW 400/480 V
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
990–2748J-001 5
Important Safety Instructions — SAVE THESE
250/500 kW 400/480 V INSTRUCTIONS
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product category C2 UPS product. In a residential environment, this
product may cause radio inference, in which case the user may be required to
take additional measures.
Failure to follow these instructions can result in equipment damage.
FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the
interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Safety Precautions
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
After the UPS system has been electrically wired, do not start up the system.
Startup must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990–2748J-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 250/500 kW 400/480 V
NOTICE
RISK OF INTERFERENCE
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his own expense.
Failure to follow these instructions can result in equipment damage.
990–2748J-001 7
250/500 kW 400/480 V System Overview
System Overview
Overview of Breakers in the Maintenance Bypass (Option)
NOTE: The maintenance bypass is only applicable for single systems.
NOTE: A breaker must only be operated when the associated breaker lamp is ON.
The maintenance bypass contains the breakers Q2, Q3, and Q5.
To Distribution Breakers
Display Overview
NOTE: The screens shown in this manuals are examples only.
The UPS display is located in the I/O cabinet and is used to configure and monitor
the system, and provides visible and audible alarms.
8 990–2748J-001
System Overview 250/500 kW 400/480 V
Navigation
UPS System
System Information
System Status
Logs
Firmware Overview
Predictive Maintenance
Software Licences
Configuration
User Configuration
Service Configuration
Factory Configuration
Operation
Start-Up
Shutdown
Static Bypass –> Normal Op.
Regional Settings
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C A
D
F
E G
A. Access help on the current screen.
B. Go to the UPS System screen.
C. Go to the System Status screen for the UPS.
D. Go to the Bypass Summary screens.
E. Go to the Input Summary screens.
F. Go to the Output Summary screens.
G. Go to the Battery Summary screens.
10 990–2748J-001
System Overview 250/500 kW 400/480 V
Parallel System
In parallel systems, the UPS Summary screen provides you with an overview of
the actual UPS and circuit breakers. It shows the system status and the power flow
through the UPS and gives access to the system’s summary screens and the UPS
System screen.
C A
H I
D
F
B J
E G
A. Access help on the current screen.
B. Go to the UPS System screen.
C. Go to the System Status screen for the operated UPS.
D. Go to the Bypass Summary screens.
E. Go to the Input Summary screens.
F. Go to the Output Summary screens.
G. Go to the Battery Summary screens.
H. Go to the Parallel System Summary screen.
I. Go to the previous screen.
J. Log out of password protected screens.
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G
B
F
A. Access help on the current screen.
B. Go to the UPS System screen.
C. Go to the Parallel Input Summary screens.
D. Go to the Parallel Bypass Summary screens.
E. Go to the Parallel Output Summary screens.
F. Go to the UPS Summary screens.
G. Log out of password protected screens.
12 990–2748J-001
Configuration 250/500 kW 400/480 V
Configuration
Set the Language and Regional Settings
1. From the home screen on the display select UPS system > Language button
to access the Language Settings screen.
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1. From the home screen on the display select UPS System > Configuration >
User Configuration > Password Settings to access the Password Settings
screen.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
• During a runtime calibration the batteries will be at a very low level and
therefore not capable of supporting your system load in case of a power
failure.
• Batteries will be discharged to 10% capacity and this will result in a low
battery runtime after the calibration. Allow a minimum of 8 hours for battery to
reach 90% of the capacity after the calibration.
• Repeated battery testing or calibration can affect the lifetime of the battery.
Failure to follow these instructions can result in equipment damage.
14 990–2748J-001
Configuration 250/500 kW 400/480 V
• The load percentage must be at least 10% and must not change more than
20% during the test. Example: if the load is 40%, it must not vary more than +/-
8%.
• The bypass supply must be available.
• The UPS Mode must be Normal Operation.
• The System Mode must be On.
1. From the home screen on the display select UPS System > Configuration >
User Configuration > Battery Test Settings to access the Battery Test
Settings screen.
2. Tap Start to begin the battery runtime calibration. You can tap Cancel to stop
the calibration. The status of the runtime calibration is shown under Runtime
calibration status.
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• Both the positive and negative battery voltage must be lower than 280 V for
longer than 16 seconds.
The test lasts for approximately 10% of the available runtime.
NOTE: The test will discharge all batteries by 10%.
1. From the home screen on the display select UPS System > Configuration >
User Configuration > Battery Test Settings to access the Battery Test
Settings screen.
16 990–2748J-001
Configuration 250/500 kW 400/480 V
1. From the home screen on the display select UPS System > Configuration >
User Configuration > Display Settings to access the Display Settings
screen.
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250/500 kW 400/480 V Configuration
1. From the home screen on the display select UPS System > Configuration >
User Configuration > NMC Settings to access the NMC Settings screen.
NOTE: In some systems, there are only two NMC slots.
2. The NMC Settings screen displays the configuration for each NMC in the
system. Tap Configure NMC Settings to access the Configure NMC Settings
screen and to change the settings.
18 990–2748J-001
Configuration 250/500 kW 400/480 V
3. Change the NMC settings. The IP address, Subnet mask, and Gateway can
only be edited if the NMC is set to manual. See NMC documentation for more
information.
a. UPS configuration access: Set the UPS access level for the specific NMC.
It can be set to No access, Read, or Read/Write.
b. Network settings mode: Select to use DHCP, BOOTP, or Manual IP.
c. IP address: Enter a valid IP address for the card. Only visible if manual
mode has been selected.
d. Subnet mask: Enter a valid subnet mask. Only visible if manual mode has
been selected.
e. Gateway: Enter a valid gateway. Only visible if manual mode has been
selected.
4. Tap Apply to confirm the settings.
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250/500 kW 400/480 V Configuration
• Enable IPv6: Check mark the Enable IPv6 box to enable or disable IPv6
communications for the NMC. The table shows the type of configuration, the
IPv6 address, and the prefix length.
• Auto Configuration: Select the Auto Configuration box to enable the
system to obtain addressing prefixes from the router (if available). It will use
those prefixes to automatically configure IPv6 addresses.
• Manual: Check mark the Manual check box and then enter the system IPv6
address and gateway if you are not using automated addressing.
• DHCPv6 Mode:
◦ Never: With this option selected, DHCPv6 is NOT used for any
configuration settings.
◦ Router Controlled: When this option is selected, DHCPv6 is controlled
by the M (Managed Address Configuration Flag) and O (Other Stateful
Configuration Flag) flags received in IPv6 Router Advertisements.
◦ Non-Address Information Only: With this option selected, DHCPv6 is
used to configure "other" settings (such as location of DNS servers), but
NOT to provide addresses. This is known as DHCPv6 stateless.
◦ Address and Other Information: With this option selected, DHCPv6 is
used to obtain addresses AND other configuration settings. This is
known as DHCPv6 stateful.
6. Tap Apply to confirm the settings.
20 990–2748J-001
Configuration 250/500 kW 400/480 V
a. Check mark the Enable Modbus RTU to enable the use of Modbus RTU.
b. Specify the Modbus RTU address of the NMC device. Only a BMS
manager should modify this address.
c. Specify the Baud rate of the modbus communication port.
d. Specify the Parity of the modbus communication port.
8. Tap Apply to confirm the settings.
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250/500 kW 400/480 V Configuration
5. Tap Apply to confirm the settings and tap arrow down to go to the next Alarm
Settings screen.
22 990–2748J-001
Configuration 250/500 kW 400/480 V
6. This screen is only visible if subfeed breakers are present. Set the load
percentage for each subfeed breaker that should generate a warning alarm.
1. From the home screen on the display select UPS System > Configuration >
User Configuration > System Settings to access the System Settings
screen. The System Settings screen can also be accessed by tapping the time
displayed in the top right corner of the screen.
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250/500 kW 400/480 V Configuration
1. Open the front door of the I/O cabinet and connect the display to the network.
24 990–2748J-001
Configuration 250/500 kW 400/480 V
2. From the home screen on the display select UPS System > Configuration >
User Configuration > Virtual Display Application Settings to access the
Virtual Display Application Settings screen.
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NOTICE
HAZARD OF EQUIPMENT DAMAGE
• Schneider Electric recommends to check the filters at regular intervals.
• If construction has been done in the UPS room, consider temporarily
reducing the filter lifetime.
Failure to follow these instructions can result in equipment damage.
26 990–2748J-001
Configuration 250/500 kW 400/480 V
1. From the home screen on the display select UPS System > Configuration >
User Configuration > Subfeed Breaker Names to access the Alarm Settings
screen(s).
2. Tap the text box and type a name for the specific subfeed breaker using the
keyboard on the screen. A maximum of six characters are allowed. Complete
with Enter.
3. Tap Apply when all subfeed breaker names have been set.
990–2748J-001 27
250/500 kW 400/480 V Operation Modes
Operation Modes
UPS Modes
The UPS operation mode is indicated in the top right corner of the screen under
the heading UPS Mode. The UPS mode indicates the current status of the
operated UPS.
Normal Operation
During normal operation, the UPS supports the critical load with conditioned
power. While the UPS is operating in normal operation, a single-line diagram will
appear on the screen. A green line indicates the power flow from the utility/mains,
through the UPS system, and to the load. The green line to the batteries indicates
that the batteries are connected.
or
28 990–2748J-001
Operation Modes 250/500 kW 400/480 V
Battery Operation
If the utility/mains supply fails, the UPS transfers to battery operation. During
battery operation, battery power ensures uninterrupted support to the critical load.
While the UPS system is in battery operation, a single-line diagram will appear on
the screen. The green line indicates the power flow from the batteries, through the
inverters, and then to the load.
or
990–2748J-001 29
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or
30 990–2748J-001
Operation Modes 250/500 kW 400/480 V
or
990–2748J-001 31
250/500 kW 400/480 V Operation Modes
Battery Test
The UPS is in battery test mode when the UPS is performing a battery self-test or a
battery runtime calibration.
NOTE: The battery test will stop if the utility/mains supply fails during the test.
or
System Modes
The system mode is indicated in the top right corner of the screen under the
heading System Mode. The system mode indicates the output status of the
complete system, and not the individual UPS unit.
On
When the system mode is On, the UPS system supports the critical load with
conditioned power. The load is supported by the UPS in both normal and battery
operation.
Off
When the system mode is Off, the UPS system does not support the load with
power.
32 990–2748J-001
Operation Modes 250/500 kW 400/480 V
ECO Mode
When ECO mode is enabled (see Enable ECO Mode (Option), page 39) the
system will transfer to static bypass operation after 30 seconds with bypass supply
within specified limits.
NOTE: If there is an interruption to the bypass supply when the system is in ECO
mode, the system will transfer to battery operation. This can cause an interruption
to the power supplying the load and can result in a load drop.
990–2748J-001 33
250/500 kW 400/480 V Operation Modes
or
Autostart Countdown
The system can be set up for an automatic start when utility/mains supply is
restored following a low battery voltage shutdown. The autostart countdown
window is shown over all screens until the countdown period expires or the
autostart is manually stopped by tapping the STOP button.
This feature is disabled by default and is not supported in parallel systems. Contact
Schneider Electric if this feature should be enabled on your system.
34 990–2748J-001
Operation Procedures 250/500 kW 400/480 V
Operation Procedures
Access Screens Protected by User Password
1. When prompted for the user-password, tap the password field to access the
keyboard.
1. Close the UPS input breaker (Q1). This will power up the UPS display.
990–2748J-001 35
250/500 kW 400/480 V Operation Procedures
2. From the home screen on the display select UPS System > Operation >
System Start-up.
3. Follow the steps which appear on the screen. Steps will appear in the order in
which they need to be completed. A step will initially appear in red and then
when it is completed, the step will change to green. The next step to be
completed will be highlighted in red text and yellow background.
Single System
Parallel System
4. Check that the UPS Mode is Normal Operation in the upper right corner.
36 990–2748J-001
Operation Procedures 250/500 kW 400/480 V
1. From the home screen on the display select UPS System > Operation >
System Shutdown.
2. Follow the steps which appear on the screen. Steps will appear in the order in
which they need to be completed. A step will initially appear in red and then
when it is completed, the step will change to green. The next step to be
completed will be highlighted in red text and yellow background.
NOTE: Grey buttons are touch-screen functions.
Single System
Parallel System
NOTE: The display will turn off when the UPS input breaker (Q1) is opened.
NOTE: Do not open the Q3 breaker when the system is in maintenance bypass
operation, as it can result in a load drop.
990–2748J-001 37
250/500 kW 400/480 V Operation Procedures
38 990–2748J-001
Operation Procedures 250/500 kW 400/480 V
1. From the home screen on the display select UPS system > Operation >
Normal Op. → Static Bypass.
2. Tap Initiate Transfer to go to static bypass operation. The Initiate Transfer
button is greyed out when the transfer is not available, when the bypass source
is out of tolerance and there is more than 10° phase difference between the
UPS output and the bypass source.
3. Check that the status has changed to Requested Static Bypass in the upper
right corner.
1. From the home screen on the display select UPS System > Operation > Static
Bypass -> Normal Op..
2. Tap Initiate Transfer to go to normal operation. The Initiate Transfer button is
greyed out when transfer is not available.
3. Check that the status has changed to Normal Operation in the upper right
corner.
1. From the home screen on the display select UPS System > Operation >
Enable ECO Mode.
990–2748J-001 39
250/500 kW 400/480 V Operation Procedures
40 990–2748J-001
Operation Procedures 250/500 kW 400/480 V
1. From the home screen on the display select UPS System > Operation >
Isolate this UPS.
2. Follow the steps which appear on the screen. Steps will appear in the order in
which they need to be completed. A step will initially appear in red and then
when it is completed, the step will change to green. The next step to be
completed will be highlighted in red text and yellow background.
NOTE: The display will turn off when the UPS input breaker (Q1) is opened.
990–2748J-001 41
250/500 kW 400/480 V Operation Procedures
4. Follow the steps which appear on the screen. Steps will appear in the order in
which they need to be completed. A step will initially appear in red and then
when it is completed, the step will change to green. The next step to be
completed will be highlighted in red text and yellow background.
5. Check that the UPS Mode has changed to Normal Operation in the upper right
corner.
1. Open an internet browser window and enter the IP address or host name for the
VDA.
2. When the password request screen opens, type in the user password and
complete with Enter.
NOTE: The password for the VDA is identical to the user passwords for the
display.
42 990–2748J-001
Operation Procedures 250/500 kW 400/480 V
1. Address the NMC by its IP address (or its DNS name, if a DNS name is
configured).
2. Enter the user name and password (by default, “apc” and “apc” for an
administrator).
3. To enable or disable the HTTP or HTTPS protocol, use the Network menu on
the Administration tab, and select the Access option under the Web heading
on the left navigation menu.
990–2748J-001 43
250/500 kW 400/480 V Maintenance
Maintenance
Access Predictive Maintenance Screens
NOTE: Tap the home button to go to the UPS Summary or Parallel System
Summary screen.
1. From the home screen on the display select UPS System > System
Information.
44 990–2748J-001
Maintenance 250/500 kW 400/480 V
4. Tap arrow down and go to the next Predictive Maintenance screen. This
screen shows the estimated remaining lifetime of the door filters.
1. In the event of an alarm condition, scroll through the alarm lists, record the
information, and provide it to the representative.
2. Write down the serial number of the unit so that you will have it easily
accessible when you contact Schneider Electric.
3. If possible, call Schneider Electric from a telephone that is within reach of the
display so that you can gather and report additional information to the
representative.
4. Be prepared to provide a detailed description of the problem. A representative
will help you solve the problem over the telephone, if possible, or will assign a
return material authorization (RMA) number to you. If a module is returned to
Schneider Electric, this RMA number must be clearly printed on the outside of
the package.
5. If the unit is within the warranty period and has been started up by Schneider
Electric, repairs or replacements will be performed free of charge. If it is not
within the warranty period, there will be a charge.
6. If the unit is covered by a Schneider Electric service contract, have the contract
available to provide information to the representative.
990–2748J-001 45
250/500 kW 400/480 V Maintenance
in transit and become damaged. Enclose a letter in the package with your name,
RMA number, address, a copy of the sales receipt, description of the problem, a
phone number, and a confirmation for payment (if necessary).
NOTE: Damages sustained in transit are not covered under warranty.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
ALL safety instructions in the Safety Manual shall be read, understood and
followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Apply appropriate personal protective equipment (PPE) and follow safe work
practices for all part replacement procedures.
Failure to follow these instructions will result in death or serious injury.
46 990–2748J-001
Maintenance 250/500 kW 400/480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
WARNING
RISK OF EQUIPMENT DAMAGE
• When replacing batteries, always replace with the same type and number of
batteries or battery packs.
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding irreversible
damage.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTE: The batteries must only be replaced with Schneider Electric high
performance battery units.
Schneider Electric recommends that the entire battery module (one row of
batteries) is replaced at the same time to ensure optimal runtime (see Example 1).
However it may only be necessary to replace three battery units at the same time
according to examples 2 and 3 in the table below. The concept below also applies
to batteries from different manufacturers.
990–2748J-001 47
250/500 kW 400/480 V Maintenance
Storage Requirements
NOTE: The battery modules must be stored indoors and with their protective
packaging still in place.
NOTE: Stored batteries should be recharged at regular intervals, depending on the
storage temperature.
48 990–2748J-001
Maintenance 250/500 kW 400/480 V
Replace Batteries
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained by
qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
1. Holding the handle, gently lift the battery unit and pull it halfway out. A lock
mechanism prevents it from being pulled all the way out.
2. Release the lock by pushing the battery unit upwards and pull the battery unit
all the way out while you continue to support its weight.
3. Carefully guide the new battery unit into the system.
990–2748J-001 49
250/500 kW 400/480 V Maintenance
Front View of Symmetra PX without Fuses Front View of Symmetra PX with Fuses
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
If power modules are removed, blanking panels must be installed to restrict
access to live parts. Blanking panels can be obtained from Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
NOTE: Before replacing the power modules, ensure that the UPS system
firmware version and the System firmware version stored at memory card are
identical on the System Information screen. See View and Save Information
about Firmware Version, page 76 for more information.
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2. Transfer the UPS system into maintenance bypass operation, according to one
of the procedures below:
– Single systems: Transfer the UPS to maintenance bypass operation as
described in Shut Down System from Normal to Maintenance Bypass
Operation, page 37
– Parallel redundant system: Isolate the UPS from the parallel system as
described in Isolate One UPS from the Parallel System, page 40
– Parallel capacity system: Transfer the parallel system to maintenance
bypass as described in Shut Down System from Normal to Maintenance
Bypass Operation, page 37
3. Turn the locking latch of the power module counter-clockwise to the unlocked
position.
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6. Release the lock by pressing the black plastic tab on each side of the power
module and pull the power module all the way out.
7. Carefully guide the new power module completely into the system.
8. Secure the spring-activated knobs on both sides of the power module.
9. Turn the locking latch clockwise to the locked position.
10.Restart up the UPS by following one of the procedures below:
– Single systems: Start Up the System , page 35.
– Parallel redundant system: Start Up UPS and add to a Running Parallel
System, page 41.
– Parallel capacity system: Start Up the System , page 35.
11. Verify that the LED in the top right corner of the power module will start to flash
(green) which indicates that the power module is initializing and doing a self-
test. When the self-test is complete, the LED will be constant green.
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12.The system will automatically update the power module with the system
firmware version. Verify that the new power module has the same firmware
version as the other power modules in the UPS system:
a. Check for Not expected firmware installed alarms. If the alarm is present,
contact Schneider Electric.
b. From the home screen on the display select UPS System > System
Information > Firmware Overview to open the Firmware Overview
screen.
c. Verify that the firmware versions are the same. If not, contact Schneider
Electric.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
If power modules are removed, blanking panels must be installed to restrict
access to live parts. Blanking panels can be obtained from Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
NOTE: Before replacing the power modules, ensure that the UPS system
firmware version and the System firmware version stored at memory card are
identical on the System Information screen. See View and Save Information
about Firmware Version, page 76 for more information.
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CAUTION
RISK OF LOAD DROP
Before replacing a power module with this procedure, ensure that:
• the UPS Module Redundancy on the UPS Summary screen is minimum N
+1 so the remaining power modules can support the load. If not, contact
Schneider Electric.
• the batteries are fully charged and that the UPS Runtime Available on the
UPS Summary screen is sufficient to support the load during the
replacement of the power module. If sufficient UPS Runtime Available is not
available, use the procedure Replace Power Module with System in
Maintenance Bypass Operation, page 50 for replacing the power module. We
recommended that a battery runtime calibration has been performed at least
24 hours before replacing the power module. Please see Perform a Battery
Runtime Calibration, page 14 for more information.
• there are no other alarms, except for the inoperable power module, present in
the Active Alarms list.
Failure to follow these instructions can result in injury or equipment
damage.
CAUTION
RISK OF LOAD DROP
The remaining steps of this procedure must be completed within the
remaining runtime available.
Failure to follow these instructions can result in injury or equipment
damage.
3. Open the bypass input breaker Q5 (if available).If the system does not have a
Q5 breaker, turn the locking latch of the static switch module counter-clockwise
to the unlocked position to deactivate the static switch module.
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7. Pull the power module up and out of the cabinet as far as the lock mechanism
allows.
8. Release the lock by pressing the black plastic tab on each side of the power
module and pull the power module all the way out.
CAUTION
RISK OF LOAD DROP
Ensure that the UPS Runtime Available on the UPS Summary screen is
sufficient to support the load for completion of the remaining steps of this
procedure. If that is not the case, turn the system back to normal operation
and wait for the batteries to recharge.
Failure to follow these instructions can result in injury or equipment
damage.
9. Carefully guide the new power module completely into the system.
10.Secure the spring-activated knobs on both sides of the power module.
11. Turn the locking latch clockwise to the locked position.
12.Verify that the LED in the top right corner of the power module will start to flash
(green) which indicates that the power module is initializing and doing a self-
test. When the self-test is complete, the LED will be constant green.
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13.Close the bypass input breaker Q5 (if available). If the system does not have a
Q5 breaker, turn the locking latch of the static switch module clockwise to active
the static switch module.
14.Close the UPS input breaker Q1.
15.Verify that the UPS Mode is Normal Operation in the upper right corner of the
display.
16.The system will automatically update the power module with the system
firmware version. Verify that the new power module has the same firmware
version as the other power modules in the UPS system:
a. Check for Not expected firmware installed alarms. If this alarm is present,
contact Schneider Electric.
b. From the home screen on the display select UPS System > System
Information > Firmware Overview to open the Firmware Overview
screen.
c. Verify that the firmware versions are the same. If not, contact Schneider
Electric.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This procedure must only be performed on systems with fuses. Refer to
Replacement of Power Modules, page 50 for more information.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
If power modules are removed, blanking panels must be installed to restrict
access to live parts. Blanking panels can be obtained from Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
NOTE: Before replacing the power modules, ensure that the UPS system
firmware version and the System firmware version stored at memory card are
identical on the System Information screen. See View and Save Information
about Firmware Version, page 76 for more information.
CAUTION
RISK OF LOAD DROP
Before replacing a power module with this procedure, ensure that:
• the UPS Module Redundancy on the UPS Summary screen is minimum N
+1 so the remaining power modules can support the load. If not, contact
Schneider Electric.
• there are no other alarms, except for the inoperable power module, present in
the Active Alarms list.
Failure to follow these instructions can result in injury or equipment
damage.
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2. Turn the locking latch of the power module counter-clockwise to the unlocked
position.
3. Unscrew the spring-activated knobs on both sides of the power module.
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4. Pull the power module up and out of the cabinet as far as the lock mechanism
allows.
5. Release the lock by pressing the black plastic tab on each side of the power
module and pull the power module all the way out.
6. Carefully guide the new power module completely into the system.
7. Fasten the spring-activated knobs on both sides of the power module.
8. Turn the locking latch clockwise to the locked position.
9. Verify that the LED in the top right corner of the power module will start to flash
(green) which indicates that the power module is initializing and doing a self-
test. When the self-test is complete, the LED will be constant green.
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10.The system will automatically update the power module with the system
firmware version. Verify that the new power module has the same firmware
version as the other power modules in the UPS system:
a. Check for Not expected firmware installed alarms. If the alarm is present,
contact Schneider Electric.
b. From the home screen on the display select UPS System > System
Information > Firmware Overview to open the Firmware Overview
screen.
c. Verify that the firmware versions are the same. If not, contact Schneider
Electric.
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
NOTE: Before replacing the intelligence modules, ensure that the UPS system
firmware version and the System firmware version stored at memory card are
identical on the System Information screen. See View and Save Information
about Firmware Version, page 76 for more information.
NOTE: Replace only one intelligence module at a time.
1. Identify the inoperable intelligence module via the display or red LED indication.
2. Loosen the two screws in the intelligence module (one in the top and one
through the disable button at the bottom of the intelligence module).
3. Press down the disable button to loosen and deactivate the intelligence module.
4. Pull out the intelligence module.
5. Carefully insert the new module into the slot.
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6. Enable the button to close and activate the intelligence module and the LED will
flash green. When the initialization is complete, the LED will be solid green.
7. Fasten the two screws to secure the intelligence module.
8. Select UPS System > System Information > Firmware Overview and verify
that the intelligence module updates automatically to the system version.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ELECTRIC SHOCK
Before replacing the boards, the UPS must be transferred into maintenance
bypass operation:
• Single systems: Transfer the UPS to maintenance bypass operation as
described in Shut Down System from Normal to Maintenance Bypass
Operation, page 37.
• Parallel redundant system: Isolate the UPS from the parallel system as
described in Isolate One UPS from the Parallel System, page 40.
• Parallel capacity system: Transfer the parallel system to maintenance bypass
as described in Shut Down System from Normal to Maintenance Bypass
Operation, page 37.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTE: Before replacing the boards, ensure that the UPS system firmware
version and the System firmware version stored at memory card are identical
on the System Information screen. See View and Save Information about
Firmware Version, page 76 for more information.
NOTE: Verify that there are no active PBUS alarms before removing the external
connection board and the ID and relay controller.
NOTE: Replace only one board at a time.
NOTE: An inoperable system power supply can be identified via the display or a
flashing red LED indication.
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained by
qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only
by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
The filters are used for extra protection of systems installed in an environment with
conductive dust. Check the filters at regular intervals. If the filters show visible dust
or other impurities, the filters must be replaced.
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1. Loosen the screw and disconnect the ground wire between the front door and
the cabinet.
2. Remove the existing top and bottom filters from the door.
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8. Remove the top right perforated area of the filter to get access to the top hinge.
9. Remove the three perforated corners marked on the drawing.
10.Reconnect the ground wire disconnected in step 1.
11. Reset the door filter statistics from the Door Filter Settings screen on the
display. See Set the Door Filter Settings, page 26 for more information.
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Troubleshooting
Alarms
The color of the top of the screen switches from blue to red and an alarm button is
shown when an alarm situation occurs.
Alarm Button
Tap the alarm button to go to the Active Alarms screen that displays all active
alarms, along with a corrective action for addressing each alarm. When you tap the
alarm button, the alarm will automatically be silenced.
Alarm Levels
Info
Informational alarm. No immediate action required. Check the cause of the alarm
as soon as possible.
Warning
The load remains supported, but action must be taken. Call Schneider Electric for
instructions.
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Critical
Take immediate action. Call Schneider Electric for instructions.
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1. From the home screen on the display select UPS system > System
Information > Logs.
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3. The Recent Events log contains a detailed record of the 32 latest events. Tap
Full Log to see the 10000 latest events and access the Save Log button.
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4. Tap Filter to filter the event log or go directly to step 9 to save the event log.
5. Select to filter the events by source, location and/or timestamp and tap OK.
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7. To save the log, open the front door of the I/O cabinet and insert a USB flash
drive into the USB port on the display.
NOTE: Do not remove the USB flash drive before a dialog box on the display
indicates that it is safe to remove the USB flash drive.
NOTE: USB flash drives from the following manufacturers have passed our
tests: Cn Memory, SanDisk, Integral, A-Data, Pqi, PNY, OCZ, Verbatim, Lexar,
TwinMOS, Freecom, Toshibia, Sony, LG, and Yifang Digital. If you experience
problems using your USB flash drive, please try a different USB flash drive,
preferably one from the above list.
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8. Tap Save Log. The full event log is saved as a text and an HTML file.
Associated event capture files are also saved. All files are saved in a single
compressed zip-file to the USB flash drive.
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You can choose to remove all existing bookmarks by tapping Remove All or
tapping Cancel to remove them one by one. Tap twice on the log entry to clear
a bookmark.
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1. From the home screen on the display select UPS system > System
Information.
2. Verify that the UPS firmware version and UPS firmware version stored at
memory card are identical. Tap Firmware Overview.
3. To save the firmware version list, open the front door of the I/O cabinet and
insert a USB flash drive into the USB port on the display.
NOTE: Do not remove the USB flash drive before a dialog box on the display
indicates that it is safe to remove the USB flash drive.
NOTE: USB flash drives from the following manufacturers have passed our
tests: Cn Memory, SanDisk, Integral, A-Data, Pqi, PNY, OCZ, Verbatim, Lexar,
TwinMOS, Freecom, Toshibia, Sony, LG, and Yifang Digital. If you experience
problems using your USB flash drive, please try a different USB flash drive,
preferably one from the above list.
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4. Tap Save FW* Versions List to save the firmware version list as an HTML file.
Tap the button in the location column to open the Module Status Details
screen for the particular module.
990–2748J-001 77
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com